Operating Instructions
Contents
1. Cleaning using high pressure cleaning equipment can damage the control unit and the remote controller X X X X Lio a TL o Products containing cleaning agent can damage parts of the control unit VVSE1217 X X x the radio remote controller and the cable 6 1 Clean water filter Clean water filter Page 18 TYROLIT Hydrostress AG 7 Faults Faults Fouts Possiblecause solution O O O O OOO OOOO Control unit does not run Control unit is switched off gt Switch control unit on see Chapter 4 connected Mains cable is defect Bonnard Mains cable is defective pb Replace the mains cable No voltage at the power supply build gt Check the power supply ing site Power supply phases incorrectly con gt Check the power supply nected See the chapter Responding to displays The control unit starts and Building site power supply cut off unit Check and if necessary adapt the cut off protection then switches off again trips If necessary change the power supply See chapter Responding to displays No power even though Incorrect voltage Make sure that the control unit voltage and frequency the control unit is running Defective main motor match the mains supply specifications gt Contact TYROLIT Hydrostress AG customer service The control unit suddenly Over or under voltage gt Check the power supply Refer to fault indicator switches off Cross section of power supply cable to2. 4 1 Overview of operating elements WSE1217 X xx 11 12 13 Operating elements 1 Position lock switch Traverse feed 8 Main motor potentiometer 2 Water On Off 9 Diameter selector switch 3 EMERGENCY STOP 10 Traverse feed joystick 4 Pulse switch Control unit 11 Main switch Control unit 5 Starter switch 12 Reset button 6 Feed potentiometer 13 Mains system selection button 7 On Off Main motor The control unit VVSE121 7 X X can also be used for wire sawing and core drilling with suitable TYROLIT Hydrostress system components Wire sawing To change to the control unit WSE1217 wire sawing mode X X the rotary switch 9 diameter selector switch is turned to the symbol wire sawing Page 8 TYROLIT Hydrostress AG 4 2 Starting the control unit VVSE1217 X X X CAUTION The control unit VVSE121 7 X X X can be damaged if it slips or overturns gt Make sure that the control unit VVSE1217 X X X stands horizontally handle at top v Control unit VVSE1217 X X X is connected to the mains and the water supply v The sawing machine is connected to the control unit VVSE121 7 X X x see Operating instructions Sawing machine v The remote control EMERGENCY STOP has been deactivated Starting the control unit WSE1217 X X X gt Move the controls shown below on the remote controller to the 0 position Feed potentiometer 6 Starter switch 5 Feed joy stick 10 Main motor On Off 7 gt Switch on th
3. has been Defective receiver activated gt No receiver matched connection see page 5 No light shows No water flow The control unit will start but motor does not run Press the cooling water button LED shows blue Lights up red e Group alarm on the control gt Observe control unit fault indicators or flashes unit gt Press the control unit reset button e On operating the pulse switch control unit the main motor On Off switch is in the posi tion On No light shows Contactor not ready gt Operate control unit pulse switch Shows the current power range Ideally At the third orange coloured diode in iron fourth red diode Page 17 TYROLIT Hydrostress AG 6 Servicing and maintenance Maintenance and servicing table v n E vn a U ou O Ex q U c O CO O 3 X X Electrical system gt Check the condition and cleanliness Of electric cables plugs connectors and switches pb Check the condition and cleanliness of connections Water supply gt Check water lines for cleanliness and leaks gt Clean water filter gt Blow out the water if there is a risk of frost Complete control gt Clean with damp cloth unit VVSE1217 X no high pressure cleaner Service gt To be performed by TYROLIT Hydros First service after 100 operating hours tress AG or an authorised workshop Further services after every further 200 operating hours Cleaning using high pressure cleaning equipment is not permitted
4. no other persons are present in the danger areas gt Switch the system off before connecting or disconnecting cables gt Switch the system off when you leave and secure it so that it cannot be switched back on again Death or serious injury as a result of the sawing machine continuing to run after an acci dent gt Ensure that the EMERGENCY STOP button can be reached quickly Electric shock from live cables and connectors gt Switch off the control unit WSE1217 X before connecting or disconnecting cables gt Ensure that the power supply is earthed and fitted with a residual current operated protec tive device FI Typ B with a maximum residual current of 30MA Risk of fire due to incorrect mains voltage gt Make sure that the mains voltage and mains frequency match control unit mains settings VVSE1217 X X X In case of emergency gt Press the EMERGENCY STOP button on the remote controller If the EMERGENCY STOP is activated on the radio remote controller the LED warning light flash es rapidly In an emergency the sawing machine can be also switched off using the main switch on the control unit VVSE121 7 X X X EMERGENCY STOP Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Main components control unit e 00 La et At A SS Main components control unit 1 Operating hours counter 7 Water connection water outlet 2 Main switch 8 Main motor connection 3 Feed motor connection
5. unit main motor Lights up red Lights up red Phase missing The EMERGENCY STOP has been activated CAN fault Lights up red Lights up red Feed potentiometer not in zero position EC aef ef eef el ee Page 16 Carried out only by TYROLIT Hydrostress AG or an authorised representative The control unit will not start gt Check network connection gt Check cable gt Replace feed motors gt Contact TYROLIT Hydrostress AG customer service The control unit will not start gt Contact TYROLIT Hydrostress AG customer service gt Check network connection The control unit will not start gt Check cooling Wait until it can be restarted Before starting press the reset button pb Avoid direct contact with sun light The drive unit will not start or switches off during operation gt Check the mains fuse in the distribution box and switch it on if necessary gt Have the site power supply checked gt Have the extension cables plugs and sockets checked for faults gt Deactivate the EMERGENCY STOP gt Contact TYROLIT Hydrostress AG customer service The control unit will not start gt Set the feed potentiometer to 0 TYROLIT Hydrostress AG Power and error displays on the remote controller Flashes red Rechargeable battery voltage pb Recharge rechargeable battery too low Flashes rapidly No radio connection gt Switch on the control unit green The EMERGENCY STOP
6. 9 Name plate 4 Remote controller connection 10 Indicator lights 5 Mains connector 11 Mains system selection button 6 Water nipple water inlet 12 Reset button 2 2 Main components remote controller Main components remote controller 1 Feed potentiometer 8 Pulse switch Control unit 2 On Off main motor 9 EMERGENCY STOP 3 Main motor potentiometer 10 Indicator lights 4 Water On Off 11 Warning light radio amp battery 5 Diameter selector switch 12 Position lock switch Traverse feed 6 Traverse feed joystick 13 Casing 7 Starter switch Page 4 2 3 2 4 TYROLIT Hydrostress AG Remote controller The remote controller can be replaced by an accumulator or a battery operated radio remote controller Additionally the remote controller can be operated using a cable Radio remote control The transmitter and receiver are a pair of matched units They cannot be used with other devices Operating modes Rechargeable battery operation The interchangeable rechargeable battery is inserted in the base of the casing The operating period with a fully charged battery is approximately 12 hours The reception distance is 27 yards Battery operation The battery holder included in the scope of supply allows operation with three 1 5 V AA batter ies The reception distance is 27 yards Cable operation The cable insert included in the scope of supply allows connection of the remote controller to the control unit VVSE1217 X X
7. ROL Operating Instructions Control unit VVSE1217 X X X USA Index 000 Original operating instructions 10992860 en 12 08 2015 Page 2 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pf ffikon Switzerland Tel 0041 1 952 18 18 Fax 0041 1 952 18 00 1 1 TYROLIT Hydrostress AG Safety DANGER Failure to comply with the safety instructions in the Safety Manuals System Handbooks may result in serious injuries or even death gt Make sure that the Safety Manuals System Descriptions for the relevant type of saw have been fully read and understood DANGER Death or serious injury can be caused by sudden start up of the machine gt Before switching on the system ensure that
8. X The cable length is 11 yards Cable operation makes it possible to work in areas where radio operation is not allowed e g hospitals With cable operation all control signals are transmitted via the power cable The rechargeable ordinary battery holders may not be inserted in the base of the casing during cable operation Page 5 TYROLIT Hydrostress AG 2 5 Accessories Remote control The battery charger is exclusively for recharging the interchangeable rechargeable battery The battery holder and the cable insert must not be inserted Accessories 1 2x Interchangeable rechargeable batteries No 10984306 Rechargeable battery charger No 10984305 Rechargeable battery charger vvith No 10984840 10 30 VDC connection 3 Remote control cable No 10991362 4 Battery holder No 10984307 5 Rey No 10984309 6 Adapter No 10993019 Page 6 TYROLIT Hydrostress AG 3 Connections 3 1 Making remote control and motor connections v The control unit is isolated from the power supply v Connectors plugs are clean v Cables are undamaged gt WSE1217 kx o O O Mo 2A 16A 3 2 Making the mains connection and water supply v The power supply is earthed and fitted with a residual current operated protective device FI Typ B max residual current 30mA v Cable cross section is sufficient for up to 27 yards long 5 x AWG 11 more than 27 yards long 5 x AWG 9 Page 7 TYROLIT Hydrostress AG 4 Operation
9. Y OFF mode New frequency search You can select the next frequency by switching the start switch on the remote control off and back on The off on switching procedure is limited to four attempts channels If the system has not found a suitable frequency after four attempts you must change to cable operation Page 10 4 3 4 4 4 5 TYROLIT Hydrostress AG Select mains network The control unit WSE1217 X X X is preset for a 32 A power supply network 32A Button lights up It is possible to switch over to a 16 A power supply network The system automatically re turns to the 32 A settings when it is restarted gt To set the power supply network to 16 A press the power network selector 13 the button light goes out Resetting must take place directly after switching on the control unit VVSE1217 X X x Tool soft start The control unit VVSE121 7 X X X offers the possibility for a tool soft start The soft start is particu larly applicable in the case of diamond wire saws Proceed as follows gt Start the control unit VVSE1217 X X x see 4 2 gt Turn the main motor 8 potentiometer to the 0 position gt Press the switch main motor 7 to I b Select the desired output level see 4 5 gt Turn the main motor 8 potentiometer slowly to 100 power Select tool station After the control unit VVSE121 7 X X X has been started correctly the tool station can be selected Selecting the power level Procee
10. YROLIT Hydrostress AG Faults Faults Possiblecause Solon O O OOOO No water emerging Water line blocked pb Clean the water line Water valve on the supply or water hose Open the water valve are closed Insufficient water pressure pb Make sure that the water pressure is at least 2 bar Water filter is blocked gt Remove filter and clean gt Contact TYROLIT Hydrostress AG customer service Switch for the radio remote controller gt Contact TYROLIT Hydrostress AG customer service defective Uncontrolled water leak e Water valve on the control unit gt Stop water leaks using the hose water valve WSE1217 is defective gt Contact TYROLIT Hydrostress AG customer service e Switch for the radio remote control defective Group alarm on the remote controller gt See chapter Responding to displays Page 20 TYROLIT Hydrostress AG 8 Technical data Dimensions in inch Technical data Control unit VVSE1217 X X incl remote controller Remote controller separate Cooling the control unit Water cooling the power semi conductors Cooling water flow rate min 1 05 gmp at max 77 F Control unit VVSE1217 X X x 14 F to 104 F incl remote controller Page 21 TYROLIT Hydrostress AG 9 Spare parts 984488 972787 10991355 Filter Filtre Filtro 10980858 10991927 Radio remote control 10991362 Page 22 TYROLIT Hydrostress AG Page 23
11. d as follows gt Set the diameter selector switch to the desired tool and turn the main motor potentiometer from 0 to 100 The tool stations may not be changed during operation The tool stations are set with reference to the tool diameter for the optimum rotational speed and cutting performance The rotational speed can be reduced using the main motor potentiometer but at the same time the power is reduced Page 11 TYROLIT Hydrostress AG 4 6 Power control The main motor and the feed motor power are controlled via the potentiometers Power control Feed motor potentiometer 6 Main motor potentiometer 8 4 7 Adjusting the feed The feed movements are selected with the joystick Adjusting the feed During the cutting process the feed speed is automatically assisted by a feed facility Page 12 4 7 1 4 7 2 4 8 4 9 TYROLIT Hydrostress AG Manually adjusting the feed speed v Control unit WSE1217 X X has been started b Select the required feed speed via the feed potentiometer 6 Feed stop So that the joystick does not have to be held in position during the travel feed motion the travel feed can be locked Proceed as follows gt Push the joystick in the desired travel direction and at the same time press the locking switch 1 gt When the joystick and the locking switch are released the feed is locked In order to release the feed lock move the joystick slightly in any
12. desired direction Switching off the control unit WSE1217 X X X Proceed as follovvs gt Switch off electric motor 7 On Off Main motor gt Turn off cooling water switch 2 Water On Off gt Close water valve on control unit VVSE1217 X X X gt Turn the start switch 5 on the remote controller to the 0 position gt Switch on the control unit VVSE121 7 X X X using the main switch 11 CAUTION Frost damage to control unit VVSE1217 X X XI gt Blow out any water if there is a risk of frost see chapter 4 9 Blowing out water Stop the wall saw VVSE1217 X X X only in an emergency using the EMERGENCY STOP function Blowing out the water v Main switch is set to OFF gt Disconnect the mains plug gt Disconnect all water lines gt Connect blow out pump to the water nipple gt Blow out water until all of the cooling water has been removed gt Remove the pump Page 13 TYROLIT Hydrostress AG Page 14 4 10 Deactivating EMERGENCY STOP 4 11 If the EMERGENCY STOP is activated on the radio remote controller the radio and battery light 8 flash Deactivating EMERGENCY STOP The following controls must be moved the 0 position Feed potentiometer 6 Feed joy stick 10 Main motor On Off 7 Turn the EMERGENCY STOP button 3 clockwise Press pulse switch control unit 4 to the ON position After termination of work Proceed as follows gt Turn the main switch on the con
13. e control unit VVSE121 7 X X using the main switch 11 gt Switch on the radio remote controller using the starter switch 5 Warning lights radio and battery at first show red An audible signal sounds simultaneously Indicators flash coloured Second audible signal sounds Indicators show coloured Warning light flashes green gt Press the remote control pulse switch 4 briefly in the ON position All indicator lights except the warning lights and the group alarm on the remote controller go off gt Press the reset button 12 on the control unit gt Press the remote control pulse switch 4 briefly in the ON position The the control unit ready lights show green gt Open the water valve on the system supply line gt Press the Water On Off switch 2 on the remote control unit to I Water flows from the cutting tool gt Press the main motor On Off switch 7 on the remote controller to position I The electric motor starts if the main motor potentiometer is at the max position gt The control unit WSE1217 X has started and ready for operation Page 9 TYROLIT Hydrostress AG 4 2 1 Remote control frequency change Remote control frequency change The remote control systems are equipped with a frequency generator for frequency selection If the systems malfunction or the radio link is interrupted another transmitter range empty battery the systems immediately go into EMERGENC
14. o Check the power supply small Defective plug connection gt Check the plug connection Pm Check the power supply e Main motor potentiometer is in 0 po gt Contact TYROLIT Hydrostress AG customer service sition gt Do not start control unit see Chapter 4 2 e Defective main motor On Off switch Main motor is not running on remote controller The remote controller ready to operate light does not come on EMERGENCY STOP activated gt Deactivate EMERGENCY STOP see Chapter 4 10 Overheating gt Check the water circuit and the plug in couplings gt Refer to fault indicator No water gt Switch on the water supply gt Refer to fault indicator Remote controller not Rechargeable battery or battery have pb Replace rechargeable battery and recharge or install working too little charge cable operation gt Replace batteries Feed potentiometer indi Defective potentiometer in the remote B Contact TYROLIT Hydrostress AG customer service cates no function controller gt See Chapters 3 1 4 6 4 7 e Feed motors not connected e Defective feed motor e Joystick is in the zero position Feed motor fails to Remote controller potentiometer is de Contact TYROLIT Hydrostress AG customer service build up power fective or in the O position gt See Chapter 4 7 1 Defective cable gt Contact TYROLIT Hydrostress AG customer service Motor fault gt Contact TYROLIT Hydrostress AG customer service Page 19 T
15. trol unit WSE1217 X X X to the O position gt Withdraw the mains plug control unit WSE1217 xx gt Disconnect the water hoses on control unit VVSE1217 X X x gt Blow out the water from all the lines blow out pump gt Disconnect electric cable gt Clean the control unit VVSE1217 X x the remote controller and the cable with a damp cloth Cleaning using high pressure cleaning equipment is not permitted Products containing cleaning agent can damage parts of the control unit VVSE1217 X X x the radio remote controller and the cable TYROLIT Hydrostress AG 5 Responding to displays Symbols on the control unit remote controller Symbols on the control unit Service Fault within the control unit Control unit external fault Temperature Mains connector EMERGENCY STOP Potentiometers NON BE uU N Symbols on the remote controller 8 Radio and battery remote control 9 Cooling water 10 Group alarm 11 Ready for operation lights Page 15 TYROLIT Hydrostress AG Power and error displays on the control unit Symbol Response Lights up red After the first 100 operating hours then after every 200 op erating hours Fault current overload short circuit earth fault Main motor defective feed motor Lights up red Defective main contactor brake resistance over current Motor CAN fault group fault Lights up red Overheated cooling element control
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