Operating Instructions Wire Stripping and Crimping
Contents
1. GLWZ MC 40 Crimping Technology Operating Instructions Wire Stripping and Crimping Machine C MC 40 MC 40L Date of issue 09 201 1 Save this instruction for further use 40 Table of contents Table of contents el ON NEEDED 1 1 1 1 Intended teen a 1 1 VON o 2 LEM 1 2 redes Ero NN T 1 2 2 gt DESCHOUOM ON Ue MG m 2 1 2 lt Oe ee 2 1 2 2 Suitable ferrules and retrofit kits el sae vacas Een outre 2 2 2 3 Overview of the operating components 2 3 2 GOR ON Dalle ae recu 2 4 UP and OME PAU eem 3 1 9 1 Selecting tne instalation 5 ee diene a 3 1 3 2 Determine the cross SeclloH uoi e Ve n aea x UE 3 1 and Crimp ascii 3 2 Ze 4 1 At Daly GAY mE 4 1 4 2 Adjusting a2. and the compressed air before you open the front door e Pull the release lever 1 forwards e Remove the reversing base sleeve 2 downwards e Pull the sleeve receiver 1 upwards remove from the holder 2 j U m m e Slide the slide upwards and pull the holder 2 forwards e Remove the second holder in the same way e Remove the cord centering funnels 3 to the left and right WARNING Risk of injury The stripping blades are sharp Be careful not to injure yourself e out both the left and right stripping blades 4 e Worn out or damaged blades must be replaced e ifthe blades are still in working order the malfunction can be rectified by correcting the incision depth on the right side blade 102648 en 02 Maintenance MC 40 Changing the stripping blade WARNING Risk of injury The stripping blades are sharp Be careful not to injure yourself Left knife e Unscrew the Allen screw 1 and take out the old knife 2 e Insert the new knife on pins 3 so that the angled surfaces 4 face upwards e Tighten the Allen screw 1 Right knife e Unscrew the Allen screw 1 and take out the old knife 2 e nsertthe new knife so that the flat surface 3 faces upwards e Gently tighten the Allen screw 1 e Loosen the Allen screw 4 e Attach tappet over the groove 5 at the correct incision depth 0 initial position e Pressthe knife against the tappet
3. conductor conductor has to be aligned as straight as possible before processing a Bendis OK maximum 2 3 mm at 6 mm length b Bendtoo large Cutting the conductor e Cut the conductor off in a clean and straight motion Proper cut Cut surface angled Cut surface squeezed single conductors pulled out Cut surface squeezed x r 2 102648_en_02 GLW 3 2 40 3 3 GLW Connecting MC 40 Q MC 40 4 5 bar 6 bar of filtered air MC 40L 5 bar 6 bar of filtered air e Connect compressed air connection 1 to the compressed air supply e Check air pressure at manometer 2 operating pressure 5 bar at least 4 5 bar MC 40 operating pressure 5 5 bar at least 5 bar MC 40L Setair pressure if necessary Pull the air pressure regulator 3 upwards set the air pressure by turning 4 to the right or left and then press the regulator 5 downwards e Connect the mains plug to the MC 40 mains connection and the shock proof plug to the mains socket Stripping conductors A Stripping Press the Strip button B Stripping and crimping Press the Strip and crimp button Set the speed of the feeder bowl Wait until the ferrule is visible at the separation plate 1 A and B e Insert the conductor straight into the insertion funnel until it stops As soon as the MC 40 starts hold the conductor with slight tension The conductor is automa
4. pins and tighten the winged screw Changing the reversing base sleeve MC 40 Change the reversing base sleeve during a cross section change from 0 5 0 75 1 0 1 5 2 5 MC 40L Change the reversing base sleeve every time the cross section is changed e Pull the release lever 1 forwards e Remove the reversing base sleeve 2 downwards e Hold the release lever the forward position and attach the reversing base sleeve with the desired cross section e Lock the release lever into place 5 1 GLW 102648 en_02 Retrofitting Changing the sleeve receiver The sleeve receiver must be changed every time the cross section is changed e Remove the reversing base sleeve see page 5 1 Pull the sleeve receiver 1 upwards remove from the holder and insert into the transport holder 2 Insert the sleeve receiver into the holder using the desired cross section 3 and push downwards 4 bs NOTE Check for correct lock in position Se Pe e Install reversing base sleeve Changing the cord centering funnel MC 40 The cord centering funnels must be changed during 0 5 lt gt 0 75 1 0 1 5 lt gt 2 5 cross section change MC 40L The cord centering funnels must be changed every time the cross section is changed e Remove the reversing base sleeve and sleeve receiver see above e Slide the slide 1 upwards and pull the holder 2 forwards e Remove the second holder in the same way
5. the MC 40 The operator is responsible for all other persons within the workspace The owner must make the user manual available to the operator and ensure that the operator has read and understood it 102648 en 02 102648 02 Basic information 1 2 Work sites NOTE For operation and storage avoid the following humid or dusty places and locations exposed to high levels of heat direct sunlight or low temperatures operating range 15 C to 35 C NOTE If the machine is moved from a cold location to a warm location condensation can form e Before using the MC 40 open the front door and allow condensation to evaporate NOTE e Do not spill liquids on the MC 40 Do not expose the MC 40 to strong vibrations or shocks NOTE e Protect the compressed air hoses from heat oil and sharp edges 1 3 For your safety WARNING The front door is installed for the safety of the operator Under no circumstances must it be modified removed or bypassed using attachments WARNING Only operate the MC 40 when the front door is closed Disconnect the mains plug and the compressed air plug prior to all work that requires opening the front door e g retrofitting remedial action Switch off the MC 40 and disconnect the device from the compressed air during a break or when the device is not in use Do not pull on the compressed air hose to disconnect the compressed air Make sure that there are no
6. B0 34 MC4 HWB1 5 MC4 HWB4 0 MC4 HWB6 MC4 HWB10 MC4 HA0 34 4 5 4 75 MCA HA1 0 MCA HA1 5 MC4 HA2 5 MC4 HA4 0 MC4 HA6 MC4 HA10 X XK x X KKK KK X 102648 de 02 40 Cord centering funnel d otripping plate fe e Crimping jaws Start bolts Stop plate QV 102648 de 02 0 25 0 34 mm 0 75 1 1 5 mm 0 5 0 75 mm 2 5 mm 4mm 6 mm 10 mm 0 25 2 5 mm 4 0 mm 6 0 mm 10 mm 0 25 0 34 mm 0 25 0 34 mm 0 5 2 5 0 5 2 5 0 5 2 5 0 5 2 5 4 mm 10 mm 4 mm 12 mm 6 12 mm 10 mm 12 mm MCA LZTO 34 MCA LZT 1 5 MC4 LZT0 75 MCA LZT2 5 MC4 LZT4 0 MC4 LZT6 MCA LZT10 MC4 AMV MC4 AM4 0 MC4 AM6 MC4 AM10 MC4 PB02506 6 mm MC4 PB02508 8 mm MC4 PB 6 6mm MC4 PB 8 8 mm MC4 PB10 10 mm MC4 PB12 12 mm MC4 PB4 10 MC4 PB4 12 MC4 PB6 12 MC4 PB10 12 MC4 SB06 MC4 SB08 MC4 SB10 MC4 SB12 MC4 HANO6 MC4 HANO8 MC4 HAN10 MC4 HAN12 MC 40 IH x Spare parts MC 40L X X X X X X X X X X B 2 GLW 40 Spare Parts E 2 250 MCA SI2TA 5 x 20mm B 3 GLW 102648 de 02 40 GLW GmbH Steinbeisstrasse 2 D 88353 Kisslegg Phone 49 7563 9123 0 Telefax 49 7563 9123 99 102648 de 02 Copyright on these operating instructions is held by the company GLW Reprinting copying or translati
7. G Risk of injury Disconnect the mains plug and the compressed air before you open the front door ip gt Wak e Unscrew the separation plate 1 using the hexagonal wrench e Remove the reversing base sleeve 2 Push the cable through the feeder 3 and if necessary remove the crimped ferrules KS S N T SS CS ZNS FS NO 3 NS LE Check the reversing base sleeve e Unscrew allen screw 1 on the reversing base sleeve using hexagonal wrench and open the reversing base sleeve e Remove the crimped ferrules e Clean the feeder channel 2 and air pressure channel 3 102648_en_02 GLW 6 3 40 A Technical appendix Technical data Mains connection Power consumption Compressed air connection MC 40 MC 40L Compressed air consumption Cycle time MC 40 MC 40L Workspace MC 40 MC 40L Ferrules Crimping Conductor Control Counter Dimensions W x H x D Weight A 1 GLW Technical data 120 V 60 Hz 230 V 50 Hz 50 VA At least 4 5 bar maximum 6 bar 1 4 plug in nipple inner thread Euro standard At least 5 bar maximum 6 bar 1 2 1 35 1 55 0 25 mm 4 mm 4 10 mm Loose according to DIN 46228 4 Trapezoidal square on request Class 2 5 and 6 according to DIN VDE 0295 Electrical pneumatic 5 digit can be reset 240 mm x 390 mm x 490 mm 28 kg 102648 en 02 40 EC Declaration of Conform
8. and tighten both Allen screws 1 and 4 MC 401 Changing the stripping blade WARNING Risk of injury The stripping blades are sharp Be careful not to injure yourself e Unscrew the Allen screw 1 and take out the old knife 2 e Attach the new knife to the guiding pin 3 e Adjust the incision depth of the stripping blade to the conductor to be processed Adjusting the knife changes the incision depth by 0 25 mm e Allen screw 1 e Check incision depth by stripping a conductor The copper strands must not be cut by the stripping blade 102648 02 GLW 4 3 40 5 Retrofitting 5 1 Changing the cross section Preparing the modification WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Switch off the MC 40 with the mains switch 1 e Disconnect the mains plug 2 e Disconnect the compressed air connection 3 e Open the front door Retrofit kits see page 2 2 Changing the feeder bowl MC 40 Change the feeder bowl during a cross section change from 0 5 0 75 1 0 1 5 2 5 401 Change the feeder bowl every time the cross section is changed e Unscrew the winged screw 1 e Move the feeder bowl to the side 2 pull upwards 3 and empty NOTE Ensure that all ferrules are removed especially from the slot under the baffle e Attach the feeder bowl in such a way that it slides into the centering
9. e Remove both cord centering funnels 3 e Attach the cord centering funnels onto the driving pins 5 with the desired cross section 4 e Attach the holders 6 and press the slide 7 downwards e Install the sleeve receiver and reversing base sleeve Changing the stripping knife and crimping jaws H MC 40 No change MC 401 The crimping jaws and stripping blade must be altered during a cross section change e steps for removing the cord centering funnels are mentioned above Take out both of the stripping blades 1 2 e Slide the cassette 3 upwards e out both of the crimping jaws 4 5 e Attach in the reverse order NOTE Check for correct lock in position 102648 en 02 GLW 5 2 40 Changing the separation plates MC 40 The separation plates must be changed during 0 5 0 75 1 0 1 5 lt 2 5 cross section change MC 401 The separation plate must be changed during a4 o 10 cross section change e Unscrew the separation plate 1 using the hexagonal wrench and remove 2 e Remove the separation plate from the retrofit kit with the desired cross section and attach in place of the previous separation plate 5 2 Changing the crimping length Changing the crimping length MC 40 When changing the crimping length from 6 lt 8 lt gt 10 mm the start bolts crimping jaws and stop plates must also be changed 40L The crimping length 10 or 12 mm a
10. e conductors of class 2 5 and 6 standard according to DIN VDE 0295 and ferrules as loose products according to DIN 46228 4 are processed The following loose ferrules can be processed with the MC 40 MC 40 0 25 0 34 yellow MC 40 TOOLKIT 0 34 6 MC4 E025 6 0 25 0 34 turquoise MC 40 TOOLKIT 0 34 8 MCA E025 8 Basic device Cross section Sleeve length DIN color Comment Order No mm mm range 6 40L 1 102648 02 included in 8 40 10 12 e 8 10 gray 12 e 8 10 121 6 8 10 121 white For stripping sleeve lengths of 6 10 or 12 mm the start bolts crimping jaws and stop plates have to be retrofitted red black 250 8 blue MC 40 TOOLKIT 2 5 8 MC4 2 5 gray MC 40 TOOLKIT 4 0 10 MC4 E4 10 4 00 10 12 iid 600 12 yelow 401 6 12 MCA E6 10 00 red MC 40L TOOLKIT 10 12 MCA E10 In the basic device MC 40 1 5 start bolts crimping jaws and stop plates for a crimping length of 8 mm are installed MC 40L TOOLKIT 4 10 12 MCA 4 10 12 The MC 40 retrofit kit TOOLKIT is a case that contains Feeder bowl Reversing base sleeve Cord centering funnel Sleeve receiver Separation plate Stripping blade only for MC 40L TOOLKIT Crimping jaws only for MC 40L TOOLKIT 40 2 3 Overview of the operating components Figure 2 1 Operating components 1 Control See page 2 4 fo
11. er to check the mains fuse the mains connection has to be open Disconnect the mains plug first e Switch off the MC 40 with the mains switch 1 e Disconnect the mains plug 2 e Pull out the fuse holder 3 e Checking the mains fuse 4 e Replace the defect mains fuse with the backup fuse Retrofit the backup fuse e insert the fuse holder NOTE The fuse holder should snap into place Check the air pressure e Disconnect the compressed air connection 1 e Check the air pressure at the manometer 2 MC 40 5 bar MC 40L 5 5 bar No pressure present e Check whether the compressed air connection is connected to the compressed air supply e Check whether the compressed air supply is Pressure is not 5 bar 5 5 bar e Pull the air pressure regulator 3 upwards e Set the air pressure by turning 4 to the right or left e Then press the regulator 5 downwards GLW 6 1 102648 02 40 6 2 Start process is not being initiated If the conductor is inserted the MC 40 will not start Check the front door e Check that the front door 1 is completely closed and locked Check the air pressure e Check air pressure at the manometer 1 MC 40 5 bar MC 40L 5 5 bar No pressure present e Check whether the compressed air connection is connected to the compressed air supply e Check whether the compressed air supply is Pressure is not 5 bar 5 5 bar e Disconnect
12. foreign objects inside the housing WARNING e Only use filtered compressed air with a maximum pressure of 6 bar For safety reasons the MC 40 automatically switches itself off if the compressed air is disconnected WARNING e Before opening the housing disconnect the mains plug and disconnect the device from the compressed air GLW 1 2 40 2 Description of the MC 40 2 1 Scope of supply Basic device Feeder bowl Mains cable Hexagonal wrench Sleeve receiver Reversing base sleeve Cord centering funnel Waste box User manual 0 Covering hood 1 Separation plate The components have the same color code as the ferrules according to DIN color range O Oo WN a Table 2 1 Scope of supply Device Scope of supply MC 40 and MC 40L Basic device Mains cable Waste box Covering hood Hexagonal wrench 4 5 32 Only MC 40 Feeder bowl 0 5 1 5 Separation plate 0 5 1 5 Cord centering funnel 0 5 0 75 mm und 0 75 1 5 mm Reversing base sleeve 0 5 1 5 Sleeve receiver 0 5 0 75 1 0 1 5 mm 4 items Crimping jaws 0 5 2 5 8 mm crimping jaws Stripping knife with knife holder 2 1 GLW 102648 en 02 Table 2 2 Suitable ferrules Description of the MC 40 2 2 Suitable ferrules and retrofit kits With the MC 40 you can either strip conductors automatically or strip conductors automatically and crimp with ferrules Flexibl
13. ity A2 EC Declaration of Conformity Manufacturer GLW GmbH Address Steinbeisstrake 2 D 88353 Kisslegg We herewith declare that the machine named in the following complies in its design and type and in the equipment marketed by us with the relevant basic safety and health requirements of the EC machine directive This declaration becomes void if changes are made to the machine without our permission Name of the machine Wire stripping and crimping machine Machine types MC 40 C 401 Relevant EC Machine Directive 2006 42 EG EC directives EC Low Voltage Directive 2006 95 EG EC Electromagnetic Compatibility Directive 2004 108 EG Applied DIN EN ISO 12100 1 and 2 2004 harmonized DIN EN ISO 13857 2008 standards DIN EN 349 2008 DIN EN 60204 1 2006 DIN EN 50081 1 1993 DIN EN 50082 2 1994 Place date Kisslegg 14 07 2011 Legally binding signature f Information about the signing person Bruno Weiland 102648 de 02 GLW A 2 40 Spare parts Spare parts B 1 GLW Feeder bowl 0 25 0 34 mm 0 5 1 5 mm 2 9 mm 4mm 6 mm 10 mm 0 25 0 34 0 5 1 5 mm 2 9 mm 4mm 6 mm 10 mm 0 25 0 34 mm 0 5 1 5 mm 2 5 4 0 mm 6 mm 10 mm 0 25 0 34 0 5 mm 0 75 mm 1 mm 1 5 mm 2 9 mm 4mm 6 mm 10 mm MC4 SORT0 34 MC4 SORT1 5 MC4 SORT2 5 MC4 SORT4 0 MC4 SORT6 MC4 SORT10 MC4 VEP0 34 MCA VEP1 5 MC4 VEP2 5 MC4 VEP4 0 MC4 VEP6 MC4 VEP10 MC4 HW
14. nd changing the stripping 4 2 ooo 5 1 5 1 Changing the cross section 5 1 9 2 G hanging me Crimping iesus cda dus 5 3 GLW 102648 de 02 40 Table of contents O M PR 6 1 6 1 MC 40 does not run after being switched 6 1 6 2 Start process is not being 6 2 6 3 Conductor insulation is not removed completely 6 2 6 4 Ferrule in feed is disrupted 0 44 6 3 A NOK NP E 1 AT Technical orc REDE NODE A 1 A2 EC Declaration of A 2 B 1 1 B1 Feeder bowl separation plate reversing base sleeve sleeve receiver B 1 B2 Cord centering funnel stripping plate crimping jaws start bolts stop plate B 2 Screw driver main 2 4 42 4 0 0 41 2 2 2 2 2 222422 2 B 3 102648 de 02 GLW 40 1 1 1 Basic information GLW For greater clarity only the order designation MC 40 is used throughout this document For safe handling and trouble free operation of the MC 40 you must be familiar with and
15. o not spill liquids on the MC 40 e Do not expose the MC 40 to strong vibrations or shocks NOTE e Protect the compressed air hoses from heat oil and sharp edges 3 2 Determine the cross section Check that the MC 40 is equipped for the desired cross section If necessary upgrade the MC 40 see Retrofitting on page 5 1 Tw 0 5 0 75 0 75 1 5 0 5 1 5 MC 40 TOOLKIT 2 5 8 Figure 3 1 Example of MC 40 value in 3 1 GLW 102648 en 02 Starting up and operating 3 3 Stripping and crimping With the MC 40 you can either Strip conductors automatically or Strip conductors automatically and crimp with ferrules Checking the sleeve receiver WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Switch off the MC 40 with the mains switch e Disconnect the mains plug e Disconnect the compressed air connection e Open the front door 1 A Stripping e Check that the sleeve receiver and litz wire centering funnel compliant for the conductor cross section Modify if necessary see page 5 1 e Check whether sleeve receiver 2 is free from ferrules B Stripping and crimping e Check for the correct cross section setting Modify if necessary see page 5 1 e Fill ferrules into the feeder bowl max 500 pieces MC 40 max 200 pieces MC 40L e Close front door Aligning the
16. ob serve the safety notes 1 1 Intended use WARNING The MC 40 is intended solely for stripping and crimping In doing so the conductor and ferrules with cross section or sleeve length according to Suitable ferrules and retrofit kits on page 2 2 are to be used Only the PVC insulated conductors may be inserted into the insertion funnel on the MC 40 for processing Under no circumstances should solid metal parts or other similar objects be inserted This damages the stripping blade Unauthorized conversions that exceed the scope of modification and changes to the MC 40 are not permitted for safety reasons NOTE Correct usage includes observing all notes and complying with the predefined operating conditions WARNING The MC 40 may only be used as intended and whenin safe fault free condition WARNING All persons responsible for commissioning operating and maintenance of the MC 40 must be appropriately qualified and adhere strictly to this user manual With the MC 40 you can either Strip conductors automatically or Strip conductors automatically and crimp with ferrules Flexible conductors of class 2 5 and 6 standard according to DIN VDE 0295 and ferrules as loose products according to DIN 46228 4 are processed NOTE Use only ferrules and spare parts from Phoenix Contact see Spare parts on page B 2 Permitted operators Only authorized and instructed operators may work with
17. on of this document either in whole or in part are not permissible without our express permission 2011 GLW GmbH
18. ow buttons The speed is shown in percent in the display Setting the counter to zero Pressing the set reset button for two seconds resets the counter to zero Changing the counting direction Pressing the set rest button for five seconds changes the counting direction The counting direction is shown in the display Forwards 1 2 3 w Backwards 3 2 1 When counting backwards a checkered flag appears at 0 items The device can no longer be started Turn the MC 40 off and on again The MC 40 changes to forwards mode Changing the counter reading with backwards counting Press the set reset button briefly to change the counter reading The selected number flashes The selected number can be changed using the plus or minus button Another position within the five digit number can be selected using the arrow buttons To save press the set reset button again GLW 2 4 40 3 Starting up and operating 3 1 Selecting the installation site NOTE The device must be set up on a level and horizontal surface NOTE For operation and storage avoid the following humid or dusty places and locations exposed to high levels of heat direct sunlight or low temperatures operating range 15 C 35 C NOTE If the machine is moved from a cold location to a warm location condensation can form e Before using the 40 open the front door and allow condensation to evaporate NOTE e D
19. r description 7 Manometer Display ofthe air pressure set using the panel air pressure regulator 2 Feeder Storage holder for ferrules 8 Water Container for condensation bowl separator 3 Door lock Locks the front door The front door is 9 Drainvalve For draining the water separator opened by pressing the lower segment and is closed by pressing on the upper segment 4 Insertion The conductor is inserted through the 10 Mains Device connection for the power cable funnel insertion funnel in the MC 40 connection with integrated micro fuse and switch wide range power supply unit 120 240 V 5 Frontdoor Protects the operator from moving parts 11 Compressed Device connection to the compressed the MC 40 The MC 40 only works when the air air supply front door is closed connection 6 Air Setting the air pressure pressure Set the air pressure by pulling the regulator upwards and turning to the right or left gt regulator 2 3 GLW 102648 en 02 102648 02 Control panel Button functions Button Display Button function Description of the MC 40 Select operating mode Strip only For testing the incision depth of the knife The LED on the button lights up Strip and crimp The LED on the button lights up Changing the speed of the feeder bowl Increases the speed of filling the feeder bowl if new ferrules have been filled Display shows 10096 The speed of the feeder bowl can be changed using the arr
20. t 4 mm is changed using a rotary dial MC 40 Changing the start bolts e Follow the steps mentioned above to remove the stripping knife and crimping jaws see page 5 2 e The start bolt is attached with a slide Slide this downwards 1 e Unscrew the start bolt 2 and replace MC 40 Changing the stop plate The stop plate is located above the start bolt A special screwdriver 3 is necessary for changing the stop plate It is included in the retrofit kit e Unscrew the stop plate and exchange MC 40 Changing the pressing jaws e Insert new crimping jaws e individual parts MC 40L Changing the rotary dial e Follow the steps mentioned above to remove the stripping knife and crimping jaws see page 5 2 e Insert the rotary dial 1 at the desired crimping length using screwdriver The selected value is shown via the red marker 2 e individual parts 5 3 GLW 102648 02 Troubleshooting 6 Troubleshooting MC 40 does not run after being switched on Check the mains indicator Mains indicator 1 is not lit e Check air pressure Mains indicator 1 is not lit e Check whether the mains plug is connected to the MC 40 mains connection and the shock proof plug is connected to the mains socket e Check whether the power supply at the mains socket is e f O K check the mains fuse Check the mains fuse WARNING Risk of injury In ord
21. the compressed air connection e Pull the air pressure regulator 2 upwards e Set the air pressure by turning 3 to the right or left e Then press the regulator 4 downwards Check sleeve receiver WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Pull the release lever 1 forwards e Remove the reversing base sleeve 2 downwards e Check that the sleeve receiver 3 is positioned correctly and is snapped into place in the ball latch e Install sleeve receiver e Close front door 6 3 Conductor insulation is not removed completely Check cross section conductor isn t properly stripped first check that the MC 40 is fitted with the correct retrofit kit e Adjust the retrofit kit to suit the selected conductor cross section see page 5 1 e Also check the conductor cross section e ifthe the malfunction continues despite having the correct retrofit kit check the stripping blade see page 4 2 6 2 GLW 102648 en 02 Troubleshooting 6 4 Ferrule in feed is disrupted Check the feeder bowl e Check if the winged screw 1 is loose if necessary re tighten e Tuck the ferrules into the transport grooves e Change the speed of the feeder bowl Check the baffles e Switch off the MC 40 at the mains switch e Unscrew the baffle covering with the hexagonal wrench e Remove the defect ferrules Check the sleeve feeding WARNIN
22. tically stripped e When the MC 40 has stopped pull the conductor out In the event of a malfunction or improper stripping see page 6 1 Shutting down e f necessary read the counter and reset to zero e Switch off the MC 40 with the mains switch 102648 en 02 Maintenance 4 Maintenance 4 1 Daily care Cleaning MC 40 WARNING Risk of injury Disconnect the mains plug and the compressed air before you open the front door e Switch off the MC 40 with the mains switch e Disconnect the mains plug Disconnect the compressed air connection e Open the front door 1 e Empty the drawer 2 e Clean the inside e Replace the drawer 3 e Close the front door 4 Checking the level of condensation WARNING Risk of injury Disconnect the mains plug and the compressed air before opening the drain valve e Check the water level in the water separator 1 If water is in the water separator e Switch off the MC 40 at the mains switch 2 e Disconnect the mains plug 3 e Disconnect the compressed air connection 4 e Store the container 5 e Open the drain valve 6 e Drain the water e Close the drain valve 7 e Plugin the mains plug e Connect the compressed air connection 102648 02 GLW 4 1 40 4 2 GLW a 4 2 Adjusting and changing the stripping blade Removing the stripping blade WARNING Risk of injury Disconnect the mains plug
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