Installation and Operating Instructions JUDO BIOSTAT
Contents
1. 21 4 JUDO BIOSTAT COMBIMAT Operating Instructions 1 About this Operating Instructions A ATTENTION A see chapter Safety information and dangers due to non compliance The instruction manual must permanently be available at the place in which the water treatment device is used This instruction manual is intended to make it easier to familiarize yourself with the water treatment device and its possibly intended uses The instruction manual contains important information on the correct safe and economical operation of this water treat ment device It contains fundamental information which must be observed during installation opera tion and maintenance Observance of this information helps to avoid dangers reduce repair costs and increase the reliability and working life of the water treatment device The instruction manual must be read and used by each person entrusted with carrying out work on the water treatment device for example Installation Operation Maintenance repair servicing inspection Installation and maintenance may only be carried out by skilled personnel authorized by the manufacturer who are capable of fulfilling the instructions given in the installa tion and operating instructions as well as regulations valid in the country of use Apart from instructions given in this manual all laws and regulations governing installa tion heal2. The ambient temperature must not exceed 30 C 86 F Higher tempera tures or exposure to direct sunlight may damage the material We recommend that the water treatment devices is installed after a backwash protective filter to prevent particles of dirt and sand being swept in A power connection 230 V 50 Hz which has to be permanently under voltage must be available Length of the power lead is approxi mately 1 5 m Especially where using small cross sections and soft pipe materials the water pipes should be supported in the vicinity of the connecting flange with two pipe clamps 4 2 1 Installing position A ATTENTION A see chapter Safety information and dangers due to non compliance Always install the water treatment devices in a vertical position 5 Failure to do so may result in impairments to the unit s function 4 2 2 Power supply A splash proof socket is required for the power supply in accord ance with the legal regulations for wet rooms also available in 110V 60 Hz version where required A ATTENTION A see chapter Safety information and dangers due to non compliance A permanent power supply must be avail able If the water treatment devices is not permanently supplied with power there is no warning in case of faults and no water is treated Please ensure that all safety guide lines connected with electrical work and valid in the co
3. Remove the covers from the water treat ment devices Disconnect the power supply from the socket The battery is located behind the elec trical switch and must be disconnected from the battery clip Exchange the battery and push it back into the corresponding blank behind the Switch Remount the covers on the water treat ment devices Plug the power supply into the socket Return run down batteries to a distributor or to a properly authorised local disposal return point 5 8 Modifications changes spare parts A ATTENTION A see chapter Safety information and dangers due to non compliance Only use 9 V alkaline type block batteries see battery descrip tion Only original spare parts are to be used For safety reasons it is forbidden to carry out unauthorized modifications on this unit These may not only impair the function of the unit itself but also lead to leaks and bursting The test marks imprinted on the unit are only valid if original spare parts are used 18 JUDO BIOSTAT COMBIMAT Operation 5 9 Stoppages A ATTENTION A see chapter Safety information and dangers due to non compliance If a water treatment device has to be removed from the flange or unscrewed the chapter on Intended Use must always be observed Protect the flange surfaces from damage Damaged flang surfaces cannot close tight As a result escaping
4. LED 1 Operation Conditioning Permanent green light the water treat ment device is ready for use Green light flashing water treatment is in operation LED 2 Cleaning Flushing Permanent green light a cleaning flush ing is in operation LED 4 Battery low Red light flashing the battery must be changed otherwise no further Cleaning Flushing can be carried out LED 5 Fault Red flashing light the water treatment device is not ready for use see chapter Fault Hand manual pushbutton Triggers Cleaning Flushing 5 4 Cleaning Flushing Depending on the quality of the water and the operating methods a thin coating of lime is formed on the brush in the treatment chamber This lime layer must be removed and flushed out of the water treatment devices at regular intervals The water treatment device has a unit to clean the brush and a flush valve for rinsing out the lime particles If the flushing is not carried out 1 the electrolysis will be switched off automatically and in order to protect the treatment chamber water will no longer be treated After having carried out the Cleaning Flushing procedure the water treatment appliance is immediately ready for use again Cleaning and flushing is carried out auto matically by two electric motors During Cleaning Flushing the yellow LED 2 lights up Make
5. water can damage the building and installations Ensure that no dirt can get into the water treatment device This dirt can get into contact with and be discharged into the drinking water when the water treatment device is switched back on The health of people who drink dirty water is at risk Store the water treatment device in a frost free environment Frost can cause any water contained in the water treat ment device voids to freeze and thus cause mechanical damage to the water treatment device so that it leaks at oper ating pressure or can burst Leaking water can cause major damage to the building In addition people near the water treatment device can be injured by breaking off water treatment device parts When restarting the water treatment device follow the instructions for a new water treatment device JUDO BIOSTAT COMBIMAT 19 Fault 6 Fault The opening of the units and the exchange from parts that are water pres sure charged must be carried out qualified personnel only Help with faults If a fault occurs at the unit it will be indi cated by the LED 5 flashing red Deleting the error message Disconnect the power supply from the socket Plug it back in after approx 5 seconds A Fault Cause Remedy Permanent red light from LED 5 and permanent acoustic signal DIP switch incorrectly set Reset DIP switch see chapter Setting of the cleaning inte
6. manual Any other operation or operation beyond the specified use is not in accordance with the manufacturer s specifications and will result in a loss of warranty coverage Additional dangers exist in case of non intended use and failure to observe the danger symbols and safety information The manufacturer supplier is not liable for any losses or damage resulting from this The risk is solely borne by the user Intended use also includes observing the instruction manual The manufacturer supplier must always be consulted before using the water treatment devices outside the use limitations given in the instruction manual The water treatment devices are only to be used in a technically perfect condi tion for their intended use safely and aware of the dangers and with full observance of the instruction manual Have any malfunctions corrected imme diately In order to be able to safely discharge the wastewater in operation and in case of any defect in the system precise compliance with the details stated in the chapter on Requirements for the place of installation is necessary 2 1 Water pressure The water pressure must be between 1 5 and 8 bar If the water treatment device is not regularly regenerated this can result in pressure loss and impairment of the softening function A ATTENTION A see chapter Safety information and dangers due to non compliance If the water pressure is more than 8 bar a
7. of the water treatment devices by unscrewing the four M6 Allen screws Do not open the screws completely due to bayonet connection Lift up the water treatment devices and swivel it approx 30 in an anti clockwise direction Position it on the built in rotary flange so that the screw heads pass through the bayonet fixing drill holes see fig 4 1 Swivel the water treatment devices approx 30 back in a clockwise direction and tighten the four hexagon socket screws see fig 4 II Select the torque approx 4 Nm so that the gasket locks and the water treatment device is not damaged or strained Profiled flange gasket Fig 5 Built in rotary flange The profile of the profiled flange gasket must point towards the built in rotary flange Failure to observe this can lead to leaks and water escaping This can cause damage due to water to the house and its installa tions see fig 5 Please ensure that all regulations and guidlines connected with plumbing amp safety in the workplace and valid in the country of use are adhered to at all times when working on this unit JUDO BIOSTAT COMBIMAT 11 Installation 4 3 Examples for installing the water treatment devices For application we recommend to install our Biostat systems behind the water storage tank Fig 6 4 4 Flush Discharge An adequately dimensioned wastewater connection e g floor drain in accorda
8. pressure reducer must be installed before the water treatment device see fig 2 An operating pressure of more than 8 bar can lead to malfunction and failure The optimal operating pressure range for the water treatment device lies between 3 and 5 bar It works most economically under these pressure conditions In modern sani tary installations in particular where single lever mixers are used despite normal system pressure conditions peak pressures of up to over 30 bar frequently occur This can cause damage to important functional interior parts of the water treatment device 2 2 Notes on special dangers 2 2 1 Electrical equipment installa JUDO BIOSTAT COMBIMAT 7 Intended Use 1 Pressure reducer Fig 2 Pressure reducer upstream of the water treatment device For a water pressure of 5 to 8 bar we recommend the installation of a pressure reducer tions There must not be any electrical cables and devices underneath or in the immediate vicinity of the water treatment device Electrical devices equipment which are not splash proof and which are located near the water treatment device can be damaged by water which escapes from the water treat ment device during Cleaning Flushing or improper use If the electrical devices installations are connected to the power supply a short circuit can also occur with the risk electric shock Electrical devices equipment located near the w
9. 5 Scope of 23 2 1 7 9 6 Accessories not included in scope 2 2 Notes on special dangers 7 of 23 3 Product Information 9 10 Spare Parts BIOSTAT COMBIMAT 24 3 1 Intended purpose 9 11 Customer Support 28 3 2 Materials used 9 4 Installation 9 Unit No 4 1 9 4 2 Requirements for the place of 9 4 3 Examples for installing the water treatment devices 12 4 4 Flush Discharge 12 5 Operation esee 14 5 1 Commissioning 14 5 2 Description of its function 15 5 3 Control lamps manual pushbuttons 17 5 4 Cleaning Flushing 17 5 5 Warning message Battery flat 17 5 6 Mounting of the covers 18 5 7 Replacing the batteries 18 5 8 Modifications changes spare parts eese een trie 18 5 9 19 6 Fa ult ee 20 21 7 1 Cleaning
10. Installation and Operating Instructions JUDO BIOSTAT COMBIMAT Lime protection and hygiene centre Valid for UK only FOR DOMESTIC USE ONLY Attention Carefully read through the instal lation and operating instructions and safety information before installing and putting the unit into service These must always be issued to the owner user Inquiries orders customer support JUDO UK Limited The old court House Ascot SL5 7EN Phone 44 700 605 9441 Internet http www judo uk com Trademarks Trademarks used in this document are protected and registered trademarks of the respective holder JUDO Wasseraufbereitung GmbH D 71364 Winnenden All rights reserved Reprints even of extracts is only permitted with special approval Dear Customer thank you for making JUDO your brand of choice With this water treatment device you have purchased an unit that corresponds fully to the most updated standards of technology This water treatment device is suitable for use in cold drinking water up to a maximum ambient temperature of 30 86 F Each unit is thoroughly checked before delivery Should difficulties occur please contact responsible customer service See back page 2 JUDO BIOSTAT COMBIMAT EC Conformity Declaration Document no 204 11 0 Manufacturer JUDO Wasseraufbereitung GmbH Address Hohreuschstr 39 41 D 71364 Winnenden Pr
11. an elec tronic control unit The approved circular stainless steel brush is used here too in the hygiene unit as a deposition cathode in addi tion to its function as a lime protection The cathode brush is freed of lime depositis from time to time by means of a scraper so that a pole reversal of the electrodes is not neces sary for the cleaning off Avoiding regular pole reversal ensures the working life of the electrodes is kept at maximum As soon as the water is flowing a small voltage is applied to the water itself thus producing oxidants which combat bacteria without the need for additional chemical additives Although this treatment does create an environment hostile to bacterial growth it will not provide complete protec tion in water with a high bacterial content Where this is the case additional disinfec tion measures should be taken in accord ance with regulation s valid in the country of use in order to ensure the water supplied is bacteria free The disinfection used in this unit is not intended as a full disinfection in the standard sense but as a prophylactic measure designed to combat bacterial build up within the unit itself 16 JUDO BIOSTAT COMBIMAT Operation 5 3 Control lamps manual pushbuttons Operation Conditioning LED 1 Cleaning Flushing Q LED 2 Battery low e LED 4 Fault e LED 5 Manual Cleaning Flushing Fig 10 Control lamps manual pushbuttons
12. ance Always observe the chapter on Intended use 7 1 Cleaning A ATTENTION A see chapter Safety information and dangers due to non compliance Only use clear clean drinking water to clean the housing Domestic all purpose cleaners and glass cleaners can contain up to 25 solvents or alcohol spirits These substances can chemically attack the plastic parts which can lead to brittleness or even fractures Such cleaners must therefore not be used 8 Warranty and Services All JUDO products are supplied under the legal warranty requirements valid in the country of use Warranty is only valid in cases where the unit supplied has been used for the purposes and under the conditions stipu lated in this manual Neither JUDO nor the distributor can accept liability in any form for damage to persons property or the environ ment cause by or during the installation and operation of this unit for purposes other than those described herein In order to maintain a high level of opera tional performance of your unit JUDO strongly recommends you close a mainte nance contract with an authorised service agent near you JUDO BIOSTAT COMBIMAT 21 Data Sheet 9 Data Sheet 9 1 JUDO BIOSTAT COMBIMAT water treatment device Abbreviated name BST CA 9 3 Technical specifications Maximum ambient temperature and water temperature 30 86 The wat
13. asic unit 1 2210448 694 14 Hexagonal nut M6 4 1633145 1 15 Hexagonal nut M8 6 1607117 2 16 Spare parts kit for rinsing hose connection 1 2210449 34 17 Basic unit complete 1 2210450 1147 18 Hose clamp 1 1633344 7 19 Hose to drain 1 2633342 17 20 Covers 1 1140103 72 21 Spare parts set for flushing motor 1 2210445 317 22 Engine cowling 2 1140101 27 23 Electric circuit Type 15 1 2210325 580 23 Electric circuit Type 25 1 2210326 640 24 Guard Ring small 1 1120624 4 25 Battery cable 1 2210286 11 JUDO BIOSTAT COMBIMAT 25 Spare Parts BIOSTAT COMBIMAT Description Item Recommended average replacement interval piece Order No AU piece for wearing part 26 E block battery 9V 1 1500261 18 27 Front foil 1 1702028 38 28 Guard Ring large 1 1120625 5 29 Brush drive complete 1 2210348 265 1 AU Accounting unit Replacement interval 2 years 3 years 4 years 26 JUDO BIOSTAT COMBIMAT Your notes JUDO BIOSTAT COMBIMAT 27 Customer Support 11 Customer Support JUDO UK Limited v The old court House Water Ascot SL5 7EN Treatment Phone 44 700 605 9441 e mail info judo eu www judo uk com Installed by Please contact your local distributor for details of a service agent near you 1702022 2011 03 28 JUDO BIOSTAT COMBIMAT
14. ater treatment device must therefore be splash proof and comply with the legal regulations for wet rooms IP44 Please ensure that all safety guidelines connected with electrical work and valid in the country of use are adhered to at all times when working on this unit 8 JUDO BIOSTAT COMBIMAT Product Information 3 Product Information 3 4 Intended purpose This water treatment device is suitable for use in cold drinking water up to a maximum water temperature of 30 C 86 F A ATTENTION A see chapter Safety information and dangers due to non compliance Please refer to the chapter on Intended use for use restrictions This water treatment device reduces the tendency of the water to precipitate out excess calcium and thus protects the water pipes and water heaters from lime deposits Appliances and taps are protected Lime deposits restrain the water flow and can therefore lead to an increased energy consumption 3 2 Materials used The used materials are resistant to the phys ical chemical and corrosive properties to be expected in the drinking water All materials are hygienically and physiologically safe Plastics fulfil the Umwelt Bundesamt Federal Environmental Agency KTW Guideline and DVGW Working Sheet W270 and metallic materials fulfil the require ments of DIN 50930 6 Impact on the Drinking Water Quality 4 Installation 4 1 General A ATTENTION A see c
15. comply with this instruction manual and the safety information can not only result in dangers for people but can also harm the environment and the unit Improper use or failure to observe the instructions and warnings given in this manual will result in loss of warranty coverage 1 3 Units used In derogation of the International System of Units SI System International the follo wing units are used Units Conversion F F 9 5 C 32 bar 1 bar 10 Pa 0 1 N mm G 1 G 4 546 Liters 19 05 1 25 4 6 JUDO BIOSTAT COMBIMAT Intended Use 2 Intended Use Installation and use of the water treatment devices are each subject to the applicable national regulations Apart from instructions given in this manual all laws and regulations governing installa tion health amp safety in the workplace and valid in the country of use must be adhered to at all times The water to be treated must comply with the European Drinking Water Directive Always contact the manufacturer supplier before using water with a different quality or with additives This water treatment devices is suitable for use in cold drinking water up to maximum ambient temperature of 30 86 F It is produced according to the latest stand ards of technology and the generally accepted safety regulations in Germany The water treatment devices may only be used as described in the instruction
16. er to be treated must comply with the European Drinking Water Directive Threaded connection according to 9 2 Models DIN 2999 For nominal pressures greater than 10 bar use a pressure reducer Model Size Order No Operating BST CA Type 15 ya 8210416 pressure Nominal pressure BST CA Type 25 1 8210417 IR 1 5 8 bar PN 10 The nominal pressure signifies the pressure step according to that the water treatment device must fulfil the requirements according to W 510 The maximum oper ating pressure is lower in order to ensure the optimal function of the water treatment device BST CA Type 15 Type 25 Nominal flow rate 1 5 m3 h 2 5 m3 h Pressure loss at nominal flow rate 0 4 bar 0 4 bar Pipe connection 19 05 mm 25 4 mm Max power consumption 25W 25W Electrical connection 230V 50Hz 230V 50Hz Application One family house One or two family house Average daily water consumption max 500 Liters max 800 Liters max 500 liters Installation height depends on the type of drainage see chapter Discharging the flushing water 22 JUDO BIOSTAT COMBIMAT Data Sheet 9 4 Mounting Dimensions Fig 11 Mounting Dimensions example BST CA Dimensions A Depth to pipe centre 320 B Width 230 C Height 550 D Minimum height to pipe 475 E Minimum distance above 150 F Minimum distance below 150 All dimensions in mm see fi
17. g 11 Y sewer junction required 9 5 9 6 Scope of supply Water treatment devices Wall support 2200500 to prevent the water treatment appliance from twisting No support of weight Built in rotary flange JQE with clamp fitting Installation and Operating Instructions Accessories not included in scope of supply Bypass valve JQX Order No 8735210 Extension QUICKSET JQR for series connection of two JUDO units e g filter and water treatment device to a built in rotary flange Order No 8250041 JUDO BIOSTAT COMBIMAT 23 Spare Parts BIOSTAT COMBIMAT Spare Parts BIOSTAT COMBIMAT 10 17 22 JUDO BIOSTAT COMBIMAT 24 Spare Parts BIOSTAT COMBIMAT List of Spare Parts BIOSTAT COMBIMAT Description Item Recommended average replacement interval piece Order No AU piece for wearing part 1 Power supply complete 1 2210419 85 2 EJOT screw Y 1650201 3 3 Spare parts kit for sliding contact 1 2210447 70 4 Cheese head screw M8x65 6 1650365 3 5 Water meter insert 1 2210292 45 6 O ring 21 89x2 62 MUN 1 1200125 1 7 Disc A8 4 6 1607125 1 8 Screw 2 9x13 2 1609172 1 9 Strain relieving bracket 1 1609114 2 10 Cheese head screw M6x25 4 2010199 2 11 Profiled flange seal idi 1 1200218 5 12 Backflow preventer 1 1 1610287 29 13 Spare parts kit for b
18. hapter Safety information and dangers due to non compliance The unit may only be installed by skilled personnel The chapter on Intended use must always be observed The pipes must be able to support the water treatment device safely If not mechanical damage or fractures bursts can occur in the pipes This can result in major water damage People close to the water treatment device are exposed to a health risk due to the large quantities of water released Therefore if necessary the pipes must be additionally fixed or supported Always observe the spacing given to ensure convenient operation and servicing Mounting Dimensions A distance of at least 150 mm above and below the water treatment device is required in order to be able to carry out property all the maintenance and servicing work correctly When installing the water treatment devices in the feed pipe to the water heater ensure that the safety valve of the water heater is located after the water treatment device in the direction of flow 4 2 Requirements for the place of installation A ATTENTION A see chapter Safety information and dangers due to non compliance The room where the unit is installed must be dry and frost free Unauthorised persons must not have access to the water treatment device JUDO BIOSTAT COMBIMAT 9 Installation A ATTENTION A see chapter Safety information and dangers due to non compliance
19. icro crystals released during cleaning remain in the water supply and act as seed crystals attracting further dissolved lime to precipitate In warm water applications the growth of these crystals appears in the form of a gradual clouding in the water supply In cold water applications this growth is much slower The micro crystals in both applica tions however remain light enough to remain in suspension and are passed through the system with the regular water flow As calcium in the incoming water supply is now bound in the incoming water supply in the form of micro crystals it is still present but cannot precipitate out onto other surfaces pipes heating elements etc and these will no longer suffer from build up or fur The flow control water meter located in the unit inflow can monitor flow rates as low as 1 5 Itr min and thanks to well coordinated electronic systems offers optimal water treatment from low flow rates up to the nominal flow level adapting impulse genera tion to suit actual water quality conditions 5 2 3 Hygiene unit In addition to its lime protection function the water treatment device also combats bacte rial build up which can lead to sickness such as legionnaire s disease This is achieved by means of the proven anodic oxidation method The hygiene unit in the water treatment devices consists of an electrode specially coated with a mixture of oxides of precious metals as an additional anode and
20. nce with local plumbing guidlines must be avail able for the flushing water The dimensioning depends on the actual conditions on site e g wastewater pipe gradient number of pipe bends length of the waste water pipe etc Drains should be sized to ensure that all wastewater can be discharge adequately and safely e g DN50 A typical combi system with open vented hot water storage tank If itis not possible to locate a drain connec tion directly under the water treatment devices the wastewater hose can be routed over the water treatment device The wastewater hose for the flushing water must be led to the drainage channel without any kinks In all options a free discharge must be ensured in accordance with local plumbing guidelines The loose end of the hose has to be firmly 12 JUDO BIOSTAT COMBIMAT Installation fixed with the included adhesive tape at the pipe or a similar object The flushing water must be discharged into a firmly mounted drain Ensure that the wastewater connection functions before plug ging the power supply unit into the socket Flushing water discharge options Fig 7 Flushing water discharge options JUDO BIOSTAT COMBIMAT 13 Operation 5 Operation A ATTENTION A see chapter Safety information and dangers due to non compliance Always observe the chapter on Intended Use 5 1 For safety reasons the water t
21. oduct Description BIOSTAT COMBIMAT Type 15 Type 25 Water treatment devices EC Directive Electromagnetic Compatibility EMC 2004 108 EC Engineering Electromagnetic Compatibility Generic Standards EN 61000 6 2 Standards for Radiated Interference and Interference Immunity EN 61000 6 3 The observance of all points of the EMC requirements EC conformity for the use of the device in household commercial areas and industrial areas is hereby confirmed e Harmonized Safety of power transformers power supply EN 61558 1 Standard units and similar Issuer JUDO Wasseraufbereitung GmbH Place and Date Winnenden 13 November 2007 Legally binding signature JUDO Wasseraufbereitung GmbH This declaration certifies that the product is in accordance with all the stated directives it is however not an assurance of its characteristics JUDO BIOSTAT COMBIMAT Operating Instructions Table of Contents 8 Warranty and Services 21 1 About this Operating Instructions 5 9 Data 22 1 1 Symbols 5 Qa 22 1 2 Safety information and dangers 9 2 Models nn 22 due to non compliance 6 9 3 Technical specifications 22 1 8 Units 6 9 4 Mounting Dimensions 23 2 Intended Use css 7 9
22. reatment devices must be vented immediately upon connection to the water supply Set the bypass valve supplied at the setting Betrieb Operation see chapter Mounting of the Bypass Valve not in scope of delivery Commissioning Turn on a water tap mounted after the water treatment devices The power supply must be freely acces sible Connect the water treatment device to the power supply Plug the power supply into the socket Electrical circuit After the power supply has been connected the electrical circuit performs a self check of all the functions and parameters stored in the electronics Following a successful check all control lamps light up for 2 seconds see chapter Control lamps manual push buttons As soon as LED 1 shows a continuous green light indicating Betrieb i e Operation the water treatment devices is ready for use When water is flowing the green LED 1 flashes see chapter Control lamps manual pushbuttons t 9SvtEZI Manual pushbutton eponjer eueweg Lj Uit Fig 8 Electrical circuit 14 JUDO BIOSTAT COMBIMAT Operation 5 2 Description of its function Fig 9 BST CA Control lamps Manual pushbutton Type Plate Panelling Cleaning motor Flushing motor 5 2 1 Treatment effect The water treatment device wo
23. rks completely automatically The treatment effect reached depends on actual flow rate A flow controlled water meter is integrated in the unit intake As water flows through the unit a magnet in the water meter sends impulses to a hall sensor in the electronics enabling the system to calculate flow rate and regulate the treatment current to actual levels required offering optimal treatment for actual flow rates amp water quality levels As soon as water flows the water treatment is indicated by the flashing of green LED 1 see fig 12 It is recommended that unit be switched of a period of 1 2 minutes when used in connec tion with high volume consumption This is to optimize unit efficiency optimal crystal formation JUDO BIOSTAT COMBIMAT 15 Operation 5 2 2 Lime protection function During treatment the system sets free minute lime crystals seed crystals which attract lime dissolved in the water The unit itself contains a titanium anode and a stain less steel brush which acts as a cathode As soon as water flows through the unit a current is passed between these two attracting dissolved lime to settle on the brush in the form of calcium carbonate crys tals During cleaning the brush rotates shedding these micro crystals Larger crys tals and particles sink to the unit floor during cleaning and are flushed out of the unit The lime particles can be seen in the flushing water as very fine sand The m
24. rval LED 5 flashes red Momentary power failure Delete the failure message The appliance reverts automatically to normal operation Cable connec tions have be come loose Disconnect the power supply from the socket Remove the covers see chapter Mounting of the covers Check the cable connections reconnecting each plug and socket connection which is loose Remount the covers Plug the power supply back into the socket Repeated fault message after having reput the power supply in the socket Inform fitter or nearest available customer service point without any delay Quote the appliance number See appliance num ber in front of the chapter entitled About this Oper ating Instructions Disconnect the power supply from the socket The water treatment device must remain switched off until the arrival of the customer service Set the bypass valve to Bypass If there is no bypass valve mounted ensure that there is not any water escaping from the waste water connection Remove the ball valve actuator with a sudden pull Close the ball valve with the hand lever included LED 4 flashes red The battery is empty Replace by a new battery type alkaline Return run down batteries to the collection points 20 JUDO BIOSTAT COMBIMAT Maintenance T Maintenance A ATTENTION A see chapter Safety information and dangers due to non compli
25. sure that the drain connec tion is functional before plug ging the power supply into the socket see chapter Discharg ing the flushing water Die LED 2 can be started manually by oper ating the manual pushbutton 5 5 Warning message Battery flat To ensure that Cleaning Flushing is carried out completely even in case of a power failure the water treatment appliance has a 9V block battery installed as an emergency power supply Before each Cleaning Flushing a battery test will be carried out A missing unloaded or defective battery is indicated by the flashing of the red LED 4 No cleaning cycle is possible then JUDO BIOSTAT COMBIMAT 17 Operation 5 6 Mounting of the covers Dismantling Withdraw the upper inferior clamping fixture Disconnect the power supply from the socket Carefully pull apart the right and the left panel parts by the handle cavities on the back of the covers Remove the type plate and the covers Assembly Push the right and left parts of the panel ling together till a gap of approximately 15 mm is left Ensure that the cable is not trapped Refit the type plate in the blanks of the covers situated above and below Push the covers completely together 5 7 Replacing the batteries Plug the power supply into the socket When a change of batteries is necessary LED 4 flashes the following procedure is adopted
26. th amp safety in the workplace and valid in the country of use must be adhered to at all times Therefore this instruction manual must always be read by the fitter and responsible skilled personnel owner or operator before installation commissioning and mainte nance Not only the general safety notes given in the chapter on Intended Use are to be observed but also the special safety notes inserted under the other main items 1 1 Symbols used The safety notes contained in this instruction manual are labelled with the following symbols artention N Notes on existing dangers Warning electrical voltage Torques specified by the manufacturer Tips for use and other information Notes directly attached to the water treat ment device e g Direction of flow see fig 1 Type plate Cleaning information must always be observed and kept in a fully legible condition Fig 1 Built in rotary flange JUDO BIOSTAT COMBIMAT 5 Operating Instructions 1 2 Safety information and dangers due to non compliance In detail failure to observe the general danger symbols can result for example in the following risks Failure of important functions of the water treatment device Danger to persons due to electrical and mechanical effects Danger to persons and the environment due to leaks Refrain from any unsafe working methods Failure to
27. untry of use are adhered to at all times when working on this unit 4 2 3 Mounting the built in rotary flange The built in rotary flange is used as a connecting element between the pipe and the water treatment device It is suitable for both horizontally and verti cally mounted pipes The built in rotary flange must be installed in the direction of flow This is marked by a cast in arrow see fig 1 Failure to observe these instructions will result in unit malfunction A ATTENTION A see chapter Safety information and dangers due to non compliance The flange surface of the built in rotary flange must be in a vertical position The built in rotary flange must be fitted free of mechanical stress Failure to do so may result in damage and flooding In this case people close to the water treat ment devices are exposed to a health risk due to the large quantities of water Therefore when mounting ensure that no large forces act on the pipe built in rotary flange and water treatment devices 10 JUDO BIOSTAT COMBIMAT Installation 4 2 4 Fitting the wall support Wall support Fig 3 Wall support without bypass valve 4 2 5 Mounting of the Water Treat ment Device Fig 4 Built in rotary flange with bayonet fixture After flushing the water pipe remove the assembly lid of the built in rotary flange Remove the white protective disc on the connecting flange
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