Operating Instructions
Contents
1. Further services after every further 200 operating hours ee x v 2 9 k sa e z E w 2 v c x a i pa g 6 g aS z lt z Drill rig gt Wash down with water X X X gt Lubricate threads of adjustable feet X X X gt Tighten loose screws and nuts X gt Clean teeth of guide column X xX Support gt Tighten loose screws and nuts X X gt Check roller guide and adjust if nec essary see roller adjustment 4 2 gt Replace roller guide X Service gt To be performed by TYROLIT Hydros First service after 100 operating hours Page 10 6 Faults Malfunction Possible cause TYROLIT Hydrostress AG Solution Diamond drill bit jams Major wear on the drill bit tube Diamond drill bit off centre due to in adequate anchoring of guide rail or drill rig foot gt Loosen and extract diamond drill bit Break up drilling core and correct drill rig anchoring Diamond drill bit drifts due to excessive play in the roller guides gt Loosen drill rig and readjust roller guides Drill segments are worn No free cutting Diamond drill bit poorly guided in the drill hole gt Replace drill bit Adjust roller guides Defective drill motor bearings Replace drill motor Contact TYROLIT Hydrostress AG aftersales Feed jams along the whole length of the guide rail Locking device on the roller guides is too tight gt Adjust roller guide clamping Fe2. 7 Vacuum foot Page 5 TYROLIT Hydrostress AG 3 Assembly 3 1 Locking the support gt 3 2 Drill motor interface v Lock the support before securing the drill motor see 3 1 Locking the support 3 2 1 Mounting the drill motor gt TWUUVJMU LEWD VLU DELUCA ga eo Page 6 3 3 3 3 1 3 3 2 TYROLIT Hydrostress AG Surface interface Dowel anchoring The DRU160 drill rig can be securely attached to the surface with dowel anchoring In formation on safe dowel anchoring can be found in the Core Drills Safety Manual System De scription Vacuum fixing The DRU160 drill rig can be securely attached to the surface with the appropriate TY ROLIT Hydrostress components Information on safe vacuum anchoring can be found in the Core Drills Safety Manual System Description el A Page 7 TYROLIT Hydrostress AG 4 Settings 4 1 Angled position gt EEE O 4 2 Brake gt Page 8 TYROLIT Hydrostress AG 4 3 Adjusting the rollers gt Page 9 TYROLIT Hydrostress AG Maintenance and servicing table 5 Servicing and maintenance tress AG or an authorised workshop
3. diameter range with vacuum anchoring up to 160 mm Max drill diameter with water collection ring 130mm Max drill bit length 560 mm DRU160 Foot Aluminium dowel vacuum foot Feed by hand crank Angular adjustment 90 45 with angle display Centre indicator Indicator retractable Adjustable feet M12 bolt Drill motor mount Clamping collar Support guide Adjustable interchangeable roller guide Page 13 TYROLIT Hydrostress AG Page 14 EC Declaration of Conformity Description Drill rig Type designation DRU160 x Year of construction 2009 We declare under our sole responsibility that this product complies with the following direc tives and standards Directive applied Machinery Directives 2006 42 EC Applied standards EN 12100 1 Safety of machinery Basic concepts general design principles EN 12100 2 EN 12348 Core drilling machines on stands Safety EN 14121 1 Safety of machines Risk assessment Part 1 Principles In the system with drill motors EC Low Voltage Directive 2006 95 EC Vibration Regulation 2002 44 EC Noise Protection Regulation 2000 14 EC
4. WAOLIY Operating Instructions Drill rig DRU160 x x Index 000 001 Original operating instructions 10988825 en 20 10 2009 Page 2 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment designed and built to the highest technical standards Only genuine TYROLIT Hydrostress re placement parts can guarantee quality and interchangeability If maintenance work is neglect ed or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 1 952 18 18 Fax 0041 1 952 18 00 TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the drill rig These instructions go together with the Core Drills Safety Manual System Descrip tion to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Core Drills Safety Manual System Descrip tion may result in serious injury or even death gt Please ensure that the Core Drills Safet
5. ed jams at one point on the guide rail Guide rail is distorted or damaged gt Contact TYROLIT Hydrostress AG aftersales Difficulty in centring drill bit Diamond drill bit off centre due to poor anchoring of the drill rig gt Correct drill rig anchoring Diamond drill bit drifts due to excessive play in the roller guides v Adjust roller guides twist the foot adjustment screw Poor concentricity of drill bit Replace drill bit Use TYROLIT diamond tool Difficult or impossible to Thread not lubricated Lubricate thread Feet distorted Contact TYROLIT Hydrostress AG aftersales Difficult or impossible to incline the drill rig Guide rail distorted or damaged Vi vivivv Contact TYROLIT Hydrostress AG aftersales Vacuum cannot be gen erated Defective vacuum seal on vacuum foot Replace vacuum seal Defective vacuum valve on vacuum foot Replace vacuum valve Defective vacuum pump or hose Replace vacuum pump or hose Surface not suitable for vacuum anchor ing Viviviv Choose another type of anchoring Page 11 TYROLIT Hydrostress AG Page 12 7 Technical data Dimensions DRU160 Length L 400 mm Width B 200 mm Height H 866 mm DRU160 Weight without hand crank 9kg TYROLIT Hydrostress AG DRU160 x Drill diameter range with dowel anchoring up to 160 mm Drill
6. y Manual System Description has been read and understood DANGER Death or serious injury can be caused by a sudden start up of the machine gt Before switching on the system ensure that no other person is present in the danger areas gt Switch the system off before connecting or disconnecting cables gt Switch the system off when you leave and secure it so that it cannot be switched back on again Death or serious injury as a result of the drill bit continuing to run after an accident gt Ensure that the EMERGENCY STOP button can be reached quickly Electric shock from live cables and connectors gt Switch the drill motor off before connecting or disconnecting cables Risk of fire due to incorrect mains voltage gt Make sure that the mains voltage and mains frequency match the mains settings of the drill motor Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Core drilling system The DRU160 drill rig is part of core drill systems comprising the appropriate TYROLIT Hy drostress components Core drilling system 1 Vacuum pump 5 Drill bit 2 Vacuum hose 6 Drill motor 3 Vacuum seal 7 Drillrig 4 Vacuum cap Page 4 TYROLIT Hydrostress AG 2 2 Main components of the DRU160 x Main components of the DRU160 x 1 Cap 8 Vacuum valve 2 Column 9 Handle 3 Support 10 Support rod 4 Clamping collar 11 Hand crank 5 Level 12 Locking hand crank 6 Centre indicator 13 Grip
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