Operating Instructions Ontario - bei Karmann
Contents
1. 3 2 flap lOCK oannnnnnnnnnnnnnnnnnnnnnnnennnnnennnne 3 2 overview ground plan Ontario 600 H 1 1 Ontario 635 LS 1 5 Ontario 635 LB 1 9 Ontario 635 GB EE 1 9 P power SUpply E 6 1 pump fresh water 7 2 LE E 4 6 R EST 5 8 WINter COVESS tt 10 1 13 2 window shade 3 5 roof ladder cococonconincnncncnnnoncnnoninnnnnnnnns 8 1 co DEE 2 2 S Sdi 2 3 safety Ee 4 1 safety belts Ontario 600 H 4 1 Ontario 635 LS LB GB 4 3 seating group sleeping arrangement Ontario 600 H assises 4 2 Ontario 635 LS LB GB 4 4 sewage tank ENEE 7 6 shade DIINA 3 4 3 5 shower head 1 7 4 le etnie 7 3 starting your Journey 2 2 T table Ontario 600 H 4 1 Ontario 635 SL LB GB 4 3 Tech permitted total weight 12 1 Technical data 12 1 12 4 thermostat heating 5 3 TOGE EEN 7 4 sewage tank 7 6 fill level indicator 7 5 toilet paper sciiti 7 5 DOS eein AAEE 8 1 W washbasin sims 7 4 waste water discharge slider 7 7 waste water tank 7 7 s pull OP t2. 6 1 ELECTRICAL INSTALLATION EVS charger amp battery Monitoring panel 8 Automatic fuses for power circuits Refrigerator Heating Il Free additional equipment Ill 12 V boiler water pump electrical ignition of refrigerator panel socket IV Ceiling lights wet cell light alcove light V Light for seats cooking cell light 9 Main switch To switch off the whole 12 volt living part on board supply system For safety always set the main switch on the control panel to Off when leaving the vehicle 10 Switch for electrical heating of waste water tank not with model 600 H When the pilot light of the switch lights up the waste water tank is being heated up The electric heating works with thermostat control regardless of whether the main switch is on or off 6 2 Automatic fuse 230 V Safeguards the supply of 230 V see equipment overview It is located under the seat bench 600 H 635 LS in the wardrobe 635 LB GB Switch up Power circuit closed Switch down Fault If repair is necessary see annex to operating instructions The EVS charger suitable for gel type battery is located under or behind the passenger seat according to the layout When the engine Is running the starter and body battery are charged in parallel by the charger When the engine has been switched off the battery isolating relay isolates the starter battery from the body battery
3. 12 V operation of refrigerator not possible during travel 230 V operation of refrigerator not possible Battery voltage too low Connector contacts and connections faulty 12 V switch on refrigerator off Fuse on control panel triggered Refrigerator or cabling faulty Fuse on starter battery or control panel faulty Relay in charging device faulty Bad electrical contacts too loose Fuse triggered Charge body battery start motor and allow to run for approx 30 seconds Battery voltage rises over 12 V and charging starts Check and eliminate fault if necessary Take switch A into 12 V position Page 5 8 Press in fuse Page 6 1 Contact specialist workshop Change fuse Page 6 1 6 3 Contact specialist workshop or change charger Check and correct fault if necessary Switch on circuit breaker Page 6 2 FAULT IDENTIFICATION AND CORRECTION Water supply bg Tea Bee No fresh water Water in interior Fresh water discharge display on control panel does not function Fresh water tank empty Fill fresh water tank Water pump fuse on control panel triggered Push in fuse Page 6 1 Water pump faulty Contact specialist workshop Pipeline system leaks Find fault and seal Connection of control panel and Localise fault and close connection measuring probe interrupted Measuring probe defective Replace measuring probe Control panel defective Contact specialist workshop Measuring prob
4. BEFORE STARTING YOUR JOURNEY Safety checklist To make sure that your Karmann mobile home is always safe you should check certain points before the start of every journey You can find more detailed information about this in these operating instructions E Retract entry step illuminated display NW Close and lock all exterior flaps Close the body door Close and lock the opening window Close the roof hatch Close drawers and cupboards Close door to bathroom and WC Close refrigerator door Secure TV aerial if installed Check luggage for secure fixing Store away objects lying around on shelves tables etc m Close shutoff valves for gas equipment if it is not being used NW Free the roof of ice and snow in the winter NW Check the battery voltage of the vehicle and auxiliary battery at the 2 3 control panel particularly in winter see Page 6 1 E Open all blinds before starting the journey Check the following on the basis vehicle according to the Sprinter operating instructions m Tire pressure WR Vehicle lights E Oil level E Coolant level Travelling in the Karmann mobile home Even if you are used to driving mobile homes you must remember when travelling that because of the chassis a mobile home is virtually a small truck which requires particular care as regards driving and handling characteristics NW Because of its relatively long projection behind the rear axle the back e
5. If heavy loads are carried they should be placed as low as possible between the axles in the interest of good handling characteristics The permissible axle loads and the technically permissible overall weight may not be exceeded in any situation Please also consider that driving characteristics change because of the 4 The roof load is reduced by means of accessories such as air conditioning etc With reduction of load capacity the technical permissible total weight is reduced to 3 500 kg and the payload is reduced by 300 kg 5 loading Driving style and speed must therefore be adapted We reserve the right to a weight variation of 5 Different levels of equipment such as automatic gearbox or four wheel drive may change the given weights 12 1 TECHNICAL DATA Dimensions 3 550 mm 5 980 mm 2 260 mm 2 970 mm 1 950 mm 2 150 mm All other dimensions are stated in the 1 operating instructions of the basic chassis 1 400 mm 1 470 mm 12 2 Ontario 600 H approx 2 060 x Ontario 635 LS 3 550 mm 6 380 mm 2 260 mm 2 970 mm 1 950 mm 2 150 mm approx 2 060 x 1 400 mm ca 1 900 x 1 300 mm approx 1 900 x 570 mm approx 2 080 x This information refers to the basic Ontario model Certain model versions and additional equipment e g different wheel sizes can cause variations 2 150 mm approx 2 060 x 1 400 mm approx 1 900 x 1 300 mm 1 970 x 1 340 mm 2
6. Charge or change battery Close valve by hand and charge or change battery Warm up body the valve can only be closed at 8 C Charge or replace battery Contact specialist repair shop Check pump pressure max 2 8 bar Check discharge opening Use De icer Use propane FAULT IDENTIFICATION AND CORRECTION Power supply Fan res cause eme Body battery does not supply any voltage Body battery does not charge during travel Body battery does not charge when connected to 230 V network Charge indicator of 230 V network is via green indicator lamp on control panel Body battery discharged to low level Starter battery fuse defective Connector contacts and connections defective Fuses or relay in battery charger defective 230 V automatic circuit breaker switched off Starter battery fuse defective Fuses or relay in battery charger defective If the battery if discharged to low level it is irreparably damaged and must be replaced When the vehicle is temporarily laid up for the winter charge the body battery and disconnect the terminals pay attention to silent consumers such as the stand by functions of the radio Change fuse Check and correct if necessary Contact specialist repair shop Switch on circuit breaker Change fuse Contact specialist repair shop FAULT IDENTIFICATION AND CORRECTION Power supply Di TN Body battery does not charge when connected to 230 V network
7. Page 7 1 3 Drain outlet for fresh water Page 7 7 4 Drain tap for fresh water Page 7 2 G Discharge flap a Air outlet for for sewage tank heating system page 7 6 y 1 3 EQUIPMENT OVERVIEW Ontario 600 H Exterior 7 230 V connector Page 6 2 Refrigerator air vent Page 5 8 10 1 1 4 EQUIPMENT OVERVIEW Ontario 635 LS Interior 29 19965 8 15 9 Y OF D I A Ji 05 Y amp 0 OO EQUIPMENT OVERVIEW Ontario 635 LS Interior Electrical equipment EVS charging device a Body battery 2 7 10 Water pump 1 Seating group 2 13 Table semma 18 reroror O y roer 2 waman OOOO n stone This list gives you an initial overview of the important components in your mobile home More detailed information can be found in the relevant chapters 1 6 EQUIPMENT OVERVIEW Ontario 635 LS Exterior O Fuel filler cap Fresh water filler nozzle Page 7 1 O Drain tap for fresh water Page 7 2 4 Discharge flap for sewage tank page 7 6 Air outlet for heating system boiler Outside flap for gas cylinder box Page 5 1 1 EQUIPMENT OVERVIEW Ontario 635 LS Exterior 230 V connector Page 6 2 Pull cord for waste water Page 7 7 9 Refrigerator air vent n Page 5 8 10 1 EE 1 8 EQUIPMENT OVERVIEW Ontario 635 LB GB Interior IT BA D 30 A Er ed 13 CID OW 2 Oe EQ
8. Without additional carriers for surfboards kajak etc 3 Without cycle rack TECHNICAL DATA Liquid gas supply 2 Ee le a 11 kg Pressure regulator 30 mbar 230 Volt network Frequency ciclico iz 50 Hz Consumption Refrigerator 125 Watt Charge current EVS charging device EEN max 12 A body battery gel battery 75 AH 20 h Water supply Fresh water tank with electric pressure pump and sensor for fresh water level e Discharge valve for fresh water tank e Discharge valve for pipelines Fresh water tank Ontario 600 H 90 litres Ontario 635 LB GB 125 litres Ontario 635 LS 75 litres This table gives examples of daily consumption of some consumers Power consumption day Consumer Halogen spot Current Summer operation Operation h day Output day Consumpti on Water disposal e Waste water tank with level sensor e Discharge valve under vehicle floor Waste water tank 90 litres Toilet Sewage tank 17 litres electric flush Winter operation Operation Output Consump h day day tion Bathroom light Alcove light Heating hot water When calculating consumption please also think of silent consumers such as the frost protection valve and quiescent current 12 3 TECHNICAL DAT
9. With a connection to the 230 V external supply the body battery is always charged first The refrigerator relay isolates the refrigerator from the body battery once the engine has been switched off ELECTRICAL INSTALLATION A 12 V supply to the refrigerator is therefore only possible when the vehicle is travelling This prevents the body battery from being discharged by the refrigerator during standstills Battery The body battery is charged by the EVS charger The best charging capacity is obtained when the body battery is charged for at least 24 hours If 230V is not connected care must be taken to ensure that the body battery is not exhausted This may cause permanent damage the battery will then not have its full capacity You should therefore check the optical battery warning indicator on the control panel p 6 1 The voltage may not fall into the red zone 10 volt When the vehicle is temporarily laid up for the winter pay attention to silent consumers such as the stand by functions of the radio Note the instructions for winter operation on pages 10 1 10 2 Fuse for starter battery The starter battery in the engine compartment is protected by a fuse from any overload due to excessively powerful consumers e g refrigerator 12 V mode If the body battery is not charged during travel check this fuse as well and if necessary replace it 6 3 ELECTRICAL INSTALLATION Halogen lamps Built in
10. grey gas cylinders can be filled or exchanged throughout Europe Sometimes a gas test certificate attached to the vehicle is demanded You can present this to your gas supplier GAS INSTALLATION Gas Supply Gas distributor block The gas distributor block is located depending on the layout in the wardrobe 600 H the kitchen block 635 LS under the wardrobe 635 LB GB Each consumer has its own fast acting closure valve there which opens or closes the gas supply The valves are marked with pictograms on the knob A Heating B Refrigerator C Gas cooker Where the gas distributor is installed in vertical position for example see 5 2 picture the knobs are open when they are in the horizontal position where the distributor is installed horizontally they are open in vertical position All gas devices are doubly secured Please also note the attached operating instructions If you do not use your mobile home for several days you should always close your gas cylinders The following safety instructions must be followed E No modifications may be made to the gas installation m The system may under no circumstances be connected to the municipal or long distance gas mains m Every time the gas installation screw connections have been opened and every two years a sealing and performance test must be conducted on the installation by authorised skilled personnel m The gas devices may be ope
11. m Before you can draw water you must first switch on the current supply of the pump at the control panel m Never operate the pump with an empty fresh water tank as this can damage the pump Bi As water which has stood in the tank and the pipelines becomes undrinkable after a short time you should rinse through all pipes with fresh water before each commissioning E In order to do this open the taps in the bathroom and kitchen E While your mobile home is in operation the water supply equipment is well protected against freezing When the vehicle is stationary without heating the entire water system should be emptied if there if any danger of freezing see Page 10 2 The sink of your Karmann mobile home is supplied with a mixer tap and a cover which then extends the working and storage area in your kitchen The mixer tap functions like a normal household tap However first make sure that there is water in the fresh water tank see control panel Page 6 1 and that the pump is switched on Instructions for care of your sink can be read on Page 9 2 7 3 WATER SUPPLY AND DISPOSAL Washbasin with shower The washbasin of your Karmann mobile home is supplied with a mixer tap for regulation of cold and hot water and with a shower head and hose To take a shower pull the shower head out of its holder in the washbasin and fix it to the holder on the wall The water spray can be changed by rotating the
12. of frame C Notes m In order to ensure a sufficient supply of oxygen at all times your mobile home is supplied with automatic ventilation However in order to avoid condensation it is important to air the inside of the vehicle and living space at regular intervals 3 5 DOORS amp WINDOWS Heki 3 lift and tilt hatch iy il Opening and closing pane When winding the handle to open only wind until resistance can be felt The angle of opening is max 70 When winding the handle to close turn a further 2 3 times through a complete rotation when the glass roof is already closed in order to lock completely Check lock by attempting to raise by hand 3 6 Operation of blind Closing Take recess of finishing bar without rocker shade and latch into opposite finishing bar with rocker Opening Push joined finishing bars into the shade position Press the rocker and push back the blind with the other hand do not leave go of shade Adjustment Push joined finishing bars into the desired position Safety instructions m Do not step on the acrylic glass m Close the hatch completely before starting you journey m Close the hatch before leaving the vehicle risk of burglary or rain E Do not open in strong winds or rain E Before opening remove ice snow leaves or any other similar items Do not use pressure washers solvents or cleaning materials containing alcohol DOORS amp WINDOWS Min
13. the side seating group 635 LS LB GB Models LB GB LS optional each have two tanks with separate discharge taps Pump for fresh water system The Ontario has a pump which supplies the necessary pressure to the fresh water system In the Ontario 600H this pump is in the storage compartment on the driver s side in the 635 LS in the kitchen under the 7 2 sink and in the Ontario 635 LB GB on the left in the storage compartment Filter A should be cleaned at least once a year under running water Discharge the fresh water from the system before cleaning the filter Notes m Empty the fresh water tank as described above BM Open all taps into the central position between hot and cold and pump out the water remaining in the pipes Then switch off the pump and separate the pipe system from the inlet and outlet of the pump inlet connection double wing rotary connector piece discharge connection stainless steel clip Caution Lay down a cloth in the region of the pump Switch the pump on again and empty the pump itself Do not reattach the pipes to the pump while it is decommissioned All taps should remain open in order to prevent damage In models LB GB the pump is on the left in the storage compartment the lid of the larger compartment must be removed in order to service the pump WATER SUPPLY AND DISPOSAL Sink with mixer tap Notes E Only use clean water in order to fill the fresh water tank
14. A Gas consumption day 2 gas cylinders 11 kg each Consumer Refrigerator Consumption 11 kg h Operating hours Gas consumption day Operating hours Gas consumption day Hot water heating combi boiler 170 g h at 2000 W nominal output 285 g h at 3400 W nominal heat output 2280g 12 4 approx 73 124 g h per burner 146 2489 146 2489 INDEX A A 3 5 5 7 10 1 leie EE 4 2 automatic fuse 230 V_ 6 2 B bed Ontario 600 H 4 2 Ontario 635 LS LB GB 4 4 A 3 4 body battery i 6 3 DOY OOT sicario ne 3 1 Insect curtain door 3 1 o EE 3 1 boiler hot water _ 5 4 built in halogen spots 6 4 C care gt EXTEFIOM nt 9 1 INteriof sscslemisaieicialiieda canina 9 2 care of the vehicle 9 1 care of the vehicle 9 1 carrier rails Tear r rent 8 1 OAM E A e 6 2 tie TEE 6 2 Chemicals 7 5 child safety alcove Ontario 600 H 4 2 Ontario 635 LS LB GB 4 4 cleaning lid fresh water tank 7 1 connector 230 V 1 4 6 2 CONSUMDPIION ehascessecetecsetnencswencnacteass 12 3 le 5 6 t et ege canteen een en eens eee eee ee renee 4 6 o iii 4 6 KEREN 9 2 CYCIC T
15. ACKS suscitada 8 1 D CIIMENSIONS rn 12 2 GIMENSIONS sensa 12 2 discharge tap fresh water 7 2 drawers veceececeecececcuceceecececeuseceeeeeeeeeees 4 6 IW PRE RR E E A TE 2 1 E empty waste water tank 7 7 fresh water tank 7 2 Ch Ce EEN 7 6 A PO RR 3 2 environment waste water disposal 7 7 toilet EE 7 5 7 6 equipment overview Ontario 600 H 1 1 Ontario 635 LS tt 1 5 Ontario 635 LB GB 1 9 F filling quantities 12 3 fill level indicator soeneoeneoennennnennn 7 5 filter pump for fresh water system 7 2 fresh water tank 7 1 GICA PRE 7 1 IS oar 6 1 6 2 fuse for starter battery 6 3 G Gas COOKE eege 5 6 gas installation WEE 5 1 pressure Controller 5 1 Duomatic L UTC 5 1 gas cylinder box 5 1 gas distributor block 5 2 H A 5 3 safety drain valve 5 4 thermostat cri ria 5 3 A SE 12 2 HOE Wate ani 5 3 I immobilisation of the vehicle in winter 10 2 insect blind resina 3 4 insect curtain COOP 3 1 13 1 L ladder alcove 4 2 E E EE E 6 4 lifting ac EE 8 1 loading EE 2 2 0 3 8 10 EE 12 1 M monitoring panel 6 1 O opening windows 3 3 outside storage boxes
16. Operating Instructions Tobi 04 2004 Ontario Congratulations on your new Karmann Mobile Home You have made the right decision for Karmann has been building mobile homes for more than 100 years That means quality and reliability And that is why Karmann is mentioned in the same breath as the best automobile manufacturers We don t simply put any body on any chassis On the contrary safe handling can only be achieved if a first class chassis from an excellent manufacturer is given an body which is perfectly adapted to it a body from Karmann Mobil And what about service and replacement parts Who wants to get stuck somewhere with a broken windscreen A network of selected partners will make sure that fast help is available everywhere Karmann Mobil that means quality reliability and pleasure for many years ahead We wish you a safe and happy journey Yours sincerely Karmann Mobil Vertriebs GmbH ON BOARD LITERATURE This additional literature contains important notes for operation and care of your mobile home as well as for use of its equipment The many practical tips included in it are intended to make it easy for you to use your Karmann mobile home in the best way possible safely and in an environmentally friendly way In the interests of safety please read the information regarding use of the gas equipment and the 230 Volt vehicle electrical supply system You will find all general information regar
17. Please note the instructions regarding vehicle care 9 1 In extremely humid conditions the space between the panes may mist up This disappears again in dry weather 3 3 DOORS amp WINDOWS Shade and insect blinds All windows are provided with a shade and insect blind The illustration shows both blinds in half open position Both blinds can be pushed up and down together or separately Shade blind The shade blind is pulled from the bottom to the top The blind is adjustable and can be fixed in various positions 3 4 Insect blind Pull the insect blind from the top to the bottom The handle is hooked into the handle of the shade blind and can be fixed in any position together with the shade blind DOORS amp WINDOWS Roof hatch Bathroom Ontario 635 LB GB vd Before opening the roof hatch in the bathroom of the Ontario LB GB first open the insect grille In order to push up and close the hatch handle lock A must be pressed in The roof hatch can be closed at each side The insect grille can be removed for cleaning Pull down grille and pull off E Air your mobile home in the summer in order to avoid build up of heat m Free the roof hatch of snow in winter in order to prevent water entering though the ventilation grille E Roof hatches must be closed during travel in order to prevent damage Shade blind To darken the room hook blind B into the holder on the handle
18. UIPMENT OVERVIEW Ontario 635 LB GB Interior Electrical equipment EVS charging device ons 12 Seating group 13 Table 14 Sleeping quarters sro Singers cre ii a Body battery 3 Netzmatik automatic circuit breaker 230 V qs E Temo TSE awom we TO This list gives you an initial overview of the important components in your mobile home More detailed information can be found in the relevant chapters Waste water tank Combi device Heating Hot water Gas cylinders 7 Fresh water tank 10 11 EQUIPMENT OVERVIEW Ontario 635 LB GB Exterior A Fuel filler cap 2 Fresh water filler nozzle Page 7 1 3 Drain tap for fresh water Page 7 6 4 Air outlet for heating system boiler 5 Pull cord for waste water Page 7 7 EQUIPMENT OVERVIEW Ontario 635 LB GB Exterior Discharge flap for lt sewage tank Page 7 6 Outside flap for gas cylinder box Connector for 230 V Ca Page 6 2 CH Refrigerator air vent Page 5 8 10 1 Il a E BEFORE STARTING OFF Tips on commissioning Do not use your new mobile home immediately for a long holiday trip A weekend trip of maximum 100 kilometres is enough for the first time Drive slowly and carefully Observe the rules for running in the basic vehicle Dimensions Your mobile home may be a larger vehicle than you are used to driving Get used to the special dimensions of the vehicle
19. d draining of the system during frosty periods Check the state of the battery regularly must not be below 10 volts Close the main shutoff valve on the gas cylinder and the shutoff valves on all the other equipment E Slightly open the refrigerator door FAULT IDENTIFICATION AND ELIMINATION Gas installation The following table shows a list of common faults If any optional items of equipment show defects e g air conditioning etc please consult the operating instructions of the equipment in question Fault Possiblecause Remedy QO__ Smell of gas usually high gas Gas system leaking Open doors and windows and switch consumption off entire gas equipment Avoid any actions which could cause sparks e g open fires smoking or switching electrical switches on off Contact specialist repair shop and have system checked for leaks No gas supply to equipment Gas bottle valve closed Open gas bottle valve Shutoff valve in supply line closed Open shutoff valve Outside temperature too low gas bottles filled with butane In winter always use pure propane Gas equipment faulty gas operates down to 32 C Contact specialist repair shop Gas cooker will not ignite when Ignition safety device defective Contact specialist repair shop button is released flame goes out FAULT IDENTIFICATION AND ELIMINATION Gas installation ES Lack of correct flame formation Gas pressure controller defective Consult specialis
20. ding operation and handling of your vehicle in the operating instructions for the basic chassis Notes on these instructions sections with this symbol written in italics offer important information on environmental protection If you wish to equip your mobile home with special accessories such as bicycle ski or surfboard racks or awnings you should take advantage of the range on offer from Karmann Mobil dealers These accessories have been especially developed for your vehicle and tested for reliability safety and suitability please also note the instructions regarding the basic chassis Detailed assembly and operation instructions are of course included with these accessories CONTENTS Overview of equipment Ontario 600 H Interior 1 1 Exterior 1 3 Ontario 635 LS Interior 1 5 Exterior 1 7 Ontario 635 LB GB Interior 1 9 Exterior 1 11 Before travelling Tips for commissioning 2 1 Checklist for the roadworthiness of your mobile home 2 3 Doors amp Windows Keys 3 1 Lock for body door 3 1 Locks for external storage boxes 3 2 Entry 3 2 Opening window 3 3 Shade and insect blinds 3 4 Roof hatches 3 5 Furniture Ontario 600 H Table seating group 4 1 Safety belts in the rear 4 1 Sleeping arrangements 4 2 Alcove 4 2 Ontario 635 LB GB LS Table seating group 4 3 Safety belts inthe seating group 4 3 Sleeping arrangements 4 4 Alcoves 4 4 Round seating group 635 LS 4 5 Cupboards 4 6 Gas equipment Ga
21. e dirty because of residues in water Clean measuring probe TECHNICAL DATA Weights Values in kg Tech permitted total weight Permissible roof load Permissible Permissible front axle load rear axle load Weight in driving Loading condition 95 KW 115 KW 95 KW 115 KW Ontario 635 LS 3 800 kg 3 145 kg 3 175 kg 755 kg 725 kg 1 750 kg 2 240 kg 150 kg Ontario 635 LB 3 800 kg 3 235 kg 3 265 kg 565 kg 535 kg 1 750 kg 2 240 kg 150 kg Ontario 635 GB 3 800 kg 3 235 kg 3 265 kg 565 kg 535 kg 1 750 kg 2 240 kg 150 kg Ontario 600 H 3 800 kg 3 015 kg 3 045 kg 785 kg 755 kg 1 750 kg 2 240 kg 150 kg 1 The Technically permissible total weight when loaded must not ever be exceeded for technical reasons The Weight in driving condition corresponds to the weight of the empty vehicle in driving condition including all series equipment built in at the factory plus 2 Notes The empty weight is increased for special models and extra equipment e g air conditioning trailer and through subsequent installation of accessories which means that the useful load and its corresponding value are lower 75 kg for the driver along with the following equipment furl gas and water at 90 each contents of hot water boiler cable reel for 230 Volt Optional equipment is not included in this table The load includes passengers person equipment and special equipment 3
22. e gas cooker is equipped with a cover plate of safety glass To prevent any damage to the glass plate never operate the gas cooker with the plate down and close the glass plate before every trip Starting up the gas cooker Before cooking you must first open the main shut off valve on the gas cylinder p 5 1 and the shut off valve p 5 2 Open the glass plate in order to cook 5 6 Igniting the cooking rings E Turn the knob for the desired cooking ring in anticlockwise direction to the High position Ignite the gas from the side at the burner Keep the knob pressed for about 10 seconds when the flame at the cooking ring is burning in order to override the ignition safeguard temporarily If the knob is released too early the flame will go out It can then be re ignited immediately E If the flame at the cooking ring is still burning when your release the knob you can regulate it with the knob big flame symbol high position small flame symbol low position End of cooking m Turn the knob in clockwise direction 0 position m Close shut off valve p 5 1 General instructions m Place saucepans in the middle of the cooking ring m Only use saucepans with a maximum diameter of 16 20 cm without a curved base m Only use saucepans suitable for a gas cooker m Make sure that flames do not come out beyond the edge of the saucepan m Where saucepans are hot make sure there is a minimum dista
23. ecate 7 7 water supply fresh water 7 1 discharge tap EEN 7 2 pipe SYStem_ 7 2 fresh water filler nozzle 7 1 fresh water tank 7 1 NOt water 5 3 Weight in driving condition 12 1 e An 12 1 te o E 12 2 WINGO E 3 3 winter operation 10 1 Karmann Mobil Vertriebs GmbH is working constantly on the development of all types and models We ask for your understanding that changes are possible at all times as regards form equipment and technology Therefore no claims can be made on the basis of the information illustrations and descriptions contained in these operating Instructions Reprinting copying or translation of these instructions even in part requires the express written permission of Karmann Mobil Vertriebs GmbH All rights according to the law or copyright law are retained by Karmann Mobil Vertriebs GmbH We reserve the right to make changes Only valid in conjunction with the operating instructions for the basic vehicle and chassis Manufactured in Germany 04 2004 Karmann Vertriebs GmbH This paper has been made from chlorine free cellulose
24. ecial accessory and the permissible roof load of 150 kg Please make sure that cycles are well secured and tied After driving for a short distance stop and check that nothing has moved In the interests of safety you should have the vehicle and passengers weighed before the start of the journey Wing mirrors You will find large wing mirrors on both sides of your vehicle Before starting out on your first journey you should adjust these and if necessary correct them after a short distance Travelling and overnight stops In general it is allowed to make overnight stops in car parks in Germany at least for one night However camping tables chairs etc or other items should not be placed outside to give the impression of camping out Specialist magazines and camping guides contain useful information or you can contact the CIVD club to find out about districts which welcome caravans and mobile homes rules for waste water disposal etc Different rules apply abroad with regard to mobile homes and overnight stops Find out about the following before starting your journey NW necessary documents E legal regulations concerning maximum speeds and prohibitions on overtaking BM electrical supply standard NW where to make overnight stops The ADAC can also supply information with regard to the relevant regulations concerning overnight stops outside camping sites speed limits etc in the country you plan to visit 2 2
25. etween different kinds of energy To achieve this set the switch A to Auto The electronically selected type of energy is indicated You can switch to manual mode at any time GAS INSTALLATION Refrigerator Temperature control The refrigerator needs a few hours to achieve its normal operating temperature When the refrigerator is full the cooling time is longer E In 230 V mode knob B is used for control purposes Once operating temperature has been reached the controller can be turned back to a middle position m In gas mode knob B is also turned back to a middle position after operating temperature has been reached Door lock To prevent the refrigerator door from being opened during travel it is fitted with an interlock C The picture shows the door when locked To open slide the lock to the left If the refrigerator is taken out of service for an extended period open the door a little way and place the interlock switch in the middle position This will keep the door ajar to prevent the formation of mould General instructions m Where possible use precooled foods BM Start the refrigerator up a few hours before you start your journey to get it down to operating temperature E Food and drinks should only be kept in tightly sealed containers in the cooling compartment Evaporating liquid will help cause the cooling ribs to ice up m You can prevent any knocking noises during travel by stuffing scre
26. gerator door should remain somewhat open in order to prevent smells and mould In winter the air vents of the refrigerator can be protected with special winter covers Bathroom and toilet The plastic items in the bathroom and toilet may on no account by cleaned with vinegar or cleaners containing alcohol Do not use abrasive cleaners Sand can damage the surface of plastic items First rinse the washbasin thoroughly with water before cleaning it with a cloth and detergent if necessary Further cleaning instructions can be found in the operating instructions of the toilet manufacturer which are included OPERATING INSTRUCTIONS Winter operation Your Karmann mobile home can be used in winter In order to avoid disturbances to operation however you should consider the following points E Fresh and waste water equipment These also remain functional at temperatures below zero However the vehicle and the waste water tank must always be heated by means of the body heating 600H or the heating cartridge 635 models Addition of cooking salt over the sink drain reduces the risk of the waste water slider of icing up E Butane does not turn into gas at temperatures below 0 C Propane is unproblematical in this respect E The anti freeze protective device of the heating system empties the boiler automatically at temperatures of approx 3 C in the boiler area If the vehicle is heated the temperature in the b
27. halogen spots The halogen spots are fitted with halogen bulbs of different power ratings m To change the bulb first switch the power supply off m The lamp glass is held by a clamping ring With a small screwdriver press this ring together unit it can be levered over the retaining lug m Pull the halogen bulb out of its holder m When installing proceed in reverse order 6 4 Alcove light m To change the bulb switch off the power supply m Pull the head off the swan neck and the halogen bulb out its holder E When installing proceed in the reverse order Note Do not touch the glass body of the new bulb with unprotected fingers because any fingerprints left on it can considerably shorten its service life Caution Do not turn the alcove light towards the roof Keep a safe distance of 10 cm between the light and all other objects such as bedding for example Avoid creating hot spots which can be caused by leaving top cupboard doors near halogen spots open Too long exposure to heat can lead to discoloration of the door surfaces Rating of individual lamps Built in light 12 v 10 W Surface mounted light 12 v 10 W Wardrobe light 12v 5W Alcove light 12 v 10 W WATER SUPPLY AND DISPOSAL Fresh water supply Caution When the vehicle is being filled with fuel by people who do not know the mobile home well make sure that the tank openings for fuel and water are not confused The water
28. i lift and tilt roof hatch Opening and closing To open the mini hatch first press button A in order to free the bar Pushing bar B allows the hatch to be opened in three positions In the central position the bar can be fixed with slider C To lock the hatch securely in the driving or rest position the bar must latch in behind button A Operation of blind insect grille The mini hatch has a shade blind and an insect grille In order to darken take the closing bar of the blind and allow it to latch in the opposite bar of the insect grille Now blind and insect grille can be brought into any desired intermediate position To open push the joined bars in the shade direction Separate the bars by pushing rocker D with one hand and pushing the blind back with the other hand Do not allow the blind to shoot back uncontrolled Safety instructions m Do not step on the acrylic glass m Close the hatch completely before starting you journey m Close the hatch before leaving the vehicle risk of burglary or rain E Do not open in strong winds or rain m Before opening remove ice snow leaves or any other similar items m Do not use pressure washers solvents or cleaning materials containing alcohol 3 7 3 8 LIVING ACCOMMODATION Ontario 600 H Table in the rear seating group Safety belts in the rear Adjusting the table height The tabletop must be supported with The safety belts in the rear seating Loose
29. icle in winter E Fill the fuel tank completely with connection stainless steel collar fuel band Remove the filter m Charge the body battery and disconnect the terminals as low e Note consumers such as the solenoid Lay a cloth under the pump area valve of the fresh water pipelines or e Do not reconnect the pipelines continuous stand by function of the to the pump radio special equipment can e In order to avoid damage all cause the battery to discharge taps should remain open m Empty the fresh water tank and m Empty waste water tank fresh water pipes In order to ensure that emptying is complete m Empty sewage tank the vehicle must stand completely horizontal E Empty heating hot water heater by e Empty the fresh water tank as opening the hot water taps in the described on page 7 2 kitchen and bathroom The switch at e Open all the taps to the central the frost valve of the boiler is set to position between Hot and 0 i e the valve is open This Cold and pump out the water ensures emptying of the boiler remaining in the pipework system Isolate the pipework E If the body battery is not system from the pump at the disconnected because the vehicle inlet and outlet connection should only be immobilised for a inlet connection two wing short time it is absolutely advisable screw connector piece outlet to empty the boiler with the front protection valve in the winter in 10 2 order to avoid uncontrolle
30. ith a heating cartridge If there is danger of freezing and the heating is switched off the waste water tank must be emptied without fail Only empty your waste water tank at designated disposal stations or at camping sites which are provided with a suitable sewage disposal plant Information as to which local authorities or camping sites are provided with suitable equipment can be obtained CIVD documents or camping guides If no suitable disposal facilities are available collect the waste water in canisters and dispose of it into the public sewage system 1 1 ACCESSORIES Carrier rails Cycle racks Carrier rails are supplied at the rear of your Karmann mobile home for cycle racks optional extra E For assembly purposes the fixing points of the rack are simply inserted into the round slots in the rails and pushed into the desired position m Then the fixing screws are tightened Note Please note that the bearing strength of carrier rails A is max 60 kg 8 1 Roof ladder Tools If the roof ladder is needed simply pull down the lower section If not in use the ladder must always be folded and fixed firmly in position The roof ladder can be additionally secured with a bicycle lock for example The tools are under the footwell on the passenger side CARE OF THE VEHICLE Exterior Washing The vehicle can be washed with special vehicle shampoo Chemical cleaners alcohol glass clea
31. k the toilet can be used Water flush with fill level indicator Activate the flush by pushing button A Water only flows for as long as the button remains pressed Before using the toilet activate the flush briefly in order to allow some water to enter the bowl After using press lever C under the bowl in an anticlockwise direction in order to open the toilet bowl base and operate the flush Then return the lever to its original position The waste is collected in the sewage tank which holds 17 litres E gt The sewage tank must be emptied when indicator lamp B is illuminated The tank is then full up to approx 15 litres The remaining capacity is sufficient for around 5 flushes Notes m Use original Thetford toilet paper or another fast dissolving paper Other papers may damage the mechanism of the sewage tank m Only use water and detergent to clean the sanitary equipment On no account use cleaners which contain vinegar or alcohol 7 5 WATER SUPPLY AND DISPOSAL Sewage tank The sewage tank is accessible from the outside E To remove and empty the tank press yellow bracket C upwards by the front end and then pull out the tank horizontally using carrier handle H The tank slider closes automatically E Hold the tank vertically downwards while carrying it to a toilet or disposal station 7 6 m Place the tank in an upright position turn emptying nozzle F to the top and remove the ca
32. ly during the annual sealing check 9 1 CARE OF THE VEHICLE Interior Floor covering The floor covering of your Karmann mobile home can be cleaned with a normal household cleaner Upholstery and carpets Upholstery and carpets should be cleaned with special upholstery or carpet cleaner Curtains Do not wash curtains yourself Have them dry cleaned as otherwise they can shrink or the fire resistant treatment may be washed out Furniture All furniture surfaces are plastic coated It is possible to clean them with commercially available cleaning materials Cooker sink and mixer tap The stainless steel surfaces of sink and gas cooker can be cleaned with commercially available care and cleaning materials 9 2 When cleaning the gas cooker ensure that the thermocouples on the burners are not damaged or bent The gas burners should be cleaned at regular intervals Do not use abrasive cleaners on the tap in order to avoid damage to the surface Refrigerator In order to avoid buildup of ice the refrigerator should be defrosted regularly in accordance with the manufacturer s instructions In order to avoid damage defrosting should not be accelerated by means of additional heat for example a hair dryer Removal of ice layers with a sharp object can also lead to damage Water with the addition of a little vinegar is a suitable cleaning solution If there are longer interruptions to operation the refri
33. n the knurled screw on the folding feet A if it is used as part of group are fixed to a rail on the side column and push strongly where the the bed A gas pressure spring in the walls under the upholstery pedestal joints the hand are the column automatically returns the bearings are off entre Hold the table tabletop to its original position after Note at the desired height and close the release A maximum of two pairs of belts can screw Please note that the toothing be installed on each bench Use an latches when the screw is fully Dismantle Tabletop authorised installer inserted The table can be rotated or completely removed from the column by loosening screw B 4 1 FURNITURE Ontario 600 H Sleeping arrangements in the Karmann mobile home Rearrangement of rear seating group for sleeping purposes Unlock the table supports A see Page 4 2 on the underside of the table by pulling them to the right and fold them down Lower the tabletop to the level of the benches as described in the previous pages The seat cushions S1 52 of the side benches are pulled onto the tabletop use the backrests of the side benches R1 R2 to fill in the remaining space 4 2 Carry out the steps in reverse order to reinstate the seating group Alcove ladder The bed in the alcove is reached via the ladder Child safety in the alcove The child safety anti fall barriers to be used for example while children are a
34. nce of 2 cm to the glass cover GAS INSTALLATION Gas cooker GAS INSTALLATION Refrigerator The refrigerator is designed for operation with 230 V 12 V or gas Selection of the mode of operation and cooling capacity takes place on the control panel A Energy selector switch B Gas electro thermostat C Door lock Gas mode E Open main shut off valve p 5 1 and the shut off valve in the body page 5 2 5 8 Set the energy selector switch A to gas mode Turn the knob B in clockwise direction as far as it will go Ignition is automatic When the Gas indicator lights up and there is a ticking noise this shows that ignition sparks are being generated After successful ignition the noise will stop To switch off gas mode complete shut down set the energy selector switch A to the vertical position 0 230 V mode E Set the energy selector switch to mains operation 230V m Make sure you only select this operating mode when the power supply matches that given for the refrigerator otherwise the unit may be damaged 12 V mode E Set the energy selector switch A to 12 V mode m 12 V mode is only possible when the mobile home ts travelling this prevents excessively fast discharge of the battery Automatic mode AES optional In the AES version the refrigerator has an automatic selection facility The unit is equipped in addition with an automatic function which chooses autonomously b
35. nce the desired temperature has been reached with the switch at Down 2 the hot Control element and modes of W operation Truma Trumalic E A A Knob for room temperature When the unit is switched on the green pilot light B of the knob must light up If the light does not light up check the fuse Ill on the control panel p 6 1 C Knob with five positions Up Boiler summer mode temperature 60 C or 40 C Middle Off Down 1 Heating Boiler winter mode without hot water requirement Down 2 Heating Boiler winter mode with hot water requirements 60 C with the switch at Down 1 the heating switches off regardless of the water temperature and with the boiler full the water is automatically also heated or air fan of the heating switches off and the content of the boiler is heated up to 60 C at the lowest burner stage D Red pilot light Fault Indicates a fault in the gas or power supply In such a case consult the fault table see p 11 2 or the attached operating instructions of the combination unit 5 3 GAS INSTALLATION Heating and Hot Water Supply E Yellow pilot light Boiler heat up phase Lights up during the heating up phase of the boiler When the water or air temperature set has been reached the light goes off Start up of the heating and boiler 1 Switch on power supply at control panel p 6 1 2 Open main valve on gas cylinde
36. nd of the vehicle can break away E When driving up steep slopes or ramps make sure that the back end does not hit the ground E Avoid sudden braking if possible NW Make sure that any passengers sitting in the rear of the vehicle are wearing their seatbelts and that they do not leave their seats E Only allow people to travel in the vehicle in the seat provided with seatbelts E Even after short interruptions to the journey always make sure that the entry step is retracted DOORS amp WINDOWS Keys Body door lock Key A Ignition driver and passenger door fuel flap Key B body door external storage box sewage tank Note Depending on equipment your Karmann mobile home may also be supplied with other keys e g for top box Unlocking the body door Place the key in the lock and turn to the right until the lock opens return key to original position and remove Unlatch the door by pulling back the handle and pressing against the door at the same time Then open the door Do not try to open the door from the inside and the outside at the same time Opening and closing the body door from the inside To open the door pull handle A To lock the door press knob B To close the door pull on handle C until it latches in the second position The insect curtain door is secured by toggle D on the body door If you want to use the insect curtain separately turn toggle D until it is in the vertical p
37. ner or cleaners containing benzene or similar may not be used The cleaners may not contain any softeners as this can lead to cracks or brittleness Instead clean the acrylic windows with water a clean sponge and a soft cloth Stickers and window pictures can also damage the windows The window seals should not be cleaned with abrasives or other cleaning agents Only apply talcum powder once a year Decorative strips and names or writing The decorative strips and writing should not be cleaned with high pressure cleaners or tar removers as they can become detached or damaged Otherwise they can be cleaned in the same way as the rest of the vehicle surface Conserving the exterior finish The same applies to the conservation of the body as to the basic vehicle Timely conservation makes cleaning easier as dirt does not adhere so easily But even if conservation liquid is used regularly for washing the vehicle should be treated at least twice a year with hard wax polish At least once a year the glass fibre composite walls of the body should be treated with a polish suitable for gel coat marine sector and should then be sealed Underfloor protection Additional underfloor protection is not necessary for the body as it is provided with a glass fibre surface As damage to this surface cannot be avoided while driving the underfloor of the body should be checked and if necessary repaired at regular intervals preferab
38. oiler area is generally higher however If the temperature should sink below 3 C please follow the procedure described with regard to the safety valve on Page 5 4 Note As the fall in pressure in the fresh water system sets the fresh water pump into circulation through the automatic emptying of the boiler the entire fresh water supply can be discharged via the boiler This can cause damage to the pump if it runs dry Therefore always set the pump or main switch on the control panel to Off when leaving the vehicle Page 6 1 In winter check after every journey that the automatic venting system of the gas cylinder box is not blocked by ice or snow Winter covers are available for the vent openings of the refrigerator with gas operation in winter as an optional extra The covers may also remain in place during operation in winter Sufficient ventilation is particularly important in winter in order to eliminate the high humidity which arises because of cooking damp clothes etc Humidity can also be reduced with a commercial dehumidifier Free the roof hatch regularly of snow in order to free penetration of melting water through the vents Do not secure your vehicle with the handbrake danger of freezing Engage a gear and place wedges under the wheels A winter partition is available to separate the driver s cabin from the rest of the vehicle 10 1 OPERATING INSTRUCTIONS immobilisation of the veh
39. on the benches A maximum of two complete belts can be installed at each bench Installation should be carried out by an approved dealer 4 3 FURNITURE Ontario 635 SIDE SEATING GROUP Sleeping in the Karmann mobile home Alcove Rearrangement of the seating group for sleeping Lower the tabletop to the level of the benches as described on the previous page Loosen and remove the backrest cushions R1 R2 Pull the seat cushions forward S1 S2 Lower wall cushions W1 W2 Add the cushion in the alcove A into the remaining gap in the wall Fill the remaining surface on the tabletop with the backrest cushions 4 4 In order to return to the seating group carry out the steps in reverse order A bed widener is available for Model 635 LS optional extra which enables the entire width of the interior to be used for lying Alcove ladder The bed in the alcove is reached via the ladder Child safety in the alcove The child safety anti fall barriers to be used for example while children are asleep is under the mattress in the alcove They are simply inserted into holder B on both sides Note The ladder must be secured with the straps during travel The straps are in the alcove on the inside of the bed edge FURNITURE Round seating group 635 LS y Rearrangement of the seating group The backrest net for the back cushion Side seating group and lenghtways is located under the matres
40. osition In order to ensure effective protection against insects you should keep the curtain closed when the body door is open 3 1 DOORS amp WINDOWS Locks for outside storage boxes The outside storage boxes are all supplied with identical locks Caution Before starting your journey check i that all outside flaps are closed and Unlocking the flap locked Insert the key in the lock and turn to the right until the lock opens Return the key to the original position and retract Open the flap by pulling the handle Locking the flap Insert the key in the lock and turn to the left until it locks Return the key to the original position and retract 3 2 Electrically operated entry step The step can be extended or retracted by means of the switch in the entrance area Caution Make sure that the step is always retracted during travel When the ignition is switched on a warning lamp lights up in the instrument panel if the step is not retracted DOORS amp WINDOWS Opening windows Open and close windows In order to open the window unlock the hook by pushing the locking button The hooks at the side have to be horizontal the hook on the lower side of the window must be vertical The window is now open and can be latched into a variety of positions In order to release the catch lift the window slightly Note In order to avoid damage windows must not be open during travel
41. p E To empty lift the tank at handles D and E E Press air intake button G until the tank is empty Note E Only press the emptying button when the emptying nozzle is pointing downwards m Clean the tank from the inside and outside after emptying E Pour a sanitary chemical into the tank as described on the previous page E Screw on the cap and return the emptying nozzle to its original position m Then push the tank back into the holder until it clicks into position and then close the disposal flap The sewage tank may only be emptied at special disposal stations Note Please read the operating instructions of the toilet manufacturer supplied WATER SUPPLY AND DISPOSAL Waste water tank The waste water tank is under the floor of the body see equipment overview The waste water level is shown on the control panel Page 6 1 Before allowing waste water to flow into the tank please make sure that the discharge slider is closed Waste water discharge slider in the Ontario 600 H the discharge slider is under the body on the driver s side In the 635 models the discharge slider is operated with a pull cord In the 635 LS the cord is in the wardrobe and in the Ontario 635 LB GB it is on the left side of the vehicle on the floor of the storage compartment Note When the heating is on the waste water tank is heated by means of a heat exchanger 600H The Ontario 645 models are equipped w
42. r and shut off valve p 5 2 3 Set desired temperature stage at knob A 4 Set knob C to desired mode of operation Switching off after extended shut down 1 Bring knob C to the middle position 2 Drain boiler 3 Close gas valves Note Note also the attached original operating Instructions 5 4 Safety drain valve with antifreeze The safety drain valve is mounted on the floor in front of the boiler When the button is out the valve is closed To drain the boiler press the button in Note The valve only works when the power supply is guaranteed If the body battery is disconnected or discharged the valve will open and the boiler will drain At temperatures below 3 C the antifreeze safeguard will drain the boiler automatically at the drain valve to prevent any frost damage to the unit If the temperature drops below the response value during operation turn the knob C to on the control element to winter mode down and close the valve by pulling the button out The valve will only close from an ambient temperature of 8 C Filling the boiler 1 Pull the button on the safety valve out At temperatures below 8 C switch on the heating first so that the valve will not open 2 Switch on water pump at control panel p 6 1 3 Set single lever mixer tap in the bathroom or kitchen to Hot and leave open until the water flows in a powerful stream Note When filling the boiler take care
43. rated with propane gas throughout the year but butane does not become gaseous below 0 C m The gas hose between the pressure controller and the gas installation must be checked regularly If there is any porosity or an actual leak it must be replaced immediately m The new hose must be in accordance with the standard printed on the old hose E The forced ventilation of the gas cylinder box may not be blocked e g by slush cleaning rags etc to ensure that the gas can escape if there is a leak m The forced ventilation must be inspected at regular intervals GAS INSTALLATION Heating and Hot Water Supply The Trumatic heating system in your Karmann Mobile Home is equipped tn addition with an integrated 12 Itr Boiler to supply the bathroom and the kitchen with hot water The combination unit is located under the wardrobe 600 H and under the bed 635 LB GB In the 635 LS the combination unit is accessible from outside above the left rear wheel The control element is mounted above the body door The warmed heating air is distributed throughout the living room by means of a circulation fan In summer mode water heating without room heating the service water is heated up on the lowest burner stage Once the water temperature set has been reached the burner switches off The yellow lamp E goes out In winter mode the unit determines automatically through the thermostat which burner stage is needed O
44. s in the bench of the Ontario 635 LS can be alcove or in the wardrobe Click the extended to form a round seating unit lower rod into the provided clips Remove the seat cushion of the Hang the other rod into the upper lenghtways bench Take the seat plank holders Complete the round seating out of wardrobe and put it between unit with the additional cushions side seating group and lenghtways bench The reinforced side of the seat plank is located at the lenghtways bench Pull the cushion of the side seating bench about 5 cm onto seat plank 4 5 FURNITURE Cupboards Opening Press the locking knob in order to open the cupboard flaps and drawers The knob springs outwards and the flaps and drawers can be opened Pushlock All top and bottom cupboards are provided with pushlocks which prevent the cupboards from opening of their own accord during the journey Locking Close the cupboard flaps and drawers and press the locking knob inwards Make sure that the knob remains in the pushed in position the pushlock is then locked 4 6 GAS INSTALLATION Gas Supply Gas cylinder box You will find the position of the relevant gas cylinder box on the equipment pages from 1 1 The gas cylinder box accommodates two 11 kg gas cylinders Both gas cylinders must always be secured by a fastening strap to prevent twisting The pressure controller must be connected to the cylinder left hand thread in such a way that there i
45. s no tension or buckling in the connection hose Where energy is to be supplied in the form of gas open the cylinder If the gas in one cylinder has been used up connect the other cylinder manually Duomatic L Plus optional The Duomatic L Plus automatically switches to a reserve cylinder as soon as the operating cylinder is empty The Duomatic consists of a central controller and a switchover controller on the gas cylinders and a control element in the body This is located next to the monitoring panel The knob on the switch over controller determines which cylinder is operative and which is in reserve The installation is started up by means of the rocker switch on the control element The installation is ready for operation when the switch is in the down position On the control element two lamps indicate whether the corresponding gas cylinders contain any gas The lamp goes out when the gas cylinder is empty When the switch is in the up position the installation goes into winter mode the gas pressure controllers are heated in addition When the switch is in the central position the installation is switched off but it is still under pressure The gas supply is isolated mechanically only by means of the shut off valves of the cylinders Note The gas cylinders are not supplied with the vehicle The commercially available red gas cylinders can only be filled by your local gas dealer The commercially available
46. s supply Heating and hot water supply UI OI LAN 00 O Gas cooker Fridge Electrical equipment Control panel Automatic circuit breaker 230 V EVS charging device and battery Starter battery fuse Halogen lamps Water and waste disposal 01 Ol OOD 0 Q P GAMM A Fresh water supply 7 1 Sink with mixer tap 7 3 Washbasin with shower 7 4 Toilet 7 4 Sewage tank 7 6 Waste water tank 7 7 Accessories Carrier rails 8 1 Roof ladder 8 1 On board tools 8 1 Care of the vehicle Interior 9 1 Exterior 9 2 Notes on operation Winter 10 1 Immobilisation of vehicle in winter 10 2 Faultfinding and elimination 11 1 Technical data Weights 12 1 Dimensions 12 2 Living area 12 3 Fuel consumption 12 3 List of terms 13 1 EQUIPMENT OVERVIEW Ontario 600 H Interior 00 OO EEN EQUIPMENT OVERVIEW Ontario 600 H Interior ogee o Sleeping quarters KEE 17 Kitchen with Gas equipment Shutoff valve Gas cooker Supply and disposal Sink e Fresh water tank Waste water tank 7 3 Gas cylinders Refrigerator Bathroom and WC i Combi device Heating Hot water also TO Water pump 7 2 This list gives you an initial overview of the important 11 12 Diech 3 3 components in your mobile home More detailed 12 Discharge nozzle TT information can be found in the relevant chapters 1 2 EQUIPMENT OVERVIEW Ontario 600 H Exterior O Fuel filler cap 2 Fresh water filler nozzle
47. shower head The length of the hose is such that the shower head can reach outside the window so that a shower can be taken outside if desired 7 4 Toilet Notes E The water pump must not be allowed to run dry as otherwise the pump may be damaged m Check the level of the waste water tank before taking a shower in order to avoid overflowing Instructions for care of your bathroom can be read on Page 9 2 In order to gain more room in the bathroom the toilet can be rotated The toilet is supplied with a removable sewage tank and an electric flush The water for flushing the toilet is taken from the fresh water tank which means that the contents of the tank is reduced with each flush Before using the toilet for the first time the sewage tank must be filled with a suitable chemical WATER SUPPLY AND DISPOSAL Toilet Remove the sewage tank see next page and place it upright on the ground Swing the emptying nozzle upwards and remove the cap Use the amount of sanitary chemical recommended by the manufacturer and add enough water until the bottom of the tank is covered Do not on any account pour the chemical directly into the toilet pan p Follow the manufacturer s instructions exactly when using the chemical Avoid overdosing at all costs as this could damage the bacteria used in water authority sewage plants Close the tank and return it to its holder If there is water in the fresh water tan
48. sleep is under the mattress in the alcove They are simple inserted into holder B on both sides Note The ladder must be secured with the straps during travel The straps are in the alcove on the inside of the bed edge FURNITURE Ontario 635 SIDE SEATING AREA Table in seating group Safety belts in the seating group Lower tabletop Lift the table slightly at the front edge Pull the table leg downwards and hinge it backwards then lift the tabletop out of the guide rail and lay it on the bench rails In order to return the table to its Original position click it into the guide rail and hinge the table leg down Caution Make sure that the table is correctly clicked in If so red knob A projects Extending tabletop The Ontario 635 has an extending tabletop in the found seating group In order to pull out the table lift the tabletop slightly and pull it back to the stop The extra leaf for the table is on the floor of the wardrobe Caution Push in the table during travel and secure the extra leaf in the holder in the wardrobe The seating group is fitted with two three point automatic seat belts as standard facing in the direction of travel Further automatic belts against the direction of travel may be purchased as optional extras Lap belts can be purchased as optional extras to be used against the direction of travel Note Belts built in subsequently may only be fixed at the points provided
49. slowly listed in the technical data in the annex to these operating Instructions Take particular care when driving through gates over bridges under arched tunnels or archways into car parks Also watch out for overhanging branches petrol station roofs etc Instruments Get to know the different instruments Apart from the attached operating instructions for the chassis and driver s cab you will find detailed 2 1 descriptions of E Refrigerator 230 V 12V Gas E Heating Water boiler m Gas cooker E Toilet m EVS charging device E Water pump Although the function of all the equipment in your mobile home were certainly demonstrated to you when you bought it you should read through the operating instructions again in detail They contain useful advice on what to do when faults occur care of the vehicle etc Tow bar If you use a tow bar you should ensure without fail that you do not exceed the permitted load If you wish to tow a trailer no matter of what size please note the relevant legal regulations BEFORE STARTING OFF Tips on commissioning Correct loading of your mobile home As a basic principle the heaviest items should be as near the floor as possible Therefore store heavy objects in this area Make sure the load is balanced between the left and right sides Objects in the top cupboards should also be protected against slipping Do not exceed the maximum load for the cycle rack sp
50. supply of your Karmann mobile home is by means of the built in water tank An electric pump pumps the water to the consumers in kitchen and bathroom Drinking water filler opening The fresh water tank is filled using the lockable tank cap on the driver s side of your mobile home Close all discharge valves and taps etc beforehand SA ta y x Ontario 600 H Fresh water tank The fresh water tank is under the left bench of the rear seating group 600H or under both benches of the side seating group 635 LS second tank optional The relevant level of the fresh water can be read at the control panel Page 6 1 In order to clean the tank empty the tank and rotate the cleaning lid under the bench to open Note The fresh water pump is started up by means of an automatic pressure switch the drop in pressure when the tank is emptied switches on the pump Ontario 635 LS LB GB Therefore turn the pump switch off at the control panel Page 6 1 so that the pump does not run dry when the tank is empty Caution Do not use generally available cleaning materials or fluids to clean the tank Use special anti bacterial cleaner from a specialist dealer Note the instructions for use of the selected cleaner 7 1 WATER SUPPLY AND DISPOSAL Fresh water supply Discharge tap for fresh water The discharge tap for fresh water is in the outer storage box on the driver s side 600H or under the floor of
51. t repair shop e g at gas cooker When controller set at small flame Ignition protection sensor incorrectly Consult specialist repair shop flame extinguishes adjusted Refrigerator fails to work with gas Gas cylinder valve or shut off valve Open gas supply mode closed Heating hot water e ee e Fault pilot light red on Trumatic See above control element lights up BEE l permanently Switch unit off and switch on again after 10 minutes Protective device defective Consult Truma Service Fault pilot light red on Trumatic control element flashing Surface mounted battery too weak Charge battery Replace if battery defective FAULT IDENTIFICATION AND CORRECTION Heating hot water Fou Feb eme Operating green lamp at the Trumatic device is not illuminated Operating green lamp at the Trumatic device is not illuminated Frost protection valve has opened and emptied the boiler Frost protection valve cannot be closed Water drips from safety discharge valve Heating switches to fault mode after longer operating time Fuse triggered Body battery too weak or faulty Body battery is too weak or faulty Temperature in boiler environment under 3 C Body battery is too weak or faulty Frost protection valve faulty Water pressure too high Hot air heat exchanger blocked Gas pressure regulator iced up Proportion of butane in gas cylinder too high Contact specialist repair shop
52. to ensure that the drain valve for fresh water pipes is closed p 7 2 GAS INSTALLATION Heating and Hot Water Supply Draining the boiler m Every two years the installation is 1 Switch off the water pump p 6 1 subject to a mandatory inspection 2 Open the hot water taps in the by an authorised inspector TUV kitchen and bathroom DEKRA DVFG You as the owner 3 Push button on safety valve in are responsible for ensuring that p 5 4 the inspection is performed within the mandatory period General instructions m The heating may not be started up m Check that the water discharge of when the mobile home is being the boiler is not obstructed by slush fuelled or is standing in an or similar thus ensuring complete enclosed space drainage NW The hot air outlets of the heating WR Hot water should not be used as system may not be blocked by items drinking water of luggage m The boiler can be descaled using E The mobile home s forced vinegar When you have given the ventilation may not be closed off vinegar a certain time to act rinse the boiler through with fresh water NW n The manufacturer recommends Certisil Argento for disinfection purposes You will find further instructions in the attached operating instructions from the manufacturer Safety instructions m Do not modify the heating system in any way Repairs and maintenance must be carried out by a specialist 5 5 GAS INSTALLATION Gas cooker Th
53. wed up paper between the containers You will find instructions for cleaning the refrigerator in our care tips on p 9 2 Further details can be found in the operating instructions accompanying the refrigerator 5 9 5 10 Monitoring panel Y E ELECTRICAL INSTALLATION GE OET OET 5 8 12A 12A 12A 10A TA TA em O O The monitoring panel is located in the interior above the body door lt controls all control and monitoring elements of the 12 V power supply and gives information at all times on the condition of the batters fresh water waste water tank charging activity etc 1 12 V standard socket 2 Level indicator for fresh water and waste water You can switch the rocker switch 3 as required to indicate the fresh water level left position and waste water level right position 4 Water pump main switch After the 12 volt main switch 9 has been actuated the water pump main switch can switch on the water pump 5 Charging level indicator The charging level indicator shows as required the charging level of the vehicle batter and that of the body battery Rocker switch 6 to the left vehicle battery rocker switch 6 to the right body battery 7 Pilot light for charger When 230 V are connected the pilot light lights up during the charging operation until the battery is fully charged
Download Pdf Manuals
Related Search