Operating instructions - HydroWer Service Login
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1. Operating Instructions DW DOC Version 1 10 PARTID Part ID identification of the bolting part e g gearbox flange etc up to 90 characters NOB Number of bolts NOB at gearbox flange PRETORQUE Torque value in unit defined above For pre tightening bolt before tightening the angle MAXTORQUE Torque value in unit defined above Maximum torque that may be applied to the bolt The desired angle has to be reached within this torque ANGLE Desired angle after reaching pre torque TOOLTYPE Tool Type XLCT AVANTI AVANTI DUAL STEALTH XLT MXT IOOLSIZE Tool Size P7 1 2 35 EMPLOYEEID Employee ID Employee identification designation number up to 90 characters END HYTORC PROCESS The template MUST end with this special identification On the USB flashdrive the templates have to be stored in the templates folder 12 3 Saving templates If not present a subfolder TEMPLATES has to be created on the USB flashdrive For your own good use a meaningful file name e g GearboxP564h txt In general the file name can be rather long but the user will only see the first 15 characters 12 4 Using templates If Using templates is enabled the pump reads the templates folder and displays the file names after start up and initialization Using and the user can browse the templates and select one with OK The selected template is loaded 12 5 Further user input Inputs not defined within th2. Pump The unit is ready for use upon successful completion of the ready to operate calibration stroke 5 2 Manual bolting with documentation After the calibration of the unit manual connections can be done Place tool onto Apply the tool to the 1 bolt 1 bolt 1120 Nm Drive the bolt using the manual button The current tool torque is 1 bolt displayed When the manual button is released the pump changes over to 1 bolt back pressure 2350 Nm 1 When the system recognises that the bolt is being tightened the 1 bolt torque and the number of strokes are displayed 7000 Nm 5 Acknowledge by pressing OK when the bolt is tightened 1 bolt completely Bolt tightened The user is explicitly asked whether the bolt is tight or not no yes 1 Case the user acknowledges that the screw is tight by using 2 bolt The tool can be applied to 2 and more bolt and driven or OK finish manually or exited using OK 2 Case the user acknowledges using that the bolt is not tight not yet The system now asks whether this bolt is to be reworked Rework The user is asked whether he wants to rework the bolt that is not no yes yet tight Rework In case of yes the bolt can be further tightened using the 1 bolt manual button Page 6 20 Operating Instructions DW DOC Version 1 10 If Number o
3. 8 5 Repeated manual documentation When a documentation cycle has been completed the system asks whether further analogous bolted connection operations are to follow Manual documentation can be repeated using the calibrated values series connection Further docu mentation using STEALTH 8 71000 Nm OK or turn off pump Cycling text further bolting operations can be performed using OK which require identical tool and torque series connection Renewed setting of the torque is not necessary Otherwise the unit is to be turned off All previous inputs are automatically deleted 8 6 Repeated T amp A documentation When a documentation cycle has been completed the system asks whether further analogous bolted connection operations are to follow T amp A documentation can be repeated using the calibrated values series connection Further docu mentation using STEALTH 8 Set angle 45 or turn off pump Cycling text further bolting operations can be performed using OK which require identical tool and torque series connection Renewed setting of the torque is not necessary Otherwise the unit is to be turned off All previous inputs are automatically deleted Page 11 20 Operating Instructions DW DOC Version 1 10 9 Information and error message Depending upon the operating status the following message can be displayed to the user 9 1 Flashdrive miss
4. Enter angle Enter the rotation angle of the bolted connection 45 4 Non documented manual connection Switch on of the unit and input of the non documented and manual operating mode are followed by The following now appears entry of the tool type and size see Chapter 3 1 STEALTH 8 Display shows unit in manual mode and tool type STEALTH 8 Manual mode for example 7000 Nm Indicates what torque is applied to the tool when the unit is run on Manual mode pressure Switch on of the unit and in followed by 5 Documentation of a manual connection put of the documentation and manual operating mode are entry of the tool type and size see Chapter 3 1 Data input for documentation see Chapter 3 2 After that the calibration has to be done Page 5 20 Operating Instructions DW DOC Version 1 10 5 1 Calibration of the manual mode with documentation IMPORTANT connect up the tool and place it loose on the floor Adjust torque Cycling Text prompt to run unit at pressure using the manual Keep ADVANCE button set and fix the required torque on the unit s pressure ORE RED MUN valve DEE ORE SEA This text appears when the manual button is released 7000 Nm The torque is ALWAYS to be set from bottom to top OK confirms Acknowledge preset torque by using OK Hol d ADVANCE Hold the manual button the unit performs a calibration stroke for calibration
5. Repeated T amp A documentatiON ee ee ee ee ee 11 9 Information and error message x oorr ee n e Re be De str ib e RE eee ru ue e be Du rs RR Ee 12 9 1 EIashdrivesrmissiit Gao ER EER RR DEEG EE OR DR De SG elec idee qa da 12 Bed ae EEE o E EE EE EE EN 12 10 Restore data in case of power outage ee ee ee ee ee ee ee ee ee ee ee ee ee 12 10 1 Continuation of interrupted documentation ee ese ee ee ee Ee Re ee Re ee Re Re ee ee 12 Page 2 20 Operating Instructions DW DOC Version 1 10 10 2 Continuation of an interrupted report SAVE 1 sees ee ee ee AA ee ee ee ee ee ee 13 11 Basic settings in documentation systeM ee ee ee ee ee ee ee ee ee ee ee ee ee ee 13 WAST es ele AE AE N EE RE N EE scd ud 14 BEA RE EE OE OK 14 12 Templates from USB TIashdtlve ice EE Dene KEES ur e entre audere EE EE DE N oe ee eg 16 Ocio MEUM Ic 16 12 2 Editing Temi lavas EE Be pee Pergit EE ale stude peo ee ema dated Ee 16 12 3 Saving templates e oed EER Ee N ee Ie as ET PED Re EVO RIDE be ER UR DEM pies 17 ARE dus EA AO Che LO N EE AO N EE N 17 12 5 Further user input e TTE 17 ese IE N AR RE OT N 18 ed Ee ER N EE ON N OE RO OE OT HAN 18 19 2 Sequential Scarining eco EE EE RE BN US EUER 18 14 3 Dynami SEANDING SE ie Eo bea tbe pun EO FED Lea tes o Me pu ERE GED uet 18 19 4 Scan TIIe namlie Rd Ve m hd re tede oe ei Pd rue betonte E EAE PA PERLES 20 Page 3 20 Operating Instructions D
6. SNA1276 AVANTI 35 SN3583 XLCT 4 SN F3496 XLCT 8 SNBC2278 The personnel identification can also be determined by a prefix Personnel ID 03 John Doe HYDOC1103John_Doe If a personnel card without prefix already exists this can be scanned without prefix Attention As this is sequential scanning see Chapter 13 2 the user has to wait with the scanning of his personnel card until the remote control demands the input In general there is always the possibility to combine sequential scanning and dynamic scanning But as stated above it is absolutely necessary to scan the value at the right moment i e when the remote control demands and only then the input The safest method is a general execution of all barcodes by dynamic scanning For an easy getting started the flashdrive contains an excel sheet and a barcode font for CODE39 barcodes This font is free of charge and may be distributed freely for details have a look into the font package Please take into consideration that some barcodes can not display a blank 13 4 Scan file name If the bolting operations can be planned in the run up of their execution and all necessary data can be stored in a template see chapter 12 these bolting data can be activated by a scan In order to delimit the scanning of files to other barcodes an own prefix is necessary The prefix is HYUSB The prefix is followed by the file name Prefix File name Example HYUSB WTG SN123456
7. also be tumed off Saving failed retry discard Cycling text If the storage operation is to be repeated it is necessary to turn off the unit for approx 5 seconds discards the documentation data 8 4 Show results When show results is active in settings Chapter 9 2 then this is displayed subsequent to a documented bolted connection operation Four display situations result from the entry of the number of bolts to be worked 30 assumed in this case Situation 1 All 30 bolts have been worked on and all 30 were driven home correctly All bolts correct are OK Indicates that all bolts were worked and driven home correctly Situation 2 28 of the 30 bolts specified were worked and driven home correctly Page 10 20 Operating Instructions DW DOC Version 1 10 2 bolts not worked 28 bolts are correct OK Cycling text Two bolts were not worked The bolts worked on were driven home correctly Situation 3 Of the 30 bolts specified 30 were worked but only 28 driven home correctly 2 bolts Indicates that all bolts were worked but 2 were faulty NCORRECT OK Situation 4 Of the 30 bolts specified 28 were worked However only 25 were driven home correctly 2 bolts Cycling text not worked 3 bolts NCORRECT OK 2 bolts were not worked Of the bolts worked 3 were driven home incorrectly
8. 7 txt HYUSBWTG SN1234567 txt If a file extension txt does not exist this is added automatically HYUSB WTG SN1234567 HYUSBWTG SN1234567 Page 20 20
9. HYT RC DW DOC Documentation System for bolted connections using the torque and angle method Operating instructions Operating Instructions DW DOC Version 1 10 1 Definitiomof beg 4 2 Op rating TOUS EER rs cha p N Pa chat tias ted ds a ae eed 4 S DES SR ER o GE t tutt A Ln toti te GE EDE d 4 Sel Type f tool ANG SIZ em ES 4 3 2 Data input for documentation purposes sssssHHH ee 4 4 Non documented manual connection ee ee Ee EE EE ER EE EE EE ER Ee Ee nnne nnn nnne 5 5 Documentation of a manual connector irre RE ed ge Ee EE GE adeo red paca aeons 5 5 1 Calibration of the manual mode with documentation sseeeeeeee 6 5 2 Manual bolting with doeurmentatOM sesse see GE econtra dre c eub Lez e contra etaed 6 6 Non documented T amp A connecHON ee ee ce tenner EE ER AE EE ene ene ener ER ER nnne Ee ee 7 6 1 Calibration of the TRA mode dee AEE E eeu Ee ee s 7 6 2 eaea MET A E AA A E T 8 7 Documentation of a T amp A connection EE ee emen ee ee ee ee ee 9 8 Further messages in respect of documentation ee ee e 9 8 1 Reworking a manual connection ses oe OR ED et RISO E DERS EE RE E Oe ge 9 8 2 Number of bolts EE OR ENERO EXT ER E ER dS 9 B50 SAVES TEPON TTE 10 8 4 Show results RE EE age ge REX ERROR QU ERG CURE Se EE GE Ge ER ee Ge Ge ee ER is 10 8 5 Repeated manual doeumeritalHOn EE EES Pe EE ARE ERGE WO Ge Ke e bee RR Bee SEE Es 11 8 6
10. LCT XLT and acknowledge using OK Tool size Select tool size using from the tool type list here STEALTH STEALTH 8 4 STEALTH 8 and acknowledge using OK 3 2 Data input for documentation purposes When a bolted connection is to be documented e g flange connection identification data has to be entered These are then shown in the report The number of fields can be adjusted accordingly using the settings menu Chapter 9 2 The set of characters 0 9 A Z is available for text input the symbols effect backspace and end of input The characters are selected using and completed by using OK on symbol H The symbols will cycle when the keys or are kept depressed for a longer period Page 4 20 Operating Instructions DW DOC Version 1 10 SN Tool Enter tool serial number when selected in the basic settings see 1234F Chapter 9 2 Personal Ident Personal identification number name or number can be entered 0 using max 15 alpha numeric characters OK Job identifier Job identifier job designation for identification e g G2646 for 0 gearbox 2646 or internal factory designations Part ID of job Designation of a group of bolts within the job identifier e g 3 for 0 third part e g flange on gearbox G2646 Number of bolts Enter the number of bolts 1 If T amp A mode is selected an angle needs to be entered
11. W DOC Version 1 10 1 Definition of DW DOC The unit is equipped with a documentation system It enables you to record bolted connections performed either manually or using the torque and angle method It is strongly recommended to use tools sized 1 A proper applicability of tools smaller than size 1 should be determined by the user e g doing some test boltings Attention To ensure proper results with STEALTH tools always use STEALTH TA types TA means that this tool is specially arranged for T orque A ngle Tightening 2 Operating modes When the unit has been switched on and is initialised the system asks which operating mode is to be used Generally 4 modes can be set documented and non documented combined with manual and T amp A bolting Documentation Keys accepted t STOP Selection whether work is to be no yes performed with or without documentation Operating mode Select the kind of bolting using from list Manual Rotation Manual angle and acknowledge OK IMPORTANT the unit must be turned off for 2 seconds for changing the operating mode 3 Inputs 3 1 Type of tool and size After the operating mode has been selected the tool type and size have to be entered The torque is immediately displayed by means of the Pressure Torque Tables lodged in the system Tool type Select tool type using from the list STEALTH AVANTI STEALTH AVANTI DUAL MXT X
12. as got a barcode for identification e g it s serial number When the documentation system prompts the job ID you can scan this barcode instead of typing it There is no need to create own barcodes When they already exist you can use them Where they don t exist you can enter missing data manually This is the advantage of the sequential scanning The most obvious disadvantage is that the barcode may be scanned at the wrong menu position This would result in a wrong input e g the system prompts for the serial number of the tool and you scan the barcode from the flange 13 3 Dynamic scanning If you anyway have to create barcodes for bolting applications the barcode can be specially arranged so that the scanning order does not matter This is achieved by adding a prefix to the data The prefix is HYDOC The prefix is followed by a code for the operating mode and the documentation 00 Manual bolting without documentation 10 Manual bolting with documentation 02 Torque and Angle without documentation 12 Torque and Angle with documentation Page 18 20 Operating Instructions DW DOC Version 1 10 After prefix and operating mode you have to encode the specific data This is done by using a specified code see below and the value itself Example The barcode HYDOC12811200 HYDOCI 2811200 consists of the prefix HYDOC the information that you want to document 1 a torque and angle 2 bolting
13. computer and store them onto the flashdrive 12 2 Editing templates A template can be edited by a text editor program like notepad exe or TextEdit Every line starts with a key word directly followed by a colon and a parameter A possible template for T amp A process looks like this VERSION 1 0 MODE T amp A BEGIN HYTORC PROCESS DOCUMENTAT ON YES TORQUEUNIT FT LBS JOBID X5 3 2MW SN 1234567890 PARTID Gearbox 1012 NOB 10 PRETORQUE 300 MAXTORQUE 1600 ANGLE 45 TOOLTYPE XLCT TOOLSIZE 2 The key words are EMPLOYEEID Name0123456789 END HYTORC PROCESS BEGIN HYTORC PROCESS The template MUST start with this special identification VERSION 1 0 By the keyword VERSION the prospective developments will be separated MODE Mode of pump here T amp A torque and angle for 1 tool or MANUAL without automatic DOCUMENTAT ON Documentation necessary YES or NO TORQUEUNIT Unit of torque NM FT L BS or KPM JOBID Job ID identification of bolting job e g appointment or designation often serial number Up to 90 characters Page 16 20
14. different name Descriptor 2 Whenever the system prompts for the job ID it will use the Job identifier phrase you entered This caption will also be used within the Descriptor 3 report l l Personal ident Additionally there are 3 user definable fields If enabled and titled the user will be prompted during setting up the pump The Descriptor 4 Text d data the user entered here will be shown in the report Descriptor 5 Text 5 Descriptor 6 Text 6 The prompt Reset text will if acknowledged reload the Reset text default value for the specific descriptor AND disable it no yes Demand torque This setting effects the setup of the torque When disabled the off on user has to adjust the pressure valve and the documentation system will show the associated torque until confirmation When enabled the user has to enter the desired torque value Unit Torque Select the unit of torque Nm ft llbs kom Page 14 20 Operating Instructions DW DOC Version 1 10 Nm Date format Select a date format and acknowledge with OK dd mm yyyy Formats dd mm yyyy mm dd yyyy yyyy mm dd yyyy dd mm Enter Date Enter the digits for day month and year using 4 and 01 01 2009 acknowledge each entry using OK Enter Ti me 00 00 Enter the digits for hour and minutes using and acknowledge each entry using OK Tolerance in 5 96 Set the tolerance range of p
15. e selected template need to be entered by the user Example 1 Personal identification is enabled Within the template file the field EMPLOYEEID is not used Therefore the worker has to enter his own name or designation when prompted Example 2 The serial number of the tool SN Tool is enabled The particular tool itself will only be known when bolting actually starts Therefore the user is prompted to enter the serial number of tool used Page 17 20 Operating Instructions DW DOC Version 1 10 13 Scanner 13 1 General To ensure a timesaving and reliable entry of data the pump can be equipped with a barcode scanner To use the scanner the setting Mode of input is to be set to scanner input or to manual scan see Chapter 11 2 manual scan offers the maximum flexibility as you can scan existing barcodes and complete missing inputs for example the serial number of the tool manually By default the scanner is configured to read the most important barcodes 13 2 Sequential scanning The setup of a documentation i e enter the job ID choose the tool setup the torque etc is processed in a fixed sequence i e first you choose the tool the you enter the job ID the you enter the number of bolts and so on Sequential scanning means to scan single values in the correct sequence instead of entering them manually with the remote control Example the flange h
16. f bolts has been selected then the bolting operation is finished when number of bolts has been reached or when bolting operations are aborted prematurely see Chapter 8 2 A report is produced upon completion of the particular bolted connection operation see Chapter 8 3 6 Non documented T amp A connection Switch on of the unit and input of the non documentation and rotation angle operating mode are followed by e entry of the tool type and size see Chapter 3 1 e Data input for connection e g angle see Chapter 3 2 After that the calibration has to be performed 6 1 Calibration of the T amp A mode IMPORTANT connect up the tool and place it loose on the floor Adjust maxi mum torque using valve 1 Therefor keep AUTO button Pressed Cycling Text prompt to run unit at pressure using the automatic button set and fix the maximum torque on the unit s pressure valve 1 This text appears when the automatic button is released 7000 Nm OK confirms The torque is ALWAYS to be set from bottom to top Acknowledge preset torque by using OK Please release Buttons After confirming the maximum pressure release the automatic button Adj ust pre torque using valve 2 Therefor keep AUTO button Pressed Cycling Text prompt to run unit at pre torque pressure using the automatic key set and fix the pre torque on the unit s pressure valve 2 This text appears when the automatic
17. hed 30 reached Acknowledge that the end has been reached by using OK When a bolting operation is interrupted by pressing the OK button the question is asked whether the operation really is to be interrupted Page 9 20 Operating Instructions DW DOC Version 1 10 One bolt The unit indicates that one of the bolts programmed has not yet not done been worked OK acknowledges this message Finish The question is asked whether the operation really is to be no yes finished or not 30 Bolt If finish is answered with no bolting operations are continued or OK finish If finish is answered with yes the number of bolts not worked is stated in the report 8 3 Save report The documentation system stores the data registered during the bolting operations in a report onto the USB flashdrive 30 bolt Or OK finish Bolting operations have been finished by pressing the OK button Saving report The data relating to the bolting operations are stored onto the USB flashdrive in the form of a report Verifying The file is checked to ensure storage report Report has been Successful storage is to be acknowledged using OK saved OK An appropriate message also appears if generation of a report is unsuccessful The data pertaining to the documentation remain in a non volatile memory till storage is successfully completed The unit can
18. ing Please plug in Insert flashdrive supplied to store documentation Drive is Flashdri ve recognised automatically 9 2 Error message ERROR tool While calibrating the tool leakage measured is too high Please leakage too hi gh check tool sealing If using STEALTH tools only use TA type ERROR tool The oil volume measured was too little Choose a more suitable size too small tool ERROR measuring The measuring unit is defect Please contact HYTORC for repair unit defect 10 Restore data in case of power outage The documentation system is equipped with a non volatile memory enabling a documentation operation begun to be continued in spite of a power outage 10 1 Continuation of interrupted documentation After the unit has been initialised the unit checks whether an interrupted documentation exists If so a continuation is offered nchoate Cycling text documentation T Med ERA ee mee Prompt delete initiated documentation using or continue using continue clear Tool Type OK confirms the data contained in the initiated documentation and STEALTH to be acknowledged by using OK Here tool type Tool size Verify that the correct tool is used Acknowledge using OK STEALTH 8 Personal Ident Advise who initiated the job OK XYZ123 Job identifier Verify that documentation of the correct job is performed G2646 Acknowledge using OK Part ID
19. ing operation is aborted prematurely see Chapter 8 2 A report is produced upon completion of the particular bolted connection operation see Chapter 8 3 8 Further messages in respect of documentation The following messages may appear during documentation 8 1 Reworking a manual connection In case of documentation mode the torque achieved is registered and saved When a bolting operation is finished using OK the documentation system checks whether the torque achieved is within a given tolerance see Chapter 11 2 If the torque achieved is out of tolerance reworking is offered ERROR Torque Cycling text indicates that an error has been detected because too ET OW Xx D nre the torque achieved is not within the given interval of the torque To skip preset xx too high or too low 2 eh b olt VEE The bolt is skipped using and documented as being faulty The Rework bolted connection can be reworked using 2 Bolt Loosen bolt Prompt to loosen the bolt manually The strokes are not counted or finish OK as driving strokes Acknowledge loosening by using OK Rework Prompt to rework the bolt See Chapter 5 for manual bolted 2 bolt connection 8 2 Number of bolts When the Number of bolts is activated in settings Chapter 9 2 the unit monitors whether the number of bolts programmed have actually been worked Number of bolts The number of bolts programmed has been reac
20. key is released 500 Nm OK confirms The pre torque is ALWAYS to be set from bottom to top Acknowledge preset pre torque by using OK Please release Buttons After confirming the pre torque pressure release the automatic button Hold AUTO for Calibration Hold the automatic key the unit performs calibration strokes System ready to operate The unit is ready for use upon successful completion of the calibration strokes Page 7 20 Operating Instructions DW DOC Version 1 10 6 2 T amp A bolting After the calibration see Chapter 6 1 bolting can be done Place tool onto 1 bolt After the calibration the unit will start with the first bolt Pretighteni ng Pre torque Holding the automatic button performs the bolting until the desired angle is reached or the automatic button is released At first the unit will drive the bolt up to the set pre torque When the pre torque is reached the pre torque pressure will be held for reached two seconds After that the rotation angle will be driven by the set angle 45 unit act angle 25 Place tool onto When the angle is reached the unit asks for the next bolt 2 bolt When the automatic button is released during pretightening the status of the bolt does not change So when pressing AUTO again the unit will resume on the same bolt Place tool onto 1 bolt The syste
21. m will resume with the same bolt If the automatic button is released after the pre torque has been reached but before the angle has been reached following screens will be shown AUTO released Cycling Text the automatic button was released during the too early rotation angle drive To correct the bolt it has to be reworked Bolt faulty PE skip With the bolt can be skipped rework With the bolt can be reworked ERROR angle Cycling Text maximum torque has been reached during rotation not reached angle drive An error screen is shown To correct the bolt it has to EUMQUE NOU RGN M RAN be reworked Maxi mum torque has been reached skip With the bolt can be skipped rework With the bolt can be reworked In cases of rework the user first has to loosen the bolt before the rework starts bolt finish Loosen or OK A loosened bolt is to be acknowledged using Ok Page 8 20 Operating Instructions DW DOC Version 1 10 7 Documentation of a T amp A connection Switch on of the unit and input of the documentation and rotation angle operating mode are followed by e entry of the tool type and size see Chapter 3 1 e data input for documentation see Chapter 3 2 e calibration of the T amp A mode see Chapter 6 1 If number of bolts has been selected the bolting operation is finished when the number of bolts has been reached or when bolt
22. nit HY TORC DOC When this screen is shown press the keys and and keep Initialization them pressed during initialisation Code To prevent unintended changes the settings are code protected To get to the menu enter code 4321 Information Both selections are offered select information on the versions Settings and settings applied Page 13 20 Operating Instructions DW DOC Version 1 10 11 1 Information Version information is stored here for cases of support number of 12345678 Serial device The units serial number is shown in the report Softwareversion 01 07 06 DOC software version UALFAT Firmware V 3 12 USB firmware version Information fini shed OK End of information changeover to selection of operating modes 11 2 Settings General documentation system settings can be made here which control the report process Using shows the choices that control the process Language Select language English Deutsch English Type of input They way how data is to be entered into the pump manual manual input input scanner input manual scan Edit texts Some descriptors are user definable additional text fields may no yes be added Descriptor 1 You may assign a new different caption to the fields Part ID Part ID of job Job ID and Personal ID i e give the child a
23. of Job Verify that work is being continued on the correct group of bolts 3 OK If T amp A mode was selected the unit shows the angle of the last documentation Page 12 20 Operating Instructions DW DOC Version 1 10 Rotation angle Verify that work is being continued with the correct rotation angle 45 OK In case of a manual documentation the torque is shown Torque Display torque used on the particular bolted connection 7000 Nm operations OK The torque s have to be set subsequently See Chapter 5 1 for manual mode and Chapter 6 1 for T amp A mode The values that need to be adjusted are taken from the interrupted documentation SET 7000Nm Acknowledge preset torque by using OK ACT 5630Nm Documentation is continued on the last bolt which has been worked on 10 2 Continuation of an interrupted report save A report can be restored in the event of a power outage during the saving operation The data dumped into the non volatile memory remain available till successfully resaved or deleted The report can be saved after switch on and initialisation of the unit Report has not Cycling text been saved vy ER IR Prompt use to store the existing documentation data in a Save report or use to delete delete Store as described in Chapter 8 3 11 Basic settings in documentation system Immediately subsequent to turning on the u
24. re torque in T amp A mode and final torque in manual mode Angle tolerance 5 Set the tolerance angle in T amp A mode Personal Ident off on Enable or disable the prompt for the personal ID Number of bolts off on Enable or disable the number of bolts default The bolting operation is to be interrupted using OK at off Part ID of Job off On Enable or disable the prompt for a group of bolts within a job identification SN Tool off on Enable or disable the prompt for the tools serial number Show result off on Enable or disable the display of the results of a bolting operation This is to enhance safety in case of faulty connections Encrypt report off on Setting whether the report should be encrypted and then cannot be manipulated or stored non coded Use templates no yes After switching on the pump the templates Chapter 12 will be shown If this option is set manual setup of the pump is disabled Settings completed OK End of settings changeover to selection of operating modes Page 15 20 Operating Instructions DW DOC Version 1 10 12 Templates from USB flashdrive 12 1 General Recurrent inputs can be stored as templates onto the USB flash drive To use these templates the associated option has to be enabled see chapter 11 2 Then one has to edit create these templates on a
25. the information this barcode is for setting the torque 8 in Ft Lbs 1 and a value of 1200 So altogether it means 1200 Ft Lbs for a documented T amp A bolting Data Code Parameter Example Job ID 04 WTG SN1234567 HYDOC1204WTG SN1234567 Part ID of job 05 Flange P15t HYDOC1205Flange P15t Number of bolts 09 48 HYDOC120948 Rotation angle 10 90 HYDOC121090 Max Torque in Nm 80 1200 Nm HYDOC12801200 Max Torque in ft lbs 81 1200 ft lbs HYDOC12811200 Max Torque in kpm 82 1200 kpm HYDOC12821200 Pre Torque in Nm 90 240 Nm HYDOC1290240 Pre Torque in ft lbs 91 240 ft lbs HYDOC1291240 Pre Torque in kpm 92 240 kpm HYDOC1292240 The tool to be used is also determined by the prefix and code Tool type and size 01 see table HYDOC1101L lI STEALTH AVANTI 1 3 AVANTI DUAL 1 3 5 10 MXT P7 1 3 5 10 20 35 XLCT 2 4 8 14 18 30 45 XLT P5 1 3 5 8 10 20 25 50 Example Tool type and size 01 Avanti 8 HYDOC11010205 Serial No of tool 02 B45287 HYDOC1102B45287 Both information can be combined Tool type and size 01 Avanti 8 B45287 HYDOC11010205B45287 Page 19 20 Operating Instructions DW DOC Version 1 10 For some tools the serial number areas are limited This is due to limitations within the torque charts Following tools are concerned AVANTI P7 SN1757 AVANTI 5 SN1792 AVANTI 10 SN3132C AVANTI 20
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