Operating Instructions Type 216 / 225 / 240G / 240S / 240E
Contents
1. 1 0619 N 1 4408 2 Seat ring 1 4021 1 4021 1 4021 1 4021 1 4571 3 Plug 1 4057 1 4057 1 4057 1 4057 1 4571 4 Valve stem 1 4122 1 4122 1 4122 1 4122 1 4571 x 5 Cylindrical pin A2 A2 A2 A2 A2 6 Gasket Graphite Graphite Graphite Graphite Graphite X T Stud bolt 1 1181 1 1181 1 1181 1 1181 A4 70 8 Hexagon nut 1 1181 1 1181 1 1181 1 1181 A2 70 9 Bonnet 1 0460 1 0460 1 0460 1 0460 1 4571 10 Guide PTFE PTFE PTFE PTFE PTFE X 11 Rod gasket PTFE PTFE PTFE PTFE PTFE X 12 Flange 1 0460 1 0460 1 0460 1 0460 1 4571 13 Gasket Soft iron Soft iron Soft iron Soft iron 1 4571 14 Bonnet 1 0460 1 0460 1 0460 1 0460 1 4571 15 Guide bush DUB DUB DUB DUB PTFE bearing or bearing or bearing or bearing or 1 4057 1 4057 1 4057 1 4057 16 Gasket Soft iron Soft iron Soft iron Soft iron 1 4571 X 17 Stem packing According According According According According X to delivery to delivery to delivery to delivery to delivery note note note note note Table 4 15 26 3 4 4 Type 3xx a 72 h aT Be Ee Van Pz 772777 KSS US P be ar POSTA BER TU 4 INNS ram A B Image 7 Position Desigantion Material Spare Type 316 Type 325 Type Type parts 340S 340E 1 Body EN JL 1040 EN JS 1024 1 0619 N 1 4408 2 Seat ring 1 4021 1 4021 1 4021 1 4571 3 Plug 1 4057 1 4057 1 4057 1 4571 4 Valve stem 1 41222. 1 4122 1 4122 1 4571 X 5 Oylindrical pin A2 A2 A2 A2 6 Gasket Graphite Graphite Graphite Graphite X 7 Stud bolt 1 1181 1 1181 1 1181 A4 70 8 Hexagon nut 1 1181 1 1181 1 1181 A2 70 9 Connection EN JS 1024 EN JS 1024 1 0619 N 1 4571 10 Gasket Soft iron Soft iron Soft iron 1 4571 11 Bonnet 1 0460 1 0460 1 0460 1 4571 12 Guide bush DUB DUB DUB 1 4571 bearing or bearing or bearing or PTFE 1 4057 1 4057 1 4057 13 Cross bar 14 Grooved nut or Lock nut 15 Gasket Soft iron Soft iron Soft iron 1 4571 X 16 Stem packing According According According According X to delivery to delivery to delivery to delivery note note note note Table 5 16 26 Stem seal It is possible to use the following stem seals Stem seal with double O ring Standard Stem seal with pure graphite packing screwed and flanged Stem seal with PTFE lip rings Stem seal with stainless steel bellows The image 8a show a stem seal with O ring image 8b show the stem seal with PTFE lip rings image 8c show the stem seal with pure graphite packing screwed and image 8d show the stem seal with pure graphite packing flanged The stem seal with O ring and PTFE lip rings can only complete change In the pure graphite packing can change the graphite rings seperatly 4 6 35 4 1 5 6 24 34 1 5 4 2 3 33 4 5 55 1 1 4 3 5 3 2 1 3 1 4 4 52
3. Disassambly valve and send in resp too great valve seat or control cone order support 4 2 Foreign matter in seat area e Disassambly valve and send in resp order support 4 3 Cone does not close e SeeG3 1to 3 5 completely 4 4 Driving force too small e Disassambly valve and send in resp order support 23 26 Error No Possible causes Measures Leakage of stem 5 1 e Packing is worn e Replace o ring packing or PTFE lip packing system rings e Tighten graphite packing slightly inform supplier manufacturer if replacing Attention The valve stem must remain movable 5 2 e Pressure force on graphite e Tighten stem packing slightly or replace packing too low inform supplier manufacturer if replacing Attention The valve stem must remain movable 5 3 e Stemis dirty e Clean stem using appropriate cleaning agent 5 4 e Stem is damaged e Disassambly valve and send in resp order support Leaking gasket 6 1 e Pressure force on e Tighten nuts of cover crosswise gaskett s too low 6 2 e Gasket s defective e Disassambly valve and send in resp order support 6 3 e Pressure force on e Adjust equal split gasket s unequal Leaking body 7 1 e MMedium flow related e Disassambly valve and send in resp damage order support No signal from limit 8 1 e Power supply from limit e Check power supply connection fuses switch switch interrupted voltage Positioner vibrating 9 1 e Defectiv
4. Sainless steel bellow 200 C 400 C Water and steam not to use in mieral oil Oxygen hydrogen animal and vegetable oil natural gas or media appropriate compatibility list Water and steam acid animal and vegetable oil base ozone heater liquide brake liquide or media appropriate compatibility list Water and steam animal and vegetable oil heater liquide or media appropriate compatibility list Water and steam acid animal and vegetable oil base ozone heater liquide or media appropriate compatibility list Heater liquide natural gas and other explosive inflammable toxic and fire hazard media appropriate compatibility list Attention Do not exceed the normal flow speeds at permanent operation in the duct system Operational conditions such as vibrations pressure shocks cavitation and portions of solid material in the medium especially the abrasive ones must be cleared with the manufacturer 3 4 Sectional drawings The type 2xx is possible in Single step Relieve and not relieve Normal type Valve close with retracted spindle and reverse type Valve close with extended spindle Split parabolic or perforated plug The type 3xx is possible in Split plug in both stream direction Split plug in one stream direction and parabolic plug in the other stream direction Note about switching valve Switching valves DN 50 exclusively used with electromotor actuation hydraulic actuation or m
5. eegisch Rev 1 01 00 25 26 9 Declaration of conformity DECLARATION OF CONFORMITY according to Annex VII of Directive 97 23 EC We declare that the Holter Regelarmaturen GmbH amp Co KG Helleforthstrasse 58 60 33758 Schlof Holte Stukenbrock control valves globe body type BR216 225 240 and three way body type BR316 325 340 to which this declaration is reffering to is in compliance with the european pressure equipment directive 97 23 EC and was subjected to the conformity assessment procedure full quality assurance modul H Standards EN 19 EN 558 EN 764 5 EN 1092 EN 1349 EN 1503 EN 1515 1 EN 10213 EN 12266 EN 12516 2 DIN 3840 Marking of metallic valves Industrial valves Face to face and centre to face dimensions of metal valves Pressure Equipment Part 5 Compliance and inspection Documentation of Materials Flanges and their joints circular flanges for pipes valves fittings and accessories Industrial process control valves Materials for bodies bonnets and covers Flanges and their joints Bolting Technical delivery conditions for steel castings for pressure Industrial valves Testing of valves Industrial valves Shell design strength Calculation method for steel valve shells Industrial valves Shell design strength Calculation method for valve shells The type examination was performend by TOV Rheinland Berlin Brandenbur
6. not relieve i 12 3 4 2 Type 2xx normal type relleve oce etai bee nilo 13 3 4 3 Type 2xx reverse type not relieve ccce 14 3 4 4 Type 2xx reverse type relieve eeessssssssessseeeeeeeeeen nennen 15 Bug Pe Lesina III Id Cr 16 94 6 SIG 468i pp loi eR Sade Cues M NUR Tc NU Ue A ETUR ERE E 17 Installing the valve in the system eese 18 4 1 Steps to take before installing the valve in the system 19 42 Installing the valVe oisceisevesecin cesa cii vint envia vini 20 Commissioningo cilea 21 MaintenanCe een 21 Error Search ISI ose t nude dccus 22 Certificate r eere d Dubois icis 25 Declaration of conformity isirieniciizi ninni dzi zaini 26 3 26 1 General Information 1 1 Address of Manufacturer Holter Regelarmaturen GmbH amp Co KG HelleforthstraBe 58 60 Postfach 14 60 D 33758 SchloB Holte Stukenbrock D 33751 Schlo Holte Stukenbrock Phone 49 0 5207 8903 0 FAX 49 0 5207 88 037 e Mail mail hora de Internet http Awww hora de 1 2 Right to alteration and copyright Any regulations guidelines norms etc stated in these operating instructions correspond to the state of information during preparation and are not subject to alteration services It is the responsibility of the operator to ensure that the latest
7. on the nameplate The nameplates provided are made of CrNi steel The print shown in image 1 and the additional details according to the delivery note are made with a laser Standard nameplate acc Art 3 3 Image 1 Nameplate without and with CE identification The terms have the following meaning e Fab No e Kvs e Type e TS CE ous Shows the allocation to a certain order The laserd number consist of a number with 16 digits The first 8 digits shows the number of confirmation xx shows the position on the delivery note and the last 4 digits shows the month and the year of manufacturing Example 03208389 01 1003 is meaning No of confirmation 03208389 Position 1 and date of manufacture October 2003 Kvs value as on delivery note Shows the model of valve Example 240G Shows the allowable temperature CE identification wirh code of the stated place 0045 T V Hannover Sachsen Anhalt D Note More details are apparent from the order delivery 7126 1 7 Test pressure The test pressure PT is based on the permissible pressure at room temperature PS nr The permissible pressure at room temperature PS pr take out of EN 1092 EN 1759 ASME B16 34 or EN 12516 dependent of the body material if the vale have a nominal pressure sice The pressure is round up to the next 25 psi if it come out of the ASME B16 34 Than the psi is convert in bar 1 bar 14 5 psi If the customer has stated outlay values f
8. the valve in hazardous areas only with agreement of the Manufacturer Hazard The valves are pressurized and hot during operation Non compliance with warning signs could result in death severe injury or damage to property Only competent personnel see 1 4 3 must be allowed to work on the valves These persons must have thorough knowledge of all warnings the installation and the repair measures pointed out in these operating instructions The faultless and safe operation of the valves requires professional shipping storage installation and mounting as well as careful safety conscious operation and maintenance The notes above and the warnings below do not take into consideration any additional regional local or in house regulations of companies and might have to be supplemented by the operator at his own responsibility 1 4 3 Qualified personnel According to these operating instructions a person is qualified if he she is familiar with the installation mounting commissioning and operation or maintenance of valves and possesses the recommended qualifications for the work The necessary and stipulated qualifications include among other things Training instruction or authorization to close and open circuits and devices systems in accordance with EN 60204 DIN VDE 0100 0113 German Industrial Standards Ass of Electrical Engineers and accordance the Standards of Safety Engineering Training or instruction in accorda
9. to be kept in 10096 on position during cleaning Do not use it for control purposes until rinsing e Rinsing might result in danger to the interior of the valve through foreign matter and excessive differential pressures We recommend for this reason to take the following steps after completing the service trail to ensure uninterrupted operation in the interest of the operator All valves a Open and check for damage b Repaire and part renew as necessary c Properly install A Hazard Valves are pressurized Open actuator and or valve only in pressureless conditions of the pipe In addition to this check the following before installing the valve e Do nominal and operating data shown on the nameplate match the operating data of the system The manufacturer will not be liable to the substantial damage to the valve that can result from differing data e s there enough space for installation or disassembly chain hoists for installation etc at the installation site e Has the pipeline been rinsed and cleaned before installation If this is not the case the manufacturer will not be liable for any resulting damages e Does the distance between the pipe ends correspond to the valve construction length e ls the pipeline set up in a way that mechanical stresses e g forces and torques from pipeline expansion during operation vibrations etc during installation and operation will not affect the valve body possible availability of compens
10. 13 10 11 3 4 2 Type 2xx normal type relieve DX AB B NI 7 SURYA ASSETS 7 Y 12 sila LL A xia SM II NI N N N Rida Nu Vi Fata 04 xS VE A g x 4 N KAP IN 5 EALAN H RS gt A A NISN IN 3 AT SS a lt A grz J 7 L777 Aa Tv 4 d 7 Image 4 Position Designation Material Spare Type 216 Type 225 Type Type Type parts 240G 240S 240E 1 Body EN JL 1040 EN JS 1024 EN JS 1024 1 0619 N 1 4408 2 Seat ring 1 4021 1 4021 1 4021 1 4021 1 4571 3 Plug 1 4057 1 4057 1 4057 1 4057 1 4571 4 Valve stem 1 4122 1 4122 1 4122 1 4122 1 4571 X 5 Cylindrical pin A2 A2 A2 A2 A2 6 Gasket Graphite Graphite Graphite Graphite Graphite X 7 Stud bolt 1 1181 1 1181 1 1181 1 1181 A4 70 8 Hexagon nut 1 1181 1 1181 1 1181 1 1181 A2 70 9 Bonnet 1 0460 1 0460 1 0460 1 0460 1 4571 10 Guide PTFE PTFE PTFE PTFE PTFE X 11 Rod gasket PTFE PTFE PTFE PTFE PTFE X 12 Flange 1 0460 1 0460 1 0460 1 0460 1 4571 13 Cross bar 14 Grooved nut or Lock nut Dal um 15 Gasket Soft iron Soft iron Soft iron Soft iron 1 4571 X 16 Stem packing According According According According According X to delivery to delivery to delivery to delivery to delivery note note note note note Table 2 13 26 Type 2xx reverse type not relieve 13 A be KH BAS 14 M F
11. 2 2 3 2 4 3 5 1 2 3 3 6 4 2 2 4 3 7 3 5 a b C d Image 8 Stem seals Pos Designation Material Spare Pos Designation Material Spare parts parts 1 Gasket Soft iron 4 Graphite seal Consist of 1 4571 2 O ring seal Consist of X 4 1 Screwing 1 4301 2 1 O ring bush 1 4305 4 2 Ring 1 4112 2 2 O ring According to 4 3 Stem packing Gr K80S X delivery note 2 3 Guide bush PTFE 4 4 Stem packing Graphite X 2 4 Stripper PTFE 4 5 Ring 1 4112 3 PTFE lip ring seal Consist Of X 4 6 Pressure bush 1 4301 3 1 Screwing 1 4305 5 Graphite seal Consist of 3 2 PTFE lip rings PTFE 5 1 Ring 1 4112 3 3 Guide bush PTFE 5 2 Stem packing Graphite X and Gr K80S 3 4 Stripper PTFE 5 8 Suffing box 1 4057 3 5 Ring 1 4301 5 4 Gland flange 1 7383 3 6 Clamping 1 4305 5 5 Stud bolt 1 1181 3 7 Compression spring 1 4310 5 6 Hexagon nut 1 1181 Table 6 17 26 Image 9 show the stem seal with stainless steel bellow The stem seal consist of the seal with bellow and a second seal O ring PTFE lip rings or pure graphite seal The second stem seal is to hold the valve tighten if the bellow is damage At the screwed sealing plug 11 in image 9 can check if the bellow is tighten IS A A A AA A fee IN TEA I na GY A N i Bin PA f 12 4 8 24 l 23 22 13 11 5 6 3 21 1 Image 9 Stem seal with stainless steel bellows Pos Designation Materia
12. AC VHN XA AN 11 Na N 10 NIIS NIN AZ N N 4 AN IN Z 5 3 1 Ag 7 1 LAN 8 SN Image 5 Position Designation Material Spare Type 216 Type 225 Type Type Type parts 240G 240S 240E 1 Body EN JL 1040 EN JS 1024 EN JS 1024 1 0619 N 1 4408 2 Seat ring 1 4021 1 4021 1 4021 1 4021 1 4571 3 Plug 1 4057 1 4057 1 4057 1 4057 1 4571 4 Valve stem 1 4122 1 4122 1 4122 1 4122 1 4571 X 5 Cylindrical pin A2 A2 A2 A2 A2 6 Gasket Graphite Graphite Graphite Graphite Graphite X 7 Stud bolt 1 1181 1 1181 1 1181 1 1181 A4 70 8 Hexagona nut 1 1181 1 1181 1 1181 1 1181 A2 70 9 Bonnet 1 0460 1 0460 1 0460 1 0460 1 4571 10 Gasket Soft iron Soft iron Soft iron Soft iron 1 4571 11 Bonnet 1 0460 1 0460 1 0460 1 0460 1 4571 12 Guide bush DUB DUB DUB DUB PTFE bearing or bearingor bearingor bearing or 1 4057 1 4057 1 4057 1 4057 13 Gasket Soft iron Soft iron Soft iron Soft iron 1 4571 X 14 Stem packing According According According According According X to delivery to delivery to delivery to delivery to delivery note note note note note Table 3 14 26 3 4 3 Type 2xx reverse type relieve ES DIA te T CZ Sn 10 Image 6 Position Designation Material Spare Type 216 Type 225 Type Type Type parts 240G 240S 240E 1 Body EN JL 1040 EN JS 1024 EN JS 1024
13. Holter Regelarmaturen cmon co kc Valves for heating ventilation air conditioning for industrial and power plant use Operating Instructions Type 216 225 240G 240S 240E Type 316 325 3405 340E 0902 111518 HORA GB Contents 1 2 3 4 o ON Oo VI General Informattonsiia ila ei iaia 4 1 1 Address of Manufacturer rrreeciiziec eee 4 1 2 Right to alteration and copyright iiiiiiiin 4 1 3 Validity of operating instructions rriiiiiiiiinn 4 1 4 Safety instructions and regulations ririeeeiiiii iii 5 Tal Meaning Of MOLES rione ea ali ll nai 5 1 4 2 General safety instructions i 5 1 4 3 Qualified personnel ara 5 uci A 6 1 6 Identification of valves rrrririreeei zie 6 1 6 1 Notes on the Nameplates scuri edile ll eee 7 TESE pressure iucundi lattina 8 TB 15d 8 Transport Storage and Handling eeeeeeees 9 Description Technical Data ee enter 10 3 1 Function and mode of working rrriii iii 10 3 2 intended USE 10 3 3 MMEI I 10 344 Secti nal drawings calle 11 3 4 1 Type 2xx normal type
14. ators e Does the steam piping allow the continous draining of condensate to avoid water hammer IS Note A straight pipe or damping section with length approx 10 x DN before and after the valve will warranty control performance IS Note To carry out installations during operation of the valve fit leak proof fittings and a bypass at an appropriate distance before and after the valve The valved off section of pipe must be drained 19 26 4 2 Installing the valve Please pay attention to the following details during installation Remove the safety flaps directly before installation Ensure that the flow arrow on the body matches the flow direction of the pipeline Reversed flow direction will impair the function Ensure that the pipelines are connected free of stress without offset mismatch or longitudinal shifting Ensure that only matching seals screws and nuts not included in delivery are used for the flange fittings For welded in valves ensure that any work is carried out in accordance with the current regulations for welding work Do not attach polarization to the valve as the flow of current might damage important sliding pieces After welding is completed the pipeline will once again require cleaning The valve will have to be opened and any foreign matter removed see separate installation instructions Ensure that the draining muff if supplied is properly connected and that the condensate is continuously dra
15. e positioner e See maintenance and operating instructions of positioner manufacturer 9 2 e Control of system too e Check system control sluggish or too fast Should the above stated measures fail to produce a satisfactory solution inform the supplier manufacturer 24 26 Certificate tiv TOV LEERT A ANLAGENTECHNIK CERTIFICATE Quality Assurance System according to directive 97 23 EC Certificate No 07 202 5635 Z 0019 2 H Name and address of bearer Holter Regelarmaturen GmbH amp Co KG Helleforthstra e 58 60 33758 Schlo Holte Stukenbrock We hereby certify that the manufacturer has established a quality system for the manufacturing of pressure equipment according to directive 97 23 EC The manufacturer is entitled to mark the pressure equipment produced within the range of the quality system with the following mark C 0045 Tested according to 97 23 EC full quality assurance with design examination and special surveillance of the final assessment modul H1 Test report No 5635P0019 2 H Range of products valves Place of manufacture Holter Regelarmaturen GmbH amp Co KG HelleforthstraRe 58 60 33758 Schlo Holte Stukenbrock Osnabr ck 23 May 2002 Certification Body EC Reg No 0045 TUV Nord Anlagentechnik Tel 49 0 541 5823 260 Member of Rheinische Str 15 Fax 49 0 541 5823 269 D 49084 Osnabr ck e mail hboewer tuev nord de DOMIN IRE DORMI SR CAE Hora
16. e valves you will find the following identifications e nominal width e PN class identification with or without the permissible maximum temperature TS or permissible maximum temperature and permissible maximum pressure as a pair of variates e material of body e name of manufacturer HORA e cast number e product name Series and or manufactorer no e flow direction arrow if required ring joint number if required e CE identification for valves from category in accordance with 97 23 EU onwards only The PN Class identification in accordance with EN 1092 EN 1759 EN 12516 1 ASME B16 34 sets the minimum and maximum pressure temperature limits for the body material If the valve has no definite PN or class identification the permissible maximum temperature TS and maximum pressure PS are stated as a pair of variates N Hazard Increasing the limits is not permissible The identifications are supplied e in integrated form cast engraved or stamped on the body or upper part of the valves e onanameplate that is fitted to the body with grooved drive studs e on note plates flow arrow safety notes which definitely have to be observed which are connected to the valves in a way that prevents their accidental loss 6 26 The body of the valve become a continuous number beginning with 1 if the positon of the confirmation have more than one pieces The stamp is made before the nominal size DN 1 6 1 Notes
17. embrane actuation with hydraulic damping The next five sectional drawings below show examples of the basic construction of valves The next two sectional drawings show possible the stem packings Dimensions see the catalog under www hora de 11 26 3 4 1 Type 2xx normal type not relieve 13 770 aH E 12 7 SW dm 11 H TE s Na 4 9 a N i 10 S 6 a Image 3 Position Designation Material Spare Type 216 Type 225 Type Type Type parts 240G 240S 240E 1 Body EN JL 1040 EN JS 1024 EN JS 1024 1 0619 N 1 4408 2 Seat ring 1 4021 1 4021 1 4021 1 4021 1 4571 3 Plug 1 4057 1 4057 1 4057 1 4057 1 4571 4 Valve stem 1 4122 1 4122 1 4122 1 4122 1 4571 X 5 Oylindrical pin A2 A2 A2 A2 A2 6 Gasket Graphite Graphite Graphite Graphite Graphite X 7 Stud bolt 1 1181 1 1181 1 1181 1 1181 A4 70 8 Hexagon nut 1 1181 1 1181 1 1181 1 1181 A2 70 9 Bonnet EN JS 1024 EN JS 1024 EN JS 1024 1 0460 1 4571 10 Guide bush 1 4057 1 4057 1 4057 1 4057 1 4571 PTFE 11 Cross bar 12 Grooved nut or Lock nut 13 Gasket Soft iron Soft iron Soft iron Soft iron 1 4571 X 14 Stem packing According According According According According X to delivery to delivery to delivery to delivery to delivery note note note note note Table 1 12 26 16 15 14
18. g 0035 the monitoring by T V Nord Gruppe T V Hannover Sachsen Anhalt 0045 Schlo amp Holte 20 September 2004 Lothar Brakhage Design director 26 26
19. ined off The actuator has to support if the valve stem is oblique or horizontal Mount the actuator in such a way that a max section moduluss is achieved by the ribs or columns see Image 10 Ensure the proper attachment of any other connections to the valve max section modulus W max section modulus W weight force Fg weight force Fg Image 10 Position from rib or column Once the valve has been installed in the pipeline this will be followed by the installation and connection of the actuator and annex parts if supplied separately For this please see operating instructions of actuator or annex parts If the fitting is welded on the weld joints must be checked by using a spot check method as these joints are designed with a welding joint factor of 0 85 If it is not possible to check these consult the manufacturer supplier Temperature Valves and pipelines operated at high gt 50 C or low 0 C temperatures must be safeguarded against touch with insulation and appropriate warnings have to be attached to point out the hazards caused by touch The insulation will also absorb sounds and temperature 20 26 5 Commissioning A Hazard Before commissioning a new system after alterations and repairs check that all installation and mounting work has been finished properly safe operation of the valve without hazards to persons or devices or the system is ensured additional warnings stated i
20. l Spare Pos Designation Material Spare parts parts 1 Bellow column 1 0460 o 1 4571 6 Gasket Graphite X 2 Bellow with stem Consist of X 7 Flange 1 0460 or 1 4571 2 1 Stem 1 4571 8 Hexagon nut A2 2 2 Bellow fastening 1 4571 9 Bonnet 1 0460 or 1 4571 2 3 Bellow 1 4541 10 Gasket 1 4571 2 4 Bellow fastening 1 4571 11 Screwed sealing plug A4 3 Gasket 1 4571 Gr X 12 Gasket Soft iron or 1 4571 4 Stud bolt 1 1181 or A4 70 13 Stem packing According to X delivery note 5 Hexagon nut 1 1181 or A2 70 Table 7 4 Installing the valve in the system A Hazard Safe operation of the valve requires proper installation and commissioning by competent persons in accordance with the warnings of these operating instructions Special attention needs to be paid to general installation and safety regulations for heating ventilation air condition and pipe systems as well as the proper use of tools welding devices and personal as well as other safety equipment Non compliance might result in death severe physical injury or substantial damage to property 18 26 4 1 Steps to take before installing the valve in the system To remove scale welding residue and other impurities the system is usually rinsed before running a service trial Before taking these measures pay attention to the following points e If possible the valve should be replaced by a matching piece during rinsing and use of the caustic agent e lf this is not possible the valve has
21. n the operating instructions of the driving mechanism and the accessories are observed I oara Any handling between the Valve and Actuator is prohibited during operation due to health hazard The system is exposed to extreme stresses during commissioning The pipeline and valve will be exposed to varying pressures and temperatures Make sure that the valve interior is neither exposed to excess differential pressure nor to any medium rendered impure by scale welding residue sand etc Depending on the period of storage the stem packing will have lost elasticity and might be sticking to the gliding surfaces Please note the following e Move the piston several times at commissioning when product flow starts going through valve e Observe the valve Possible leaks around the stem packing have to be repaired as described in 7 Error search list Should this prove insufficient please contact the supplier manufacturer Leaking gaskets have to be replaced with new gaskets 6 Maintenance HORA valves are almost maintenance free A condition for reliable operation is proper commissioning To ensure faultless operation we recommend the inspection of all bolted connections for tight fit followed by tightening as necessary approximately after commissioning followed by annual inspections thereafter The stem packing needs to be checked regularly and replaced as necessary For topping up and changing of lubricants see details in
22. nce with the Standards of Safety Engineering with respect to maintenance and use of adequate safety and the safety of labour equipment First aid training 5 26 1 5 Warranty For the extent and duration of any warranties please see terms and conditions of delivery supplied by the manufacturer At any time the latest version at the date of delivery will apply No liabilities will be accepted for damages to valves which are the result of one or more of the following causes e Ignorance of or non compliance with these operating instructions e Insufficiently qualified installation operating or maintenance personnel e Common wear and tear e Faulty or careless treatment of the valves e Chemical electrochemical and or electrical influences In addition to this the manufacturer will not accept any liability for e Non compliance with regulations for the safety of labour prevention of accidents EU and any other safety regulations e Improper changes or reconstructions of the valves without prior consent by the manufacturer e Faulty mounting faulty commissioning or improper operation e Unsuitable or improper application any other use than the use intended as well as the use under other than the agreed application conditions Any violations against the restrictions above are in the case of injury to persons or damage to property entirely at the operator s risk 1 6 Identification of valves On the body or upper part of th
23. or pressure and temperature the formula below would be relevant to get the permissible pressure at room temperature PS ar Fipo 2min RT PSyat PS4 X prEN 12266 1 2002 A 1 6 Roo 2minit For this applies PS permissible maximum pressure at temperature t outlay pressure supplied by customer Rpo 2min AT 0 2 expansion limit at room temperature Fipo 2mint 0 296 expansion limit at temperture TS outlay temperature supplied by customer The test pressure PT would therfore be the 1 5 fold of the permissible pressure at room temperature It is round up to the next full bar If the generated test pressure deviates from the previously stated the body will additionally show the generated test pressure PT 1 8 Annex parts Possible annex parts to the valve might be e Electrical linear actuator e Electrical hydraulic linear actuator e Pneumatic linear actuator e Multiturn actuator with yoke fitting threaded bush A or tip jack B1 e Manual adjustment e Positioner e Positioner feedback e Limit switch e Filter regulator e 3 2 directional solinoid valve e 3 2 directional pneumatic valve e Interlock valve e Booster For instructions on installation and control please refer to the respective operating instructions of the annex parts 8 26 2 Transport Storage and Handling Please observe the following rules when transporting or storing the valves Store the valves in a dry place until installation The t
24. ransport and storage temperature should be kept between 20 C und 65 C Protect the valves against force impact shock vibrations etc especially around the valve spindle Any damages to corrosion protection paintwork oiled surfaces etc are to be remedied immediately Do not store more than 6 months The drain plugs fitted in the interior of the valves for the protection of the flanges must not be removed before reaching the installation site For valves over 25 kg make sure that mounting rings for chain hoists are fitted at an adequate height above the installation site It would be even better if sliding rails or swivel arms with a hoist were available at the installation site Image 2 shows examples of handling methods during the fitting of valves In image 2a the straps have to be wound round the body To keep the valves in the position shown and to prevent vertical tipping the straps have to run along the left and right hand side of the actuator In image 2b and c the straps have to be wound round the body Strap 3 is used to keep the valves horizontal For this it is important that strap 3 is not fastened to the valve stem Strap 1 Strap 2 Strap 1 Strap 3 Strap 1 Strap 3 Strap 2 Strap 2 Image 2 Hoisting of valves for installation in pipeline AN Hazard The eyes at the actuator attachment should only be used for lifting the actuator off the valve They must not be used as hoisting eyes for the entire valve
25. s 9 26 3 Description Technical Data 3 1 Function and mode of working Valves of the line of products described here are used for the regulation shut up or controling of substance currents consisting of gas steam or liquids The valves consist of the valve itself and the valve operating gear which changes the position of the flow restrictor plug to the seat in accordance with the control unit Possible means of actuation are pneumatic electric hydraulic linear activator and electric linear activator attachments which cause an axial shift of the cone Also suitable are multiturn actuators which transform the slewing motion into axial motion and manual adjustments 3 2 Intended use A Hazard The delivery note is part of these operating instructions If it is not enclosed please apply for it before commissioning and compare it with the system identifications Deviations from the system and specification identification need to be clarified with the manufacturer before commissioning The valves must only be used within the prestated pressure and temperature range see also chapter 1 6 and chapter 3 3 Any other use than the intended use described above as well as the operation outside than the permissible pressure or temperature conditions will be classified as different to the intended use The risk for persons and devices as well as other property will be the sole responsibility of the operator A Hazard The use intended also incl
26. s of accessories 1 3 Actuator not working See maintenance and operating instructions of actuators 1 4 Stem packing screwed on Loosen stem packing until valve can be too tightly used again Attention Leakages must not occur 1 5 Interior stuck Disassambly valve and send in resp order support 22 26 Error No Possible causes Measures Stem moving jerkily 2 1 Stem is dirty e Clean stem using appropriate cleaning agent 2 2 Stem is damaged e Disassambly valve and send in resp order support 2 3 Driving force too small e Compare actuation data of nameplate with operating data of system inform supplier manufacturer about deviations 2 4 Stem packing screwed on e See 1 4 too tightly Stem does not move 3 1 Pneumatic drive Air inlet e Read required air inlet pressure on across entire lifting pressure too low nameplate and adjust area 0 to 100 lifting 3 2 Pneumatic drive X with e Put hand wheel to off position see manual adjustment Hand operating instructions Actuator wheel wrongly set 3 8 Electric drive Displaced e Re adjust limit switch according settings Limit switch stated by driving mechanism manufacturer 3 4 Displaced or defect e Re adjust positioner according to positioner settings stated by positioner manufacturer 3 5 Foreign matter in valve e Disassambly valve and send in resp seat damaged _ interior order support parts Leakage of valve seat 4 1 Damaged seal edges of e
27. ter any special problems which are not dealt with sufficiently in these operating instructions please contact the supplier manufacturer directly 4 26 1 4 Safety instructions and regulations 1 4 1 Meaning of notes A Hazard Signifies that there is a danger of death severe bodily injury or considerable damage to property if adequate measures are not taken de Attention Signifies that there is a threat of damage to property or the environment through non compliance cS Note Signifies the hint of a possible advantage when recommendations are followed 1 4 2 General safety instructions It is the responsibility of the operator that current regulations for labour protection the prevention of accidents and EU regulations are observed during the installation operation and maintenance Any persons put in charge of any measures described in these operating instructions must have read and comprehended these instructions Installation service and maintenance personnel have to practise safe working techniques during any measures taken and have to avoid any working practices which endanger the safety of persons or valves or would damage other property in any way Before the start of any maintenance and or repair work any electric cables leading to any valve operating gear must be disconnected in accordance with EU regulations by competent personnel Also ensure that the valves are free of pressure cooled down and empty It s allow to use
28. the operating instructions of the yoke fitting or the actuator Both are available from the supplier manufacturer 21 26 7 Error search list IN Hazard Before starting any work take the following steps Disconnect the lift drive and other electrical components and safeguard against unintentional reclosing Work properly in accordance with EU safety regulations as well as the warnings and notes shown in these operating instructions Lock the pipeline on both sides of the valve Depressurize the pipe section even if only dismantling the actuator Allow the valve to cool down to room temperature Seek information e g on the safety data sheet EU directive 91 155 EWG about the pipe content and in all cases of hazardous material EU directive 67 548 EWG empty the pipe section Observe regulations on personal safety equipment stated on the safety data sheet Wipe up leakages e g on the valve stem immediately and or collect substantial amounts or residue of medium in a suitable container Dispose of medium residue in accordance with EU directive 75 442 EWG Error No Possible causes Measures Stem not moving 1 1 No auxiliary energy Pneumatic drive check for leaks and pressurized air or pressure normally 6 bar electrical power for Electric drive Check power supply actuator and accessories connections fuses voltage available 1 2 Mounted accessories not See maintenance and operating working instruction
29. udes the compliance with regulations for the prevention of accidents and EU regulations as well as safety conscious working practices during any measures described in these operating instructions while observing generally accepted rules of engineering 3 3 Limitations TAN Hazard These state of the art valves will be operative for the use intended and for operation in accordance with the agreed and the data stated on the nameplate Operatibility might be impaired and result in hazards to persons and property if installation setting and or commissioning is not professionally carried out in accordance with these operating instructions the valve is operated at pressures and temperatures outside the values shown on the nameplate the ambient temperature conditions atmospheric temperature humidity wetness etc are extremely higher lower than common values of Middle Europe unsuitable or faulty accessories or spare parts are used Only use original accessories and spare parts 10 26 The body materials can use to following temperatures The stem seal can use to following temperatures and medias EN JL 1040 10 C 300 C EN JS 1024 10 C 4 350 C 1 0619 N 10 C 450 C 1 4408 200 C 400 C O ring seal with EPDM 50 180 C O ring seal with FKM 20 C 150 C O ring seal with Fluoraz amp 15 C 200 C Graphite sealing 200 C 450 C PTFE lip rings 20 C 200 C
30. version is used at all times The company reserves the right to carry out technical alterations and improvements in connection with any technical data statements and images in these operating instructions at any time Claims for alterations or improvements on already delivered valves will be excluded Copyrights for these operating instructions as well as any rights referring to the possible grant of a patent or utility patented articles shall remain the property of the manufacturer 1 3 Validity of operating instructions These operating instruction only apply with the delivery note It is apply to the valve Type 216 225 240G 2408 240E 316 325 340S and 340E The type name consist of e 2or3 2 globe valve 3 three way valve e 16 25 or 40 16 PN 16 25 PN 25 or 40 PN 40 e withPN40 G S G Body material EN JS 1024 S Body material 1 0619 N orE E Body material 1 4408 Cr Ni Stahl Please check that type designation and nameplate of valves match before any measures are taken especially when ordering any accessories or spare parts The regulations guidelines and notes referred to in these operating instructions apply to the European Union Operators outside the EU are responsible for the observation of the rules as a practical basis for the handling of the fittings and have to adapt these to the regional national regulations applicable for the installation site For any additional information or if you should encoun
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