Axis switch POSISwitch® AX 5000
Contents
1. STOBER AXIS switch POSISwitch AX 5000 Operating Instructions COMMISSIONING POSIDRIVE MDS 5000 POSIDYN SDS 5000 05 2011 EN Table of Contents 1 Notes on Safety 1 1 1 Software 2 9 1 2 Presentation of notes on safety 11 2 Technical Data 13 2 1 Electrical Data 13 2 2 Mechanical 16 3 Mechanical Installation 17 3 1 Installation Location 17 SPAN 18 ID 441689 01 EMY Nt 19 4 2 Connection 20 4 2 1 POSISwitch AX 5000 to MDS 5000 20 4 2 2 POSISwitch 5000 to Encoder 21 4 2 3 Temp Sensors and Braking Contacts 21 4 2 4 Power and Relays Contactors 21 4 2 5 Motors 22 5 Connection Allocation 23 5 1 Terminal Overview 23 5 2 Terminal Allocation 24 6 Configuration 29 7 Principal C2. 32767 Fieldbus 1LSB 1ms 116 USS Adr 06 16 80 00 hex Set time axis switch Specifies the set time of the contactor used for the axis switchover This time is at least waited before the inverter lets the axis be electrified Value range in ms 0 20 32767 Fieldbus 1LSB 1ms Type 116 USS Adr 06 16 CO 00 hex POSISwitch encoder selector Available as an option the POSISwitch control module permits the connection of several motors to one inverter In H08 it can be set separately for each of the four software axes which connection on the 2A5Ah 2ABBh 2E08h ID 441689 01 Fieldbus POSISwitch i e which motor is allocated to the particular axis configuration This routine permits two or more applications to be run together on separate software axes with a single motor NOTE Following a change in parameter 08 correct evaluation of the electronic nameplate is not ensured until after a device new start 0 Enc 1 Enc2 2 Enc3 3 Enc4 Fieldbus 1LSB 1 Type U8 USS Adr 08 02 00 00 hex Only visible when a POSISwitch was detected on X4 ID 441689 01 31 32 ar Fieldbus pe ak U12 Global r 3 w 3 POSISwitch port status Indicates 2E12h Oh as a binary word the POSISwitch ports to which encoders are connected This is determined by the inverter during startup Fieldbus 1LSB 1 Type U8 USS Adr 08 04 80 00 hex
3. will be used in the configuration assistants during the step inverter selection An appropriate selection is offered here see figure x Step 6 of B Be sure to precisely specify the hardware to be configured Corect definition of the target inverter iz important Far Inverter selection Corect parameter representation and establishing an online connection to the inverter Device family 5 SOOO A Device type MODS 5008 dreiphasig 2 11 54 0 75 kw i dreiphasiq Firmware Starting at 5 2 Option module 1 upper CAN Option module 2 lower KEA FOOT PUSIS witch Ax 5000 none m nore Brake resistor 40376 250 300R 300 Ohm 250 watt hd You can now conclude device configuration Afterwards you can parameterize your application and then establish an anline connection to the inverter lt Previous Hertz Finish Cancel For further information on the functionality e g encoder simulation and time behavior see application manual chap 6 ID 441691 When POSISwitch AX 5000 configured the device is adjusted to the application via the following parameters ID 441689 01 29 30 Fieldbus a ini r 2 w 3 F91 Global r 2 w 3 Release time axis switch Specifies the release time of the contactor used for the axis switchover This minimum time is waited before the inverter lets the next contactor be applied Value range ms 0 20
4. operation and disposal may only be performed by trained personnel who are aware of the possible risks Personnel must have the qualifications required for the job The following table lists examples of occupational qualifications for the Jobs qualifications or comparable training Configuration Graduate engineer electro technology or electrical power technology e Technician m f electro technology Installation and connection Electronics technician m f ID 441669 01 Commissioning of a standard application e Technician m f electro technology e Master electro technician m f Programming Graduate engineer electro technology or electrical power technology Operation e Technician m f electro technology e Master electro technician m f lectronics technician m f In addition the valid regulations the legal requirements the reference books this technical documentation and in particular the safety information contained therein must be carefully read understood and complied with Transportation and storage Immediately upon receipt examine the delivery for any transportation damages Immediately inform the transportation company of any damages If damages are found do not commission the product If the device is not to be installed immediately store it in a dry dust free room Please see the mounting instructions for how to commission an inverter afte
5. Only visible when a POSISwitch was detected on X4 Level motor connection When the 480Ch axis switch via POSISwitch is utilized the inverter can test during switching whether the contactor of the motor to be switched off has actually broken contact opened In addition under certain circumstances it can be determined that no motor is connected 0 inactive 3 Fault Fieldbus 1LSB 1 U8 USS Adr 15 03 00 00 hex ID 441689 01 T Principal Circuit Diagrams l s i i i 1 I L3 o PE BRM 5000 C LC 0 Q gt LL 2 at POSISwitch AX 5000 2 a K1 K2 K3 p p p PE One 24V o OV o ID 441689 01 33 L1 L2 c L3 o POSIDYN SDS 5000 BRS 5000 K1 M1 K1 K K1 K K K3 2 4 brake1 brake1 brake1 M1 M2 M3 MA K1 K2 K3 K1 K K3 brake2 M1 K1 KY Y KN Y ID 2 4 brake2 brake2 M2 M3 MA K2 K3 K4 2 K3 K4 M2 M3 M4 2 K3 K4 K brake1 K brake2 441689 01 Principal Circuit Diagrams POSISwitch AX 5000 Information The lines to the brake and temperature sensor must be opened with two poles when an axis switches so that no interference is created e g with long lines ID 441689 01 35 Accessories POSISwitch Ax 5000 8 Accessories POSISwitch connection cable Description _ Connection between in
6. at the device cannot overheat During installation provide the free spaces specified in the mounting instructions to prevent the inverter from overheating The housing of the drive controller must be closed before you turn on the supply voltage When the supply voltage is on dangerous voltages can be present on the connection terminals and the cables and motor terminals connected to them Remember that the device is not necessarily de energized after all indicators have gone off When network voltage is applied the following are prohibited e Opening the housing e Connecting or disconnecting the connection terminals Installing accessories Proceed as shown below to perform these tasks 1 Disable the enable X1 2 Turn off the supply voltage power pack and controller power supply as well as any auxiliary voltages for encoder brake etc 3 Protect the supply voltages from being turned on again 4 Wait 5 minutes time the DC link capacitors need to discharge 5 Determine isolation from the voltage 6 Short circuit the network input and ground it 7 Cover the adjacent voltage carrying parts ID 441689 01 You can then start your work on the drive controller Repairs may only be performed by STOBER ANTRIEBSTECHNIK GmbH Co KG oend defective devices together with a fault description to ST BER ANTRIEBSTECHNIK GmbH Co KG Abteilung VS EL Kieselbronner Str 12 75177 Pforzheim GERMANY Disposal Pleas
7. e comply with the latest national and regional regulations Dispose of the individual parts separately depending on their nature and currently valid regulations such as for example Electronic scrap PCBs Plastic Sheet metal Copper e Aluminum Residual dangers The connected motor can be damaged with certain settings of drive controllers e Longer operation against an applied motor halting brake e Longer operation of self cooled motors at slow speeds Drives can reach dangerous excess speeds e g setting of high output frequencies for motors and motor settings which are unsuitable for this Secure the drive accordingly ID 441669 01 1 1 Software Using the POSITool software The POSITool software package can be used to select the application and adjust the parameters and signal monitoring of the 5th generation of STOBER inverters The functionality is specified by selecting an application and transmitting these data to an inverter The program is the property of STOBER ANTRIEBSTECHNIK GmbH Co KG and is copyrighted The program is licensed for the user The software is only provided in machine readable form STOBER ANTRIEBSTECHNIK GmbH Co KG gives the customer a non exclusive right to use the program license provided it has been legitimately obtained The customer is authorized to use the program for the above activities and functions and to make copies of the program including a backup copy for suppo
8. exist for such programs which the customer changes or edits in any way unless the customer can prove that such action is not the cause of the reported error STOBER ANTRIEBSTECHNIK GmbH Co KG will keep the respective valid program versions in an especially safe place fireproof data safe bank deposit box 10 ID 441669 01 1 2 Presentation of notes on safety NOTICE A CAUTION A WARNING ADANGER ID 441689 01 Notice means that property damage may occur if the stated precautionary measures are not taken Caution with warning triangle means that minor injury may occur if the stated precautionary measures are not taken Warning means that there may be a serious danger of death if the stated precautionary measures are not taken Danger means that serious danger of death exists if the stated precautionary measures are not taken 11 Notes on Safety POSISwitch AX 5000 Information indicates important information about the product or a highlighted portion of the documentation which requires special attention 12 ID 441669 01 2 Technical Data Model key POSISwitch AX 5000 Designation 5th Generation 2 1 Electrical Data General data 49578 24 V 20 15 protected against Voltage polarity reversal without encoder and 100 mA contactor with encoder m without contactor Ambient temperature 0 45 C Gebersystem ID 441689 01 13 EnDat Port I
9. for 3 axis Relay output mn for 4 axis LED ON When the LED is on the axis switch is supplied with voltage When the LED is on axis 1 is selected When the LED is on axis 2 is selected When the LED is on axis 3 is selected When the LED is on axis 4 is selected When the LED is on communication is taking place with the encoder of the axis The relay output X501 K1 OUT to X501 K4 OUT becomes active when the axis is activated by axis management device control 26 ID 441689 01 Enc 1 Enc 2 Enc 3 Enc 4 Connection for encoders 1 4 Pin Designation Function 00000000 0000000 Not connected Reference NC Not connected vec Power supply 5 Vpc Is jumpered internally with pin 12 N N N N N Sense connection Is jumpered internally with pin 4 Inverted diff input DATA Not connected Inverted diff output CLOCK Sense 1 View of terminal sub D ID 441689 01 27 28 Connection of the encoder to POSI Switch AX 5000 Terminal 1 to 4 Encoder connection on POSISwitch Bracket flange socket motor Cable Yellow pink 1 PIN number of 12 pin encoder plug for STOBER ED EK motor 2 Color when ST BER encoder cable is used Cables twisted in pairs ID 441689 01 Configuration POSISwitch AX 5000 6 Configuration This chapter describes the configuration of POSISwitch AX 5000 The user decides whether POSISwitch
10. ins the position designation and allocation of the terminals 5 1 Terminal Overview ba er tee EN in X500 Connection for the POSIDRIVE MDS 5000 or POSIDYN SDS 5000 ees pi Enc 1 Enc 2 Connection for Enc encoder 1 4 Enc 4 LED LEP SAS 5225 S fet g 3 g X501 Power amp relays ID 441689 01 23 24 5 2 Terminal Allocation This section presents and describes all interfaces X500 Connection for MDS 5000 or SDS 5000 Please note that pin 4 is jumpered internally with pin 12 Not connected GND Reference for power supply NC Not connected DATA Not connected ERROR CLK vc 12 Sense 14 ERROR 15 CLK View of terminal sub D OO O O N gt C C ID 441689 01 POSISwitch cable Umrichter POSISwitch XA X500 X501 voltage supply amp relays Pint Designation Functon Daa BU Reference for 24 V BER 5 Protective PE conductor Potential for powering Power for the power relays contactors relays Unn 5V Umax 30 V 1 View of terminal sub D ID 441689 01 25 Reference K potential for Pin 4 Relay output OUT st for 1 axis Relay output Imax 24 V 0 2 A K2 OUT for 2 axis Internal safety circuit with free wheeling diode T Relay output K3 OUT M for relay coil
11. ircuit Diagram 33 8 Accessories 36 ID 441689 01 Table of Contents POSISwitch AX 5000 This page was purposely left blank ID 441689 01 1 Notes on Safety When in operation inverters from ST BER ANTRIEBSTECHNIK GmbH Co KG may have energized or rotating parts depending on their protection rating Surfaces may heat up For these reasons comply with the following he safety notes listed in the following sections and points e he technical rules and regulations In addition always read the mounting instructions and the short commissioning instructions ST BER ANTRIEBSTECHNIK GmbH Co KG accepts no liability for damages caused by non adherence to the instructions or applicable regulations Subject to technical changes to improve the devices without prior notice This documentation is purely a product description It does not represent promised properties in the sense of warranty law Component part of the product The technical documentation is a component part of a product Since the technical documentation contains important information always keep it handy in the vicinity of the device until the machine is disposed of f the product is sold disposed of or rented out always include the technical documentation with the product ID 441689 01 Operation in accordance with its intended use In the sense of DIN EN 50178 p
12. l stober co jp www stober co jp Global Presence France ST BER S a r l 131 Chemin du Bac Traille Les Portes du Rh ne 69300 Caluire et Cuire Fon 33 4 78989180 Fax 33 4 78985901 eMail mail stober fr www stober fr Italy STOBER TRASMISSIONI S r I Via Risorgimento 8 20017 Mazzo di Rho Milano Fon 39 02 93909 570 Fax 39 02 93909 325 eMail info stoeber it www stoeber it A STOBER ST BER ANTRIEBSTECHNIK GmbH Co KG Kieselbronner Str 12 75177 PFORZHEIM GERMANY Tel 49 0 7231 582 0 Fax 49 7231 582 1000 E Mail mail stoeber de 24 h service hotline 49 0 180 5 786 323 www stober com Technische nderungen vorbehalten Errors and changes excepted ID 441689 01 05 2011
13. nput level TIA EIA 422 Sub D 15 pole ST BER contact Connection encoder input allocation SUB D 15 pole STOBER Connection encoder output contact allocation see connection cable in chap 8 Galvanic isolation EnDat input to EnDaf input Galvanic isolati a X isolation 500 V EnDat input to 24 V supply Max cable length between 80 m POSISwitch and inverter Max cable length between 1 I 20m POSISwitch and encoder Voltage for encoder 5 25 V Only valid in connection with ST BER cables 14 ID 441689 01 Technical Data POSISwitch AX 5000 Power protection Number of protective 4 connections Max output current 200 mA Output voltage min 22 V at 200 mA Connection Screw type terminal max 1 5 Galvanic isolation to Yes EnDat ID 441689 01 15 2 2 Mechanical opecifications in mm 70 0009 XV U9IMSISOd Rn ID 441689 01 16 3 Mechanical Installation This chapter gives you complete information on the subject of mechanical installation Only specialized personnel qualified for this task may install commission and control the device 3 1 Installation Location Operate only in closed switching cabinet e Avoid installation above heat generating devices Ensure sufficient air circulation in the switching cabinet The installation site of POSISwitch AX 5000 may not hinder the air circulation of the inverter The installation
14. ower residential areas High frequency interference must be expected when the inverters are used in such a network The inverters are only intended for use in TN networks The inverters are only designed for use on supply current networks which can delivery at the most a maximum of symmetrical rated short circuit current at 480 Volts as per the following table Max symmetrical rated short Device family VN circuit current FDS 5000 BG 0 and MDS 5000 BG 1 5000 A oDS 5000 MDS 5000 5000 A SDS 5000 10000 A Install the inverter in a switching cabinet in which the permissible maximum surrounding air temperature is not exceeded see mounting instructions The following applications are prohibited Use in potentially explosive areas Use in environments with harmful substances as per EN 60721 e g oils acids gases fumes powders irradiation e Use with mechanical vibration and impact stresses which exceed the information in the technical data of the mounting instructions ID 441689 01 Implementation of the following applications is only permitted when ST BER ANTRIEBSTECHNIK GmbH Co KG has been contacted first for permission Use in non stationary applications Qualified personnel oince the drive controllers of the model series POSIDRIVE FDS 5000 POSIDRIVE MDS 5000 and POSIDYN SDS 5000 may harbor residual risks all configuration transportation installation and commissioning tasks including
15. r it has been in storage for a year or longer ID 441689 01 5 Installation and connection Installation and connection work are only permitted after the device has been isolated from the power The accessory installation instructions allow the following actions during the installation of accessories he housing of the MDS 5000 SDS 5000 and FDS 5000 in the upper slot can be opened he housing of the MDS 5000 SDS 5000 in the bottom slot can be opened Opening the housing in another place or for other purposes is not permitted Use only copper lines For the line cross sections to be used see table 310 16 of the NEC standard for 60 C or 75 C Protect the device from falling parts pieces of wire leads metal parts and so on during installation or other tasks in the switching cabinet Parts with conductive properties inside the inverter can cause short circuits or device failure The motor must have an integrated temperature monitor with basic isolation in accordance with EN 61800 5 1 or external motor overload protection must be used The permissible protection class is protective ground Operation is not permitted unless the protective conductor is connected in accordance with the regulations Comply with the applicable instructions for installation and commissioning of motor and brakes ID 441669 01 Commissioning operation and service Remove additional coverings before commissioning so th
16. responding cabels can be ordered from STOBER ANTRIEBSTECHNIK Apply shield of the motor cable on both sides e The circuit breakers may not interrupt the shield lines e Output derating must be used for motor lines gt 50 m e When an additional transmission plug connector is installed in the motor cable the shield may not be interrupted and the plug connection may not be opened when the motor is electrified e When the braking line is installed in the motor cable the braking line must be shielded separately ID 441689 01 19 4 2 Connection 4 2 1 POSISwitch 5000 to MDS 5000 SDS 5000 POSISwitch AX 5000 is controlled by POSIDRIVE MDS 5000 or by POSIDYN SDS 5000 A connection via socket X4 on the inverter to plug X500 on the AX 5000 enables the switching of the axes Completely prefabricated cables are available in the lengths 500 mm ID no 45405 and 2500 mm ID no 45386 Cf chap 8 POSISwitch AX 5000 is usually installed in the immediate vicinity of the inverter see chap 3 1 and 3 2 However if this is not possible or desirable a cable of up to 80 m in length can be used Only valid in connection with ST BER cables ID 441689 01 4 2 2 POSISwitch AX 5000 to Encoder The encoders of the individual servo motors are connected to POSISwitch AX 5000 with the ST BER encoder cable The encoder of the first motor is connected with the socket Enc 1 The encoder of the second motor is connected
17. reviously VDE 0160 the POSIDRIVE FDS 5000 and MDS 5000 and the POSIDYN SDS 5000 model series represent the electrical equipment of power electronics for the control of power flow in high voltage current systems They are designed exclusively to power Servo motors MDS 5000 SDS 5000 e Asynchronous motors FDS 5000 MDS 5000 and SDS 5000 Operation for purposes other than the intended use include the connection of other electrical loads Before the manufacturer is allowed to put a machine on the market he must have a danger analysis prepared as per machine guideline 98 37 EG This analysis establishes the dangers connected with the use of the machine The danger analysis is a multi stage iterative process Since this documentation cannot begin to provide sufficient insight into the machine guidelines please carefully study the latest standards and legal situation yourself After the drive controller has been installed in machines it cannot be commissioned until it has been determined that the machine complies with the regulations of EG guideline 98 37 EG Ambient conditions Model series POSIDRIVE FDS 5000 and MDS 5000 and POSIDYN SDS 5000 are products of the restricted sales class as described in IEC 61800 3 This product may cause high frequency interference in residential zones and the user may be asked to take Suitable measures ID 441669 01 The inverters are not designed for use in public low voltage networks which p
18. rt of this use and to install same The conditions of this license apply to each copy The customer promises to affix the copyright notation to each copy of the program and all other property notations The customer is not authorized to use copy change or pass on transmit the program for purposes other than those in these regulations The customer is also not authorized to convert the program i e reverse assembly reverse compilation or to compile itin any other way The customer is also not authorized to issue sublicenses for the program or to rent or lease it out ID 441689 01 Product maintenance The obligation to maintain refers to the two latest program versions created by STOBER ANTRIEBSTECHNIK GmbH Co KG and approved for use STOBER ANTRIEBSTECHNIK GmbH Co KG will either correct program errors or will provide the customer with a new program version This choice will be made by STOBER ANTRIEBS TECHNIK GmbH Co KG If in individual cases the error cannot be immediately corrected STOBER ANTRIEBSTECHNIK GmbH Co KG will provide an intermediate solution which may require the customer to comply with special operation regulations A claim to error correction only exists when the reported errors are reproducible or can be indicated with machine generated outputs Errors must be reported in a reconstructable form and provide information which is useful to error correction The obligation to correct errors ceases to
19. site must be free of dust corrosive fumes and all liquids in accordance with soil degree 2 as per EN 50178 e Avoid humidity e Avoid condensation e g due to anti condensation heaters o satisfy EMC requirements use mounting plates with conductive surfaces e g unpainted ID 441689 01 17 Mechanical Installation POSISwitch AX 5000 3 2 Mounting Drilling Jig Possible arrangement ca 15 20 mm 0006 XV U9IIMS SOd Umrichter Encoder 1 N Te gt lt lt am z 0 U DL max 80 m POSISwitch connection cable Length 500 mm Id No 45405 o L Length 2500 mm Id 45386 3 2 a TI 2 T O C Valid only in connection with ST BER cables 18 ID 441689 01 4 Electrical Installation This chapter gives you complete information on the subject of electrical installation Only specialized personnel qualified for this task may install commission and control the device 4 1 EMV This chapter gives you general information on EMC suitable installation These are only recommendations Depending on the application the ambient conditions and the legal requirements measures in addition to the following recommendations may be necessary e Mount device on conductive surface unpainted e Motor cables must be installed in separate space from the encoder cables e Use only shielded cables for motor and encoder lines cor
20. verter and POSISwitch AX 5000 Length 0 5 m Connection between inverter and POSISwitch AX 5000 Length 2 5 m 36 ID 441689 01 es 5 STOBER Address registers Always up to date on the internet www stoeber de contact Technical Offices TB for advice and marketing in Germany Global presence for advice and marketing in about 25 countries Service Network Germany Service Network International ST BER Subsidiaries Austria ST BER ANTRIEBSTECHNIK GmbH Fabriksplatz 1 4662 Steyrerm hl Fon 43 7613 7600 0 Fax 43 7613 7600 2525 eMail office stoeber at www stoeber at Switzerland STOBER SCHWEIZ AG Ruggh lzli 2 5453 Remetschwil Fon 41 56 496 96 50 Fax 41 56 496 96 55 eMail info stoeber ch www stoeber ch China STOBER CHINA German Centre Beijing Unit 2010 Landmark Tower 2 8 North Dongsanhuan Road Chaoyang District 100004 Beijing Fon 86 10 65907391 Fax 86 10 65907393 eMail info stoeber cn www stoeber cn USA STOBER DRIVES INC 1781 Downing Drive Maysville KY 41056 Fon 1 606 7595090 Fax 1 606 7595045 eMail sales stober com www stober com Great Britain STOBER DRIVES LTD Ability House 121 Brooker Road Waltham Abbey Essex EN9 1JH Fon 44 1992 709710 Fax 44 1992 714111 eMail mail gstober co uk www stober co uk Japan STOBER Japan P O Box 113 002 6 chome 15 8 Hon komagome Bunkyo ku Tokyo Fon 81 3 5395 6788 Fax 81 3 5395 6799 eMail mai
21. with the socket Enc 2 and so on The length of the encoder cable may not exceed 20 4 2 3 Temp Sensors Braking Contacts Activation of a halting brake and the evaluation of the temperature sensors on the motors is handled with braking module for 24 V brake BRM 5000 for MDS 5000 BRS 5000 for SDS 5000 The brakes or temperature sensors positor lines allocated to the motors are activated and deactivated via auxiliary contacts of the applicable power relays contactors Chapter 7 contains examples of correct wiring 4 2 4 Power and Relays Contactors POSISwitch AX 5000 is powered with 24 V via the screw type terminal strip X501 terminals 1 and 2 Power consumption is a maximum of 1 A The power relays contactors are controlled via the AX 5000 on terminals X501 6 to X501 9 The contactors are Only valid in connection with ST BER cables ID 441689 01 21 powered via terminals X501 4 and X501 5 Chapter 7 contains examples of correct wiring 4 2 5 Motors The motors are activated and deactivated via power relays contactors POSISwitch AX 5000 controls and checks the power relays contactors Chapter 7 contains examples of correct wiring Please adhere to the EMC recommendations Information Use to switch the motor temperature sensor relay contacts for low currents voltages gold contacts 22 ID 441689 01 Connection Allocation POSISwitch AX 5000 5 Connection Allocation This section expla
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