BA6600 Operating Instructions BRINKMANN Immersion Pumps
Contents
1. ATTENTION Pay attention of the max tightening torque for piping connection Pipe con Cast Bronze Type nection iron TS12 13 21 22 G 3 4 60 ft Ibs 30 ft Ibs 80 Nm 40 Nm TS15 TS24 G 3 4 60 ft Ibs 80 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket BA6600 Edition 04 2015 The pump must be mounted in that way that rotating parts under the cover of the coolant tank can not be touched 5 2 Electric wiring A All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed according to the wiring diag2. e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of squeezing or crushing body parts when in stalling or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installation 3 4 Qualification and training of operating per sonnel The personnel responsible for operation mainte nance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufactur er or supplier on behalf of the plant operator Moreo ver the plant operator is to make sure that the con tents of the operating manual are fully understood by the personnel BA6600 Edition 04 2015 3 5 Safety instructions relevant for operation e f hot or cold machine components involve haz ards they must be guarded against accidental contact e Guards for moving parts e g coupling must not be removed from the machine while in operation e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations
3. are to be complied with e Hazards resulting from electricity are to be pre vented see for example the VDE Specifications and the bye laws of the local power supply utili ties e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for maintenance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facili ties must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability 4 T
4. 1 24 Mediums Coolant cooling and cutting oils Kinetic viscosity 200 SSU 45 mm s of the medium Temperature of 30 175 F 0 80 TC medium 300 F 150 TC as special make Particle size in 0 08 Inch 2 mm TS12 15 the medium 0 12 Inch 3 mm TS21 24 min delivery 1 of Q max volume Dry running The pumps are not suitable for dry running Motor cycle Motors less 4 0 HP 3 kW max 200 time per hour Ambient 104 F 40 TC temperature Set up altitude 3280 ft 7000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 9 2 3 Technical data Max del Max del Height Depth of Weight Power Noise pressure volume H immersion level spec weight 1 Inches h HP Type PSI bar GPM Imin mm Inches mm lbs kg kW dBA 60 Hz TS12S 110 38 2 6 9 5 38 4 33 110 4 10 36 61 150 5 90 150 5 6 0 27 190 7 48 190 250 9 84 250 300 11 81 300 TS13S 110 52 3 5 12 5 48 4 33 110 3 0 54 61 150 5 90 150 6 5 0 4 190 7 48 190 250 9 84 250 300 11 81 300 TS15S 190 110 7 8 12 0 42 10 0 7 48 190 269 12 2 1 5 68 220 255 8 66 220 27 8 12 6 1 1 TS21S 110 55 3 8 17 5 68 4 33 110 68 150 5 90 150 190 7 48 190 250 9 84 250 300 11 81 300 350 13 78 350 TS22S
5. 110 75 5 1 18 70 9 3 4 33 110 21 4 9 7 1 25 68 150 235 5 90 150 21 8 9 9 0 92 190 7 48 190 22 3 10 1 250 9 84 250 23 0 10 4 300 11 81 300 23 8 10 8 350 13 78 350 24 7 11 2 TS24S 140 125 8 8 17 62 11 8 5 51 140 44 20 2 3 74 180 300 7 09 180 46 21 1 7 220 8 66 220 49 22 1 Noise emissions measured in accordance with DIN 45635 at a distance of 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BA6600 Edition 04 2015 Page 3 of 9 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national acci dent prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the follow ing hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation e Pump may not be used in potentially explosive environments
6. BA6600 E BRINKMANN Operating Instructions BRINKMANN Immersion Pumps TS12 24 BRINKMANN PUMPS Inc 47060 Cartier Drive Wixom MI 48393 USA Phone 1 248 926 9400 www brinkmannpumps com Fax 1 248 926 9405 sales brinkmannpumps com Subject to change without prior notice Order No BA6600 ENGLISH Brinkmann Pumps Inc Edition 04 2015 Page 1 of 9 Brinkmann Immersions Pumps of the Series TS12 24 Contents 1 Indication to the Manual cccccccsseseeeeeeeees 2 2 Description of the Product cceee 2 3 3 Safety instructions eccceeeseeeeeseteeeeeeteeees 4 4 Transportation and Storage ccceeeeeeeeees 4 5 Installation and Connection c cccceeeees 5 6 Start up Shut down eeeeeeeeeeeeseeeeeeteeees 6 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual be read by the responsible personnel and operator prior to assembly and commissioning It is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identi fied by the following symbol Safety sign according with ISO 3864 B 3 1 or where electrical safety is involved with LZ Safet
7. duct herein con tained that does not conform to the description thereof or to any express or implied war ranty shall be to secure replacement thereof as aforesaid BRINKMANN shall not in any event be liable for the cost of any labor expended on any such material or for any special direct indirect incidental or consequential damages to anyone by reason of the fact that such goods do not conform to the description thereof or to any express or implied warranty BA6600 Edition 04 2015 Page 9 of 9
8. friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BA6600 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 04 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 9 10 Spare Parts 10 1 Spare Part List for the Immersion Pumps of the Series TS12 24 10 2 Indications to the spare part order Spare parts are available from the supplier Standard commercially available parts are to be purchased in accordance with the model type The ordering of spare parts should contain the follow ing details 1 Pumptype e g TS21S250 2 Pump No e g 04156600 The date of the construction year is a component of the pumps type number 3 Voltage Frequency a
9. nd Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Impeller item No 5 BA6600 19 Edition 04 2015 Item Description 1 Stator with terminal board Pump body Shaft with rotor Inlet cover Impeller Pump plate TS15 TS24 End shield TS13 TS24 Fan 9 Fan cover 10 Terminal box ONOOAR W PP 11 Ball bearing DIN 625 12 Ball bearing DIN 625 13 Parallel pin TS15 24 DIN 7 14 Woodruff key DIN 6888 15 Slotted cheese head screw DIN 84 16 Hexagon head cap screw DIN 933 17 Distance plate 18 Hexagon nut 19 Socket head cap screw DIN 912 TS12 and TS24 Stud bolt with bond TS13 TS22 20 Retaining ring TS15 TS22 20 Retaining ring TS24 DIN 471 21 Distance liner TS15 TS24 22 Bearing bush 23 Splash ring 24 Splash ring 25 Gasket 26 Thread rolling screw TS24 DIN 7500 27 Shaft seal 33 Compensation disk TS24 34 Shaft seal TS24 35 O Ring TS24 40 Tolerance ring TS12 13 21 22 as special make 41 Running sleeve TS12 13 21 22 as special make 42 Bearing busch TS12 13 21 22 as special make 43 Spacer ring TS12 13 21 22 as special make lt Tightening torques for screwed connections Thread M5 M6 M12 Strength classes Tightening torque ft Ibs Nm 1 5 2 Item 19 3 3 4 5 3 3 4 5 22 30 11 Disposal When disposing of the pump or the packaging materi als the local and national regulation for proper dispos al must be complied with Prior to its disposal
10. quid level must stay about 1 18 Inches 30 mm below the mounting flange also ensure that the minimal liquid level for the TS pump is 1 77 Inches 45 mm before starting up the motor 1 18 30 T max liquid level U 1 77 45 min liquid level i Dimensions in Inches mm A If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalled and removed from the system prior to its repair BA6600 Edition 04 2015 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance Page 6 of 9 9 Troubleshooting Guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical
11. ram shown inside the terminal box cover Please see above sample wiring dia grams Wiring diagram e g Voltage changing 1 2 YY Y e g 230 460 V 60 Hz E II L3 Eci er YY Y Low Voltage High Voltage There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports ATTENTION When Variable Frequency Drives are used interfering signals might occur Non sinus shaped supply voltage from a variable fre quency drive might result in elevated motor tempera tures Page 5 of 9 6 Start up Shut down 6 1 Start up ATTENTION Switch off at the mains After connection the electrical wires close the termi nal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maximum li
12. ransportation and Storage Protect the pump against damage when transporting The pumps may only be transported in a horizontal position and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any trans portation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point Page 4 of 9 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection Therefore pipe bends should be used not pipe angles The pipework must be qualified for occuring hydraulic pressure J L i M20x1 5 E Fea Dimensions in Inches mm 1 70
13. the pump must be completely drained and decontaminated if necessary Page 8 of 9 12 WARRANTY Brinkmann Pumps Inc warrants that the product contained herein conforms to the descrip tion in Brinkmann s catalog and that if this product shall fail to conform to the description thereof or to any express or implied warranty Brinkmann shall upon written notice of such nonconformity within one year of the date of its shipment from BRINKMANN S plant repair or replace such non conforming material at the original point of delivery Brinkmann will furnish instructions for disposition of the goods If however Brinkmann provides a written warranty as to this specific product which is not in conformity to the above warranty then as to such specific product the specific written warranty shall prevail In addition to the warranty that this product will conform to the description in Brinkmann s catalog and that any such non conforming material will be repaired or replaced as above stated BRINKMANN further warrants that it conveys good title to this product free of all liens of any kind whatever unknown to the first Buyer These are the sole warranties of BRINKMANN with respect to this product BRINKMANN MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIMED BY BRINKMANN AND EXCLUDED FROM THIS SALE The Buyer s exclusive and sole remedy on account or in respect of the pro
14. y sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of the Product 2 1 General description of the pump Pumps of this type are one and two stage centrifugal pumps where the impeller is fixed on the driving shaft extension The TS pumps are fitted out with impellers open on both sides to gain relative high pressure with compact dimension of the pump unit The pumps should be protected against coarser impurities in the coolants Pump and motor form a compact and space saving unit Vertically mounted pumps are equipped with a mount ing flange The pump end immerses into the tank and the motor extends vertically above the tank BA6600 Edition 04 2015 p Operations naan in neta Ne 6 8 Servicing and Maintenance cceeeeeee 6 9 Troubleshooting Guide ceceeeeeeeeeeeeetee 7 10 YS pare Parsia e ese coset eateries einai ieee 8 12 gt DiSpOSals teitten n tietalge e k 8 II WARRANTY r aa eara ae aee ii 9 2 2 Intended use The immersion pumps of the series TS are suitable for CNC machine tools featuring coolant supply through the tool holder or driving spindle or equipped with internally cooled tool within the limiting applica tion in accordance with table 1 Series TS are suitable for filtered coolant only Limit of Application Table 1 Type TS12 15 TS2
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