Operating instructions
Contents
1. Information about the responsible contact person can be retrieved by telephone fax E mail or via the Internet at any time refer to manufacturer s address on page 2 Screw compressor SiloKing 700 1100 CVS maja fm Safety ENGINEERING 2 Safety 2 1 Intended use The SiloKing 700 1100 is exclusively intended for the compression of filtered air The machine has been developed for installation into a Superordinate system Only use machine for the intended use All specifications in the operating instructions must be strictly adhered to technical data operating data permissible working range refer to chapter 3 in this regard All types of claims due to damage arising from improper use are excluded The operator alone shall be responsible for any damage arising from improper use 2 2 Acceptance and monitoring The SiloKing is not subject to any acceptance and monitoring obligation 2 3 Operator s responsibility The machine is used for industrial purposes The operator of the machine is therefore subject to the legal obligations concerning occupational safety The provisions valid at the place of installation as well as the safety and accident prevention regulations of the Institution for statutory accident insurance and prevention must be observed The operator must in particular E inform himself on the valid industrial safety regulations determine the additional hazards that arise from the special work2. Action after lengthy standstill During a lengthier standstill we recommend to put the compressor into operation every 4 weeks for approx 15 minutes 23 Screw compressor SiloKing 700 1100 Malfunctions 8 Malfunctions 8 1 Safety Personnel Personal protective equipment Environmental protection Conduct in the case of malfunctions Cys OOOO ENGINEERING This chapter describes possible causes of malfunctions and trouble shooting tasks Reduce the maintenance intervals if similar malfunctions occur repeatedly due to above average intensive use so intervals correspond to the actual load Contact the manufacturer in case of malfunctions that cannot be repaired with the aid of the following information gt p 2 Refer to chapter 2 6 Safety u The trouble shooting work described at this point can be carried out by the operator unless otherwise indicated E Some work may only be carried out by specially trained specialised staff or exclusively by the manufacturer himself This is specifically pointed out in the description of the individual malfunctions Only electrical specialists may carry out work on the electrical system E Components and parts may only be replaced by specialised staff Refer to chapter 7 1 Refer to chapter 7 1 The following basically applies 1 Immediately switch off the compressor in case of malfunctions representing an immediate danger for individuals or material
3. OOOO General ENGINEERING 1 General 1 1 Information regarding the operating instructions These operating instructions provide important information on how to deal with the machine Prerequisite for safe working is the observance of all specified safety notes and instructions In addition the local accident prevention regulations valid at the machine s area of application and general safety regulations have to be complied with Carefully read the operating instructions before starting any work They are a product component and must be kept in direct proximity of the machine well accessible to the personnel at all times When passing the machine on to third parties the operating instructions must also be handed over CVS Screw compressor SiloKing 700 1100 OOOO ENGINEERING General 1 2 Pictogram explanation Warning notes Warning notes are characterised by pictograms in these operating instructions The warning notes are preluded by signal words expressing the scale of the hazard It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage DANGER points to an immediately dangerous situation which will lead to death or serious injuries if it is not avoided WARNING points to a potentially dangerous situation which may lead to death or serious injuries if it is not avoided ATTENTION points
4. Oil filler neck cap gearbox 9 Rating plate compressor data thread 4 each per ventilation with oil dip stick 10 Air intake flange compressor side 6 Drive shaft with feather key 11 Gear oil filter 2 Air outlet flange 7 Oil drain screw 12 Connection oil pressure gauge 3 Attachment point for transport 8 Horizontal fastening screw 13 Connection pressure gauge or 4 Rating plate gear oil thread 4 pieces temperature sensor for compressed air Screw compressor SiloKing 700 1100 Design and function 4 2 Function Functional principle Lubrication Cooling Sense of rotation Drives Cys OOOO ENGINEERING Cleaned air is taken in via the air intake flange Two screw rotors compress the air completely dry The rotors are running contact free both in relation to each other and to the casing They are kept apart by a synchronising gearbox The compressed gas reaches the consumer via the air outlet flange Bearing and gearbox are supplied with gear oil via an oil filter by means of an integrated oil pump The heat is dissipated to the ambient air via the casing surface The drive shaft s sense of rotation is clockwise when looking onto the drive shaft The machine is driven via coupling V belt or articulated shaft For a drive via articulated shaft and for compressor installation within the chassis CVS offers an adapter gear with a transmission ratio of 1 2 4 3 Control and display elements Depending on the ins
5. be carried out by Check and clean compressor refer to chapter 8 3 Check screw connections Check gear oil level refer to Table 3 Check air filter s degree of soiling refer to Table 2 Weekly Check V belt tension Operator Check connection to drive coupling V belt Check safety valve Clean compressed air after cooler or oil cooler clean cooling air fins quarterly Check non return valve refer to chapter 8 3 half yearly or every Carry out gear oil change refer to chapter 8 3 Specialised staff 500 h Oil filter change refer to chapter 8 3 Observe manufacturer s recommendations Table 5 Maintenance schedule 7 3 Performance of maintenance work Cleaning the compressor Observe the following when cleaning the compressor 1 Switch off compressor and secure against restarting 2 Remove soiling m Do not use aggressive cleaning agents u No water may penetrate the compressor Caution when using a high pressure cleaner m After wet cleaning warm up the compressor for a few minutes Gear oil change Open oil drain screws Fig 1 drain oil Dismantle oil filter with the aid of a strap wrench For installation lightly grease the new oil filter on top of the seal and tighten hand tight Close oil drain screws and fill in oil refer to Table 3 Safety valve inspection The safety valve must be secured against misadjustment Functional testing is carried out by actuating the manual ventilation with the machine running
6. OOOO ENGINEERING 6 3 Switching off Screw compressor SiloKing 700 1100 Start up and operation Switch off compressor as follows m Switch off drive m Close shut off valves Drain condensate e g when using a compressed air after cooler 6 4 Inspections to be performed Gear oil inspection Non return valve inspection Safety valve inspection Check the gear oil level with the screwed in oil dip stick and top up with oil if necessary The non return valve is maintenance free but is subject to wear like any other moving part We recommend a visual inspection every 3 months In this connection the non return valve must be dismantled cleaned freed of deposits and checked for freedom of motion The safety valve is no regulating device The operational capability must be checked on start up and later at weekly intervals The safety valve must be secured against misadjustment Blocking or manipulating the safety valve can have penal consequences if it gives rise to an accident Any warranty claims shall also be forfeited in such a case The nominal opening pressure may not exceed the maximum permissible final overpressure refer to Table 2 or the permissible system pressure provided the latter is lower 21 Screw compressor SiloKing 700 1100 CVS ooogo Maintenance aeea 7 Maintenance 7 1 Safety during maintenance work See chapter 2 6 Safety Personal protective equipment The following must be wo
7. VS OOOO ENGINEERING Operating instructions Screw compressor SiloKing 700 1100 Doc ID 5003 00 25 06 08 BA EN Release 06 2008 The operating instructions must be read by the machine operator and before start up D CVS engineering GmbH GrossmattstraBe 14 79618 Rheinfelden Germany Phone 49 0 7623 71741 0 Customer service 49 0 7623 71741 31 E mail info cvs engineering de Internet www cvs eng de Created by alphatec Technische Dokumentationen Basler Str 1 D 79639 Grenzach Wyhlen Germany www alphatecnet de CVS OOOO ENGINEERING Screw compressor SiloKing 700 1100 Contents 1 GEN Je 4 1 1 Information regarding the operating instructions 4 1 2 Pictogram explanation uu0044444e Rn nenne nennen nennen 5 1 3 Limitation of liability sssrrrerrnnnnrrerrrrnnnrrvrnrrnnnrrnrrnnnenre 6 1 4 Copyright protection rrrrrrrnnnnnrnnrrrrrrnnnnnnnnvrnnnrnnnnnnner 6 ES 02 100 0 EE EE 7 1 6 Warranty conditions errnnrrrrnnnnevnnnnnrvnnnnnrennnrrenrnnenennnnn 7 1 7 Customer Service rrrrnnnnrnnrrrnvrrrnnnnnnnrvvnrrnnnnnnnssrnnnnnnnnnn 7 ET EE EEE E NL TIRLWEERSUEEENEREFEPEGER 8 21 MENE 8 2 2 Acceptance and monitoring cccccsseeeesseeeeeeeeeeeeens 8 2 3 Operator s responsibility rrrrrrrrrnnnnnnnvvrrrrrnnnnnnnvrnnnnn 8 2 4 Operating personnel cccccccsssssseeeeeeeeeeeeeseeeeeeeeeeeaas 9 2 4 1 R
8. al dangerous situations for individuals Non observance of the safety instructions can result in severe injuries or death DANGER Danger of burns denotes the presence of a hot surface Cys OOOO ENGINEERING Screw compressor SiloKing 700 1100 Safety Hazard notes and occupational safety For your own safety and that of the machine the following information must be observed and complied with Improper operation A DANGER Danger due to improper operation Only use machine in a perfect technical condition Malfunctions that are relevant for safety have to be promptly eliminated Conversions of the machine are not permissible and can impair safety Before carrying out regular maintenance cleaning and repair work switch off power supply and secure machine against restarting switch off drives Never bridge any safety equipment or put it out of operation Any work on the machine and or on electrical equipment must be carried out by specialised staff Repair and maintenance work may only be carried out when the machine is stationary For this the machine must be secured against restarting The machine may not be under pressure or negative pressure while work is being carried out on it Close shut off valve on the vehicle side and vent the pipe between machine and shut off valve or manually relieve excess pressure at safety valve Observe pressure gauge indication The drive s p
9. are parts Cys OOOO ENGINEERING Customer service In case of queries regarding the product spare part orders repairs replacement machines and dispatch of fitters please contact our customer service Phone 49 0 7623 71741 31 10 Decommissioning and disposal A compressor that is no longer usable should not be recycled as complete unit but disassembled into individual components and recycled according to material types Non recyclable materials have to be disposed of in an environmentally compatible manner Prior to decommissioning and disposal of the machine it must be completely separated from the surrounding units m The disassembly and disposal of the machine may only be carried out by specialised staff m The machine has to be disposed of in accordance with the respective country specific regulations 26 CVS OOOO ENGINEERING Index A PENN ven 8 C Check safety valve rrrrrnnnrnnnnnnnnvnnnrrnnnnnnnnvnnnnnn 23 Cleaning COMPICSS ON sinne 23 Components MOving rrrrrrrnnnnnnnvvvvnvrrnnnnnnvennnn 12 Compressed aif sesvecacsteccetectcncattasdecetecscedassensenteees 12 Contact Person een 7 C pyright Protection arrene 6 Customer ServiCce rrrrrrrrrnnnnnnnrvvnvrrnnnnnnnnennnnnnnnn 7 D Danger Ol DOTS EEE 10 Danger pictogram rrnnnnnnrvnnnnnvnvnnnnennnnnnennnnnnen 10 Danger pictograms rrrnnnnnnnnnnnnvvnnnnnvnnnnnnrnnnnnnen 10 BE 0 a E sean 10 DICISI O a nennen n
10. assets 2 Switch of all power supplies and secure against restarting 3 Inform person in charge at the place of installation 4 Depending on the type of malfunction have the cause determined and eliminated by responsible and authorised specialised personnel 8 2 Recommissioning after corrective action After corrective action or trouble shooting 1 Ensure that nobody is staying in the hazard area 2 Start in accordance with the instructions in chapter start up 24 CVS Screw compressor SiloKing 700 1100 ajaja u ET E Malfunctions 8 3 Malfunction table Malfunction Possible cause Corrective action Execution TAE Tam lavt Air filter soiled Clean or replace filter cartridge Spelet Pressure line leaky Eliminate leakage Specialised staff Speed too low Correct speed refer to Table 2 Operator Abnormal noise Misalignment vis a vis drive Align compressor a emission sla Bearing defective Replace bearing Manufacturer Lack of lubricating oil Top up with oil refer to Table 3 Operator Unsuitable lubricating oil Oil change refer to Table 3 Operator Wrong speed Correct speed refer to Table 2 Operator Foreign matter in the machine Clean machine Specialised Staff Final pressure too high Adhere to permissible final pressure Operator refer to Table 1 Compressed air a loss in suction system too Clean or replace filter cartridge Operator temperature too 9 E high Final overpressure too high Adhere to maximum final o
11. ctograms in the operating instructions 5 PNEUMATICS uesansesneennennnennennnnnennnnnnnnnnnnnnnnnnnnenn 12 Protective equipment uus022020000ennne nennen anne 10 Maintenance rrrnrnnnnrnvnnnnvnnnnnnvnnnnnnvnnnnnnennnnn 22 R Recommissioning rrnnnrrnnnnrvvvnnnnvvnnnnnrenvnnnennnnsne 24 S SY EEE 8 SIINPOS NN 12 Spale NT een ee 7 26 Specialised staff rrrrrrrnnrrnnnnnnnnrvrrnrrnnnnnnnnner 9 SAN I EEE 20 0120 EEE 19 Switching Off rrrnnnnrrrnnnnnrnnvrnnrrnnnnnnrnnvennnnnnnnnnnee 21 T TEA 15 Transpott euneneeesnesnneennennnnnennnn nennen nnnnnnnnennnenn 19 Types of gear oil anna 16 W Warranty ererrorrerrnnronnnnonnnnnonnnrnnnnnnnnnnnnennnnennnnne 6 7 27
12. ennen 17 Design and function arrrrrrnnrrevrnnnrevnnnnnennnnnnen 17 PE 26 F FU eo ET NE 18 G Gear oil change rrrnnnnnnnrnnnrrnnnnnnnvnnnrrnnnnnnnnrennnn 23 Gear oil specification rrrrrnnnrrrrrrrvrrrnnnnnnnnennn 15 Improper operation cccseeeeeesseeeeeeeeeeeeeeeeeeees 11 Inspection during operation rrrrnnnnnvvnrnnnnnnvnnnnnnnvennnnnnnne 20 OS Al ON IRRE EDEN NOIR EEE 21 non return valve aueeeeeensenenennnnenennnnnnnnnnnnnennen 21 prior to initial start up errnnrrnrnnnrrrrnnnnrnnnnnnen 20 safety valve rrrmrssrrervrnrrrorrnrrrrnvnnrnvnvnnnnennnn 21 IMS WUC TIONS isn antenne ernennen 9 Intended uSe rrrrrnnnnnnnnnvnnrnnnnnrvnnnnnnsnsvnnnnnnsennnnnnn 8 L Lengthy standstill rrrrnnnnrnrrrrnnnnrnrrrrnnrnvnnnnnnn 23 PA NT Verse ee een 6 Screw compressor SiloKing 700 1100 Index M Maintenance rede 22 Maintenance schedule rrrnrrrrrrrnnnnrrvrrrnnnnnenn 22 Maintenance wWork rrrnnnnnrrnnnnnrvnvnnnnvnnnnnrnnnnnnee 23 Malfunction table rrrnnrrrrrnnnnnrvrrrnnnnnrrnnrnnnnnnnn 25 INAIUNCHONS unse genannten rettete 24 O Occupational safety rrrrnrrrannnnnovrvrrrnnnnnnnnnnnn 10 Operating instructions uuueesssnnsnnnneeeennnnennnnnnnn 4 Operating personnel rrrrrrrnnnnnnnvvnnnrrnnnnnnnnvnnnnn 9 01 60 EE EEE 8 P PACKAGING EEE E E 19 Personnel Trouble shooting rrrrrrnnnnnvvnrrnnnnnvennrnnnnennnnnnn 24 Pi
13. equirements rrrnnnvnvnnnnvvvvnnnrvnvnnnvnvnnnnrenvnnnee 9 2 5 Personal protective equipment rrrnnrrrrrnnnrrrvnnrrennnnnrr 10 2 6 Occupational safety and special dangers 10 Tema 15 Design and TUNelIon uene ee 17 Al PEN nennen Eee 17 2 FUNCIO een 18 4 3 Control and display elements uenn 18 5 Transport and storage ns 19 5 1 Safety notes for transport ueneneesnnnnnnnnnnnennnnnnnnnnnnnnnn 19 952 end 19 03 NN 19 6 Start up and operation assnnxxnnnnnnnnnnnnnnnnnnennnnnnnnennnnnnnnnennnnn 20 6 1 Safety during Start Up rrrrnnnnrrnorrrrrrnnnnnrnrrrnvrrrnnnnnnnnee 20 C2 EEE 20 8 3 lt SWIICHING Ol neunten 21 6 4 Inspections to be performed uuss0220ssenee nennen 21 7T Malnlenance sass 22 7 1 Safety during maintenance work ccccceseeseeeeeeeees 22 7 2 Maintenance schedule rrrrrrnrnnnnornannvnrnnnnrenvnnnnennnnn 22 7 3 Performance of maintenance WOKMK ccccsseseeeeeees 23 8 Malfunctions rsarnaunaunnunnunnunnunnunnunnunnunnunnunnunnunnunnnnnnnnnnnnnnunne 24 HEN re 24 8 2 Recommissioning after corrective action 24 8 3 Malfunction table rrrrrannrrnnnnrnorrnnnnrvnnnnnernnnnnennnnnne 25 DANS Balls EE EEE 26 10 Decommissioning and disposal rrrrrrnnnnnnvnnnnnnnnnvnnnnnnunnrr 26 MOC ND NN eecee veces seesceveesus 27 Screw compressor SiloKing 700 1100 CVS
14. ing conditions at the machine s place of installation by means of a hazard assessment E implement the necessary rules of conduct for operation of the machine at the place of installation by means of user instructions u check at regular intervals during the machine s entire period of use whether the user instructions correspond to the current state of the body of rules and regulations E adapt the operating instructions if necessary to the new regulations standards and operating conditions clearly regulate the responsibilities for installing operating maintaining and cleaning the device CVS OOOO ENGINEERING 2 4 Operating personnel 2 4 1 Requirements Screw compressor SiloKing 700 1100 Safety E ensure that all employees working on or with the machine have read and understood the operating instructions In addition he must at regular intervals train the employees in how to deal with the machine and inform them about potential hazards In addition it is the operator s responsibility to ensure that E the machine is always in a technically perfect condition m the machine is maintained in accordance with specified maintenance intervals E all safety equipment is regularly checked for completeness and correct functioning WARNING Risk of injury in case of inadequate qualification Improper handling can lead to considerable bodily injuries and property damage Therefore Have a
15. ion and pressure line are connected Screw compressor SiloKing 700 1100 CVS ooomo Start up and operation ee 6 Start up and operation 6 1 Safety during start up Refer to chapter 2 6 Safety CAUTION The machine must always be supplied with sufficient oil Check oil level with screwed in oil dip stick and top up with oil if necessary Refer to rating plate oil on the compressor or Table 3 6 2 Start up Inspection prior to initial start up The following points must be checked prior to initial start up Compressor for transport damage Correctness of data on the rating plate Conduits for free passage and leak tightness Screw connections for tightness Drive s sense of rotation by briefly switching it on and off correct sense of rotation clockwise when looking onto the drive shaft see sense of rotation arrow Oil level by means of oil dip stick Direction of installation and function of non return valve Safety valve function Accidental contact protection function Suction and pressure lines must be installed Start up u Pay attention to permissible compressor inclination refer to Table 1 E Open shut off devices Switch on drive engage gently Adjust input speed Inspections during operation During operation the operator has to check the following data every 20 minutes E Input speed refer to Table 2 m Final overpressure refer to Table 2 u Gear oil pressure refer to Table 3 20 CVS
16. ng any work first depressurise pressurised components Pay attention to accumulators Accumulator pressure must also be completely relieved Signposting WARNING Risk of injury by illegible pictograms Labels and signs can become dirty or unrecognisable in the course of time Therefore Always keep safety warning and operating instructions in a well legible condition Immediately replace damaged or obliterated signs or labels 12 CVS Screw compressor SiloKing 700 1100 D0080 ENGINEERING Safety Improper transport DANGER Danger by falling down or tilting of the machine The weight of the machine may injure a person and cause serious bruising Therefore Depending on the dead weight and size of the machine use a pallet on which the machine can be moved by means of a fork lift For lifting the machine use suitable lifting gear slings etc that is designed for the weight of the machine When putting the slings in position take care to avoid putting stress on individual components Only use the provided attachment points with eye bolts Start up operation WARNING Risk of injury due to improper start up and operation Improper start up and operation can lead to serious bodily injuries or property damage Therefore Have all work during initial operation exclusively performed by the manufacturer s employees or by his authorised representatives or by trained
17. ny activities only carried out by the individuals designated for that purpose The operating instructions specify the following qualification requirements for the different fields of activity Instructed persons have been instructed during instructions provided by the operator with regard to the work assigned to them and possible hazards arising from improper conduct u Specialised staff is due to its technical training knowledge and experience as well as due to its knowledge of the pertinent regulations able to carry out the work assigned to it and to independently recognise potential hazards Screw compressor SiloKing 700 1100 CVS OOOgO Safety ENGINEERING 2 5 Personal protective equipment lt is necessary to wear personal protective equipment when dealing with the machine so as to minimise health hazards m Before carrying out any work properly don the necessary protective equipment such as gloves safety goggles etc and wear during work 2 6 Occupational safety and special dangers The remaining risks which result from the hazard analysis are specified in the following section Observe the safety notes listed here and the warning notes in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations Danger pictograms on the device The relevant dangerous spots on the machine are identified by these pictograms DANGER General danger pictogram denotes gener
18. personnel Start up and operation may only be performed by adequately qualified personnel that has been authorised and instructed by the operator Before the start of any work ensure that all covers and protective devices are correctly installed and function correctly Never override any protective equipment during operation Pay attention to tidiness and cleanliness in the working area Loosely stacked or scattered components and tools are accident sources 13 Screw compressor SiloKing 700 1100 Safety Maintenance and trouble shooting A CVS OOOO ENGINEERING WARNING Risk of injury due to improper maintenance and trouble shooting Improper maintenance and trouble shooting can lead to serious bodily injuries or property damage Therefore Maintenance work and trouble shooting work may only be carried out by adequately qualified and instructed personnel Secure machine against restarting switch off drives Before starting any work provide for sufficient space and freedom of movement during assembly Pay attention to tidiness and cleanliness in the assembly area Loosely stacked or scattered components and tools are accident sources If components must be replaced Pay attention to correct installation of spare parts Properly reassemble all fastening elements Observe screw tightening torques Before restarting ensure that all covers and
19. protective devices are correctly installed and function correctly After completion of maintenance work and trouble shooting check correct functioning of safety equipment 14 CVS OOOO ENGINEERING 3 Technical data Screw compressor SiloKing 700 1100 Technical data SiloKing performance characteristics Unit Model 700 Model 1100 Input speed rom 2400 3000 3600 2400 3000 3600 Intake volume flow 0 0 bar F 420 540 650 675 850 1050 at a final overpressure at the m h pressure flange 2 5 bar 376 471 587 581 756 962 Coupling power 0 0 bar 11 0 19 5 16 0 19 0 22 5 26 5 at a final overpressure at the kW pressure flange 2 5 bar 22 5 31 5 38 0 37 0 49 0 59 5 Final temperature at nominal design C 185 181 179 185 181 179 parameters Compressor weight kg 117 125 1 Intake pressure at the suction flange 1 0 bar suction and ambient temperature 20 CT Table 1 Performance characteristics Permissible working range Unit Model 700 Model 1100 Input speed rom 2400 3600 Suction temperature C 10 40 Geodetic height m 0 1000 Negative pressure suction side mbar 0 65 e g due to soiling Maximum final ET posete at bar 25 the pressure flange Running me in continuous ih ee operation Permissible inclination from the 9 10 horizontal 1 For suction temperatures or heights outside the permissible working range consult with CVS 2 In case of increased suction tempera
20. rn during all maintenance work Safety working clothing Protective gloves Safety shoes Safety goggles Environmental protection Observe the following information with regard to environmental protection during maintenance E Remove emerging used or excessive grease at all lubricating points that are manually supplied with lubricant and dispose of in accordance with valid local regulations Collect exchanged oil in suitable containers and dispose of in accordance with valid local regulations 7 2 Maintenance schedule The following describes the maintenance work that is necessary for an optimum trouble free operation Maintenance intervals must be observed If increased wear of individual components or functional groups is determined during regular inspections the operator has to reduce the required maintenance intervals on the basis of the actual signs of wear Changes compared to normal operation increased power consumption temperatures vibrations noises etc or response of monitoring systems lead to the assumption that the functions are impaired These then have to be subjected to an inspection by specialised staff In case of queries regarding the maintenance work and intervals contact the manufacturer Service address gt page 2 For maintenance schedule refer to next page 22 CVS Screw compressor SiloKing 700 1100 OOOO ENGINEERING Maintenance Maintenance schedule Interval Maintenance work To
21. rotective equipment may only be removed when the machine is stationary and has to be correctly refitted after completion of work Only dismantle accidental contact protection if machine and pressure pipe have cooled down It is an environmental protection requirement that any liquids arising during maintenance work e g oil must be collected and disposed of in an environmentally compatible manner 11 Screw compressor SiloKing 700 1100 CVS ooomso Safety ENGINEERING Moving components WARNING Risk of injury by moving components Powered rotating components can cause the most serious injuries Therefore during operation Itis absolutely forbidden for individuals to stay in the hazard area or in the immediate vicinity Do not put safety devices and or functions out of operation and do not render them inoperative or bypass them Never reach into open outlets and inlets or into running equipment Before entering the hazard area Switch off power supply and secure against restarting Wait for standstill of lagging components Wait for automatic dissipation and or discharge of residual energies compressed air Compressed air WARNING Risk of injury due to compressed air Pneumatic energies can cause the most serious injuries In the case of damage to individual components air can be discharged under high pressure and injure e g the eyes Therefore Before starti
22. s the correct functioning of the applied process technology and the performance parameters identified The warranty period commences on the date the machine is delivered to the customer Components are exempted from the warranty and from claims for defects as far as wear and tear damage is concerned Surrendering the operating instructions to third parties without written permission of the manufacturer is not permitted NOTE Content details texts drawings pictures and other illustrations are protected by copyright and are subject to industrial property rights Any improper use Shall be liable to prosecution Any type and form of duplication also of extracts as well as the exploitation and or communication of the contents are not permitted without the manufacturer s written declaration of consent Cys OOOO ENGINEERING 1 5 Spare parts 1 6 Warranty conditions 1 7 Customer service Screw compressor SiloKing 700 1100 General WARNING Risk of injury by incorrect spare parts Incorrect or defective spare parts can result in damages malfunctions or total failure and also impair safety Therefore Use only the manufacturer s original spare parts Procure spare parts from authorised dealers or directly from the manufacturer Refer to page 2 for address For warranty conditions refer to the General Terms and Conditions Our customer service can be contacted for any technical advice
23. tallation location different display elements such as pressure gauge temperature gauge and negative pressure display are available VS Screw compressor SiloKing 700 1100 OOOO SNERIECAING Transport and storage 5 Transport and storage 5 1 Safety notes for transport Refer to chapter 2 6 Safety 5 2 Transport The machine that is fastened on a baseplate must be transported with a fork lift or suitable straps The lifting gear must be designed for the weight of the machine For future transports u Seal all open connections with protective caps prevents penetration of dirt and water Secure against vibrations Drain gear oil m Securely fasten the machine prior to transport e g screw it onto a pallet Transport and put down machine with a fork lift or secure with straps and lift with suitable lifting gear 5 3 Storage Storage of packages Store packages under the following conditions m Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect against solar irradiation Avoid mechanical vibrations Storage temperature 10 to 60 C Relative humidity max 95 non condensing If storage lasts longer than 3 months regularly check the general condition of all parts and of the packaging On machines intended for export overseas bags with desiccant are placed into the inlets and outlets These bags keep moisture away from the machine s workspace Remove bags before suct
24. to a potentially dangerous situation which may lead to minor or light injuries if it is not avoided CAUTION points to a potentially dangerous situation which may lead to property damage if it is not avoided Hints and recommendations NOTE highlights useful hints and recommendations as well as information for an efficient and trouble free operation Screw compressor SiloKing 700 1100 General 1 3 Limitation of liability Warranty 1 4 Copyright protection Cys OOOO ENGINEERING All specifications and notes in these operating instructions were compiled with consideration to the valid standards and regulations the state of the art as well as to our long standing knowledge and experience The manufacturer is not liable for damages caused by Non observance of the operating instructions Improper use Deployment of non trained personnel Arbitrary modifications Technical changes Use of non approved spare and wear parts The actual scope of supply may differ from the explanations and illustrations described in this manual in case of special designs if additional order options are made use of or due to latest technical changes Incidentally the responsibilities agreed upon in the delivery contract the general terms and conditions as well as the manufacturer s conditions of delivery and the statutory provisions valid at the time of contract conclusion shall apply The manufacturer guarantee
25. tures or heights the maximum permissible final pressure is reduced Consult with CVS 3 For continuous operation in excess of 3 hours a gearbox cooler must be installed Installation instructions on request Table 2 Permissible working range Gear oil specification Gear oil specification Specification SAE viscosity class Gear oil quantity Oil pressure Value API CD SF or higher respectively MIL L 2104C or higher 10W40 or 15W40 8 litres min 0 5 bar excess pressure 1 When connecting a gear oil cooler the oil quantity must be increased commensurate with the additional volume Table 3 Gear oil specification 15 Screw compressor SiloKing 700 1100 Technical data Types of gear oil Brand Cvs ARAL DEA ESSO SHELL FUCHS BP CVS OOOO ENGINEERING Type of oil CVS LUB 1000 Multi Turboral SAE 15W40 Cronos Super DX SAE 15W40 Essolube XT 201 SAE 15W40 Universal Engine Oil SAE 15W40 Titan Universal HD SAE 15W40 Vanellus C5 Global SAE 15W40 1 You may purchase the high performance oil CVS LUB 1000 from CVS Using this special oil doubles the oil change interval to 1 year or 1000 operating hours respectively and extends the warranty period to 2 years Table 4 Types of gear oil VS Screw compressor SiloKing 700 1100 ooomso ENGINEERING Design and function 4 Design and function 4 1 Design Fig 1 View of compressor and details 1 Vertical fastening screw 5
26. verpressure Specialised refer to Table 1 staff Check pressure line for clogging Wrong speed Correct speed refer to Table 2 Operator Pressure gauge defective Replace pressure gauge Specialised staff Operating Leakage in the pressure line Eliminate leakage Specialised pressure is not Staff attained Wrong speed Correct speed refer to Table 2 Operator Pressure gauge defective Replace pressure gauge Specialised Staff Power requirement Speed too high Correct speed refer to Table 2 Operator too high Final pressure too high Adhere to permissible final pressure Operator refer to Table 1 Shut off valve not fully open Fully open shut off valve Operator Pressure line clogged Eliminate cloggin Operator Safety valve blows aid Ze a P off Pressure gauge defective Replace pressure gauge Specialised staff Oil pressure too Lack of lubricating oil Top up with oil refer to Table 3 Operator low Max inclination exceeded Correct inclination refer to Table 1 Operator Speed too low Correct speed refer to Table 2 Operator Oil filter soiled Replace oil filter Operator Unsuitable lubricating oil Oil change refer to Table 3 Operator Lack of lubricating oil Top up with oil refer to Table 3 Operator Qil pressure Max inclination exceeded Correct inclination Operator fluctuates heavily 7 Ai p Unsuitable lubricating oil Oil change refer to Table 3 Operator Table 6 Malfunction table 25 Screw compressor SiloKing 700 1100 Spare parts 9 Sp
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