OPERATING INSTRUCTIONS SECTIONAL DOOR
Contents
1. D ETME 3 SAFETY RELATED REGULATIONS For connecting programming and servicing the follo wing regulations must be observed the list is not ex haustive Construction product standards e EN 13241 1 e EN 12445 e EN 12453 e EN 12635 e EN 12978 Electromagnetic compatibility EMC e EN 55014 1 e EN 61000 3 2 e EN 61000 3 3 e EN 61000 6 2 e EN 61000 6 3 Machinery Directive e EN 60204 1 e EN 12100 1 Local protective regulations must be complied with 4 SAFETY INSTRUCTIONS DANGER Failure to observe the instructions in this document can result in mortal danger DANGER Risk of death by electric shock e When installing the operator when opening housings and work on electrical equipment the operator has to be disconnected from the power Observe the local safety regulations NOTICE To avoid damage to the operator and at the door the drive must be mounted only if e the drive is undamaged e the ambient temperature is 20 C to 60 C e the installation site altitude does not exceed 1 000 m above sea level e The use of the operator as well as the standard cable is only allowed indoors e For outdoor installation must be consulted with the manufacturer WARNING e Make sure that children can not access the door control or the hand held transmitter Ensure before moving the door that no persons or objects within range of the door Test all existing emergency command2. adjustment screw 6 5 Connection of the electronic limit switch The electronic digital limit switch is an absolute value encoder It is connected via an RS485 interface to the control unit The encoder has a 6 pin connector on the serial interface which is connected to the control unit The safety switches of the operator are connected to the terminals 7 12 Unused terminals must be equip ped with a wire bridge Pin Assignment Color 1 Safety chain in 2 RS 485 B 3 0 VDC 4 RS 485A 9 Safety chain out Grey 6 7 18 VDC Brown 6 6 Setting the end positions electronic limit switch Please refer to the control unit operating manual for instructions on setting the end positions 6 7 Emergency operation During maintenance works or in the case of an electri cal fault the door can be moved towards the OPEN or CLOSED positions with the help of the emergency operation equipment DANGER Serious injuries are possible due to uncontrolled door movement To avoid personal injury a safety catch device must be mounted at the door e g spring break device if a ope rator with declutch system is used DANGER Serious injuries are possible due to uncontrolled door movement Before releasing the maintenance declutch system the door must be secured against falling WARNING Improper use may result in serious injury e Emergency operation must only be carried out when the motor i
3. yway q For door gate systems with more cycles than usual a drive with 60 duty cycle should be chosen 11 D ETME 8 TECHNICAL DRAWINGS Version KU Version E 55 196 af WM Ca D 55 204 j i o o S 9 S o E Oe A A o Lo ka 3 3 3 Y 4 73 _ 82 Version KE Mounting points 55 196 110 a D 105 Pa U oa SS Ni 120 M8x18 8x M8x18 2x 95 12 9 MAINTENANCE ANNUAL INSPECTION DANGER Danger of fatal electric shock e For maintenance of the operator when opening hou sings and work on electrical equipment the operator is disconnected from the main power Observe the local safety regulations DANGER Serious injuries are possible due to uncontrolled door movement Before releasing the maintenance declutch system the door must be secured against falling NOTICE e Only original spare parts and approved accessories shall be used e Changes are only permitted after consultation with the manufacturer INFORMATIO
4. 6 from outside in 6 cams RED Safety limit switch open GREEN Limit switch open Add Limit switch 1 Limit switch close Safety limit switch close WHITE Add Limit switch 2 6 3 Connection Terminal 2 is only available in version ME6 The safety switch of the emergency hand operation system and the thermo overload protection of the operator are connected in series with the safety limit switches Terminal 1 Racor IS 19 Betriebsendschalter ZU pS M i IS ER iu Sicherheitsendschalter l Ka i ia Betriebsendschalter AUF 10 i Zusatzendschalter 1 Prelimit Close Zusatzendschalter 2 AUX LIMIT NO NC D ETME 6 4 Setting the end positions mechanical limit switch For the adjustment of the cam an Allen key size 2 5 is required included with the drive The cam is fixed on the correct switch position using the locking screw after positioning rough setting Fine adjustment is possible via the precision set screw To set the limit switch the operator must be ready for operation completely mechanically fitted and electri cally connected Before the first activation of the operator the door should be in a center position to ensure there is suffi cient travel in both directions when starting On actuating the button OPEN the door must open Otherwise the two phases L1 and L2 have to be exchanged To do this control and drive must be dis connected from the main supply Setting the CLOSED
5. CONFORMITY We hereby declare that the products described below Sectional door operators of the model ranges TD2 TDK2 TW2 and TWK2 are in conformity with the essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery is in conformity with the Construction Products Directive 89 106 EC the Electromagnetic Compatibility Directive 2004 108 EC the Low Voltage Directive 2006 95 EC The following standards were applied EN 60204 1 EN 12100 1 DIN EN 12453 DIN EN 12604 EN 61000 6 2 EN 61000 6 3 EN 60335 1 EN 60335 2 103 Manufacturer and technical documentation management ETME GmbH Flohrstr 33 D 13507 Berlin The relevant technical documentation is compiled in accordance with Annex VII B of the Machinery Directive 2006 42 EC We undertake to transmit in response to a reasoned request by the market surveillance authorities this documentation in electronic form within a reasonable period of time The machinery is incomplete and must not be put into service until the machinery into which the partly completed machinery is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 2006 42 EC Place Date Berlin 01 01 2013 Manufacturer s signature Wiel Mac bE Konrad Machill Technical Director 14 13 ANNEX STAR DELTA CONNECTION The operator in the standard version is suitable as three phase motor for 230V 400V operation By rewiring
6. devices Pay attention to possible crushing and shearing points on the door system Never reach into a running gate into the guide rail or moving parts INFORMATION For drives with fixed connection a main switch with appropriate building main fuse must be provided WARNING Before installation ensure that e the operator is installed with the intended covers or guards e all seals are correctly and e all glands and screws are tightened correctly D ETME 5 MOUNTING e Install the torque bracket e Insert the feather key into the shaft 5 1 Preparation l De l e The shaft end is greased before fitting the drive e Check that the delivery is complete e When using collars slide the collar onto the shaft e Check if all accessories for your installation situati Secure the feather key against sliding on are present e g console e Check if the system has a suitable mains connec tion and a mains switch Mounting operator in inverted position e Remove all unnecessary components from the door e Remove all devices which are not required after installation of the drive system e Before installation ensure that the operator is not blocked e Before installation ensure that the operator has been newly prepared after a lengthy storage period e Before installation ensure that no other sources of danger are present e Before installation ensure that the installation site has been cordoned off over
7. end position e Bring the door in the CLOSED end position e Set the cam so that the CLOSED limit switch is ac tuated e Tighten the locking screw e The Safety limit switch CLOSED must be set so that it switches immediately when the limit switch CLOSED is passed over e Adjust the safety limit switch CLOSED Setting the OPEN end position e Bring the door in the OPEN end position e Set the cam so that the OPEN limit switch is actua ted e Tighten the locking screw e The Safety limit OPEN switch must be set so that it switches immediately when the limit switch OPEN is passed over e Adjust the safety limit switch OPEN Additional limit switches e Bring the door to the desired position from the desi red direction e g partial open position from the position CLOSED e Set the switch cam so that the additional limit switch is actuated e Tighten the locking screw D ETME Correct the end positions With the fine adjustment screw a readjustment of the respective end position is possible Check of end positions Check if the end positions are set correctly and if the operator stops in the corresponding end position _ nA NG n Feststellschraube d UI Wi locking screw Feineinstellschraube
8. is possible to switch the operator from the factory star connection for 3 400V to the delta connection for 3 230V The winding ends have to be rewired as shown below DANGER Danger of fatal electric shock Before commencing cabling works you MUST dis connect the drive system from the mains supply En sure that the electricity supply remains disconnected throughout the cabling works Star 3 400V Sternpunktklemme star point terminal GE YE RT RD GN leer empty W1 BL BU PE V1 SW BK U1 BN D ETME The nominal cross section of the wires in the terminal is max 2 5 mm After reconnecting the rotation direction of the drive has to be confirmed NOTICE If the motor is wired to delta 3 230 ensure that the control unit and the mains power supply are adapted to this voltage When reconnecting the motor cable to make sure that the individual lines are inserted deep enough into the connector and the screws are tightened properly torque max 0 5 Nm The connection can be checked by gently pulling at the cable Delta 3 230V leer empty W1 GN SW BK PE V1 RT RD BL BU U1 BN GE YE 15 D ETME ETME Rolltorantriebe Kettenradantriebe PRODUKTE gt Sektionaltorantriebe Schnelllauftorantriebe Schiebetorantriebe Steuerungen gt Sicherheitssysteme gt Zubeh r ETME Operators for Roller Shutters Chain Wheel O
9. D ETME OPERATING INSTRUCTIONS SECTIONAL DOOR OPERATOR 1 CONTENTS ee E 3 2 General instructions nen 3 3 Safety related regulations 4 4 Safety instructions nn 4 A oinn nera ENE EES 5 6 Initial operatton nenn 6 7 Technical data e enan ane 11 Bee e EE 12 9 Maintenance 13 10 Transport Storage Disposal 13 11 Service Spare parts Accessories 13 12 Declaration of conformity 0 4 14 137 ANEK ss saa daa panapa aana ga BE anaha aaa aa anaa 15 2 GENERAL INSTRUCTIONS 2 1 Original operating instructions This manual is the original manual e Copyright protection any reproduction is permitted only with approval of the manufacturer e Subject to alterations in the interest of technical pro gress e All dimensions given in mm The diagrams in this manual are not to scale 2 2 Intended use The operator series TD2 TDK2 TW2 and TWK2 are intended for driving loads that do not need to be secured against falling such as weight counterbalan ced sectional doors For other applications of the operators the manufactu rer must be consulted 2 3 Warranty The function and safety of the equipment is only gua ranteed ifthe warning and safety instructions included in these operating instructions are adhered to The manufacturer is not liable for injury to persons or damage to property ifthese occur as a resu
10. N e The maintenance of power operated windows doors and gates must be performed only by authorized persons who are familiar with the relevant mainte nance and the national and local regulations 9 1 Gear unit The gear unit has lifetime lubrication and is mainte nance free The hollow shaft must be kept rust free Check for noise and oil leakage 9 2 Motor The motor is maintenance free 9 3 Fixtures All fastening screws must be checked for tightness and proper condition 9 4 Cabling Check power cord and cables regularly for damage and insulation failure D ETME 10 TRANSPORT STORAGE DISPOSAL The drive has been fully assembled at the factory ready wired tested and packaged To avoid damage the transport or storage in the origi nal packaging or equivalent make For the disposal of the national regulations must be observed INFORMATION Attention The gearbox contains oil A proper disposal must be ensured 11 SERVICE SPARE PARTS ACCESSORIES Only original spare parts and approved accessories may be used The use of non original spare parts and accessories may affect the functionality and the safety of the system For damages incurred thereby any lia bility and warranty is excluded In the case of malfunctions which you can not easily remedy yourself please consult a specialist from the manufacturer of the door system or another specialist company 13 D ETME 12 DECLARATION OF
11. a wide area DANGER All components must be designed in relation to the construction and the ground for the loads during tripping of the safety catch device 5 2 Mounting of the Operator NOTICE e To avoid damage to the operator and to the door the operator must be mounted with torque support bra cket so that it is vibration dampened e When mounting the operator do not carry or pull at the cable DANGER With a continuous shaft groove the feather key has to be secured against moving D ETME CAUTION For operators with weights greater than 20 kg additional aids shall be used such as hooks or ropes for securing and lifting On the drives corresponding eyes are provi ded INFORMATION The relevant instructions for the door must be observed when fitting the operator to the door 6 INITIAL OPERATION Power operated doors shall be audited at least an nually by a trained person before first use and as re quired with written proof The operator of the door system shall be trained after initial operation Before installation ensure that the direction of rotation of the gear motor is correct and all protective devices are active NOTICE To avoid damage to the drive the following points must be observed e The types of cable and their diameters must be sel ected according to current regulations e The nominal current
12. her coupling link When shortening the respective part is to be separa ted from the coil chain using a bolt cutter The coup ling links must be carefully bent together When making changes to the coil chain make sure that the chain is not twisted when mounted e OK OK NE chain not chain twisted twisted 6 13 Rotate the hand chain system The emergency chain system can be rotated by 180 so that the coil wheel is on the other side To do this the 4 fastening screws are unscrewed the housing is rotated by 180 and then re tightened M 7Nm D ETME 7 TECHNICAL DATA z p ou O w S S gt z m zS 32 ER 2 gt v 5 zs E a s a ZS So d gt I o 3 Boe gh Cee oe E Se ee IBE O l al ae aE E Cee eR 5 ea ea 183 of Ea 58 5z2 38 se ay 2 3 5 3 Se Y 58 oe Sa 23 2 3 22 323 23 so oe Oe 23 e las 2 Se So les Se FS og se ae lee AR se SE BS Se lge lee O gp E E a 53 52 88 53 22 33 an 258 e IESI ss 38 2 3 oe og o S s5 SS 3 38 ge g2 88 84 x Bae Antriebstype Operator Type IP G kg 54 12 0 54 1255 54 11 0 TDK2 100 24 100 54 118 TD2 140 18 54 12 0 TDK2 140 18 54 12 5 54 12 0 TD2 130 24 54 12 0 54 12 5 TDK2 130 24 54 1255 D Limit ratio 20 1 respectively 40 1 available on request 2 Keyway 6 35 mm 1 4 different hollow shaft on request
13. lt ofthe warnings and safety advice being disregarded The CE declaration and the warranty will void if com ponents are changed D ETME Only original spare parts and by the manufacturer ap proved accessories shall be used These parts are used to maintain the quality and safety of the machine Changes are only permitted after consultation with the manufacturer 2 4 Target group Only qualified and trained specialists are permitted to mount the operator and perform mechanical mainte nance Only qualified and trained electricians may connect the operator and carry out the electrical maintenance Qualified and trained people have knowledge of gene ral and specific safety and accident prevention regula tions the relevant regulations and standards training in the use and maintenance of adequate safety equipment as well as the ability to recognize hazards associated with their work 2 5 Key to symbols A DANGER Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury N WARNING Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury CAUTION Indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injury NOTICE Indicates an imminent danger of damage or destruction INFORMATION Reference to separate documents which must be com plied with
14. operator as far as it will go 3 A micro switch is actuated and interrupts the ener gy supply to the motor via the safety circuit in the control system 4 Open or close the door using the hand crank 5 If the crank is removed the micro switch automati cally releases the control system The door can be operated electrically again D ETME 6 11 Hand chain By pulling the release lever the coiler shaft of the hand chain system is shifted and thus switches between motor and manual operation When switching to manual mode a micro switch is ac tuated and interrupts the safety circuit No motor ope ration is possible 1 Red handle HAND system coupled Switching to manual mode the operating force is max 390 N 2 Open or close the door using the hand chain 3 Green handle MOTOR system decoupled Switching to motor operation the operating force is max 390 N 4 The door can be operated again electrically al f H d el e system coupled manual operation system decoupled motor operation 10 6 12 Extending or shortening the chain The coil is joined via one or two coupling links marked by color yellow It can be opened at the coupling link and can be ex tended with a piece of chain and anot
15. perators PRODUCTS gt Operators for Sectional Doors High Speed Doors Operators for Sliding Gates Controls Safety Systems Accessories ETME GmbH Berlin K ln www etme de info etme de
16. s and the type of connection must correspond to those on the motor type plate e The drive details must agree with the connected loads DANGER Danger of fatal electric shock Before commencing cabling works you MUST dis connect the drive system from the mains supply En sure that the electricity supply remains disconnected throughout the cabling works 6 1 Connection to the control unit The operator is factory wired to the control unit If this is not the case proceed as follows e Remove the cover from the operator e Run the cable gland of the cable into the correspon ding fitting e Connect the motor cable to the plug the plug is po larized e Connect the limit switch e AWG connect plug e Mechanical limit switch connect according to dia gram e Attach the cover back on the operator NOTICE When mounting the motor cables to ensure that the individual wires are inserted deep enough and the screws are tightened so that a firm connection is made This connection can be checked by pulling the cables Connection Connection to cable set for mechanical limit switches T U1 BN V1 SW BK PE i W1 BL BU I I I leer empty U1 BN V1 SW BK PE W1 BL BU leer empty 6 2 Mechanical limit switch Cam ME 4 from outside in 4 cams ke a nn eee GREEN Limit switch open GREEN Limit switch close RED Safety limit switch close Cam ME
17. s stationary e The system must be disconnected from the power supply during emergency operation e Emergency operation must only be carried out from a safe standing position 6 8 Declutch system The mounting position of the actuator with unlocking is preferably present in an inverted position motor poin ting downwards For mounting in an upright position an additional cab le guide is required The handles are for switching between motor and ma nual mode until 1 Red handle HAND system coupled Switching to manual mode 2 Open or close the door 3 Green handle MOTOR system decoupled Switching to motor operation 4 The door can be operated again electrically system decoupled system coupled motor operation manual operation 6 9 Maintenance declutch system For use as maintenance system the release lever can be fixed with a screw in the position for motor opera ting decoupled For the purpose of maintenance the screw can be unscrewed and the drive can be disengaged No actu ation ropes are attached In addition the drive will be equipped with a hand crank or hand chain system for manual operation D ETME 6 10 Hand crank A insertion aid at the housing of emergency crank handle facilitates the insertion of the crank 1 Release the emergency hand crank from its fixing 2 Insert the hand crank with slight pressure and a little turning into the
Download Pdf Manuals
Related Search