Operating instructions Rescue equipment P660SG
Contents
1. CAUTION A Never touch the hot motor parts it could cause severe burns 16 8 3 Controlling the valves Two switches are provided on the valve Each switch is assigned to the pressure connection beneath it By flipping the respective switch the pressurisation of the corresponding pressure line can be controlled There are 2 control stages for each switch 0 0 Depressurised circulation no pressure supply of the hydraulic line Pressure supply of the pressure line 8 4 Opening the side parts In order to gain access to the following parts for maintenance and repair work take off the corresponding side cover by removing the screw with a screwdriver or a coin Left side cover air filter fuel cock etc Right side cover oil level gauge ignition coil spark plug hydraulic fluid filling etc 9 Removal of the device Shutdown after operation After the work is completed and before shutting down the unit you should bring all connected rescue devices into the basic position storage position Then you can stop the motor of the unit Couplings If the connected hose lines are supposed to be removed during shutdown decouple the monocouplings as described in the chapter Connection of the hose lines Ensure that you place the dust caps again on the monocouplings Clean the hydraulic unit before storing it to remove dirt caused by the use With a longer storage time the outside of the device should be cleaned and the2. hydraulic unit In case of doubts LUKAS must be consulted A WARNING CAUTION ATTENTION directly before connecting the devices The hydraulic hoses are connected via quick disconnect coupling halves female and male to the hydraulic pump in such a way that they cannot be reversed Dust caps IL JL Male coupling Female coupling hs ree SS Before coupling remove dust caps then connect male and female couplings and turn locking sleeve of the female coupling in direction 1 until the locking sleeve engages The connection is then made and secured The decoupling is accomplished by turning the locking sleeve in direction O The coupling of the devices under pressure is also possible assuming the connected equipment is not turned on 10 NOTE We recommend when ambient temperatures are low and extension hoses hose reels are used connecting the coupling halves in a depressurised state because decoupling may otherwise require a very large exertion of force For dust protection the supplied dust caps must be reattached WARNING CAUTION ATTENTION The monocouplings must not be unscrewed and or the hose lines reversed 7 Installation and commissioning 7 1 Installation WARNING CAUTION ATTENTION Due to the possibility of spark formation combustion engine units must not be used in areas at risk for explosion No units containing combustion engines may be used in closed
3. Replacing the motor oil Replace the motor oil after approximately 100 operating hours Whenever possible the replacement of the fluid should be carried out when the unit is at the operating state temperature The motor must be switched off The replaced motor oil must be disposed of properly Procedure 1 Place the collection pan under the drain plug for the motor oil of the unit 2 Loosen the oil filler cap and oil drain plug of the unit and fill fluid in the provided collection pan 3 Then install them again If damaged replace the oil drain plug 4 Fill the new motor oil into the motor up to the upper level on the oil cap Motor oil drain plug 22 11 2 5 Replacing and cleaning the air filter It is very important to maintain the air filter in a good state Dirt penetrating due to incorrect installation incorrect maintenance or unsuitable filter inserts leads to damage and wear on the motor Always keep the air filter insert clean Procedure 1 Unhook the cover and remove the filter insert 2 Paper insert In order to clean it carefully tap it to loosen any dirt and then blow off the dust Never use oil Clean the paper insert every 50 operating hours and replace it every 200 hours or once a year 3 Urethane foam Wash out the insert with fresh water Squeeze out the water and dry the insert DO NOT TWIST 4 Then reinstall the spark plug Air filter 11 2 6 Replacing and cleaning the spark
4. fatigued or intoxicated state 3 Proper use LUKAS hydraulic units are specifically designed to supply LUKAS rescue equipment with hydraulic fluid so that they can be used to rescue victims in the event of accidents in road rail and air travel as well as in building rescues The use for the supply of pressure or fluid to rescue equipment of other manufacturers is possible but requires the technical testing and approval of LUKAS on a case by case basis WARNING CAUTION ATTENTION Make sure you always heed the safety tips contained in these operating instructions with regard to the installation location and type The units also may e not be operated in all atmospheres due to a possible danger of explosion Accessories and spare parts for the rescue equipment can be obtained from your authorized LUKAS dealer 4 Unit labelling Type group Motor variant Codes for Valve variant hydraulic units Valve variant gt Simultaneous operation Motor variant G Petrol operated motor 5 1 General The main components see image of each LUKAS hydraulic unit are 1 2 3 I CONDO Recoil starter Motor switch Control switch 1 for hydraulic supply Control switch 2 for hydraulic supply Exhaust Tank filler fuel Air filter Filler neck for hydraulic fluid 5 Functional description left device side 9 10 11 12 13 14 Jis device 3 12 14 Motor oil filler neck with oil dipstick Spark
5. instructions and to follow the instructions contained therein without exception We also recommend that you get instructed by a qualified trainer in the use of the product WARNING CAUTION A The operating instructions for the hoses the accessories and the connected devices must also be heeded Even if you have already received instruction you should read the following safety instructions again WARNING CAUTION Make sure that the accessories used and the connected devices are suitable for the max operating pressure Make sure that no body parts Immediately report changes or clothing get between the that occur including changes openly visible moving parts of in operating behavior to the device the appropriate persons departments If necessary immediately shut down and secure the device Wear protective clothing Check the device for visible protective helm with visor defects or damage before and safety shoes and protective after use gloves Working under loads is Check all lines hoses and prohibited if they are raised screwed connections for leaks exclusively with hydraulic and externally visible damages devices If this work is and repair immediately unavoidable sufficient Escaping hydraulic fluid can mechanical supports are lead to injuries and fires additionally required In the event of malfunctions Do not make any changes shut down the device add ons or conversions on the immediately and secu
6. min 1x 66 max usable al 2 quantity gal US 0 63 Weight incl all kg max fluid fill levels llbs bs Ambient C 20 55 temperature F 4 131 Valve variant Simultaneous operation Max connection 2 options of devices Connection system Monocoupling 1 HP high pressure LP low pressure 3 1MPa 10 bar 28 13 2 Noise emissions Device type P 660 SG Retno 175325000 idle running measuring distance 1m dB A full load measuring distance 1m dB A idle running dB A full load 13 3 Spark plug Spark plug type BMR4A NGK 13 4 Fuel Fuel unleaded regular 13 5 Motor oil Multi purpose oil Ambient 20 10 0 10 20 30 40 C temperature A 68 104 F 29 13 6 Hydraulic fluid recommendation Mineral oil DIN ISO 6743 4 for LUKAS hydraulic equipment and others DS Oil temperature range Viscosity rating 20 55 C HM 10 VG10 mE Oil temperature range Viscosity rating 4 0 131 F HM 10 VG10 recommended viscosity range 10 200 mm s 10 200 cSt Supplied with HM 10 DIN ISO 6743 4 ATTENTION It is absolutely necessary to contact your authorized LUKAS dealer or contact LUKAS directly before using hydraulic fluids made by other manufacturers 13 7 Operating and storage temperature ranges Operating temperature C 20 55 Ambient temperature device in operation C 2b 45 Storage temperature device n
7. nuts tightened Do individual components have damage or breakages Are there leaks on the hydraulic lines and screw connections Thereafter the hydraulic unit should be bled Procedure for hydraulic fluid level a Set all valve switches to O b Set the motor switch to O c Slowly crank the motor with the starter rope several times This procedure allows slow intake of the pump and good bleeding The hydraulic fluid tank is equipped with automatic bleeding so that no additional venting measures are required Check the hydraulic fluid level in the tank again If necessary you should add fluid to the fill level 13 5 The unit is now operational To use it place it on a suitable level site WARNING CAUTION ATTENTION Observe the following e Remove easily flammable or other hazardous material from the surroundings of the unit Install the unit at least 1 m 39 4 in away from walls or other structures Operate the unit only in a dry well ventilated area Ensure than no foreign objects can enter the exhaust pipe Do not bring naked flames in the vicinity of the unit Do not smoke Install the unit on a flat stable surface Do not block any air ducts of the unit with paper or other material 6 Finally you can connect the extension hoses and or hose reels as described in the chapter Connection of the hose lines 8 Operation 8 1 Starting motors Before starting the motor perform all instru
8. plug and setting the spark plug gap Procedure 1 Remove the spark plug from the engine using a suitable spark plug wrench T Spark plu b open Eng En e Aw a WR Spark plug i HA 2 f the spark plug is covered with soot you must remove the soot with a spark plug cleaner or a brush If the spark plug is irreparably damaged e g due to melt off of the electrodes it must be replaced by a new one 3 Set the gap between the electrodes to 0 6 to 0 7 mm 0 6 0 7 mm 4 Then reinstall the spark plug 11 3 Repairs To perform the allowed repairs observe the corresponding spare parts lists with the remarks and drawings illustrated thereon Should ambiguities persist with respect to the repair please consult your authorized LUKAS dealer or LUKAS customer service 11 3 1 Monocouplings The monocouplings must be replaced if exterior damage is present lock does not function inthe coupled and or decoupled state hydraulic fluid continuously escapes WARNING CAUTION ATTENTION Couplings should not be repaired they should be replaced with original LUKAS parts Procedure 1 Unscrew the coupling from the valve block 2 Screw new coupling into the valve block with a torque of M 40 Nm 11 3 2 Changing decals All damaged and or illegible decals safety instructions name plates etc must be replaced Procedure 1 Remove damaged and or illegible decal
9. plug socket Motor oil drain plug Drain plug for hydraulic fluid and hydraulic fluid filter Carrying handle Female monocoupling In all LUKAS hydraulic units a motor typically operates a hydraulic pump which delivers fluid from the tank and builds the pressure The distribution of the fluid is then controlled by integrated valves 5 2 Motor These hydraulic units are equipped with a 4 cycle combustion engine which is operated with petrol refer to chapter Fuel 5 3 Control valve ATTENTION In the operation of multiple rescue devices with a unit make sure that the usable amount of hydraulic fluid in the fluid tank is greater than the maximum possible amount of operating fluid of all connected rescue devices together The installed valve makes it possible to supply two devices simultaneously with pressure The pressure supply of both hydraulic connections and consequently the pressure supply of the connected rescue devices can be controlled by way of the two control switches 5 4 Pumps LUKAS SUPER SILENT units are equipped with a dual flow pump Dual flow pump gt 2 pump delivery flows The pumps used are always equipped with two pressure circuits per pump delivery flow a low pressure and a high pressure circuit Low pressure circuit ND up to 14 MPa 1 MPa 10 bar High pressure circuit HD up to 70 MPa The switch from low pressure to high pressure is automatic in the pump The maximum pressure
10. Operating instructions f Rescue equipment CE 175325085 GB P660SG SUPER SILENT Edition 07 2010 replaces 06 2008 2 p m E a x P P Al i i Fan E d E t E i J M T In 1 i A P D pm Ng 1 i prt e Translation of the original Operating Instructions pr ew c 5 7 5 2 5 3 5 4 5 5 5 6 Contents Danger classes Product safety Proper use Unit labelling Functional description General Motor Control valve Pumps Connection to rescue devices Connection options 6 Connection of the hose lines 7 Installation and commissioning 7 1 rd Installation Commissioning 8 Operation 8 1 8 2 8 3 8 4 Starting motors Stopping motors Controlling the valves Opening the side parts 9 Removal of the device Shutdown after operation 10 Care and maintenance 11 Repairs 11 1 T2 11 3 General Preventative service Repairs 12 Troubleshooting 13 Technical data 13 1 Tous 19 9 13 4 13 5 13 6 13 7 Unit Noise emissions Spark plug Fuel Motor oil Hydraulic fluid recommendation Operating and storage temperature ranges 14 Notes Page O O dq dq co ON N I W O CQ G ON ND ho NR ho NM NM PN ND NM NYO a ax aaa ana S a 0o90O0o 90 wOoeon AK OO OC Oo NN DG A A a 0 OS 1 Danger classes We distinguish between various categories of safety instructions The table shown below shows you the overv
11. commendation Use the LUKAS test set including test instructions for the functional check Additional maintenance measures on the motor Every 50 operating hours you must perform the following maintenance measures e Wash the air filter element More frequently when used in dirty or dust surroundings e Check the spark plug and clean it if necessary Every 100 operating hours you must perform the following maintenance measures e Change the motor oil More frequently when used in dirty or dust surroundings Every 200 operating hours you must perform the following maintenance measures e Set the spark plug gap Clean the fuel filter Every 500 operating hours you must perform the following maintenance measures Replace the spark plug and filter element Clean and or adjust the carburettor tappet clearance valve seat and cylinder head Every 1 000 operating hours or every 2 years you must perform the following maintenance measures Checkthe starter Replace the rubber assembly block of the motor e Inspect the motor Replace the fuel line NOTE The first motor oil change must be carried out after 20 working hours Subsequent oil changes each are due after 100 hours 19 11 Repairs 11 1 General Service work may only be performed by the device manufacturer or by personnel trained by the device manufacturer and authorized LUKAS dealers For all components only original LUKAS replacement parts may be supp
12. ctions For repairs only original LUKAS accessories and replacement parts are to be used Make sure that you do not get caught in the hose loops and trip when working with or transporting the device Do not come in contact with the motor and exhaust system because of the risk of burns Combustion engines must not be operated in closed rooms due to risk of poisoning and or suffocation Refuelling during operation of a combustion engine is strictly prohibited All damaged electrical components e g smouldered cables etc must be promptly replaced In order to prevent fire hazard ensure sufficient ventilation when operating combustion engines and maintain a safety distance of at least 1 m 39 4 in to walls and other shields Ensure that the combustion engine motor pumps always sit on a largely level horizontal surface so that no fuel can leak The device is filled with hydraulic fluid These hydraulic fluids can be detrimental to health if they are swallowed or the vapors thereof are inhaled Direct contact with the skin should be avoided for the same reasons Also when handling hydraulic fluids note that they can negatively affect biological systems Make sure there is adequate lighting while working Always keep these operating instructions easily accessible at the site where the device is used Damage to electrical components may only be eliminated by a trained qualified electrician in co
13. ctions from the chapter Commissioning Flow chart for starting 1 Check that all maintenance openings side parts etc are connected to the unit if not close them immediately 2 Check that the valve switches are set to 0 Valve switch Valve switch 14 3 Set the motor switch to position 4 CHOKE if the motor is warm or the ambient temperature is high start the motor with the switch in position io RUN 4 Slowly pull the handle of the recoil starter until it has crossed the compression point resistance becomes noticeable allow it to return to the basic position and then pull it through swiftly 5 After starting allow the starter handle to return to the basic position while you continue to hold it in your hand NOTE If the motor does not start even after several attempts repeat the procedure described above with the motor switch in position M RUN 6 After a warm up phase of 20 to 30 seconds set the motor switch to position Big RUN 15 8 2 Stopping motors The motor of the unit stops automatically when the fuel tank is empty If the motor should be stopped before that the following procedure is required Flow chart for stopping 1 Check that all connected rescue devices are in the original position basic position 2 Set the two valve switches to O Valve switch Valve switch 3 Set the motor switch to position 3 STOP O Bg WARNING
14. el after replenishing fuel pull the reversing starter handle several times up to the upper edge of the fuel strainer of the fuel tank Max fill level WARNING CAUTION ATTENTION To prevent fire read all warnings Do not replenish the tank with the motor running or a hot motor Before adding fuel turn the motor switch to the 0 position STOP Ensure that no dust dirt water or other foreign matter can enter the fuel Keep away from naked flames 12 Procedure for hydraulic fluid level a Open the fluid filler cap and check the hydraulic Fluid filler cap fluid level by looking into the filler pipe see figure below If the bottom of the filler pipe is just barely still covered with hydraulic fluid the unit is at the lowest permissible hydraulic fluid level If the hydraulic fluid is almost in the angled part of the filler pipe the maximum permissible fill level has been reached WARNING CAUTION ATTENTION If more fluid is added than up to the maximum permissible level there is a risk that the fluid can leak If the hydraulic fluid also drips onto hot motor components the fire hazard is extreme b If the hydraulic fluid level is below the lowest level suitable hydraulic fluid see chapter Hydraulic fluid recommendations must be replenished to the maximum fill level Before starting the motor perform the following checks Are there leaks in the fuel line Are all screws and
15. heed the corresponding applicable national and international specifications related to the maintenance intervals of rescue devices In the Federal Republic of Germany regular safety technology tests are prescribed in accordance with the regulations of the Statutory Accident Insurance GUV ATTENTION Clean the device before checking for dirt WARNING CAUTION ATTENTION To perform maintenance and repairs personal safety equipment appropriate for Q the work is an absolute requirement incl shields LUKAS offers a corresponding test set for the functional check of the hydraulic units For more details please refer to the LUKAS line of accessories or contact your LUKAS dealer 18 Visual inspection Hydraulic unit e are all hydraulic connections still tightened generally sealed no leaks present oil sweat has no effect on the operation is damage visible on the motor hydraulic components or the housing e are identification plate all control decals instruction decals labels and warnings present and legible are all covers e g exhaust cover in place and undamaged are all fluid levels within the prescribed tolerances is the recoil starter in proper working condition and undamaged couplings easy to connect dust caps in place are all required accessory parts such as spark plug spark plug wrench and fuel can present Operational check no suspicious noises tests at maximum load Re
16. iew via the assignment of symbols pictograms and signal words the concrete danger and the possible consequences i Damage uw i DANGER Immediate danger P2ath or major injury Potentially WARNING dangerous Potential death or Hati major injury situation Less dangerous Minor or slight Damage to the equipment Danger of damage damage to the CAUTION to device environment environment damage to surrounding materials Advice for No injury application and damage to NOTE other important persons useful information environment and advice equipment Wear helmet with face guard Wear protective gloves Wear safety shoes Proper recycling Protect the environment Read and follow operating instructions 2 Product safety LUKAS products are developed and produced in order to ensure the best performance and quality with proper use The safety of the operator is the most important consideration of the product design In addition the operating instructions are to help use the LUKAS products safely In addition to the operating instructions all generally applicable statutory and other binding rules for accident prevention and for environmental protection must be heeded and disseminated The device must only be operated by educated persons who are trained in safety technology because otherwise there is a risk of injury We advise all users before using the device to carefully read through the operating
17. is limited by a pressure control valve WARNING CAUTION ATTENTION For safety reasons the pressure set at this valve must not be changed without D the direct consent of LUKAS 5 5 Connection to rescue devices The connection to the rescue devices is created by extension hose pairs or hose reels They are offered in different lengths anti kink colours and different connection options The standard hose pairs from the LUKAS line of accessories are always equipped with monocouplings on at least one end in order to connect them to LUKAS rescue devices The individual hose lines of a hose pair can be differentiated by the different colours in order to avoid confusion of the pressure and return lines For more details please refer to the LUKAS line of accessories or contact your LUKAS dealer 5 6 Connection options The connections for the hydraulic hoses are always provided on the unit The unit is provided exclusively with monocouplings 6 Connection of the hose lines ATTENTION When connecting the hose lines make sure that the connection components are not dirty and if necessary clean immediately beforehand ATTENTION Only devices in the basic position may be connected to the unit in order to avoid that an amount of hydraulic fluid greater than the maximum fill quantity can enter the tank of the unit Before connecting devices make sure that all components used are suitable for the maximum operating pressure of the
18. lied in exchange as are listed in the spare parts list because in this way also any required special tools assembly instructions safety aspects tests absolutely must be taken into consideration see also the chapter Care and maintenance for more information During the assembly work pay particular attention to the cleanliness of all components because dirt can damage the rescue equipment WARNING CAUTION ATTENTION Wear protective clothing when making repairs because the devices may be under pressure even in the idle state NOTE Always send the warranty tab back to LUKAS hydraulics GmbH Only in this way will you have a claim to the extended warranty coverage ATTENTION Because LUKAS hydraulic units are designed for the highest performance only components may be replaced that are listed in the spare parts lists of the corresponding unit Additional components of the units may only be replaced if You have participated in a corresponding LUKAS service training course You have the express permission of LUKAS customer service by request check on the grant of permission A check is necessary in each individual case NOTE Do not perform any repairs without the corresponding LUKAS spare parts list because necessary tightening torques for screw connections and or in some cases also important additional information are listed there ATTENTION X Ensure that no fuel can escape during the repair work on the unit
19. mechanical moving metal parts need to be oiled You should also drain the fuel from the tank Avoid storing the hydraulic units in a damp environment 17 Additional measures on the motor for longer storage periods If the unit will not be used for a period of 6 months or more the following measures must be taken Drain plug on Loosen the fuel line and carefully drain the the carburettor tank The quality of petrol remaining in the tank deteriorates and starting the motor becomes more difficult Use a hand pump to drain the fuel from the tank and insert it in the filling port Loosen the drain plug on the carburettor Replace the motor oil Checkto ensure that no screws and nuts have become loose if necessary retighten them Pull the handle of the recoil starter until you feel resistance and leave the handle in its position 10 Care and maintenance The hydraulic units are subject to very high mechanical stresses Therefore a visual inspection needs to be made after each use but at least once every half year In this way early signs of wear are recognizable so that damage to the device can be avoided by prompt replacement of these wear parts Also check regularly to make sure that all attachment screws are tightened heed any applicable tightening torque specifications Every 3 years or if there is a doubt about the safety or reliability a functional check should be also performed For this purpose also
20. mpliance with all applicable national and international safety guidelines and regulations When the units are installed care needs to be taken that they are not impaired by extremely strong temperature effects When operating and or storing the device make sure that the function and the safety of the device are not impaired by strong external temperature effects or that the device is damaged Consider that the device can also heat up when it is continuously used Before transporting the device always check to see that the accessories are positioned securely against the possibility of an accident Make sure you properly dispose of all removed parts leftover hydraulic fluid leftover oil and packing materials In addition to the safety instructions of these operating instructions all generally applicable statutory and otherwise binding national and international rules for accident prevention need to be heeded and disseminated WARNING CAUTION ATTENTION The device is specified exclusively for the purpose represented in the operating instructions see Chapter Proper use Any use that differs or goes beyond this is considered improper The manufacturer supplier shall not be held liable for damages resulting from improper use The risk shall be borne solely by the user Proper use also includes heeding the operating instructions and complying with the inspection and maintenance requirements Never work in a
21. ot in operation C 30 60 Operating temperature F 4 uu 131 Ambient temperature device in operation F 13 113 Storage temperature device not in operation F 22 140 30 14 Notes 31 Before connecting devices make sure that all D components used are suitable for the maximum WARNING CAUTION ATTENTION A operating pressure of the hydraulic unit In case O of doubts LUKAS must be consulted directly before connecting the devices Please properly dispose of all packing materials and removed parts LUKAS Hydraulik GmbH OF Weinstra e 39 D 91058 Erlangen Li FE Postfach 2560 D 91013 Erlangen Phone 49 0 91 31 698 0 LU Fax 49 0 91 31 698 394 e mail lukas info idexcorp com FIRE amp SAFETY MADE IN GERMANY Subject to modifications P660SG_BA_GB_ 175325085 0710 indd Copyright 2012 LUKAS Hydraulik GmbH
22. re it You device without the approval of should have the malfunction LUKAS repaired immediately Heed all safety instructions and hazard warnings on the device and in the operating instructions Make sure that all safety covers are present on the device and in proper working condition Safety equipment must never be disabled Before switching on engaging the device or while operating the device it must be ensured that no one is endangered by operating the device When working in the vicinity of live components and lines take appropriate measures for preventing current transfers or high voltage flashovers to the device The source of electrostatic discharge with the possible consequence of spark formation when handling the device should be prevented Motor pumps must not be operated in areas at risk for explosion If fuel is spilled on combustion engines it must be completely removed before starting the motor Keep combustion engines and their fuel away from ignition sources due to danger of explosion All safety instructions and hazard warnings on the device are to be kept intact and in a legible condition Any work procedure that detracts from the safety and or stability of the device should be abandoned The maximum permissible operating pressure must not be changed Observe all intervals that are prescribed or specified in the operating instructions for recurring tests and or inspe
23. rooms due to risk of poisoning and or suffocation The unit should be installed at a suitable site Secure location flat surface sufficient distance from vehicles loads ignition sources etc In order to ensure maximum safety and fluid withdrawal quantities you should operate the unit in a horizontal position to the extent possible 7 2 Commissioning For commissioning you should proceed in the following way 1 First check the fluid levels of the unit To do so the unit must sit horizontally on a stable and flat surface and the motor must be switched off Procedure for motor oil level a Remove the oil filler cap and check the oil level of the motor see figure on right b If the oil level is below the lowest level suitable oil refer to chapter Motor oil recommendations must be replenished to the upper mark When checking the oil level do not turn the oil filler cap c Change the oil when the oil is dirty refer to chapter Repairs 11 Procedure for fuel level WARNING CAUTION ATTENTION Never add fuel while you are smoking or in the vicinity of naked flames a When the tank is empty fill it with unleaded petrol b The fuel level should never exceed the upper edge on the fuel strainer see figure below c It is essential that the fuel strainer is used on the filler neck See figure on right d When using the unit for the first time or when stopping due to a lack of fu
24. s 11 2 Preventative service 11 2 1 Care instructions The exterior of the device needs to be cleaned from time to time and the metallic surfaces need to be rubbed with oil to protect against corrosion 11 2 2 Function and stress test If there are doubts about safety or reliability a function and stress test needs to be performed LUKAS offers the appropriate test equipment 20 n 2 3 Replacing the hydraulic fluid Replace the hydraulic fluid after approximately 200 uses however at the latest after three years Whenever possible the replacement of the fluid should be carried out when the unit is at the operating state temperature The motor must be switched off The replaced hydraulic fluid must be disposed of properly Procedure 1 Place the collection pan under the drain plug for the hydraulic fluid of the unit 2 Loosen the tank filler cap and drain plug A of the unit and fill fluid in the provided collection pan To do so the hydraulic unit may also be slightly tilted 3 Remove the hydraulic fluid filter B and O ring C located beneath and clean or replace it if necessary 4 Install everything again in reverse order If damaged replace the drain plug with the sealing ring The tightening torque of the drain plug is M 40 Nm 5 Fill the new hydraulic fluid into the tank through the refill tap 6 Finally the unit must be bled again as described in the chapter Commissioning 21 5 2 4
25. s 2 Clean surfaces with acetone or industrial alcohol 3 Adhere new decals Make sure to adhere the decals in the correct positions If this is no longer known you should consult your authorized LUKAS dealer or contact LUKAS directly 24 12 Troubleshooting Motor does not start Fuel tank empty Add fuel Lever not set to choke Set lever to choke Spark plug socket not Press the spark plug attached correctly socket firmly onto the spark plug Spark plug dirty Clean the electrodes of the spark plug Spark plug defective Replace the spark plug Combustion engine Repair by authorised defective dealers engine manufacturer or by LUKAS directly Ambient temperature too Use other more suitable low unit Motor runs but connected Hose line not properly Check connection of the rescue device does not connected or damaged hose line and reconnect it move when the valve is if necessary actuated Valve not switched to Switch valve to pressurisation of the pressurisation of the supply line supply line Valve defective Repair by authorised dealers or by LUKAS directly Pump unit defective Repair by authorised dealers or by LUKAS directly Female monocoupling Replace female defective monocoupling Connected rescue Air in the hydraulic system Bleed hydraulic system device moves slowly or Valve defective Repair by authorised inconsistently when the dealers or by LUKAS valve is actuated directly Pump unit defective Repair by a
26. t be They are under excessive Depressurise valve coupled pressure e g due to excessive ambient temperature Coupling defective Coupling should be replaced immediately Hose lines frequently Hydraulic fluid of the Hydraulic fluid needs cannot be coupled application situation not to be changed see the adapted chapter Hydraulic fluid recommendation for more information Coupling defective Coupling should be replaced immediately Leakage at the couplings Coupling defective Coupling should be replaced immediately 26 If the defects cannot be remedied notify an authorized LUKAS dealer or contact LUKAS Customer Service directly The address of LUKAS customer service is LUKAS Hydraulik GmbH Weinstra e 39 D 91058 Erlangen Postfach 2560 D 91013 Erlangen Phone 449 09131 698 348 Fax 49 09131 698 353 27 13 Technical data Because all values are subject to tolerances there cannot be any differences between the data of your device and the data of the following tables 13 1 Unit Device type P 660 SG Reino 175325000 Dimensions mm 585 x 300 x 450 Ixwxh in 23 03 X 11 01 17 72 Motor type 4 stroke gasoline engine kW 2 1 Motor power IHP 2 82 in Rotational speed min 4000 rom max operating MPa pressure HP psi max operating MPa 14 pressure LP psi 2 031 l min 1x0 5 1 Flow rate HP gal US min 1x 0 13 l min 1x 2 5 2 Flow rate LP ga US
27. uthorised dealers or by LUKAS directly Motor runs but connected Valve defective Repair by authorised rescue device does not dealers or by LUKAS move or only very slowly directly when the valve is actuated bump unit defective Repair by authorised dealers or by LUKAS directly Female monocoupling Replace female defective monocoupling 25 Connected rescue device Fluid level in the hydraulic Add hydraulic fluid up to not reaching its limit tank too low max fill level position Attention move the rescue device back into the basic position before adding fluid Usable hydraulic fluid Use a different rescue quantity of the unit is device with a usable insufficient quantity below the maximum usable quantity of the unit Connected rescue device Max permissible operating Have pressure control does not achieve its pressure of the pump is valve recalibrated or power related performance not reached replaced by an authorised data dealer or directly by LUKAS Fluid leaks on the Due to return flow of Lower the fill level in the hydraulic fluid tank the hydraulic fluid from hydraulic fluid tank to the especially at the refill tap the rescue device the maximum maximum fill quantity of the tank is exceeded Seals defective Repair by authorised dealers or by LUKAS directly Hydraulic fluid with milky Water or condensation Perform hydraulic fluid cloudiness water in the system change immediately Hose lines canno
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