Operating Instructions for the Control Units of Vibratory Drives
Contents
1. RUNI Operating Instructions for the Control Units of Vibratory Drives ESK 2002 Rhein Nadel Automation GmbH Rhein Nadel Automation GmbH 1 VT BA ESK2002 GB Table of contents Ca Page 1 Technical dalas auissen iii 3 2 Safety notes uunnensnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnn nun nen nun nnnnnnennnnnnnn nen nnn nenn 4 3 Commissioning instructions nun nun nun nun nun nun nen nun nun nen nun nenn 4 4 Operation 7 o 15 6 Connection diagram 9 6 8 a nnne nnn 16 G Declaration of conformity as defined by Low voltage directive 2006 95 CE and EMC directive 2004 108 CE Herewith we declare that the product complies with the following provisions Low voltage directive 2006 95 CE EMC directive 2004 108 CE applied harmonized standards DIN EN 60204 T1 EN 60439 1 remarks Rhein Nadel Automation Managing Director Jack Grevenstein Rhein Nadel Automation GmbH 2 14 06 2010 VT BA ESK2002 GB 1 1 Performance Characteristics This compact control unit has been designed to operate a vibratory bowl feeder a linear feeder and a hopper combi nation It can connect a linear feeder or delivery belt to Channel 3 and a vibrating hopper or belt hopper to Channel 2 The belt drives have to be equipped with an AC c2. all functions are blocked high priority The back pressure control sensor has been assigned thus switching off channel 1 bowl feeder low priority l1 CODE Ll l 4 3 Main Menu Setting and Displaying Setpoints for Channel 1 Channel 2 and Channel 3 Display of setpoint or the channel 1 F No entries possible output vibratory feeder L zZ Alternatively STOP OFF or BACK PRESSURE see above Enter code to change or make re Enter code 1 quired settings oee section 4 4 for de scription of code ZEN NZ Setpoint preset for channel 1 a e Entry in return to bowl feeder x L ni display mode to store lt NZ Setpoint preset for channel 2 ZS Entry in return to vibrationunit or 1 phase motor n Uli Ol display mode to store N7 Setpoint preset for channel 3 ma ZS Entry in return to vibrationunit or 1 phase motor EN nn t T e display mode to store 7 From these four basic displays you can page through the main menu using the cursor keys UP DOWN Press the ENTER key in the main menu to activate a menu item for setting or adjustment The decimal point will flash once you have pressed the ENTER key Changes can now be made using the cursor keys UP DOWN Confirm the entries by pressing the ENTER key again The decimal point will no longer flash You can scroll further through the menu using the cursor keys This procedure is also used
3. The control unit is isolated from the mains with a double pole switch switch XS 3 Plug connector for sensors Channel 1 Plug connector for bowl feeder lt 10A Channel 2 Plug connector for vibration feeder or 1 phase motor lt 4A Channel 3 Plug connector for vibration feeder or 1 phase motor lt 4A XS 4 Plug connector for optocoupler outputs and remote control input The control unit display membrane keyboard On off This key switches all connected devices off OFF will appear in the display The control unit is still ready for operation Cursor up and cursor down Use these keys to page through the control unit menu or to set parameters ZN NY 1 Enter O gt Use this key to confirm the parameters entered with the cursor Decimal point in display If the decimal point is not flashing you cannot make an entry If the decimal point is flashing you can make an entry Rhein Nadel Automation GmbH T 14 06 2010 VT BA ESK2002 GB 4 2 Switching on the Control Unit Switch on the control unit with the mains power switch The main menu will appear in the display showing the last set point set in channel 1 bowl feeder feed rate E UH The following displays may also appear depending on the circuit state of the unit The remote control has been activated but is currently not available on the unit middle priority The unit has been switched off with the upper left hand key on the membrane keyboard poe
4. a a N a a N a a N a gt e C gt E od x E E C c c c m N m A H A 7 A H A ri T H N Oo a U 2 U z U N ur N E d Cw C E E2 24V 424V E1 0 E a s m L ro ce 5 43 o o Qa o o UJ Cr Oo U cc o o LJ Cr o o U cc o co YN eO E Uu o Yn E Yn oO Y E Uu Oo YN E Uu o m 55 gt e c gt c gt e gt c gt e c gt c gt e c gt a o Tr N ao ao c N ao a c N a o gt N w YN N Yn e Yn N Yn eo 4 N Uu c u N YN e EN oN Ga a me y E2 24V424V EL 0 E2 424V424V EL 0 E2 24V 424V EL E2 424V 24V E1 0 T3 FH P5 o Oo O m 3 4 eo eo ceo eo H ar H i Y bl cable XS3 1 42 T3 m 53 1 T2 T3 35 XS391 122 343 3 35 53 1 42 543 3 35 J only if XS3 191 T3 PH XS3 291 P3 quU 10K br 51 br b N necessary x gt 3 s1 br bl br bl SLZ ul m Bal Bal BIO SUN fcm tac 10k w B2 DI Y ut dr N at idi bd necessary SW SW proximity switch proximity switch optically sensor potencial free L 1 i E d XS3 191 3 TH XS3 2 T1 3 PH normal normal without amplifier contact EGF4O 1 8K 1 8K sensor 2 sensor 1 Connection of 2 sensors Rhein Nadel Automation GmbH 16 14 06 2010 VT BA ESK2002 GB Rhein Nadel Automation GmbH Reichsweg 19 23 D 52068
5. in the code menus described below All displays shown in the following section represent the factory settings If the actual display on the control unit dif fers the factory setting has been changed in the individual codes for a specific application Rhein Nadel Automation GmbH 8 14 06 2010 VT BA ESK2002 GB 4 4 Description of the Individual Codes for Programming the Control Unit Settings for channel 1 The following functions can be set or limited for channel 1 in this submenu vibration amplitude signal direction of the remote control remote control soft start time and soft stop time Settings for channel 2 wor LIL The following functions can be set or limited for channel 2 in this submenu vibration amplitude signal direction of the remote control remote control soft start time and soft stop time selection Vibrationhopper or Belthopper with 1 phase motor Settings for channel 3 11 The following functions can be set or limited for channel 3 in this submenu vibration amplitude signal direction of the remote control remote control soft start time and soft stop time selection Vibrationhopper or Belthopper with 1 phase motor Lock setpoint E This submenu allows the setpoints vibration amplitude to be blocked in the main menu The setpoints for channel 1 channel 2 and channel 3 can no longer be changed in the main menu This prevents the output values being accidentally changed Ch
6. 06 2010 Once PUSH has been confirmed with ENTER the selected parameters will be stored separately by pressing a cursor key 4 5 11 Code C210 Reset Parameters Aim Resetting to factory settings or restoring the stored user parameters Select code Set code 8 Code C210 Factory setting T 5 i M gt emu ie eG E User parameters V mee QE s E rrr er S ms rmn ZN End Store and return to main menu gt FAC Selection and confirmation of FAC applies the factory settings HS US PA Selection and confirmation of US PA restores the user parameters previously stored under C143 5 Scale Drawing 153 139 14 1 0 M10A 10A 250V QD 00 07 ye EF 204 212 Rhein Nadel Automation GmbH 15 14 06 2010 VT BA ESK2002 GB Connecting Diagram sensor connection at XS3 for control units ESG2000 ESK2000 ESK2001 ESK2002 ESR2000 CE 43 E 43 I e a N a ce E ri ri x z U N E cc CE CE cc E n E n 0 Ee E CMEC EE 3 o 3 3 O 5 3 3 2 o 3 u C E n o a N
7. 1 Vibration frequency channel 1 Remote control signal Channel 2 Vibration frequency channel 2 Remote control signal Channel 3 Vibration frequency channel 3 Signal at sensor input 1 Signal at sensor input 2 Return been correctly selected KANALI l1 V PN me er S End je HS with the menu item HA half wave you can check whether the operating mode 100 50Hz has 4 5 9 Code C200 Blocking all Setting Functions Aim The user can no longer accidentally change the set values Select code Code C200 Block the setting functions End E shes ew bm LLL l ELS Now only code C200 will be accepted It is possible to change the setpoint for chanel 1 and 2 and 3 in the main menu see 4 3 4 5 10 Code C143 Store Parameters Aim Storing user parameters Select code Code C143 Store Return Rhein Nadel Automation GmbH VT BA ESK2002 GB KANALI Li ax L mr Ll I S en S er S er S az Set code 2 active 0 inactive I 50Hz 0 2 100 Hz active 0 inactive I 50Hz 0 2 100 Hz 2 active 0 inactive I 50Hz 0 2 100 Hz 2 active 0 inactive active 0 inactive Store and return to main menu Set code enabled 0 block Store and return to main menu Select code mui 1 Store and return to main menu 14
8. 2 acts on channal 2 If the operation level control is needed therefore the sensor input 2 is reserved The sensor inputs can only be evaluated when they are activated See the connecting diagram for the sen sor connections XS3 plug connection 3 3 Status Outputs and Relays The status outputs are used for remote diagnostics of the control unit operating mode or for linking several control units together They are unassigned NPN doped transistor routes and are potential free The transistor route is always connected at the STANDBY status output when the control unit is connected to the mains and switched on with the mains power switch The ON ACTION status output requires the same conditions as STANDBY Additional Channel 1 channel 2 and channel 3 must be active The transistor will block if it is set to BACK PRESSURE OFF or STOP The status outlets and the remote control should be wired via the XS4 plug connection Rhein Nadel Automation GmbH 5 14 06 2010 VT BA ESK2002 GB mM N HOT xeu gi zo0ZzMSd 3 a a o HOT xew 0T ZOOZAMSI gt C C C I E un E 1 uuUey2 1 peot L N C O O O m m ri ri ri eb ab a a U U U C a z C C Pu 5 T 7
9. Aachen Tel 49 0241 5109 159 Fax 49 0241 5109 219 Internet www rna de U Email vertrieb rna de Rhein Nadel Automation GmbH Zweigbetrieb L denscheid Nottebohmstra e 57 D 58511 L denscheid Tel 49 02351 41744 Fax 49 02351 45582 Email werk luedenscheid rna de Rhein Nadel Automation GmbH Zweigbetrieb Ergolding Ahornstra e 122 u D 84030 Ergolding Tel 49 0871 72812 U Fax 49 0871 77131 Email werk ergolding rna de HSH Handling Systems AG Wangenstr 96 UCH 3360 Herzogenbuchsee Tel 41 062 95610 00 Fax 41 062 95610 10 Internet www handling systems ch Email info handling systems ch RNA AUTOMATION LTD Hayward Industrial Park Tameside Drive Castle Bromwich GB Birmingham B 35 7 AG Tel 44 0121 749 2566 Fax 44 0121 749 6217 Internet www rna uk com Email rna rna uk com CE Vibrant S A Pol Ind Famades C Energia Parc 27 E 08940 Cornella Llobregat Barcelona Tel 34 093 377 7300 UFax 34 093 377 6752 Internet www vibrant rna com UEmail info vibrant rna com Rhein Nadel Automation GmbH 17 14 06 2010 TDA Ce NND OD VT BA ESK2002 GB
10. Jeux S o acve EN And S2 link i Level control with external control I D OH a Level control Signal lamp X mELL D er on e Single link ESOL U JO S ox inactive N7 with the following two sensor links it is possible to set the priority of both chanels XN activ Channel 2 follows chanal 1 se F 6 SZ o0 inactiv both channels YZ work independent or A activ Channel 1 follows channel 2 O1 2X S 0 inactiv both channels a YZ work independent Store and return to the main menue Return A brief description of the individual links 55 And UND link of the two sensor inputs with blow off of the outlet tracks Example Application Two track feeding system with back pressure control Solution Track 1 Sensor 1 full blow off track 1 Relais K1 Track 2 still free Track 2 Sensor 2 full blow off track 2 Relais K2 Track 1 still free Track 1 Track 2 full bowl feeder channel 1 stop blow off air after approx 4 sec DLS And UND link of the two sensor inputs without blow off of the outlet track The bowl feeder channel 1 switches off if both sensors are assigned The air for sorting may be de energizes later 4 sec through relay K2 L5 And S2 link The bowl feeder channel 1 switches off when both sensors are assigned When the sensor 2 is free the system is switched on The air for sorting can be switche
11. al mains voltage Does the mains frequency specification on the vibratory drive agree with the local mains Is the correct operating mode set on the control unit See Operating Mode section Operation of the control unit may be commenced only when all questions asked above can be answered unambigu ously with YES been exchanged set the output on the control unit to minimum before switching on Check that the sys Before you start operation after repair work has been carried out or control units vibrating drives have tem is working properly when you increase the output Rhein Nadel Automation GmbH 4 14 06 2010 VT BA ESK2002 GB 3 1 OPERATING MODE Bowl feeder frequency coding in connector Operating mode 2 With bridge 100 120Hz With bridge 6000 7200 oscillations min Operating mode 1 Without bridge 50 60Hz Without bridge 3000 3600 oscillations min crew connection 20 Grey 2 100 Hz Black 1 50 Hz Metal EMV screw connection For frequency controlled equipment 3 2 Sensor Inputs and Sensor Links The control unit has two built in sensor inputs They can be used for checking the back pressure the level for cycle control and other monitoring functions The following basic rules apply Sensor input 1 acts on channel 1 In case nothing else has been programmed in menu 0006 sensor input 1 acts on chanel 1 and sensor input
12. anges can only be made using code C001 code C002 and C012 Setting sensor input 1 Sensor input 1 is activated in this submenu The following functions can also be set invert input signal direction time before switch on time before switch off Setting sensor input 2 Sensor input 2 is activated in this submenu The following functions can also be set invert input signal direction time before switch on time before switch off Selecting the sensor links The sensors activated with codes C004 and C005 can be linked to each other in this submenu Setting the cycle control cw L LI LI LI Set the sensor input to be monitored and how the control will react when there is a fault Display status cx L LI LI This submenu is used to check the set vibration frequency and the sensor inputs To call software version Determinat 411 59 10 23 11 99 type diis 59 ESK 2001 58 ESG 2001 version no type 57 ESK 2000 internal no 56 ESG 2000 Output preset with an external voltage Store parameters ow eka If the values user parameters previously set in the different submenus are to be stored call this submenu Block all setting functions HL This code blocks all entry options on the control unit The values can no longer be changed The menu can now only be enabled using this code Reset parameters cw IL This submenu allows the user to reset the control unit to the factory settings If user parame ters
13. apacitor motor Control unit ESK 2002 10 manages a total output of 10 amps and control unit ESK 2002 16 a total output of 16 amps The unit has the following performance characteristics Three power outputs Channel 1 vibratory bowl feeder lt 10 A 10A Channel 2 linear feeder or hopper lt 4 A 6A Channel 3 linear feeder or hopper lt 4A 6A Total load current max 10 A 16A Channels 1 to 3 are phase controlled Two sensor amplifiers with independently adjustable time levels Incoming Outgoing External 24VDC enabling inputs Two relay outputs and four optocouplers for status messages and further links Amembrane keyboard for setting and changing the operating values parameters in the setting menus Plug connections for vibratory bowl feeder linear feeder hopper Sensors o communication Double pole mains power switch 1 2 EC Conformity CSA Conformity O O O The control device corresponds to the following regulations Low voltage directive 2006 95 CE EMC directive 2004 108 CE Applied harmonized standards DIN EN 60204 T1 EN 60439 1 1 3 Technical Data Mains voltage 230 Volt AC 50 60 Hz 20 15 110 Volt AC 50 60 Hz 10 10 Output voltage 0 208 Ver 230 VAC 0 98V er 110VAC apparatuses type ESK 2002 10 ESK 2002 16 Load current channel 1 10 Aer 10 Aer Load current channel 2 Aer 4 Aer Load current channel 4 Aer 4 Total load curren
14. d off later through relay K2 Or link of both sensorinputs The bowl feeder channel 1 switches off when one of the sensors is assigned The air for sorting can be switched off later 4sec through relay K2 Rhein Nadel Automation GmbH 12 14 06 2010 VT BA ESK2002 GB DLS Min Max Connection of both sensor inputs The bowl feeder switches of when both sensor inputs are assigned When both sensors are free the bowl feeder channel 1 switches on Relay K1 switches with switching off of the bowl feeder Relay K2 switches 4 sec later Blow off switching gt Level control for the hopper with external control Sensor 2 switches relay K1 according to the entered delay time C005 When the sensor 1 is dark ened relay K1 releases looking of the hopper Application Sensor 1 back pressure control Sensor 2 level control Relay K1 hopper control HS Level control for signal lamp Sensor 2 switches relay K1 according to the entered delay time C005 without consideration of sen sor 1 Back pressure control Application Sensor 2 will be used as a level control e g LC N 24V DC Relais K1 switches with a signal lamp Bowl feeder empty 4 5 7 Code C008 Cycle control Aim Control sensors 1 back pressure control and or 2 The links AND SOL must not be activated in code C006 when the cycle control system is activated Select code w Set code 5 Code C008 pi dx afl I Sensor i
15. have been stored the control unit can also be set to these settings Rhein Nadel Automation GmbH 9 14 06 2010 VT BA ESK2002 GB 4 5 Application specific Changes to the Factory Settings 4 5 1 Code C001 for Channel 1 power output 1 Aim Setting and limiting the vibration amplitude the remote control the soft start time and the soft stop time Select code Code C001 Set vibration amplitude Limit vibration amplitude Remote control Remote control signal direction Soft start time Soft stop time Return Set code enh Ss 0 100 50 100 ZN N7 ZN meg SO N 7 A l active A Le ME sl N 0 inactive NY l start 24V DC 2 V 0 stop 24V DC YN 0 5 sec ER 00H 5 at 0 5 X ER s Je Se Store and return to main menu LeS RNA Feeder with 200 V 90 4 5 2 Code C002 for Channel 2 power output 2 Vibration hopper or belt hopper Aim Setting and limiting the vibration amplitude the remote control the soft start time and the soft stop time Select code Code C002 Set vibration amplitude Only in adjustable mode Limit vibration amplitude Only in adjustable mode Remote control Delayed switching off Remote control signal direction Soft start time Soft stop time Vibration hpper or 1 phase motor Return Set code 5 gt RNA Feeder with 200 V 90 Rhein Nadel A
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17. nput 1 is monitored TES SS Dx S ud a Sensor input 2 is monitored zm IH e 7 D a Monitoring dependent on N ea e r l active rain EAL D JO S o inactive Monitoring dependent on NV ea l active channel 2 RE O le N 0 inactive Time until alarm signal EA RII 3 240 sec of channel 1 and oT Dx E PSCS S re A l warning at relay K1 A ERI 191 15 5 o warning at relay K2 Return Va Store and return to ae El main menu HS The cycle monitoring system monitors the FREE sensor state The time A 180 is used to set the maximum time which a sensor may be free before an alarm signal is issued Relay K2 is picked up when an alarm signal is issued The fault is cleared by covering the sensor E35 if OUT 1 and a fault occurs the bowl feeder will also be switched off in addition to relay K2 indica tor lamp fault and an ERROR message will appear in the display The fault is cleared with the cursor key at the bottom right If OUT 0 and a fault occurs only relay K2 is energized indicator lamp fault The fault is cleared automatically when sensor 1 is assigned E35 If AJ 1 Relay K1 is checked on breakdown switch changed over from relay K2 to K1 Rhein Nadel Automation GmbH 13 14 06 2010 VT BA ESK2002 GB 4 5 8 Code C009 Display Status Aim Checking the set vibration frequency and the sensor inputs Select code Code C009 Remote control signal Channel
18. perating RNA bowl feeders and linear feeders The limit val ues specified in the technical data must be observed 35 Note This hand indicates tips on operation of the control unit Attention This warning triangle indicates safety instructions Failure to heed this warning can lead to severe injuries or death Work on electrical equipment of the machine plant may be carried out only by a trained electrician or by untrained persons under the leadership and supervision of a trained electrician in accordance with the regulations for electrical engineering All safety and danger signs on the machine plant must be observed The electrical equipment of a machine plant must be inspected and checked regularly Defects such as loose connections or damaged cables must be remedied immediately Before commencing operation make sure that the earthing line power earth PE is intact and installed at the connecting point Only test instruments approved for this purpose may be used for checking the safety grounding conductor 3 Commissioning Instructions Before connecting up to the mains and switching on the control unit it is essential to check the following points e sthe control unit in proper working condition and closed with all screws Are the connector locks clicked in screwed secure Are all cables and glands intact Is PROPER INTENDED USAGE ensured Does the mains voltage specification on the control unit agree with the loc
19. t 10 Aer 16 Aer Minimum load current 80 mA Internal fuse F1 10A F2 4A F3 4A Soft start time soft stop time for three channels 0 5 sec separate selectable Sensor inputs 2 3 Remote controls input 24V DC 10 24VDC Sensor power supply 24V DC max 60 mA per sensor input sensor delay ON 0 60 sec can be selected separately sensor delay OFF 0 60 sec can be selected separately Outputs 2 relays 2 normalty open contacts voltage controlled 2 potential free change over contact Status output optocoupler max 30V DC 10mA Relay contacts max 6A 250V AC Operating temperature 0 45 C Type of protection IP 54 R AIN N lad oti n Amh Q AN R N Rhein Nadel Automation GmbH 3 14 06 2010 VT BA ESK2002 GB 1 4 Accessoires Label Denomination RNA Mat code X 1 XS2 XS5 Connector 5 poles 31002322 50Hz Antriebe 31002323 100 Hz Antriebe XS3 Coupler connector 5 poles straight 35051144 XS3 Coupler connector 5 poles angular 35002546 XS4 Coupler connector 12 poles straight 35051641 XS4 Coupler connector 12 poles angular 35051642 2 Safety Instructions It is always necessary to read and understand the safety instructions This ensures that valuable material is not dam aged and injuries are avoided Steps must be taken to ensure that all persons working with this control unit are familiar with the safety regulations and observe them The device described in this manual is a control unit for o
20. ts in the main menu The values can no longer be changed directly Changes can only be made using code C001 code C002 and code C012 Select code w Set code coo eum e Code C003 3 le N ZI Setpoint oscillation amplitude NA N 1 can be set X ESE 1 N7 entry blocked Return e 4 Store and return to main menu 4 5 5 Code C004 Sensor Input 1 and Code C005 Sensor Input 2 Aim Activating and setting the sensor inputs Select code w Set code S E LOg4 je an t SESE DOT S o macive e EN CODE l I Invert input signal direction Se I start 24V DC ER TI S 2 47 Sensor state delay Va ET AN FREE time before switch on Hn 50 1 9 N 099 SEC KANALI d ZN Sensor state delay Wah So oe C 0 60 sec e ASSIGNED time before switch off Return NV mu Dp Store and return to ac main menu 55 Code C005 is used for sensor input 2 in the same way Rhein Nadel Automation GmbH 11 14 06 2010 VT BA ESK2002 GB 4 5 6 Code C006 Sensor Links Aim Linking two previously activated sensor inputs Select code set code Code C006 me i Only one of the eight sensor links can be set active outlettacks ero A End JORA S inactive Fm And und link without blow off of the f le LS mactive outlet tracks S MM Or link I Jey S ocinactive Me Min Max link X For 8
21. utomation GmbH VT BA ESK2002 GB FR VY ZX YE SD LL S 0 100 a 1 A ER SO Z 50 100 e NU Zw l active GN 0 inactive e NY ZN i _ AU Int L lt S InP 1 und InT 1 e Ss S o wo 41 N se YO 0 5sec AER UU EA i Jen W a N 0 5 sec V ERR S Txt w 0 Vibration drive Ze Jer 1 1 phase motor WZ Store and return to oe UL TLER main menu 10 14 06 2010 4 5 3 Code C012 for Channel 3 power output 3 Vibration outlet or belt outlet Aim Setting and limiting the vibration amplitude the remote control the soft start time and the soft stop time Select code w Set code e S Code C012 i Set vibration amplitude EN erat RED MP Ot 0 10 Limit vibration amplitude gt k S Only in adjustable mode Os 9 N aa Remote control 2 active 61 7 3 S 0 inactive Delayed switching off e DX gt Ipod ndr us Remote control signal direction SZ O j poii a IN CODE Soft start time MV ELT N 0 5sec ER d Jen 5 e Soft stop time Te TT e e A 0 5sec A ite EE Vibration hopper or 1 phase motor S7 mzz Wr oe Dx N 02 Vibration drive peu ze 121 phase motor Return VV l Store and return to d main menu LeS RNA Feeder with 200 V 90 4 5 4 Code C003 Lock Setpoint Aim Blocking the setpoin
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