Operating Instructions
Contents
1. o gt FH 11370E00 11372E00 154099 8591601300 Ex Plug Connector miniClix 15 S BA 8591 04 en 04 09 2009 E 8591 1 8591 4 Installation Push the pressure washer 5 the seal 4 the strain relief 3 and pressure fitting 2 onto the insulating sleeve 6 Guide the plug insert 8 correctly in the plug enclosure 10 Groove and nose must match gt Approach the union nut from the opposite side Mee gt Screw the pressure fitting 2 onto the plug sleeve and secure with the locking screw 1 WARNING Threads can be damaged by screwing on at an angle Exercise care straight alignment when inserting and screwing on all components 7 4 Plug coupler Ex e plastic metal 4 pole 3 PE with crimp connection amp Assembly of the 4 pole plug coupler proceeds in the same manner as the 5 pole version described The PE bracket 9 is not used The PE pin AC coding the pin is thick and leading DC coding the pin is thick is additionally coded with the clock based coding system as are the other plug connectors amp With metal versions the PE bracket must be crimped together with the leading PE pin 11375E00 154099 8591601300 16 Ex Plug Connector miniClix S BA 8591 04 en 04 09 2009 8591 1 8591 4 Installation 7 5 Device plug flange socket Ex e plastic 5 pole 4 PE with crimp connection WARNING Limited area of application The device plug is on2. amp Il 2 G Ex de IIC T6 Ex de IIC T6 or Ex ia ib IIC T6 amp Il 2 D IP66 T52 C Ex tD A21 IP66 T52 C 25 C 40 C Plastic version 55 C 40 C Plastic version protected against impacts 55 C 40 C Metal version 55 C 75 C Metal version Ju max 2 A 55 C 75 C Metal version protected against impacts I max 2 A With limited rated current Ta C 80 75 70 65 60 55 50 45 40 35 012 3 4 5 6 7 8 9 10 I A 12203E00 PTB 03 ATEX 1097 X IECEx BKI 07 0001X PTB 03 ATEX 1097 X IECEx BKI 07 0001X 250 V 10A 50 60 Hz 0 9 60 V 2 5A 10 ms IEC EN 60947 4 IEC EN 61984 AC 3 250V 1A AC 250 V 10A DC3 60V 0 5A DC 60 V 25A 10A 20 A gL up to 100 MBit s acc to TIA EIA 568 B 2 Category Del 0 MHz 100 MHz Fast Ethernet compatible Nickel plated brass polyamide stainless steel AISI 316L Ex Plug Connector miniClix 8591 1 8591 4 Technical Data Technical Data Connectors Cable entries Assembly Ingress Protection Protection class Storage temperature Test torque Weight Coupler plug 0 75 mm 1 5 mm 1 5 mm 2 5 mm 0 5 mm 1 mm flexible 0 5 mm 1 5 mm rigid Crimp 1 5 mm Crimp 2 5 mm Spring type terminal Flange socket device plug 0 75 mm 1 5 mm 1 5 mm 2 5 mm Crimp 1 5 mm Crimp 2 5 mm with leads 30 cm only for 4 5 mm 2 5 mm
3. 10221E00 8591 8 01 Flange sokket metal M20x1 5 Vl i 10223E00 8591 9 01 Device plug for Ex d enclosure with volume lt 2 metal 10930E00 8591 6 01 Device plug with 1 3 NPT thread for Ex d enclosures with volumes gt 2 metal Ex Plug Connector miniClix 8591 1 8591 4 10 10915E00 8591 3 01 Coupler for armoured cables metal 10916E00 8591 8 01 Flange sokket with 1 3 NPT thread metal To X amp 13 74 DIA A BH 1 10913E00 8591 6 01 Device plug for Ex d enclosure with volume gt 2 metal M20x1 5 10216E00 8591 11 0 01 Angled adaptor plastic 10220E00 8591 8 0 01 Flange socket plastic 10222E00 8591 9 0 01 Flange socket plastic 10917E00 8591 9 01 Device plug with 1 3 NPT thread for Ex d enclosures with volumes lt 2 metal 26 5 M20x1 5 b 10215E00 8591 11 01 Angled adaptor metal 154099 8591601300 S BA 8591 04 en 04 09 2009 6 Transport Storage and Disposal Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Storage Store in a dry place in its original packaging Permitted temperature range for storage in original packaging 55 C 80
4. 2009 8591 1 8591 4 Installation 7 1 12 Before fitting the flange socket device plug and angled adaptors in flameproof enclosures Disconnect all connections and wiring from the power supply and secure them against unauthorised activation gt The threaded holes in the flameproof protective enclosure must meet the minimum requirements of IEC EN 60079 1 o Check that the flange socket device plug and angled adaptors and the corresponding holes and screw in threads are intact and clean Make sure that threads and threaded holes match Check that the seal ring is positioned correctly and intact Tested cable types Presently tested cable types to be used with Ex d plug connector acc to IEC EN 60079 0 L IP68 submerged in 2 m water for one hour Torque applied to locking nut Torque applied to locking nut pressure fitting 5 Nm pressure fitting 5 Nm Test weight diameter x 20 N Test weight diameter x 20 4 N X lflex classic 100 x JE Y ST Y A Olflex classic 400 X H07 RN F 3G1 0 X Olflex classic 110 X H07 RN F 3G1 5 X H07 BQ F 361 5 X H07 RN F 362 5 X H07 BQ F 561 5 X H07 RN F 360 75 X JZ 500 X HO5 RR F 3G X Y JZ X HO5 RR F 361 5 X RD Y ST Y blue X H05 RR F 561 5 X JE LIYCY X Silflex SIHf X NYM X Sinec LZ bus cable X NYY X Olflex EB001250 R4G1 5 X HOSVV F 3 G1 0 X Unitronic Bus L2 FIP FC X Unitronic Bus FD PL2 FIP FC UL CSA with separate sealing insert 154099 8591601300 S BA 8591 04
5. en 04 09 2009 Ex Plug Connector miniClix 8591 1 8591 4 Installation 7 2 Crimp connection Z WARNING Damage to the crimped contacts gt Using an unsuitable crimping tool can damage the crimped contacts Use only the original R STAHL crimping tool see accessories L The insulation of the connecting cables must reach to the plug pins and plug socket The conductor itself may not be damaged Armoured cable 11364E00 All other types GC 22 8 zu 3 E d Fig left without PE bracket right with PE bracket 11363E00 Strip the insulation as depicted in the drawing Insert the stripped cables into the plug pins or plug sockets and crimp using the crimping tool as shown in the graphic Ex Plug Connector miniClix 13 8591 1 8591 4 154099 8591601300 S BA 8591 04 en 04 09 2009 Installation 7 3 Plug coupler Ex e plastic metal 5 pole 4 PE with crimp connection Fig Plug 11365E00 Fig Coupler 11366E00 Before assembly make sure that you have the correct plug coupler version for the cable cross section Possible versions X Cable cross section 4mm 7 5 mm X Cable cross section 7 5mm 11 mm gt Loosen the locking screw 1 gt Screw off the pressure fitting 2 Press the individual components 3 9 forward and out through the sleeve 10 Insert the stripped cable in the opening of the plug pins plug sockets 7 or the PE bracket 9 an
6. metal version Metal flange socket device plug Version for armoured cables 12 mm 21 mm 8 5 mm 16 mm up to 1 5mm External insulation Internal insulation Armouring PE bracket connection 0 75 mm 1 5 mm 1 5 mm 2 5 mm Crimp 1 5 mm Crimp 2 5 mm only with special crimping tool see accessories alternative soldering 0 34 mm 1 mm with heat shrink tubing 8591 1 8591 2 4mm 7 5 mm 7 5 mm 11 mm Simply screw the flange socket device plug into existing openings and wire M 20 x 1 5 thread M 20 x 1 5 or JL NPT thread Plastic version Metal version IP66 IP68 2 m water column 1 hour acc to IEC EN 60529 with protective caps closed and secured as well as properly fitted and secured components fulfilled by metal versions Il fulfilled by plastic versions acc to IEC EN 60598 55 C 80 C in original packaging Plastic Metal Ex e Metall Ex d Screw in thread M 20 x 1 5 Angled adaptor 2 5 Nm 2 5 Nm 3 5 Nm Flange socket 2 5 Nm 2 5 Nm 3 5 Nm Device plug 2 5 Nm 2 5 Nm 3 5 Nm Union nut 2 5 Nm 2 5 Nm 2 5 Nm Protective cap 2 5 Nm 2 5 Nm 2 5 Nm Pressure screw with strain relief 2 5 Nm 3 5 Nm Lock screws 1 0 Nm Plastic Metal Metal armoured version Coupler 1 8591 3 approx 54 g approx 118g approx 215g Plug ae approx g approx es g approx 250 g 1 Berne approx 37 g approx g lang
7. 372E00 Insert the entire device plug insert 1 with the connecting cable to the front through the device plug sleeve 3 until it audibly latches into position After latching disassembly is no longer possible Device plug flange socket Ex e plastic 4 pole 3 PE with crimp connection amp Assembly of the 4 pole device plug proceeds in the same manner as the 5 pole version described The PE bracket 5 is not used Instead there is a leading PE pin which is coded with the clock based coding system as are the other plug connectors Plug coupler for armoured cable Ex e metal 4 pole and 4 pole PE SACA Bs eh CHE GO COO Unscrew the gland 1 and remove it together with parts 2 8 from the plug coupler sleeve 13 Remove the protective membranes from seals 3 and 7 Push the plug insert 12 and insulating sleeve 9 forward and out through the plug sleeve 13 Insert the stripped cable in the opening of the plug pins 10 or the PE bracket 11 and fasten it with the crimping tool Optionally the pin connections can also be soldered Use shrink tubing to protect the soldering points After crimping soldering push the screw on parts 1 8 and insulating sleeve onto the connecting cable L After having inserted the plug pins into the plug insert they cannot be disassembled again Ex Plug Connector miniClix 8591 1 8591 4 154099 85
8. 91601300 S BA 8591 04 en 04 09 2009 Installation Guide the plug pins 10 from behind into the device plug insert 12 until the stop The hexagonal edges of the plug pins must be correctly aligned so as to fit in the plug insert 12 gt They audibly latch into position Version with PE bracket 11 An Guide the PE bracket 11 into the recess in the plug insert 12 11381E00 11370E00 Push the PE bracket backwards into the groove on the front side of the plug insert until it engages Insert the plug insert 12 together with the insulating sleeve 9 into the plug sleeve 13 in the correct position from behind 11382E00 During the following assembly steps make sure that the components are correctly oriented p 0000 COO 11383E00 Insert the pressure washer 8 the seal 7 and clamping cone 6 in the plug sleeve 13 Place screen wire shielding over the clamping cone 6 Ex Plug Connector miniClix 19 8591 1 8591 4 154099 8591601300 S BA 8591 04 en 04 09 2009 Installation 7 8 20 Push the sleeve 5 over the screen wire shielding 11384E00 gt Screw the inner gland nut 4 onto the plug sleeve gt The sleeve clamps the screen wire shielding onto the clamping cone gt The seal clamps the inner sheath of the connecting cable Place the thrust ring 3 and seal 2 against the gland nut 1 Make sure that the seal sits corr
9. C Disposal Ensure environmentally friendly disposal of all components according to legal regulations Installation WARNING Danger from energised parts gt Risk of severe injuries All connections and wiring must be disconnected from the power supply Secure the connections against unauthorised activation WARNING Incorrectly mounted components gt Explosion protection cannot be guaranteed any more if the components are incorrectly mounted Carry out the assembly in strict accordance with the instructions and national safety and accident prevention regulations e g IEC EN 60079 14 L R STAHL supplies the mini CLIX plug connectors on request with prefabricated leads Please contact your local sales representative for more information L Excessive tightening of the locking screw can negatively affect the strain relief sealing L lf possible mount the device plugs and flange sockets with the plug opening oriented downward FE ensure correct functionality of the plug non used pins should also be fitted Before installation Disconnect all connections and wiring from the power supply and secure them against unauthorised activation Check if holes and screw in threads are intact and clean Make sure that threads and threaded holes match Check that the seal ring is positioned correctly and intact 154099 8591601300 Ex Plug Connector miniClix 11 S BA 8591 04 en 04 09
10. chaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl ren in alleiniger Verantwortung dass das Produkt hereby declare in our sole responsibility that the product d clarons sous notre seule responsabilit que le produit mit der EG Baumusterpr fbescheinigung under EC Type Examination Certificate avec Attestation d examen CE de type Steckverbindung Plug in connector Fiche et prise PTB 03 ATEX 1097 X Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig auf das sich diese Erkl rung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Terms of the directive Prescription de la directive Q94 9 EG ATEX Richtlinie 94 9 EC ATEX Directive 94 9 CE Directive ATEX 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive 2004 108 CE Directive CEM Allgemeine Normen ohne Bezug auf eine Richtlinie General standards without reference to a directive Normes g n rales sans r f rence a une directive Waldenburg 21 Dez 2010 Ort und Datum Place and date J P Ruckgauer Leiter Entwicklung und Technik Lieu et date Director Design and Technology Directeur D veloppement et Technique F 4174 601 11 2009 STMZ Nummer so
11. d fasten it with the crimping tool Optionally the plug pins sockets can also be soldered Use shrink tubing to protect the soldering points 154099 8591601300 8591 1 8591 4 S BA 8591 04 en 04 09 2009 14 Ex Plug Connector miniClix Installation 11367E00 Push the the pressure fitting 2 and the cable strain relief 3 onto the connecting cable Push the seal 4 onto the connecting cable and guide it into the cable strain relief 3 Push the pressure washer 5 and insulating sleeve 6 onto the connecting cable amp Make sure that the insulation sleeve 6 is correctly oriented A subsequent correction is difficult Guide the plug pins 7 from behind into the device plug insert 8 until the stop The hexagonal edges of the plug pins must be correctly aligned so as to fit in the plug insert 8 Insert the thick plug pin first hole No 4 amp After having inserted the plug pins into the plug insert they cannot be disassembled again Push the insulating sleeve 6 onto the plug insert 8 Assembling a plug Assembling a coupler Guide the PE bracket 9 into the recess Guide the PE bracket 9 into the recess in the plug insert 8 in the plug insert 8 1136 11371E00 Push the PE bracket 9 backwards into Push the PE bracket 9 backwards into the groove on the front side of the plug the groove on the front side of the plug insert 8 until it engages
12. e nn 8591 9 approx 41 g approx 1419 Device plug 8591 11 approx 26g approx 164g Angled adaptor Protective caps for plug device plug approx 10g approx 44 g for coupler flange socket approx 13g approx 80 g N Weight including plastic protective cap L Additional technical data for layout and designs see the data sheet Ex Plug Connector miniClix 8591 1 8591 4 154099 8591601300 S BA 8591 04 en 04 09 2009 Recommended coding of the plug connector Turn guide nose guide notch downwards 6 h All other codings are based on this position No of Coding Coupler poles flange sokket Voltage Bus TI 230 V 250 V AC 24 V DC with PE bracket 154099 8591601300 S BA 8591 04 en 04 09 2009 I Technical Data Recommended colour coding green 10906E00 without 10904E00 without 10259E00 yellow 10256E00 re 2 ni L1 L 10257E00 blue 10258E00 green red 06474E00 grey 10260E00 Ex Plug Connector miniClix 8591 1 8591 4 Technical Data Dimensional drawings all dimensions in mm subject to alterations 96 J l 830 10218E00 8591 7 0 0 Plug plastic 96 J 28 10217E00 8591 7 0 Plug metal SW 30 T Tt i 10914E00 8591 7 01 Plug for armoured cables metal 10219E00 8591 3 0 Coupler plastic metal
13. ectly gt Screw the gland nut 1 onto the inner gland nut 4 using the corresponding tightening torque see technical data emp re vi mill ies Lie BW 11385E00 Plug coupler Ex e plastic metal 4 pole 3 PE with cage clamp terminal 11386E00 Strip the insulation as depicted in the drawing Open the cage clamp terminal 2 using an appropriate tool 1 e g screwdriver 2 5 x 75 Insert the connecting cable 3 Pull the tool out gt In so doing the cage clamp spring is pressed against the connecting cable gt Electrical contact between connecting cable and plug pin is established Proceed in reverse order to undo the connection 154099 8591601300 S BA 8591 04 en 04 09 2009 Ex Plug Connector miniClix 8591 1 8591 4 Installation 11387E00 Fig Coupler 11388E00 Loosen the locking screw 1 gt Screw the pressure fitting 2 out of the plug coupler sleeve 7 Screw out the individual parts 3 6 gt Guide the stripped wire through the pressure fitting the strain relief 3 the seal ring 4 and the pressure washer shield 5 Connect the connecting cable as described above a gt 4 Align and insert the plug insert 6 correctly into the plug coupler sleeve 7 Insert the pressure washer shield 5 the seal ring 4 and the strain relief 3 in the plug sleeve 7 11389E00 WARNING Threads can be dama
14. fertigt werden e Zur besseren Handhabung wird der Steckverbinder mit einer geometrischen nderung gefertigt e Der Steckverbinder wird auch f r eigensichere Stromkreise verwendet Das Explosions schutzkennzeichen hierf r lautet EEx ia ib IIC T6 e Die elektrischen Daten werden erweitert Bemessungsbetriebsspannung bis 60 V Bemessungsstrom le max 25A O5A Gebrauchskategorie L R 10 ms DC 3 Bemessungsstrom le f r Anschlusstechnik Crimp und K figfederzuganschluss max 10A QUICKON Anschluss max 6A Andere als die vorstehend genannten Bemessungswerte sind bei Einhaltung des Einschalt und Ausschaltverm gens entsprechend den einschl gigen Bestimmungen zul ssig und sind vom Hersteller abh ngig von Betriebsart Gebrauchskategorie usw festgelegt Angewandte Normen EN 50014 1997 A1 A2 EN 50018 2000 A1 EN 50019 2000 EN 50020 2002 EN 50281 1 1 1998 Seite 1 2 EG Baumusterpr fbescheinigungen ohne Unterschrift und ohne Siegel haben keine G ltigkeit Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der Physikalisch Technischen Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Deutschland 28 Ex Plug Connector miniClix 154099 8591601300 8591 1 8591 4 S BA 8591 04 en 04 09 2009 EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE Wir we nous R STAHL S
15. ged by screwing on at an angle Exercise care straight alignment when inserting and screwing on all components gt Screw on the pressure fitting and then secure it in place using the locking screw 1 Ex Plug Connector miniClix 21 8591 1 8591 4 154099 8591601300 S BA 8591 04 en 04 09 2009 Installation 7 9 Direct connection of metal device plug flange socket using individual wires AJ WARNING Prevent twisting of the components Secure components against twisting or loosening by taking appropriate measures e g anti twist device see accessories and spare parts WARNING Danger due to damaged cables gt Careless screwing can damage the cables and their insulation Exercise care when screwing components together L To ensure explosion protection insert only device plugs and flange sockets made of metal in the holes of the flameproof enclosures 11390E00 Screw the flange socket 1 or device plug 1 together with the anti twist device 2 in the enclosure threaded hole M20 wrench size SW25 gt Secure the device plug or flange socket against unintentional turning by screwing in the locking screw 3 L Test torques see data sheet or chapter Technical data in these operating instructions 154099 8591601300 S BA 8591 04 en 04 09 2009 22 Ex Plug Connector miniClix 8591 1 8591 4 Installation 7 10 Locking mechanism 11392E00 The plug connecto
16. lug connection is disconnected Energised couplers flange sockets must be closed off by means of protective caps immediately after disconnection Z WARNING Short circuit in the circuit gt After multiple short circuits the flameproof encapsulation is no longer guaranteed After a short circuit check the functionality of the plug connector Replace the entire plug connector if needed WARNING Work on gap limiting surfaces Gap limiting surfaces are neither to be reworked nor lacquered after purchase of the device 154099 8591601300 Ex Plug Connector miniClix 25 S BA 8591 04 en 04 09 2009 E 8591 1 8591 4 Maintenance 9 1 9 2 9 3 26 Regular Maintenance Work Consult the relevant national regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected To check as part of the maintenance schedule X Check that cables and lines are clamped properly X Inspect device for visible damage X Compliance with the permitted temperatures in accordance with IEC EN 60079 0 X Make sure the device is used according to its designated use Repair work Repairs that may affect the explosion protection are only to be performed by the manufacturer No changes to the apparatus are permitted Maintenance work and repairs may only be performed using original replacement
17. ly to be used in enclosures designed for type of protection Ex e L After having inserted the plug pins into the plug insert they cannot be disassembled again Fig Device plug 11376E00 Fig Flange socket 11377E00 Pull the device plug insert 1 together with the insulating sleeve 2 out of the plug sleeve 3 Insert the stripped cable in the opening of the plug pins 4 or the PE bracket 5 and fasten it with the crimping tool Optionally the pin connections can also be soldered Use shrink tubing to protect the soldering points Guide the plug pins 4 from behind into the device plug insert 1 until the stop The hexagonal edges of the plug pins must be correctly aligned so as to fit in the plug insert 1 Push the insulating sleeve 2 with correct orientation over the connected cable and the plug insert 1 11373E00 154099 8591601300 Ex Plug Connector miniClix 17 S BA 8591 04 en 04 09 2009 8591 1 8591 4 Installation 7 6 7 7 18 Assembling a plug Assembling a coupler Guide the PE bracket 5 into the recess Guide the PE bracket 5 into the recess in the plug insert 1 in the plug insert 1 Push the PE bracket 5 backwards into Push the PE bracket 5 backwards into the groove on the front side of the plug the groove on the front side of the plug insert 1 until it engages insert 1 until it engages gt f ze wl SE 11370E00 11
18. mm for plug incl PE connection PE leading 109355 Plug pins PE 4 x 1 5 mm PE bracket for plug 109364 bracket 4 x 2 5 mm PE bracket for plug 109365 06508E00 Plug sockets 4 x 1 5 mm for coupler or flange socket 109356 4 x 2 5 mm for coupler or flange socket 109357 06505E00 Plug sockets PE 4 x 1 5 mm PE bracket for coupler or flange socket 109366 bracket 4 x 2 5 mm PE bracket for coupler or flange socket 109367 Distribution box with 1 2 4 or 6 branches flange socket plastic or metal in plastic or metal Y adapter with cable Se for looping of data signal or power cables also for fieldbus cables entry i Y adapter with for looping of data signal or power cables all connections can be connectors plugged 10912E00 154099 8591601300 Ex Plug Connector miniClix 27 S BA 8591 04 en 04 09 2009 8591 1 8591 4 CE prototype test certificate current supplement 11 CE prototype test certificate current supplement Physikalisch Technische Bundesanstalt Braunschweig und Berlin 2 ERGANZUNG gem Richtlinie 94 9 EG Anhang Ill Ziffer 6 zur EG Baumusterpriifbescheinigung PTB 03 ATEX 1097 X Gerat Steckverbinder Typ 8591 Kennzeichnung 2G EExdelICT6 12D IP66 T52 C Hersteller R Stahl Schaltger te GmbH Anschrift Am Bahnhof 30 74638 Waldenburg W rtt Deutschland Beschreibung der Erg nzungen und nderungen Der Steckverbinder Typ 8591 darf mit folgenden nderungen ge
19. nn Instructions Got Ex Plug Connector miniClix gt 8591 1 gt 8591 4 Contents 1 2 1 2 2 2 3 Contents 1 e Lan EC 2 2 EECHER eege 2 3 General Safety Information 3 4 Designated USE ern ee ee ee ee ee ee ee 6 5 LECA CID EE T 6 Transport Storage and Disposal ccccccseccececeeeeeeeeeeseeeseeceeeteeeaeeeeetseeeeenees 11 l O EE 11 8 COA TONNO E 24 9 MAILEN ne EE 25 10 Accessories and Spare Parts nennen 27 11 CE prototype test certificate current supplement sen nneenne 28 12 CE Declaration of Conformity itee areata yecseey erecta eeeresiee ohare ence tian eer asanicidgeneneeet 29 General Information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 D 74638 Waldenburg Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www miniclix info www stahl de Information regarding the Operating Instructions ID NO 154099 8591601300 Publication Code S BA 8591 04 en 04 09 2009 We reserve the right to make technical changes without notice Symbols Used Action prompt Describes actions to be carried out by the user Reaction symbol Describes the results or the reactions to the actions taken Bullet 8591 1 8591 4 Warning sign Danger due to an explosive atmosphere 154099 8591601300 S BA 8591 04 en 04 09 2009 Ex Plug Connector miniClix 3 1 General Safety Information General Safety Information Safety Instructions for Assembly and Operating Pers
20. onnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Non observance can lead to endangerment of persons plant and the environment Z WARNING Risk due to unauthorised work being performed on the device gt Risk of injury and damage to equipment Assembly installation commissioning operation and maintenance must only be performed by personnel who are both authorised and suitably trained for this purpose WARNING Danger due to dust deposits gt Risk of injury and damage to equipment gt Explosion protection is not guaranteed any longer According to IEC EN 61241 1 a device must not be operated with a dust layer exceeding 50 mm Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the device The device may only be plugged in or out when subjected to a load of less than 250 V AC and 10 A rated current Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national safety and accident prevention regulations Servicing maintenance work or repairs which are not desc
21. osion hazards of Zones 1 2 21 and 22 in accordance with IEC EN standards as well as for applications in the industrial sector Ambient conditions High quality materials are used for enclosures including external metal parts which guarantee protection against corrosion and resistance against chemical substances for applications in industrial environments X Impact resistant polyamide X Nickel plated brass X Stainless steel AISI 316L Usage Application examples for Series 8591 plug connectors include X Bus connections X Signal and data wiring X Power supply of movable local controls X Power supply of electrical systems as well as movable machines and drives in areas subject to explosion hazard They are used as quick action connectors of explosion protected electrical apparatus in intrinsically safe Ex and industrial areas 154099 8591601300 S BA 8591 04 en 04 09 2009 Ex Plug Connector miniClix 8591 1 8591 4 5 Technical Data Explosion protection Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Ambient temperature Certificates Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Rated values AC voltage AC current Frequency cos p DC voltage DC current L R Switching capacity Back up fuse without thermal protection with thermal protection Transmission rate Frequency range Enclosure material 154099 8591601300 S BA 8591 04 en 04 09 2009
22. parts supplied by the manufacturer In case of damage to the plug pins Replace the apparatus Disassembly cannot be performed therefore repair is not possible In case of damage to the flameproof enclosure gt The device must be returned to the manufacturer for repair Cleaning X Clean with a cloth brush vacuum cleaner or similar items X When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solvents 154099 8591601300 S BA 8591 04 en 04 09 2009 Ex Plug Connector miniClix 8591 1 8591 4 Accessories and Spare Parts 10 Accessories and Spare Parts Designation Illustration Description Order number Angled adaptor a fe Plastic polyamide 154472 10212E00 Angled adaptor N Nickel plated brass 154476 Protective cap for ss Plastic polyamide 109348 coupler flange socket K Nickel plated brass 109346 Protective cap for WA Plastic polyamide 109349 plug device plug i VP Nickel plated brass 109347 Crimping tool Z up to 4 mm for all versions with crimp connectors 109116 Anti twist device for flange socket and device plug 154570 Strain relief with gasket and plate 4 mm 7 5 mm 154574 with gasket and plate 7 5mm 11 mm 154578 10892E00 Plug pins GG 4 x 1 5 mm for plug 109352 TG 4 x 2 5 mm for plug 109353 SE 4x 1 5 mm for plug incl PE connection PE leading 109354 4 x 2 5
23. r may be delivered with an optional locking mechanism It can then be safeguarded by means of a padlock when plugged in hasp diameter 3 6 mm The union nut has to be unscrewn before undoing the connection amp _ The locking mechanism cannot be retrofitted 7 11 Rotating the angled adaptor 11392E00 The position of an already screwed in angled adaptor can be changed without having to screw out the threaded support base 1 Unscrew the anti twist device 2 gt Remove the screws 3 Rotate the angled adaptor to the desired position gt Screw the screws 3 in the matching visible holes Fasten the anti twist device 2 again Ex Plug Connector miniClix 23 8591 1 8591 4 154099 8591601300 S BA 8591 04 en 04 09 2009 Commissioning 8 Commissioning 8 1 Before commissioning Subject the apparatus to the individual certification tests by the relevant national testing authority Test the components for correct operation and installation in accordance with the operating instructions and other applicable specifications gt Ensure that the same earth potential is present throughout the system gt Check that cables and lines are clamped properly Inspect enclosure for damage Inspect enclosure for foreign bodies Observe the nominal voltage 8 2 Connecting disconnecting the plug connector Z WARNING Incorrectly connected plug and socket 24 gt Explosion p
24. ribed in the operating instructions must not be performed without prior agreement with the manufacturer Any damage may render explosion protection null and void Alterations and modifications of the device are generally not permitted Install and use the device only if it is undamaged dry and clean The device may only be used with the corresponding undamaged plugs and couplers The plug connectors may also be used for intrinsically safe circuits in accordance with Ex ia ib IIC T6 Apply the corresponding marking if used for intrinsically safe circuits Intrinsically safe and non intrinsically safe circuits may not be used together in a common plug connector Ensure that the plug device plug is voltage free when the plug connection is disconnected On bus systems powered at both ends e g Profibus DP or Ethernet the station connected to the plug device plug must be disconnected from the supply before the plug connector is removed Install the plug devic plug on the device for bus systems with integrated power supply of the device e g Profibus PA or Foundation Fieldbus H1 154099 8591601300 Ex Plug Connector miniClix 3 S BA 8591 04 en 04 09 2009 8591 1 8591 4 General Safety Information 3 2 3 3 Energised couplers flange sockets must be closed off by means of protective caps immediately after disconnection Make sure that the caps close properly as otherwise the minimum ingress protection and the explo
25. rotection cannot be guaranteed any more if the plug and socket are incorrectly connected Proceed in strict accordance with the operating instructions Z WARNING Risk of damage to plug or socket Components to be connected must have the same coding Z WARNING Danger from energised parts Ensure that the plug device plug is voltage free when the plug connection is disconnected Z WARNING Danger from energised parts Energised couplers flange sockets must be closed off by means of protective caps immediately after disconnection Check for damage before the plug device plug is plugged into the socket 11393E00 Insert the plug device plug with the guide nose in the correct position in the corresponding guide groove 1 Push the components together until the first end stop 2 154099 8591601300 S BA 8591 04 en 04 09 2009 Ex Plug Connector miniClix 8591 1 8591 4 Maintenance 11394E00 gt Rotate the connector plug coupler by about 30 to the right until you reach the second stop 3 Fully insert the plug into the socket 4 Fasten the union nut 5 gt The mechanical connection as well as the IP protection are now established Proceed in reverse order to disconnect the plug connector 9 Maintenance A WARNING Danger from energised parts gt Explosion protection is not guaranteed any longer Ensure that the plug device plug is voltage free when the p
26. sion protection are no longer guaranteed Unused components should be stored with protective caps If you have questions Contact the manufacturer Warnings Warnings are sub divided in these operating instructions according to the following scheme Z WARNING Type and source of the danger gt Possible consequences Measures to avoid danger They are always identified by the signal word WARNING and sometimes also have a symbol which is specific to the danger involved Special conditions Z WARNING Danger from energised parts gt Risk of severe injuries All connections and wiring must be disconnected from the power supply Secure the connections against unauthorised activation Temperature class and type of protection Adhere to the temperature class and type of protection as specified on the rating plate Requirements to be met by the connecting cable Lay the connecting cable of the plug connector securely Make sure that the cable is protected against mechanical damage Select a connecting cable that meets the thermal and mechanical requirements in the application area For connection in areas subject to explosion hazard Use a terminal compartment that meets the requirements of a recognized type of protection in accordance with IEC EN 60079 0 Metal versions of flange socket device plug and angled adaptor Installation permitted in walls of enclosures designed
27. wie Ausgabedatum der Norm Number and date of issue of the standard Numero ainsi que date d mission de la norme EN 60079 0 2006 EN 60079 1 2007 EN 60079 7 2007 EN 60079 11 2007 EN 61241 0 2006 EN 61241 1 2004 EN 60947 1 2007 EN 60529 1991 A1 2000 EN 61984 2001 EN 60999 1 2000 iV JA Dr S Jung Leiter Qualit tsmanagement Director Quality Management Dept Directeur Dep Assurance de Qualite 8591601020_00
28. with type of protection Flameproof Enclosure d and Increased Safety e Plastic versions of flange socket device plug and angled adaptor 154099 8591601300 S BA 8591 04 en 04 09 2009 Ex Plug Connector miniClix 8591 1 8591 4 3 4 General Safety Information Installation permitted in walls of enclosures designed with type of protection Increased Safety e Plastic versions of the plug connector must be mechanically protected at temperatures below 20 C Do not use angled adaptors made of plastic with temperatures below 20 C If using terminal compartments of type of protection Increased Safety e according to IEC EN 60079 7 Observe the clearance and creepage distances Equipotential bonding Ensure equipotential bonding or earthing by attaching metal versions of the flange sokket device plug and or angled adaptor to the entire plant Conformity to Standards The plug connectors have been developed manufactured and tested according to the state of art and EN 29001 ISO 9001 Among others they comply with the following regulations and standards X 94 9 EG X IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 IEC EN 60079 11 IEC EN 60079 14 X IEC EN 61241 0 IEC EN 61241 1 154099 8591601300 Ex Plug Connector miniClix 5 S BA 8591 04 en 04 09 2009 8591 1 8591 4 Designated Use 4 Designated Use Series 8591 1 and 8591 4 plug connectors are suitable for use in areas subject to expl
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