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SE-46 Operating Instructions

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1. 9 3 Setting the width of the reference pattern 9 5 PIPE MV A A a aq S 9 5 MAINTENANCE 10 1 Maintenance WOrk sarta as Ile 10 1 DELOMMISSION ING an aaa nn DR da nee 10 1 26 01 09 SE 46 MI 1 1039 B CONTENTS III TROUBLESHOOTING 11 1 NORMA tr aero qap lesa 11 1 Display P ssiDilities ivan She hee eee ee 11 1 PIOCE AUT siege greta ali de tale ele ea EN RT BEN 11 1 LED display onthe SE Ger ua eco Ge ae EGR E ee a en ne ER 11 2 Be Se eg DE ee 11 4 Problems when calibrating the reference 11 5 Error message when exiting a Menu 11 5 RONDA dt ARA RITA 11 5 Problems WIERQUIAING ar Ae 11 6 Error messages on the optional D MAX operator interface 11 7 Error message when exiting a Menu 11 7 Error messages when cancelling a calibration 11 7 TECHNICAL DATA 12 1 General IN Ornato ars asada ici ion 12 1 Optical properties ri is puki an AAA 12 1 Electrical COMM ECHO itis tad 12 2 Al DING Connector ser Geer eee ea oR eee ee eee eee 12 2 KZ PIO CONNECTION ii an ada e E a eee Su 12 2 QU PUESONA SS LIA SARTRE oe 12 2 POWER SUD DIV a a een 12 3 Standards and TEQuIALIONS IS EEE I u 12 3 APPENDIX A MENU STRUCTURE 13 1 APPENDIX B SCAN FREQUENCY DIAGRAM 14 1 APPENDIX C MENU STRUCTURE OF D MAX 15 1 SERVICE 16 1 Requests
2. Back light applications with external light source The SE 46 sensor must be mounted either between two rollers or close behind one support roller Fig 3 2 Assembly location of SE 46 LER min 40 9 35 INIINML ez gErEBE 1 Material web 2 Support roller Fig 3 3 Sensor SE 46 and support roller MI 1 1039 B SE 46 26 01 09 SE 46 Installation fm Mechanical fastening Fig 3 5 Sensor bracket M 26 01 09 INSTALLATION 3 4 To assist in mounting the SE 46 sensor holes have been drilled in the housing see A in Fig 3 1 Together with various sensor bracket this provides a wide range of installation options Assembly of the SE 46 with sensor bracket M Sensor bracket with distance adjustment e Screw the micro adjusting device 1 onto the SE 46 sensor with the M4x6 screws CAUTION If longer screws are used there is a danger of destroying the electronics located in the sensor s housing gt Because of this make certain when fastening the sensor bracket onto the SE 46 sensor that only the original M4x6 screws or identical ones are used e Screw the adapter plate 2 onto the micro adjusting device 1 with the M4x6 screws 5 e Screw the sensor bracket 3 onto the adapter plate with the M5x6 4 screws e Screw in the star knob 6 Push the assembled unit onto the rectangular bar Note Sensor bracket M can also be assembled directly onto the sensor with the ad
3. M5 1 Distance Gauge Description The Distance Gauge menu is used to adjust the distance between the sensor and material web during the mechanical adjustment of sensor SE 46 A strong contrast is required for the template A black line on white paper is optimal for this purpose The template must be positioned in the centre of the sensor field of view aligned in the direction in which the web is running and flush on the surface of the material web so that there are no differences in height Menu Key sequence for menu HNMT Ln gt lt z s s123 E rra E ID Mes ED MSiRend ED Tsing SID g for A bar appears in the target light that evaluates the current Worse Better distance Now the distance from the sensor to the material web must be adjusted mechanically so that the bar in the taroet light reaches a maximum If the sensor can be shifted mechanically the distance that is determined should generate a maximum over the entire shift range If there are large deviations here check the mounting rectanoular bar e Exitthe menu MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm PARAMETER SETTING VIA SENSOR KEYBOARD 7 10 M5 3 Simulate Analog Signals Description If a web guide controller processes the analog guiding signals of the sensor the web guide controller must be checked and adjusted if necessary during commissioning or after a component is replaced
4. Select menu 1y 5 1 1 1 for S 01 or 1y 5 1 3 1 for S 03 Hardware lOs gt Sensor Setup gt S 01 X5 1 or S 03 X9 1 gt Calibration gt 1 Reference Value Lower Limit 1 Reference Value Louer Limit E ENTER to Continue Press the ENTER key c Sensor keyboard Press the Right Arrow key to select 10mA Or or 4 Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 10mA SE 46 Sensor Force signals to 10 mA MI 1 1039 B SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm O M4 01 Llei La lo l 2 Reference Value Upper Limit waw ENTER to Continue t 1 D M x DI 1J 5 1 1 1 3 3 Result Successful Contrast 57 ENTER to Save t Force signals to O mA D M8 01 1J 5 1 2 1 1 Reference Yalue Lower Limit AA ENTER to Continue t 26 01 09 COMMISSIONING OF WEB GUIDE CONTROLLERS d Menu structure of controller D MAX Ol 2 Reference Value Upper Limit Press the ENTER key e Menu structure of controller D MAX Ol Press the ENTER key to save the calibration 1 4 Calibrating the position signal on the D MAX Depending on how the sensor is connected to the D MAX Controller perform the calibration for S 02 Position signal menu 1y 5 1 2 if the SE 46 sensor is connected to input X5 or for 5 04 Position signal menu 1y 5 1 4 if the SE 46 sensor is connected
5. at the places on the continuous material web where the calibrated guiding line reappears with the same line width and contrast intensity Transitions with reverse or deviating contrast 4 and lines of deviating width 5 are ignored by the sensor and cause guiding to be locked Adjacent patterns 8 will not cause any interference in position recognition MI 1 1039 B SE 46 26 01 09 SE 46 Beispiele fm A Web running direction Sensor field of view UY Clean scanning of guiding line No position signal present Clean scanning of guiding line Contrast transition deviates too much Width of guiding line deviates Guiding line fault Clean scanning of guiding line no fault due to adjacent print O NN ON CQ Q NN N Fig 9 3 Guiding lines A Sensor field of view B Active field of view 1 Valid position signal 2 incorrect guiding line Fig 9 4 Active field of view Complex patterns as guiding lines 26 01 09 APPLICATION EXAMPLES Guiding active Locking active Guiding active Locking active Locking active Clean scanning of edge of printed image Guiding active Locking active Guiding active Please note Same line but invalid position Guiding fault DvP xP VP xp xp AO Pl In sections without position signal 9 Fig 9 3 the sensor is sensitive to other guiding lines If a guiding line is offset in the field of view the sensor will detect the wrong line as valid which will interfere with
6. 14 g CDP 01 web guide controller Press the Automatic key 1 to save the settings 2 3 Switching on the ASC function a CDP 01 web guide controller Press the ASC key 7 to turn on the ASC function gt LED 7 is lit Note A Settings must be made for sensor mode LED11 Line centre 3 1 Setting the polarity The guiding direction polarity must be checked depending on the mechanical installation direction of the system and adjusted if necessary 26 01 09 SE 46 MI 1 1039 B COMMISSIONING OF WEB GUIDE CONTROLLERS 5 19 a CDP 01 web guide controller ja 40 1500 1600 178 I en Setup 0 bh 4 d gt Continue pressing the Setup key 13 until LED 17 is lit b CDP 01 web guide controller 92121 1000 1 MM 1207 ch Cu Continue pressing the Sensor key 8 until LED 11 is lit Set the desired guiding direction O Note A Additional information may be found in the section entitled Changing the Guide Direction in the CDP 01 Operating Instructions 3 2 Setting the system gain The system gain setting must be optimal a CDP 01 web guide controller Kies 40 1500 16mm 1700 I o Setup 0 D d gt Continue pressing the Setup key 13 until LED 16 is lit Set the desired system gain Note A Additional information may be found in the sections Changing the System Gain with the web at Standstill and Changing the System Gain with the web in Motion in the CDP 01 Operating Instruc
7. Maximum cable lengths servo valves E Up to 16m Through D MAX DP 200r Opel a net 01 without servo valves From 16m to 30m Starting at firmware number 004 Nominal value 12VDC Power consumption lt 350mA External power supply Power supply Maximum cable lengths Through additional 24V Ba With Ethernet BOSSE From 30m to 50m Starting at firmware number 004 Nominal value 24VDC Permissible range gt 21 6V to lt 30V Power consumption lt 220mA changes when voltage is applied Standards and regulations The SE 46 sensor has been constructed according to the standards and regulations of the European Union A declaration of conformity is available on file MI 1 1039 B SE 46 26 01 09 Lu rc H U gt o H Y gt Z LLI gt lt gt O Z LLI a oa lt 1 13 APPENDIX A MENU STRUCTURE 13 Y udes ueg ejdsig oo udes ueg Ae ds q Bumuig z L s q31 UO XIN A317 oo www N 4 lt gt N 14S Bumung s q31 88 Een wo GW A317 A LAS N uo q31 HOV31 A A A A N N XN f lt lt j ON lt gt FA lt cw lt gt zw g
8. cancel 26 01 09 SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD 7 5 M3 Type of Illumination Description The Type of Illumination parameter can be used to select between standard illumination RGB and other types of illumination Menu e Key sequence for menu NMF Ln gt lt SSS55512 3 Press and hold until LED M1 is flashing seems u Press repeatedly until LED M3 is flashing au ame u Press LED M3 is lit g for See tee i es The LED of the current setting for the Type of Illumination am umu an parameter is flashing RGB standard illumination internal for applications with light striking the surface External illumination for applications with light passing through requires an external light source Internal illumination is turned off Input a e Select the desired type of illumination with the arrow keys e Save the entry with the TEACH key or or Press the SET key for 2seconds to cancel MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm PARAMETER SETTING VIA SENSOR KEYBOARD MA Active Profile Description This parameter is used to select the active profile The settings of a continually recurring reference can thus be used again without having to perform an additional calibration The sensor permits a selection from 3 fixed and 2 additional profiles Each profile contains A the parameters that were determined during calibration th
9. eee oe 3 6 COMMISSIONING OF THE SE 46 SENSOR 4 1 Sensor ESO errantes nda da ta la notin e ro re y e diciones 4 1 COMMISSIONING OF WEB GUIDE CONTROLLERS 5 1 DMAA rr A A IS EA u aqa q a Ua 5 1 1 Calibrating the analog signal inputs of the D MAX Controller 5 1 2 Setting the ASC Automatic Sensor Control 5 6 3 Setting the polarity and Galles aas ee e aa a er 5 6 Operation 3 5 ee 5 7 DP 20 errar ida dde 0 ado hee AAA A a ad 5 8 1 Calibrating the analog signal inputs of the DP 20 5 8 2 Setting the ASC Automatic Sensor Control 5 12 3 Setting the polarity and gain o o oo ooocooocooonooor nooo ren 5 12 OPerallol saunas o Dido dean nee AAA ARA a ayaqa 5 13 EDO E een 5 14 1 Calibrating Analog signal inputs 5 14 2 Setting the ASC Automatic Sensor Control 5 17 3 Setting the polarity and gain 0 ee eee 5 18 Opera sara Seen Nan BS Gone eo oe ha aN an ERE Rew ee 5 19 OPERATION VIA SENSOR KEYBOARD 6 1 PIECONCILION 3 222222 2 Aa SREP A ADDN Meee ama hasa oR 6 1 Salely INSUUCTIONS 2 4344042 Bl Eis Nee ed Rake o a 6 1 MI 1 1039 B SE 46 26 01 09 MI10391BIVZ fm CONTENTS I User INTEL e co SE a usah hg rios ELENA RIES 6 2 Keys and their TUNCHIONS dadas en 6 2 DISPARA eb aa 6 2 SE 4670 pPEra HON STATES nun a Ria a o 6 4 Instructions for calibratio
10. gt Gain Set the gain Note The DP 20 web guide controller must be operated in Operation mie Automatic mode with sensor mode D Line centre tf MI 1 1039 B SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm 1 Calibrating Analog signal inputs 18 26 01 09 COMMISSIONING OF WEB GUIDE CONTROLLERS 5 14 Note Detailed information about sensor calibration is available in the CDP 01 Operating Instructions Supplementary Operating Instructions may also be available If the system documentation includes Supplementary Operating Instructions for the CDP 01 follow the sequence described in that manual for commissioning the CDP 01 Precondition The SE 46 sensor is connected to the CDP 01 web guide controller on input X3 The calibration described here only applies to this input The SE 46 sensor can be operated via the sensor keyboard or a D MAX operator interface D MAX Ol 1 1 Preparing the CDP 01 for the calibration a CDP 01 web guide controller Press the drive selection key 20 to select the desired drive b CDP 01 web guide controller Press the Manual key 3 to set Manual mode on the CDP 01 1 2 Call menu M5 3 Simulate Analog Signales on the SE 46 The analog signals required for the calibration are simulated by sensor SE 46 a Sensor keyboard Select menu M5 3 Simulate Analog Signals press the SET key for 1 second gt Select
11. guiding To prevent incorrect position marks from being detected the active field of view of the sensors can be limited In the example in Fig 9 4 the incorrect guiding line 2 now lies outside the active field of view and thus does not interfere with guiding If no suitable guiding lines are available printed patterns can be used as a reference These patterns must be very short and must be widely spaced relative to their length SE 46 MI 1 1039 B APPLICATION EXAMPLES A pattern as the term is used here is an arrangement of lines and or edges extending in the direction in which the web is running which provides a mark that cannot be confused because of the sequence of individual contrast transitions The edge of a printed image should be calibrated with sensor mode C Pattern mode Example Fig 9 5 shows the barcode as a frequently occurring example of complex patterns A Web running direction B Sensor field of view Clean scanning of the pattern Guiding active Deviating pattern Locking active Pattern only similar Locking active Deviating pattern Locking active Clean scanning of the pattern Guiding active Deviating pattern Locking active Pattern only similar Locking active Fig 9 5 Complex patterns The SE 46 sensor detects a valid position information item 1 and 5 at places along the continuous material web where precisely the calibrated pattern reappears Other patters 2 4 and 6 and other similar
12. meaning of the LEDs is different the relevant description of the selected menu describes the differences Sensor mode display LEDs A Band C indicate the sensor mode assigned to the active profile in example B A Line mode B Edge mode C Pattern mode see also Sensor mode page 6 6 Teach key LED The LED of the TEACH key only flashes during the calibration process Target light The target light see 9 in Fig 1 1 page 1 2 is a line of LEDs that make the following information on the material web available to the user outside the area lit by the sensor as a tool for adjustments see M5 1 Distance Gauge page 7 9 Asa selection of the reference on the material web during calibration To identify the position of the reference on the material 26 01 09 SE 46 MI 1 1039 B OPERATION VIA SENSOR KEYBOARD SE 46 operation states M1 M2 M3 M4 M5 MX N W Instructions for calibration Select a suitable reference MI 1 1039 B web during operation corresponds to what appears in the LED display The distance between the target light and the viewing area is 45mm see also A in Fig 1 2 page 1 3 Three operation states must be distinguished when the SE 46 is in operation Calibration valid reference detected If the reference was recognised the position of the reference appears in the LED display of the sensor and in the target light The web guide controller will att
13. parameter M5 gt Press the SET key gt Select parameter M5 3 Press the SET key SE 46 MI 1 1039 B WEB GUIDE CONTROLLERS 16 7 SE 46 Sensor 1 5 3 Simulate Analog Signals Attention Analog signals changet a 40 150 1601 170 Setup hd 4 8 EI 100 11 MM 12L Sensor ch N a Force signals to O m NI M1 M2 M3 M4 M5 MX a N Q GD MI 1 1039 B COMMISSIONING OF or Menu structure of SE 46 sensor D MAX Ol Select menu xy 5 3 Simulate Analog Signales Hardware settings gt Simulate analog signals Press the ENTER key Note See M5 3 Simulate Analog Signals page 7 10 for additional information 1 3 Calibrating the position signal on the CDP 01 a CDP 01 web guide controller Press the Setup key 13 b CDP 01 web guide controller Select the sensor for line guiding Continue pressing the Sensor key 8 until LED 11 is lit c Sensor keyboard Press the Left Arrow key to select OmA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of OmA CDP 01 web guide controller Press the F1 key 4 to determine the first reference value e Sensor keyboard Press the Right Arrow key to select 10mA or SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm Force signals to 10 mA COMMISSIONING OF WEB GUIDE CONTROLLERS 4C gt mm 6 C 7C i 20 350 3 14 Setup 1550 1650 1707 h 4
14. patterns as well 3 and 7 are ignored by the sensor and guiding is locked The high processing speed of the SE 46 makes it possible to recognise short 10mm patterns at the highest scan fre quency setting at a web speed of up to 1500 m min see Appendix B Scan frequency diagram page 14 1 MI 1 1039 B SE 46 26 01 09 SE 46 Beispiele fm Setting the width of the reference pattern Offset range lt I gt Width of the reference pattern A Target light Fig 9 6 Offset range Print marks ABC 26 01 09 APPLICATION EXAMPLES 9 5 During the calibration process the user can use the arrow keys to determine which area of the pattern will be saved in the sensor field of view as a reference This setting indirectly affects the size of the offset range The greater the width of the selected reference pattern example 3 Fig 9 6 the more reliably the pattern can be recognised and the smaller the offset range of the material web Numbering in Width of Offset range Fig 9 6 reference pattern This setting offers the possibility of preassigning the valid range of the reference pattern for narrow patterns The reference must be centred in the sensor field of view Then non relevant contrast information will not be saved with the calibration Note We recommend using a D MAX operator interface for more precise calibration The reference width setting is based on image information from the imager of
15. please consult Section 12 Technical data SE 46 MI 1 1039 B COMMISSIONING OF THE SE 46 SENSOR 4 COMMISSIONING OF THE SE 46 SENSOR Sensor SE 46 The sensor can be placed in operation when all assembly and connection tasks have been checked and the SE 46 is in proper working condition WARNING There is a danger of cutting on the material web and a danger of crushing on the actuator if the web guide controller to which the sensor is wired is placed in operation gt Therefore do not reach onto or close to the material web or moving parts of the connected actuator gt gt WARNING If there is direct visual contact with the sensor lighting there is danger of temporary blinding and accidents occurring as a result see also page 2 3 gt gt Avoid direct visual contact with the sensor illumination 1 Turn on the electrical power to the sensor either through the connected web guide controller or through a separate power supply The SE 46 sensor is ready for operation about 3 seconds after the power supply unit is turned on The last settings that were active are loaded MI 1 1039 B SE 46 26 01 09 SE 46 Inbetriebnahme Sensor fm COMMISSIONING OF THE SE 46 SENSOR 4 2 2 The sensor should be mounted at a distance of 10mm from the surface of the material web This mechanical setting can optionally be checked with an adjustment tool see M5 1 Distance Gauge page 7 9 3 The senso
16. the SE 46 Half the width of the field of view is assigned as a default This makes it possible to offset the material by about 8mm before the first pattern information comes out of the field of view Print marks provide an alternative to guiding lines The same print marks can also be used as a reference for position guiding Print marks in the form of monochromatic rectangles can be programmed in any sensor mode If the surface of the print marks is uniform use of sensor mode A Line mode is recommended SE 46 MI 1 1039 B APPLICATION EXAMPLES Otherwise only one of the two edges can be calibrated in sensor mode B Edge mode AAA F A a as A Web running direction B Sensor field of view No print mark Locking active Scanning of print mark Guiding active No print mark Locking active Scanning of print mark Guiding active No print mark Locking active Scanning of print mark Guiding active No print mark Locking active Fig 9 7 Print marks O Note A Since print marks can be very short and it is not practical in many printing systems to position a print mark exactly under the sensor field of view a cut out print mark can also be used for calibration This template is positioned under the field of view of the SE 46 sensor during the calibration and is calibrated as a reference Make certain that this reference corresponds exactly to the web print and the distance to the surface of the material we
17. the SE 46 gt a Sensor keyboard Press the SET key to exit menu M5 3 Simulate Analog Signals or MI 1 1039 B SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm 2 Setting the ASC Automatic Sensor Control 3 Setting the polarity and e 1 gain 26 01 09 COMMISSIONING OF WEB GUIDE CONTROLLERS 5 12 Menu structure of SE 46 sensor D MAX Ol Press and hold the ESC key until you reach the top level of the sensor 2 1 Selecting the ASC source a DP 20 web guide controller Select menu 3D 5 3 Manual gt Custom gt ASC Source 2 2 Setting ASC limits a DP 20 web guide controller Select menu 3D 5 2 Manual gt Custom gt ASC Limits Set the values of the ASC limits to the range from 333 to 2 3 Switching on ASC locking a DP 20 web guide controller Select menu 3D 5 1 Manual gt Custom gt ASC Control Set the status of ASC locking to LH Note Settings must be made for sensor mode D Line centre i 3 1 Setting the polarity The guiding direction polarity must be checked depending on the mechanical installation direction of the system and adjusted if necessary a DP 20 web guide controller Select menu 3D 1 3 Manual gt Basic gt Guide Polarity Set the desired polarity SE 46 MI 1 1039 B COMMISSIONING OF WEB GUIDE CONTROLLERS 3 2 Setting gain Gain must be set optimally a DP 20 web guide controller Select menu 3D 1 1 Manual gt Basic
18. to input X9 a Sensor keyboard Press the Left Arrow key to select OmA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of OMA b Menu structure of controller D MAX Ol Select menu 1y 5 1 2 1 for S 02 or 1y 5 1 4 1 for S 04 Hardware lOs gt Sensor Setup gt S 02 X5 2 or S 04 X9 2 gt Calibration gt 1 Reference Value Lower Limit Press the ENTER key SE 46 MI 1 1039 B COMMISSIONING OF WEB GUIDE CONTROLLERS C Sensor keyboard Press the Right Arrow key to select 10mA Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 10mA 16 7 SE 46 Sensor Force signals to 10 mA D MAX DI 11 5 1 2 4 d Menu structure of controller D MAX Ol 2 Reference Yalue Upper Limit 2 Reference Value Upper Limit wawww ENTER to Continue Press the ENTER key D MAX DI 11 5 1 2 1 J Menu structure of controller D MAX Ol 3 Result Successful Contrast 57 ENTER to Save Press the ENTER key to save the calibration f Menu structure of controller D MAX Ol Press and hold the ESC key until you reach the user level of the controller 1 5 Exit menu M5 3 Simulate Analog Signals on the SE 46 gt a Sensor keyboard To exit the menu M5 3 Simulate Analog Signals press the SET key or Menu structure of SE 46 sensor D MAX Ol Press and hold the ESC key until you reach the top lev
19. 4 161 320 2000 Fax 44 161 320 4513 Web www maxcess eu Fife Corporation Post Office Box 26508 Oklahoma City OK 73126 USA Telefon 1 405 755 1600 Fax 1 405 755 8425 Web www maxcessintl com SE 46 26 01 09
20. 4 10 11 12 MM Force signals to O m M1 M3 M4 GD 26 01 09 e 4 5 16 Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 10mA f CDP 01 web guide controller Press the F2 key 5 to determine the second reference value g CDP 01 web guide controller Press the Automatic key 1 to save the calibration 1 4 Calibrating the locking signal on the CDP 01 a CDP 01 web guide controller Press the Setup key 13 b CDP 01 web guide controller Select the sensor for line guiding Continue pressing the Sensor key 8 until LED 12 is lit Sensor keyboard Press the Left Arrow key to select OmA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of OMA CDP 01 web guide controller Press the F1 key 4 to determine the first reference value e Sensor keyboard Press the Right Arrow key to select 10mA or SE 46 MI 1 1039 B WEB GUIDE CONTROLLERS Force signals to 10 mA 4 E 5 _ 6 C 7 IL 20 30d ESC 2 Setting the ASC Automatic Sensor Control 8 MM 941 10L 11 MM 12L Sensor Ca uu 14 150 160 170 Setup N h d A gt 6 EJ y E 5C F2 4 E F1 MI 1 1039 B COMMISSIONING OF Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 10mA f CDP 01 web guide controller Press the F2 key 5 to dete
21. 41 D Max Di Gain 110 Operation O MI 1 1039 B COMMISSIONING OF 3 2 Setting the gain The gain must be set optimally a Menu structure of controller D MAX Ol Select menu 1 y 3 y3 Job Settings gt Gain Set the gain Note Depending on whether the sensor is connected to X5 or X9 operation on the D MAX Controller in Automatic operating mode will proceed with job J or K SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm 1 Calibrating the analog signal inputs of the DP 20 NS C M1 II M4 M5 II MX Bis In m zO m3 GD Ea M2 oh x 26 01 09 COMMISSIONING OF WEB GUIDE CONTROLLERS Note You can find detailed information about sensor calibration in the DP 20 Operating Instructions The DP 20 must be equipped with firmware version 1 05 or higher Precondition The SE 46 sensor is connected to the DP 20 web guide controller on input X4 The calibration described here only applies to this input The SE 46 sensor can be operated via the sensor keyboard or a D MAX operator interface D MAX Ol 1 1 Preparing the DP 20 for calibration a DP 20 web guide controller Press the Manual key to set Manual operating mode b DP 20 web guide controller Select menu 3x 2 7 Set sensor type Manual gt Special gt Set sensor type Set the sensor type to L IPE SiMe c DP 20 web guide controller Continue pressing the Sensor key until
22. B 3 Beh Pattern mode C Profile y K L M N and O possible Menu levels Identifies the position of a menu within the structure SE 46 26 01 09 SE 46 Beispiele fm APPLICATION EXAM PLES 9 1 9 APPLICATION EXAMPLES Edges of printed images ABC Example Y A Web running direction B Sensor field of view For example the edge of a printed image might be the outer edge of a printed image or a striking longitudinal colour contrast mode B Edge mode The edge of a printed image should be calibrated with sensor Fig 9 1 shows an example with a calibrated black white contrast at the position of the proposed field of view Clean scanning of edge of printed image Guiding active No position signal present Same contrast but wrong polarity Locking active Contrast transition deviates too much Locking active Clean scanning of edge of printed image Guiding active No position signal present Please note Same contrast transition but invalid position Fig 9 1 26 01 09 Edges of printed images Locking active Locking active Guiding fault gt The SE 46 sensor detects a valid position information item 1 and 5 at each of the positions on the continuous material web where the black white contrast in the field of view is the same as the previously calibrated reference Reverse contrast transitions 3 and transitions with contrasts of fluctuatino intensity 4 are ignored by
23. R KEYBOARD 7 13 MX 1 Active Field of View Note A The menu is present starting at firmware number 004 Description The parameter for Active Field of View is used to set the range in which the sensor should recognise the reference Maximum value 30mm Minimum value 4mm O Note A The active field of view is always centred in the sensor field of view Menu e Key sequence for menu N rn Ln X SsSsSs55512 3 Press and hold until LED M1 is flashing seems Press repeatedly until LED MX is flashing unnm eee Press LED MX is lit and LED 1 is flashing COCO Press LED MX and LED 1 flash g SSIF m Input e Increase or reduce the active field of view with the arrow or gt keys The size of the active area is represented in the tarqet aa aa p g light by lit LEDs Less Greater MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm 26 01 09 or N PARAMETER SETTING VIA SENSOR KEYBOARD e Save the entry with the TEACH key or Press the SET key for 2seconds to cancel SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD 7 15 MX 2 Profile Switching activated Note A The menu is present starting at firmware number 004 Description The parameter Profile Switching activated is used to define whether the sensor will use a fallback profile if the reference of the currently used profile is lost This fallback profile will guide the mate
24. SE 46 cable or web guide controller O Note A The devices have already been preset and checked in the factory when they are delivered for the customer application However this does not apply to replacement part deliveries Menu e Key sequence for menu Nm TL gt lt SSBS555 1 2 3 Q erario es gt sma moins o Pasion 2 gt O ss EE Press LED M5 is lit and LEDs M1 M2 and M3 or LEDs Ca mnnn N 1 2 and 3 are flashing P f 9 11 nn Setting Press the Left Arrow key LEDs M1 M2 and M3 flash Sensor SE 46 sends OmA to both e The calibration of analog signal inputs must be performed according to the information about the relevant web guide controller in Section Commissioning of the SE 46 sensor 26 01 09 SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD gt e Press the Right Arrow key 5 123 LEDs 1 2 and 3 flash Sensor SE 46 sends 10 mA to both M1 M2 M3 M4 M5 MX e The calibration of analog signal inputs must be performed according to the information about the relevant web guide controller in Section Commissioning of the SE 46 sensor e Exitthe menu MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm MX menus 26 01 09 PARAMETER SETTING VIA SENSOR KEYBOARD 7 12 The following menus are available for additional settings MX 1 Active Field of View MX 2 Profile Switching activated SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSO
25. SE 46 Deckblatt fm Fife Tidland GmbH GLOBAL WEB MANAGEMENT SOLUTION guiding inspection slitting winding Fidland Fifestra e 1 65779 Kelkheim Deutschland Siemensstra e 13 15 48683 Ahaus Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 SE 46 Operating Instructions Digital Line Sensor MI 1 1039 B CONTENTS INTRODUCTION 1 1 About these operating instructions 1 1 RODE USE raene ES he teow ae ee eee Ss 1 1 OPeratingDMMCIDIS sys uyu Boh ieee O asa 1 2 CO NOI seh ER ERINNERTE EIERN ER 1 3 SAFETY INSTRUCTIONS 2 1 Notes on using the SE 46 sensor 2 1 Information about safety instructions 2 1 Safety INSTTUCLIONS rare Aa een hares 2 1 SVINIDOIS S came yee ii ae eee ERA eee ee Aa 2 2 l z A A oth Atala RO 2 2 Installation and commissioning 2 2 ODE ON ee NS a eee ee re 2 3 Maiitenahc Eu aiui EU SSE en IR 2 3 INSTALLATION 3 1 Transport and Storage i nun a eee Be Naka ee ee seem eee eae es 3 1 SCOPE Ol delivery uyu uuu I Er Sada 3 1 MOUNT roo Se nee a al a Te ee 3 1 Dimensions u yy wa AAA RINA ag aya 3 2 Installation location of sensor SE 46 3 2 Mechanlealitastening rr E ES ee eR E a 3 4 Electrical COMME ION sie ited ne Darth er staat EEE 3 6 COMNMECIONS ON SENSOrSEAG ida a Cait ua cee eee
26. TOP DEVICE it EHE AS Aaa 16 1 AQUTESSES vid ESA SA huku cin Ae meses 16 1 MI 1 1039 B SE 46 26 01 09 SE 46 Einf hrung fm INTRODUCTION 1 1 1 INTRODUCTION About these operating instructions Proper use 1 26 01 09 These Operating Instructions describe the commissioning operation and maintenance of the SE 46 digital line sensor and provide important instructions for proper use These operating instructions are intended for both the system construction master as well as the operator who uses the SE 46 sensor in production The Operating Instructions must be read and applied by everyone who is responsible for commissioning operating or maintaining the SE 46 sensor The Operating Instructions must be carefully kept and must always be available throughout the service life of the SE 46 sensor Translation of the original Operating Manual This Operating Manual is a translation The original Operating Manual was composed in German The SE 46 sensor is a line sensor for web guiding systems with an optical viewing range of 30mm The SE 46 recognises a calibrated reference on the material web and generates guide signals from it that are used together with a web guide controller from Fife Tidland GmbH for precise guiding of the material web Note The SE 46 sensor must not be opened If the SE 46 sensor is opened no claims will be honoured under the warranty SE 46 MI 1 1039 B INTRODUCTION 1 2 Opera
27. View Automatic Profile Switching Profile Settings ENTER xy Hardware Settings Distance Gauge ENDEN Simulate Analog Signals xy 6 Control Options SE 46 Keypad Enable Profile Selection on User Level F4 Enable Disable Profiles Orientation SE 46 keys lt gt Length Unit ENTER xy Configuration Names Serial Number ENTER FW Number SW Number Distributed System xy 8 Backup Network Restore ENTER TCP IP MAXNET MAC ID xy 9 Service Network Measuring Points Special ENTER 26 01 09 SE 46 MI 1 1039 B 16 1 SERVICE 16 SERVICE Requests for Service Addresses MI 1 1039 When requesting service please have a copy of the order confirmation ready with the order number When ordering replacement parts please indicate where possible Part Number Drawing Number and Model description Please be careful to keep all documents accompanying the product in a safe place This will allow us to help you more quickly in the event that service is required To request service or if you need replacement parts please contact one of the following addresses Fife Tidland GmbH Fifestra e 1 Siemensstra e 13 15 65779 Kelkheim 48683 Ahaus Deutschland Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu Fife Tidland Ltd Millennium House Progress Way Denton Manchester M34 2GP Great Britain Telefon 4
28. Width 65mm Height 120mm Weight about 1000g Protection type According to DIN EN 60529 IP54 Ambient conditions 0 C 60 C at max 90 relative humidity non condensing 60 C up to 1000m altitude 50 C up to 3000 m altitude Working distance from sensor to material web 10mm 42mm Light source LED with wavelengths of 630nm 525nm 460nm Sensor field of view 30mm Line width 0 5mm to 20mm starting at firmware number 004 0 5mm to 15mm to firmware number 003 Possible starting at 0 2mm in C pattern mode Scan frequency Up to 9000 Hz Minimum print mark length 3 7mm typically at 600 m min SE 46 26 01 09 SE 46 TechDaten fm Electrical connection X1 plug connector X2 plug connector Output signals 26 01 09 TECHNICAL DATA 12 2 for Ethernet M12 socket 4 pin D coded X1 plug assignment en for power supply and analog outputs M12 plug 5 pin B coded X2 plug assignment ee O a Position signal O to 10mA Lock signal OmA 5mA Maximum permissible load lt 2500hm SE 46 MI 1 1039 B TECHNICAL DATA 12 3 Power supply The system provided is optimised for the required application in terms of the electrical connection of the SE 46 sensor Changes to this application may result in an alternative connection for the sensor and should therefore always be discussed with Fife Tidland GmbH Power supply through the web guide controller Power supply
29. al capacity and cause afterimages This in turn may result in accidents in the workplace Care must therefore be taken not to place the sensor in operation until it is mechanically fastened to its intended support rod and the material web has been moved in front of the sensor s field of vision During operation do not touch or reach close to moving parts rollers web There is a danger of being crushed There is a danger of being cut by the web edge due to the web material and or the movement of the web itself Avoid direct visual contact with the sensor lighting during operation for example during a web change Maintenance work must only be performed on the sensor when the power is turned off the machine is stopped and it is protected against being turned back on SE 46 MI 1 1039 B INSTALLATION 3 1 Transport and storage The sensor must be protected against slipping during transport The sensor must be stored in a cool clean and dry place The sensor must not be stored close to strong magnetic fields The electronic components of the sensor could be damaged Scope of delivery Sensor SE 46 The model designation serial number and the firmware and software numbers are on the nameplates on the housing Operating Instructions Mounting WARNING gt All assembly tasks on the sensor must be performed when there is no electrical power in the system gt Assembly tasks and mechanical settin
30. alibration are now available A Selection of devices Start of the actual calibration process Scan frequency menu Selection of sensor mode Line mode A Selection of sensor mode Edge mode B Selection of sensor mode Pattern mode C zo Tm O BW Exit this level without starting the calibration UU O aL O m Signal display Menu identification The Rollback function is only assigned to the F3 key if specific preconditions are met see also Error message when exiting a menu page 11 5 26 01 09 SE 46 MI 1 1039 B THE D MAX OPERATOR INTERFACE IS 8 3 D MAX menu of the SE 46 Menu structure Menu identification MI 1 1039 B 1 USED FOR CONTROL Note Information about how to operate the menus of the D MAX operator interface may be found in the D MAX operating instructions Section Appendix C Menu structure of D MAX page 15 1 contains an overview of all menus of the D MAX operator interface related to the SE 46 sensor Each sensor menu of the D MAX operator interface has its own identification Therefore every step in the menu structure for the SE 46 is precisely retraceable 11K 6 4 1 N s Menu levels Profile y Sensor mode x Invalid calibration Fig 8 1 Menu identification Invalid calibration 1 identifies an invalid calibration if a calibration is invalid this position is not assigned Sensor mode x 1 Ex Line mode A 2 Ca Edge mode
31. apter plate and without the micro adjusting device see Assembly of the SE 46 with sensor bracket MB page 3 5 SE 46 MI 1 1039 B INSTALLATION Sensor bracket M Sensor bracket MB Fig 3 6 Sensor bracket M and MB of the SE 46 Assembly of the SE 46 with sensor bracket MB Sensor bracket without distance adjustment e Screw the adapter plate 2 onto the sensor with the M4x6 screws 5 CAUTION If longer screws are used there is a danger of Fig 3 7 Sensor bracket MB destroying the electronics located in the sensor s housing gt Because of this make certain when fastening the sensor bracket onto the SE46 sensor that only the original M4x6 screws or identical ones are used e Screw the sensor bracket 3 onto the adapter plate with the M5x6 4 screws e Screw in the star knob 6 e Push the assembled unit onto the rectangular bar MI 1 1039 B SE 46 26 01 09 SE 46 Installation fm Electrical connection Connections on sensor SE 46 26 01 09 INSTALLATION CAUTION Electrical connections on the sensor should always be made or disconnected while there is no electrical power in the system Failure to observe this instruction may result in damage to the sensor The sensor must be connected to the web guide controller as shown in the system diagram that appears in the system documentation Ethernet optional Power supply and control signals For technical details and additional information
32. at is not available on the sensor If that is not possible turn the power supply of the sensor off and back on again If the reference found by the One or two adjacent LEDs are Operating display only if a sensor is not the one required lit reference is found calibrate the sensor to the required reference 26 01 09 SE 46 MI 1 1039 B TROUBLESHOOTING 11 3 No display present No power supply Check the power supply Displays not listed in this table Is the sensor in a menu Continue pressing the SET key until a normal operating display appears If that is not successful please contact an employee of Fife Tidland GmbH MI 1 1039 B SE 46 26 01 09 SE 46 Fehlersuche fm TROUBLESHOOTING 11 4 Faults Restore the original light conditions or Recalibrate the sensor Dirt on the sensor s field of see Section Maintenance vision page 10 1 Lock ambient light hood in place The ambient light has changed significantly The sensor is recognising the reference poorly or is no Ambient light hood tilted longer recognising it see Fig 1 1 page 1 2 The reference may have Increase the deviation changed within the material tolerance for example colour gradients or deviations in the width of see MI Deviation Tolerance the reference page 7 2 For application with light striking the surface external illumination selected Check type of illumination No light during the calibration For application with lig
33. b does not deviate significantly during calibration Note A We recommend using a D MAX operator interface for more precise calibration This makes it possible to perform the calibration based on image information from the imager of the SE 46 MI 1 1039 B SE 46 26 01 09 SE 46 Wartung fm MAINTENANCE 10 1 10 MAINTENANCE Maintenance work The sensor s viewing window must not have any contamination on it Therefore the viewing window must be cleaned at regular intervals with a neutral glass cleaner and a soft cloth There are no other maintenance tasks to be performed for the SE 46 sensor Decommissioning e Turn off the electrical power to the sensor e Remove all cables from the sensor e Unscrew the sensor from its bracket The sensor can be stored according to the specified ambient conditions see Transport and storage on page 3 1 OR Dispose of the sensor according to your national requirements 26 01 09 SE 46 MI 1 1039 B TROUBLESHOOTING 11 1 11 TROUBLESHOOTING Information The SE 46 is capable of detecting errors that occur If a D MAX operator interface is present in the system error messages can be viewed on the display of the D MAX Ol Display possibilities The following displays must be checked when an error occurs LED display on the sensor Information on the display of the D MAX operator interface if the optional operator interface is present the display o
34. e Right Arrow key to select 10mA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 10mA DP 20 web guide controller Determine the second reference value Press the ENTER key The DP 20 web guide controller returns to the user area if the calibration was successful 1 4 Calibrating the locking signal on the DP 20 a b DP 20 web guide controller Select menu 3E 1 4 1 Select Sensor Manual gt Basic gt Calibration gt Select Sensor Select dk y line sensor print or material edge Press the ENTER key Sensor keyboard Press the Left Arrow key to select OMA or SE 46 MI 1 1039 B COMMISSIONING OF WEB GUIDE CONTROLLERS 4 or 4 Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of OMA lof SE 46 Sensor IK 3 3 1 Force signals to O mA c DP 20 web guide controller Determine the first reference value Press the ENTER key gt d Sensor keyboard Press the Right Arrow key to select 10mA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 10mA lof SE 46 Sensor 1 5 3 Force signals to 10 mA e DP 20 web guide controller Determine the second reference value Press the ENTER key The DP 20 web guide controller returns to the user area if the calibration was successful 1 5 Exit menu M5 3 Simulate Analog Signals on
35. e programmed reference Sensor mode Scan Frequency Type of Illumination B the parameters that were set when the profile was applied Deviation Tolerance Active Field of View Automatic monitoring amp Note A If an already existing profile is calibrated successfully again the values of parameters see item A that were determined during the previous calibration are permanently lost Menu e Key sequence for menu NM Ln gt lt gt gt 3123 Press and hold until LED MI is flashing OOOO Press repeatedly until LED M4 is flashing ama risas o SQF 123 The LED or LEDs of the current setting for the active profile M5 MX 26 01 09 SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD 7 m im U om MEC m O Input Or e Select the desired profile with the arrow keys Save the entry with the TEACH key or SET N or Press the SET key for 2seconds to cancel MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm M5 Hardware Settings 26 01 09 PARAMETER SETTING VIA SENSOR KEYBOARD The hardware settings are used to adjust the sensor mechanically and to adjust the web guide controller used in the system to the analog signals of the sensor The following menus are available for hardware settings M5 1 Distance Gauge M5 3 Simulate Analog Signals SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD 7 9
36. el of the sensor MI 1 1039 B SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm 2 Setting the ASC Automatic Sensor Control O 1A D MA DI 11 3 J6 2 ASC Threshold 1 Pos 90 0 Z O M8x 01 Liebe ASC Threshold 2 Neg 90 0 D HA D1 1J 3 J6 1 ASC State ON 3 Setting the polarity and gain O 1 D MA D1 Polarity Negative 26 01 09 COMMISSIONING OF WEB GUIDE CONTROLLERS Note Connection to X5 job with y J Connection to X9 job with y K 2 1 Setting ASC thresholds a Menu structure of controller D MAX Ol Select menu 1y 3 y6 2 Job Settings gt ASC gt ASC Threshold 1 Pos Set ASC threshold 1 pos to 98 8 b Menu structure of controller D MAX Ol Select menu 1y 3 y6 3 Job Settings gt ASC gt ASC Threshold 2 Neg Set ASC threshold 2 neg to 980 0 2 2 Switching on the ASC function a Menu structure of controller D MAX Ol Select menu 1y 3 y6 1 Job Settings gt ASC gt ASC State Set the ASC status to ON Note Connection to X5 job with y J Connection to X9 job with y K 3 1 Setting the polarity The guiding direction polarity must be checked depending on the mechanical installation direction of the system and adjusted if necessary a Menu structure of controller D MAX Ol Select menu 1 y 3 y8 Job Settings gt Polarity Set the desired polarity SE 46 MI 1 1039 B WEB GUIDE CONTROLLERS 5 7 1
37. empt to control the reference that was found to the target position usually the centre of the LED display Calibration valid reference not detected If the reference is not in the sensor field of view control is locked LEDs M1 and 3 flash in the sensor s display Calibration invalid If no calibration has been performed yet on the sensor or the sensor was unable to perform the calibration successfully with the assigned parameters and ambient conditions the LEDs identified in the screen flash in the display Since the SE 46 scans the material by lines the sensor records only a small segment of the entire printed image during calibration If there are no clear reference marks or guiding lines the operator must select a suitable reference a line transition in contrast or pattern that can be unambiguously identified within the sensor field of view Care must be taken to ensure no additional patterns similar SE 46 26 01 09 SE 46 Bedienung fm SE 46 Bedienung fm 1 Reference during calibration colours A and B one over the other 2 Modified reference during print Fig 6 2 Multi colour patterns as reference Scan frequency 26 01 09 f OPERATION VIA SENSOR KEYBOARD 6 5 to the reference are encountered as this could have a negative result on material guiding If multicoloured patterns are used as a reference note that drifting of the individual colours may occur during the printing process This may r
38. ence for the calibration Check whether ambient light is striking the sensor area o l so Protect the sensor from strong ambient light If not Please find a new reference for the calibration Check the distance to the material web The optical display may be fuzzy 26 01 09 SE 46 Fehlersuche fm TROUBLESHOOTING 11 3 The current scan frequency setting is not suitable for calibration Increase or reduce the scan frequency setting 3 Scan freg setting unsuitable Check whether the scan frequency setting can be The time window of the scan reduced 4 Scan freq setting to frequency setting is not PR If it cannot great sufficient to calibrate the e find another reference or reference e try the calibration in a different sensor mode The line that was found does 5 Line vidth not not meet the requirement for supported line width too big or too small Find another reference or calibrate the reference in a different sensor mode e Perform the calibration of stronger line contrast in 6 Line contrast to CA ET ne x s he contrasts of the selected mo E e application reference is too weak permits It or e search for another reference 26 01 09 SE 46 MI 1 1039 B 12 1 TECHNICAL DATA 12 TECHNICAL DATA General information Optical properties MI 1 1039 B Housing ABS coated Covering window Glass Housing dimensions Length 110mm
39. erance page 7 2 O Note The setting of the deviation tolerance can be adjusted while the material web is running The change takes effect immediately This is useful for checking to ensure the setting is correct The SE 46 sensor offers the option of saving more than one profile A profile contains the parameters that were determined during calibration and the parameters that were set when the profile was applied The user can load another setting for the sensor by switching the active profile and continue working immediately with that reference The settings of continually recurring references for example when the material changes frequently can be reused without having to perform calibration again Note The active profile is selected before a new calibration is performed see M4 Active Profile page 7 6 SE 46 26 01 09 SE 46 Bedienung fm SE 46 Bedienung fm Interrupted reference Active field of view 26 01 09 OPERATION VIA SENSOR KEYBOARD 6 9 Generally there is no limit for the ratio between the length of the reference and the length of the interruption The reference must contain at least the minimum length depending on the scan frequency setting Please note however that if the position mark is lost the sensor may respond to similar patterns in the printed image thereby destabilising control In addition control is not active in areas that have no reference This may have a nega
40. esult in a lost reference in some circumstances when the overlapping of patterns no longer produces the same transition in contrast Example 2 in Fig 6 2 shows how the drift away from colour B results in a modified reference that is no longer recognised by the sensor In such cases it is better to select a single colour primary colour as the reference It can then be considered the reference colour Then material guiding will be independent of individual print registers The setting for the scan frequency of the SE 46 sensor depends on the following factors Speed of the material web Length of the reference with references interrupted Contrast intensity brightness of the reference Required colour selectivity RGB mode The sensor scans the material web by lines The speed of the material web and the setting selected for the scan frequency determine the optical resolution of the sensor in the direction in which the web is running The minimum detectable reference length can be determined from the optical resolution The sensor combines information from up to three colour channels Red Green and Blue makes it possible to recognise colours with the aid of internal lighting Colour processing runs sequentially The sensor requires more scanning time for a greater colour distinction and therefore a lower setting for the scan frequency If the reference is interrupted the setting of the scan frequency is based on the refere
41. eyboard or a D MAX operator interface D MAX Ol In this case the A key select Device must be used during the calibration process to switch between the D MAX controller controller menu structure and the SE 46 sensor sensor menu structure when operation requires doing so 1 Calibrating the analog signal inputs of the D MAX Controller O Note A Calibration for analog control signals must only be performed if the SE 46 sensor is not connected via an Ethernet cable with the D MAX Controller 1 1 Preparing the D MAX Controller for the calibration a D MAX operator interface D MAX Ol Press the A key to select the D MAX Controller to which the SE 46 sensor is connected b D MAX operator interface D MAX Ol Press the F3 key to set Manual operating mode on the selected D MAX Controller MI 1 1039 B SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm COMMISSIONING OF WEB GUIDE CONTROLLERS D MAX operator interface D MAX Ol Press the F4 key to D MAX Di EN select the job with y J if the SE 46 nance sensor is connected to input X5 or select the job with y K if the SE 46 sensor is connected to input X9 The entry changes in the second place of the menu identification depending on the job selected O Note A If the job cannot be selected with y J or y K the software of the D MAX Controller has not been prepared for analog sensor signals Please chec
42. fe for your sensor Only persons who are acquainted with the installation commissioning operation and maintenance of the sensor and who possess the necessary qualifications for their activities may work on the SE 46 sensor Please note the following The content of these Operating Instructions National and local requirements for accident prevention and environmental protection Information about safety instructions The safety instructions and symbols described in this section are used in these Operating Instructions They are used to avoid possible dangers for users and to prevent material damage Safety instructions SIGNAL WORD Source of danger and its results gt Avoiding dangers The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage 26 01 09 SE 46 MI 1 1039 B SAFETY INSTRUCTIONS 2 2 Symbols Warning caution dangerous area Reference to general hazards that may result in bodily injuries or damage to the device Warning caution danger due to crushing Refers to danger of injury caused by crushing Warning caution danger due to cutting Refers to danger of injury caused by cutting Warning caution danger due to temporary blinding Refers to dangers that may be caused by being briefly blinded gt gt P P Additional symbols This dash is fo
43. gs must only be performed when the machine has been stopped and secured from being turned on again MI 1 1039 B SE 46 26 01 09 SE 46 Installation fm Dimensions M4x5 4x INSTALLATION Fig 3 1 shows the dimensions of sensor SE 46 A Mounting holes B Material web C Recommended distance from the material web to the sensor Fig 3 1 Dimensions of sensor SE 46 Installation location of sensor SE 46 26 01 09 D Viewing area E Sensor field of view Protection class IP54 Operating temperature 0 C 60 C Relative humidity up to 90 non condensing Protected from vibrations Do not place close to strong magnetic fields The electronic components may be damaged The SE 46 sensor is normally mounted at a distance of 10mm from the material web see C in Fig 3 1 Unless another arrangement is recommended mount the SE 46 sensor directly behind the offset pivot guide The greater the distance from the sensor to the offset pivot guide the lower the guiding accuracy SE 46 MI 1 1039 B INSTALLATION The material edge must be guided through a support roller in the sensor field of view so that there is no plane change see Fig 3 2 The material web must run parallel to the lower edge of the sensor see Fig 3 3 On light applications Ideally the viewing area on the material web should be on or just behind the support roller see Fig 3 3
44. ht see M3 Type of Illumination passing through page 7 5 RGB standard illumination selected Adjust the scan frequency At high web speed the and recalibrate the sensor interrupted reference is no Scan frequency not correct see M2 Scan Frequency longer found 1 Y page 7 3 and Calibration of the SE 46 page 6 7 The reference is stillignored Reduce the deviation even though for example tolerance there are colour gradients or the width of the reference see MI Deviation Tolerance deviates page 7 2 The reference is still found even though it should not be 26 01 09 SE 46 MI 1 1039 B 11 5 Problems when calibrating the reference rea N m lt LA gt lt SSBS5S551 2 3 m ee EB g for Error message when exiting a menu re M2 Rollback MI 1 1039 B M3 32312 II M5 3 9 2 Df wsa TROUBLESHOOTING Various problems may occur on the sensor during calibration to prevent calibration from being successfully performed The sensor indicates this only through the operation state message Calibration invalid If there are problems with the calibration check first whether e the required reference is in the sensor field of view and whether e the distance from the sensor to the material web is correctly adjusted Information about what could have caused the calibration to be cancelled may be found in the table in Section Error messages on the o
45. ion of the sensor keyboard are parallel to the display and keypad of the D MAX operator interface There are no priorities between the keyboards The first operation to be received by the sensor will be performed Because of the options the D MAX operator interface offers due to its design however some parameters are found more readily in that menu structure than in the control tree of the sensor If the D MAX operator interface is in a menu that is not present in the control tree of the sensor that will be indicated accordingly in the sensor s LED display and the i sensor keyboard will be locked M1 M2 M3 M4 M5 MX N W D Mi gt mu x MI 1 1039 B SE 46 26 01 09 SE 46 D MAX Ol fm THE D MAX OPERATOR INTERFACE IS USED FOR CONTROL 8 2 Top level All control functions required for normal operation of the SE 46 sensor are available on the top level of the D MAX A 1 2 operator interface A Selection of devices Teach key Select profile Deviation tolerance menu see Page 6 8 ZO mW Switch to menu structure Signal display 2 Menu identification Calibration of the SE 46 Note A Information about the calibration of the SE 46 may be found in section Instructions for calibration page 6 4 Calibration of the SE 46 is started from the top level of the D MAX operator interface e Press the F1 key to start the calibration process A 1 2 All control functions for a c
46. k the system documentation The calibration process cannot be continued 1 2 Call menu M5 3 Simulate Analog Signals on the SE 46 The analog signals required for the calibration are simulated by sensor SE 46 3 a Sensor keyboard Select menu M5 3 Simulate Analog Signals press the SET key for 1 second gt Select parameter M5 gt Press the SET key gt Select parameter M5 3 M1 LI M4 M5 II MX w 9 m3 Bis II N GD LJ M2 oh x Press the SET key or SE 46 Sensor Menu structure of the SE 46 sensor D MAX Ol Simulate Analog Signals Select menu xy 5 3 Simulate Analog Signals Hardware Settings gt Simulate Analog Signals Attention Analog signals change Press the ENTER key O Note See M5 3 Simulate Analog Signals page 7 10 for additional information 26 01 09 SE 46 MI 1 1039 B COMMISSIONING OF WEB GUIDE CONTROLLERS 1 3 Calibrating the locking signal on the D MAX Depending on how the sensor is connected to the D MAX Controller perform the calibration for 501 Locking signal menu 1y 5 1 1 if the SE 46 sensor is connected to input X5 or for 503 Locking signal menu 1y 5 1 3 if the SE 46 sensor is connected to input X9 a Sensor keyboard Press the Left Arrow key to select OmA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of OmA Force signals to b Menu structure of controller D MAX Ol
47. llowed by an enumeration e This dot is followed by a prompt to do something 1 Prompts following describing what to do in numbered order Note Reference to important information ie Hazards Observance of the following points is mandatory to ensure reliable work with the SE 46 sensor Installation and commissioning e lfa sensor is damaged it must not be installed or placed in operation e All assembly tasks on the sensor must only be performed when there is no electrical power in the system e Assembly tasks and mechanical settings must only be performed when the machine has been stopped and secured from being turned on again MI 1 1039 B SE 46 26 01 09 SE 46 Sicherheit fm AN Operation Maintenance 26 01 09 SAFETY INSTRUCTIONS 2 3 The sensor must only be placed in operation if it has been securely mounted Electrical connections on the sensor should always be made or disconnected while there is no electrical power in the system Failure to observe this instruction may result in damage to the sensor The parameters specified in Section Technical data must be observed Only accessories and replacement parts that have been approved by Fife Tidland may be used No changes may be made to the sensor Avoid direct visual contact with the sensor lighting The radiated power is very high and may result in temporary blindness or damage to eyes Temporary blindness or dazzling may diminish visu
48. lts appear in the target light The actual calibration process is started with the TEACH key The sensor will now learn the selected reference This process may last several seconds If calibration was successful the sensor switches back to normal operation The target light points at the position of the reference if it is in the field of view If the calibration failed lighting is turned off and the message Calibration invalid appears in the LED display of the sensor Sensor calibration must be repeated with better adapted parameters and ambient conditions SE 46 MI 1 1039 B OPERATION VIA SENSOR KEYBOARD 6 8 Enhanced functionality Deviation Tolerance P C 1 Low deviation tolerance 2 High deviation tolerance Fig 6 3 Deviation Tolerance Active Profile MI 1 1039 B The deviation tolerance of the SE 46 sensor indicates the degree to which the current information in the sensor field of view must match the calibrated reference in order to generate a valid sensor signal see also menu MI Deviation Tolerance page 7 2 A low deviation tolerance example 1 in Fig 6 3 requires a very high match level to the template of the calibrated reference A low deviation tolerance example 2 permits greater deviations in brightness or colour but is also more prone to errors when evaluating similar position marks This can result in loss of the control point The recommended setting is Medium see table Deviation Tol
49. m IT 2 3 Deon Torne ee mimin t O vem ofaa o oo ve Input gt m gt e Reduce or increase the deviation tolerance with the arrow keys e Save the entry with the TEACH key or or Press the SET key for 2seconds to cancel 26 01 09 SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD 7 3 M2 Scan Frequency Description The Scan Frequency parameter is used to define a time window for determining a valid position value see also Scan frequency page 6 5 Scan frequency diagram The scan frequency diagram is used to facilitate selection of the optimum setting see Appendix B Page 14 1 This diagram contains proposed parameter values for the scan frequency depending on the maximum material speed and the reference length Note The scan frequency is selected before a calibration is performed If the scan frequency changes the calibration must be repeated mie Menu e Key sequence for menu NM tl gt lt 123 Press and hold until LED M1 is flashing seems Press repeatedly until LED M2 is flashing Gi Daa SET Press LED M2 is lit g for I 2 5 sene aoje oe m a o vo ofa o w ofaa w oo a ee MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm PARAMETER SETTING VIA SENSOR KEYBOARD 7 4 Input a e Reduce or increase the scan frequency with the arrow keys e Save the entry with the TEACH key or or Press the SET key for 2seconds to
50. n sean A AAA 6 4 Select a suitable reference a ia iia 6 4 SCA ESQUEL rn 6 5 as A IN fas ae u 6 6 Callbration Ol ne SE 46 za A AAA AS 6 Enhanced TUE TOMANUY u u su AA an 6 8 Deviation TONCES E AAA 6 8 AAA O A a 6 8 interrupted reference SAA RA A apasi 6 9 ACUVE field OFVIEW O AA Ge suu aS a a aru Saw 6 9 PARAMETER SETTING VIA SENSOR KEYBOARD 7 1 NOLES earn a E RE SERIE ate a ep 7 1 Mendes UCTE Tr Za D er RN EEE ee Bde ears 7 1 MT Deviation Tolerance 233222 E nn as 7 2 M2 Scan FREQUENCY ern ee a e Re ii 7 3 M3 TypeorMUMIDNatiON oense rona ts A I oe res 7 5 WIG ACTIVE Prones retena a a a Ue oe ee 7 6 M35 Hardware SETUNOS tata E EE RE I ra 7 8 Mat B NCE GAUGE re a a a u iustu Qa Wu de Ra 7 9 M5 3 Simulate Analog Signals 7 10 NIEMENUS ana AS NA ii aora 7 12 MA T Active Field OF VI8 W Z ss ea ad A AAA AAA 7 13 MX 2 Profile Switching activated 7 15 THE D MAX OPERATOR INTERFACE IS USED FOR CONTROL 8 1 NOTES sta EOS E yA ao RAR 8 1 Priority of keyboard and displays 8 1 TONEY aa Er a A A AA 8 2 Calibration ofthe SE46 zu a A cd 8 2 D MAX Menu orthe SE 46 tiara ds 8 3 VMIENUSTLUCLUTE a EEE dere 8 3 Menunidentitication ARA 8 3 APPLICATION EXAMPLES 9 1 Edges Or Printed Images essen aueh eee ae ata ap ala ie datada dae ta ios 9 1 GUIADAS 22 rar a RN RER a 9 2 Complex patterns as guiding lines _ _
51. n the web guide controller Procedure If an error occurs check the following items 1 Check the LED display on the sensor see table Page 11 2 2 Has the calibration already been performed no perform the calibration see Calibration of the SE 46 page 6 7 3 Could the calibration not be completed successfully no see Problems when calibrating the reference page 11 5 4 Does the sensor find the calibrated reference in operation no see Faults page 11 4 5 Check the settings on the web guide controller see Problems with guiding page 11 6 MI 1 1039 B SE 46 26 01 09 SE 46 Fehlersuche fm TROUBLESHOOTING 11 2 LED display on the SE 46 Calibration invalid because Perform calibration faul ah a see also Calibration of the ft calibration not performed SE 46 page 6 7 yet Reference not in the sensor field of view Guiding locked Reference in the sensor field of view e Adjust the parameter for deviation tolerance see M1 Deviation Tolerance page 7 2 Calibration valid but Check whether the active reference not detected field of view has been restricted see MX 1 Active Field of View page 7 13 If the active field of view has been restricted calibrate the reference again Check whether the distance between the sensor and web has changed substantially Select the user level on the D MAX Ol Sensor is controlled by a D MAX Ol Operator Interface and the D MAX Ol is in a menu th
52. nce length If the sensor must distinguish the colour of the reference from similar patterns or the contrast and or brightness of the reference is SE 46 MI 1 1039 B Sensor mode MI 1 1039 B OPERATION VIA SENSOR KEYBOARD ABC insufficient a lower setting of the scan frequency must be selected High settings of the scan frequency cannot be used with unambiguous scanning conditions for example strong contrast no possibility of confusion A diagram in Appendix B see 74 7 provides help for making the setting of the scan frequency Note The scan frequency is selected before a calibration is performed If a change is made to the scan frequency calibration must be repeated Sensor SE 46 supports 3 sensor modes that are optimised for the areas of emphasis of applications listed here Examples of possible application cases are described starting on page 9 7 Line mode A The line mode of the SE 46 is especially suitable for lines that are defined as a constant level of brightness or colour with two sharply defined adjacent and contrasting transitions The line width may range from 0 5mm to 20mm The line must run parallel to the direction in which the web is running If there are breaks in the line the line must have a minimum length depending on the selected scan frequency f and a maximum material speed Edge mode B The edge mode of the SE 46 searches selectively for a transition in contrast or colour The edge mu
53. nd the parameters for gain and polarity are set correctly Note Information about commissioning of the relevant web guide controller may be found in Section 5 D MAX page 5 1 DP 20 page 5 8 CDP 01 page 5 14 SE 46 MI 1 1039 B 11 7 Error messages on the optional D MAX operator interface Error message when exiting a 16 7 SE 46 Sensor LK SE 46 inoperable Parameters contradict profile Error messages when cancelling a calibration SE 46 Sensor SE 46 inoperable 6 Line contrast to weak Calibration error TROUBLESHOOTING The optional D MAX operator interface is capable of recognising errors that occur and displaying them accordingly in operating mode Calibration invalid If the parameters for scan frequency or type of illumination are changed the error message Parameters contradict profile appears in the display of the D MAX operator interface For troubleshooting see Error message when exiting a menu page 11 5 The errors listed in the table appear in the display of the D MAX operator interface 1 Contrast too weak 2 Ambient light too strong MI 1 1039 B The contrast of the reference is too weak This reference cannot be calibrated The contrast of the reference is too weak when the print information is too light The ambient light may be too strong and could be having a negative effect on scanning the material web SE 46 Please find a new refer
54. ptional D MAX operator interface page 11 7 The calibration must be repeated with modified conditions until it can be completed successfully If the parameters for scan frequency or type of illumination are changed after a successful calibration the operation state error message also appears in the LED display Calibration invalid This problem can be eliminated by e recalibrating with the modified parameters see Calibration of the SE 46 page 6 7 or e by resetting these parameters to the previous values manually or with a Rollback Rollback means resetting the parameters for scan frequency or lighting type to the previous values e Press the Teach key The LED of the TEACH key and the LED of the currently set sensor mode start to flash SE 46 26 01 09 SE 46 Fehlersuche fm M1 M2 M3 M4 M5 MX N Q amp g 1 kml AS Problems with guiding io 26 01 09 TROUBLESHOOTING 11 6 e Continue pressing the SET key until LEDs A B and C in the display for the sensor mode are flashing simultaneously e Press the Teach key The sensor is reset to the last valid calibration and switches back to normal operation The target light points at the position of the reference if it is in the field of view If errors on the sensor must be excluded incorrect settings on the web guide controller can also lead to problems Check on the web guide controller whether the correct job is selected a
55. r is now ready for operation and can be calibrated to the desired reference contrast transitions lines or patterns see Calibration of the SE 46 page 6 7 Note Despite the SE 46 s high immunity to extraneous light drastic changes in ambient lighting conditions should be avoided during operation This could result in the reference no longer being clearly detected or being lost entirely mie 4 If the sensor is used with a web guide controller the web guide controller must be set up Note When a complete system is delivered it has already been calibrated in the factory However this does not apply to replacement parts or replacement part deliveries mie Make the following settings on the web guide controller 1 Calibrating analog signal inputs 2 Setting the ASC Automatic Sensor Control 3 Setting the polarity and gain see also the information about D MAX web guide controllers page 5 1 DP 20 page 5 8 and CDP 01 page 5 14 26 01 09 SE 46 MI 1 1039 B COMMISSIONING OF WEB GUIDE CONTROLLERS 5 1 5 COMMISSIONING OF WEB GUIDE CONTROLLERS Note Detailed information about sensor calibration is available in the D MAX Operating Instructions Supplementary Operating Instructions may also be available Precondition The SE 46 sensor is connected to the D MAX Controller as specified in the system diagram to X5 or X9 The SE 46 sensor can be operated via the sensor k
56. rial web until the sensor has found the original reference again Note The settings of parameters Alternate Profile and Profile Switching Delay required to use profile switching are only possible via the D MAX operator interface Hie Menu e Key sequence for menu N mM LA gt xz z 123 Pres LED MX itand LED Tann CEBO Pes 2istashng EEE F20 u 33233123 The LEDs of the current setting of the Profile Switching activated parameter are flashing 1 2 3 Profile activated MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm PARAMETER SETTING VIA SENSOR KEYBOARD Input ae Select the desired setting with the arrow keys Save the entry with the TEACH key or or Press the SET key for 2seconds to cancel 26 01 09 SE 46 MI 1 1039 B THE D MAX OPERATOR INTERFACE IS USED FOR CONTROL 8 1 8 THE D MAX OPERATOR INTERFACE IS USED FOR CONTROL Notes This section describes only the operation of the SE 46 via a D MAX operator interface Note The following section is a supplementary description of the D MAX operator interface containing information about how to set up the SE 46 sensor via the D MAX operator interface io WARNING All safety instructions as well as information on installation operation and maintenance of the D MAX operator interface can be found in the D MAX operating instructions Priority of keyboard and displays The display and operat
57. rmine the second reference value g CDP 01 web guide controller Press the Automatic key 1 to save the calibration 1 5 Exit menu M5 3 Simulate Analog Signals on the SE 46 a Sensor keyboard Press the SET key to exit menu M5 3 Simulate analog signals or Menu structure of SE 46 sensor D MAX Ol Press and hold the ESC key until you reach the user level 2 1 Sensor selection for line guiding a CDP 01 web guide controller Select the sensor for line guiding Continue pressing the Sensor key 8 until LED 11 is lit 2 2 Setting ASC thresholds on the CDP 01 a CDP 01 web guide controller Press the Setup key 13 b CDP 01 web guide controller Press the ASC key 7 SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm COMMISSIONING OF WEB GUIDE CONTROLLERS E 5 18 c CDP 01 web guide controller Press the F1 key 4 to select the left ASC threshold al al NU E d CDP 01 web guide controller Use the or key to set the left ASC threshold so that the first and second LED from the left on the LED bar are lit L lt L L E E CDP 01 web guide controller Press the F2 key 4 to select the right ASC threshold gt 21 al F2 f CDP 01 web guide controller Use the or key to set the right ASC threshold so that the first LED from the right on the LED bar is lit N oO de Ala Ga D lt p gt E U gt
58. sensor line 1 2 Call menu M5 3 Simulate Analog Signals on the SE 46 The analog signals required for the calibration are simulated by sensor SE 46 a Sensor keyboard Select menu M5 3 Simulate Analog Signales press the SET key for 1 second gt Select parameter M5 gt Press the SET key gt Select parameter M5 3 SE 46 MI 1 1039 B WEB GUIDE CONTROLLERS 16 7 SE 46 Sensor 1 5 3 Simulate Analog Signals Attention Analog signals changet Force signals to O m MI 1 1039 B COMMISSIONING OF Press the SET key or Menu structure of SE 46 sensor D MAX Ol Select menu xy 5 3 Simulate Analog Signals Hardware Settings gt Simulate Analog Signales Press the ENTER key Note See M5 3 Simulate Analog Signals page 7 10 for additional information 1 3 Calibrating the position signal on the DP 20 a DP 20 web guide controller Select menu 3D 1 4 1 Select Sensor Manual gt Basic gt Calibration gt Select Sensor Press the ENTER key b Sensor keyboard Press the Left Arrow key to select OmA or Menu structure of SE 46 sensor D MAX Ol Use the arrow keys to select a signal assignment of 0 mA c DP 20 web guide controller Determine the first reference value SE 46 26 01 09 SE 46 Inbetriebnahme Prozessor fm COMMISSIONING OF WEB GUIDE CONTROLLERS d Force signals to 10 mA 26 01 09 5 10 Press the ENTER key Sensor keyboard Press th
59. st run parallel to the direction in which the web is running If there are breaks in the edge the edge must have a minimum length depending on the selected scan frequency f and a maximum material speed Pattern mode C Pattern mode uses an arrangement of lines as a uniquely coded position mark on the material web e g barcodes The lines must run parallel to the direction in which the web is running They must also have a minimum length depending on the selected scan frequency f and a maximum material speed SE 46 26 01 09 SE 46 Bedienung fm SE 46 Bedienung fm Calibration of the SE 46 26 01 09 OPERATION VIA SENSOR KEYBOARD Setting the scan frequency see menu M2 Scan Frequency page 7 3 Press the TEACH key to start the calibration process If a valid calibration is already active hold the TEACH key down for 2 seconds The LED of the TEACH key and the LED of the currently set sensor mode start to flash Select the sensor mode with the SET key if another sensor mode is required The reference must be moved to the centre of the sensor field of view for the calibration process in line or edge mode To do this the material web must be moved It is also possible to assign the line centre or edge position of the selected reference with the arrow keys without having to move the material The width of the pattern can be adjusted with the arrow keys in pattern mode for the calibration The resu
60. t IN uo Z L s q31 Buyut XW LW 037 qa 3 lt E q lt lt apowJosuas 99s MES x 99S p len dnjas 998 0 pileAu dnjeg Bumung Z XA YN EN ZA s q31 pieru dnl S 4907 JO uollisoq MOUS pileA dnjos o uey uonIsod abuey E BE HOWAL uyy bueyuy MI 1 1039 B SE 46 26 01 09 umu w p ds q m je ssyew winw xey 00S L OOVl 00EL oora 00 1 000 006 008 00Z 009 00S 007 00 005 00 0 qissod zou 3BURY gt lt ad Y lt O 26 01 09 lt O o O F IO SE 46 SL og gt Y Z LL O LL al LL Z lt U N co _ O Z LL a a lt Sc F oE APPENDIX B SCAN FREQUENCY DIAGRAM 14 14 1 uu yibua 5u 1 J i LUNUIUIA MI 1 1039 B Anhang C fm APPENDIX C MENU STRUCTURE OF D MAX 15 1 15 APPENDIX C MENU STRUCTURE OF D MAX X Sensor mode 1 Line mode A 2 Edge mode B 3 Pattern mode C ny Selected profile K L M Nor O Deviation Tolerance Scan Frequency Type of Illumination Active Profile Active Field of
61. tatus of the sensors is represented by the LED display To re enable operation on the keyboard of the sensor exit the relevant menu item on the D MAX operator interface M1 M2 M3 M4 M5 MX pa N W G gt gt ang k AS Menu structure An overview of the sensor s menu structure may be found in Appendix A Menu structure page 13 1 The menu structure of the SE 46 consists of the operating sequence for calibration see Page 6 7 and the operating sequence for settings of parameters The operating sequences can be reached from any operating state After an entry is completed the system returns to one of the three operating states of the sensor To cancel the entry at any point in the menu structure press and hold the SET key for more than 2seconds The old parameter settings remain intact MI 1 1039 B SE 46 26 01 09 SE 46 Men s Sensor fm PARAMETER SETTING VIA SENSOR KEYBOARD 7 2 M1 Deviation Tolerance Description The Deviation Tolerance parameter of the SE 46 indicates how P completely the current information in the sensor field of view must agree with the calibrated reference to generate a valid sensor signal see also Deviation Tolerance page 6 8 O Note The value of deviation tolerance can be adjusted without having to recalibrate the sensor Menu e Key sequence for menu NM Ln X x 1 23 Press and hold until LED M1 is flashing GEL rimas SET Press LED M1 is lit F20
62. the sensor and material web 7 is 10mm the notch in the side 3 of the ambient light hoot is located exactly above the viewing area The side slots 4 in the ambient light hood indicate the viewing direction 6 independently of the distance from the sensor to the material web Illumination The SE 46 sensor provides high intensity colour lighting RGB for on light applications that can be used to make even very faint orientation features visible SE 46 MI 1 1039 B Fig 1 3 D MAX operator interface MI 1 1039 B INTRODUCTION Fife Tidland GmbH offers additional types of illumination for other applications that cannot be detected with this standard lighting Beginning with firmware version 004 the sensor can also be used for back light applications A D MAX operator interface is used for control The SE 46 sensor can also be set and calibrated with a D MAX operator device This may be a convenient solution for example if the SE 46 is mounted in a place that is not suitable for operation or if guiding of the material web is implemented by a D MAX system SE 46 26 01 09 SE 46 Sicherheit fm SAFETY INSTRUCTIONS 2 1 2 SAFETY INSTRUCTIONS Notes on using the SE 46 sensor Problem free and reliable operation of the SE 46 sensor requires that the system be properly transported stored installed and placed in operation Proper operation and careful maintenance will ensure a long service li
63. the sensor and will lock guiding SE 46 MI 1 1039 B APPLICATION EXAMPLES After sections without a position signal 6 the sensor is sensitive to other edges of printed images 7 When the edge of printed image is offset in the field of view the sensor recognises this contrast transition as valid resulting in a guiding fault To prevent incorrect position marks from being detected the active field of view of the sensors can be limited In the example in Fig 9 2 the incorrect edge of printed image 2 now lies outside the active field of view and thus does not interfere with guiding A Sensor field of view B Active field of view i Walleysesitionaignal To ensure problem free guiding make certain the edge of 2 Wrong edge of printed image the printed image you use is clearly recognisable along the Fig 9 2 Active field of view entire course of the image and cannot lead to any incorrect position recognition Guiding lines A guiding line is a continuous reference for the entire material web Usually it has a sufficiently strong contrast and cannot be confused with the area surrounding it making it possible to work at a high scan frequency The edge of a printed image should be calibrated with sensor mode A Line mode Example Fig 9 3 shows an example with a calibrated guiding line at the position of the proposed field of view The SE 46 sensor recognises a valid position information item 1 3 6 and 8
64. ting principle Active illumination 7 makes the material web brighter which makes Information such as contrast transitions lines or structures more visible The SE 46 sensor samples this information with an imager 8 and compares it with an image line of the template saved during the calibration reference The sensor derives the position difference offset from this information if the similarity is sufficient SERIAL No SE46A00001 JN 1 os 5008 Fife Tidland GmbH A 1 Keyboard 6 Nameplate 2 Threading for sensor bracket 7 Illumination 3 Software numbers 8 Imager 4 Connections 9 Target light 5 Ambient light hood Fig 1 1 Layout of the SE 46 sensor A target light 9 Fig 1 1 makes it possible to display detected positions on the material web while operation continues The distance between the target light and the viewing area is 45 mm see also A in Fig 1 2 page 1 3 MI 1 1039 B SE 46 26 01 09 SE 46 Einf hrung fm 1 Ambient light hood 2 Marking of sensor center line 3 Marking of viewing area at a distance of 10mm 4 Marking of viewing direction 5 Target light INTRODUCTION 6 Viewing direction 7 Material web 8 Sensor field of view A Distance from the viewing area to the target light Fig 1 2 Ambient light hood and target light Options 26 01 09 The notch in the front 2 of the ambient light hood identifies the center of the sensor field of view When the distance between
65. tions Note The CDP 01 web guide controller must be operated in Automatic mode with sensor mode LED11 Line centre Operation mie MI 1 1039 B SE 46 26 01 09 SE 46 Bedienung fm OPERATION VIA SENSOR KEYBOARD 6 1 6 OPERATION VIA SENSOR KEYBOARD Precondition Safety instructions AN AN 26 01 09 Commissioning of the sensor must be performed as described in the relevant section of these Operating Instructions and must be completed successfully While the sensor is in operation the following safety instructions must be observed WARNING When the web guide controller to which the sensor is wired is in operation there is danger of cutting on the material web and danger of crushing on the actuator gt Therefore do not reach onto or close to the material web or moving parts of the connected actuator WARNING If there is direct visual contact with the sensor lighting there is danger of temporary blinding and accidents occurring as a result see also page 2 3 gt Avoid direct visual contact with the sensor illumination SE 46 MI 1 1039 B OPERATION VIA SENSOR KEYBOARD 6 2 User interface Keys and their functions Fig 6 1 shows the layout of the SE 46 sensor user interface The sensor has four keys and two LED displays TRULINE SE 46 2i2 123 PEE Designation Function CO VCD Performs a calibration TEACH key Confirm save modified settings Switch to men
66. tive effect on control dynamics in some cases For many applications with an interrupted reference the wide field of view 30mm may be a disadvantage In areas between two reference marks the sensor may respond to similar patterns thereby destabilising control In this case the active field of view of the SE 46 can be reduced to exclude similar marks off to the side of the desired reference The active field of view can be reduced to as little as 4mm It is always positioned at the centre of the sensor field of view Note Please note that the target position assignment of the controller must be servo centred The target position of the reference can also be positioned outside the active field of view This can make control impossible Examples of how to use the active field of view are shown on pages 9 2 and 9 3 SE 46 MI 1 1039 B PARAMETER SETTING VIA SENSOR KEYBOARD 7 1 7 PARAMETER SETTING VIA SENSOR KEYBOARD Notes This section describes how to set the parameters of the SE 46 using the keyboard on the sensor All parameters can also be set by an optional D MAX Ol Operator Interface see Section The D MAX operator interface is used for control page 8 1 There are no priorities between operation on the sensor and on the D MAX operator interface However the keyboard of the SE 46 is locked if the D MAX Operator Interface Ol is in a menu item that is not present in the menu structure of the sensor This s
67. us Exit menus without saving SET key if the key is held for longer than 2seconds 1 LED display Sensor mode selection aa En mode during calibration Fig 6 1 User interface Navigating in menus Adjusting parameters Left Arrow key Selecting the reference on the material web during calibration Navigating in menus Adjusting parameters Right Arrow key Selecting the reference on the material web during calibration Displays LED display The LED display helps orient the user when the sensor is in operation Two different functions are assigned to the display MI 1 1039 B SE 46 26 01 09 SE 46 Bedienung fm SE 46 Bedienung fm OPERATION VIA SENSOR KEYBOARD 6 3 During operation the LED display shows the currently detected position of the reference if the calibration was valid the picture on the side shows an example of this or lock information The designations and symbols in the display have no meaning for this function M1 M2 M3 M4 M5 MX N Q aD es gt l x The current parameter is shown in the menus by LEDs M1 to MX The value belonging to the parameter is shown by LEDs 1 to 3 see Section Parameter setting via sensor keyboard page 7 1 An individual flashing LED M1 in the example is a prompt for an entry A parameter can be selected M1 to MX or a parameter value can be changed 1 to 3 M1 M2 LI M4 G gt m ms A Sl I w _ I MX E N If the

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