Operating Instructions
Contents
1. 3 JE 272 300 13133E00 13134E00 Enclosure size 6 Enclosure size 6 8265 6 000 8265 6 001 without inspection window with inspection window 8 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BAQO0 Ill en 02 2010 04 26 BAO00 III en 02 Transport Storage and Disposal Dimensional drawings all dimensions in mm subject to alterations 289 227 210 211 0 an d FS ee Cu 170 340 50 05589E00 Enclosure size 4 8265 4 000 with terminal compartment 8146 S7 Transport Storage and Disposal Transport gt Shock free in its original carton do not drop handle carefully Storage gt Store in a dry place in its original packaging Disposal gt Ensure environmentally friendly disposal of all components according to legal regulations Assembly Le Install a protective roof or wall if the explosion protected electrical device is mounted outdoors 05997E00 Place the Ex d enclosure onto two screws distance x see dimensional drawings Fasten the Ex d enclosure by means of two further screws gt Tighten all screws 143457 826560300010 Light metal Ex d enclosures 9 flameproof enclosure 8262. 234 05575E00 05580E00 82 50 DI on o Me wo w Hi 35 131 05578E00 Enclosure size 2 8265 2 001 with inspection window 17 172 117 50 N 122 50 15 50 09 05581E00 Enclosure size 3 8265 3 001 with inspection window Light metal Ex d enclosures flameproof enclosure 8265 Technical data Dimensional drawings all dimensions in mm subject to alterations 13 T_T _L SY S 3 8 236 236 pr 210 pi 011 GS Go e 2 g olol g ZS al amp S SE S d 212 05584E00 05588E00 Enclosure size 4 Enclosure size 4 8265 4 000 8265 4 001 without inspection window with inspection window a ke N PTT IN 5 Ti 1 7 J 8 e g S 8 17 50 g 1250 a g o B 5 Bi ea Ty
3. Operating Instructions GUBox Light metal Ex d enclosures flameproof enclosure gt 8265 0 Empty enclosure gt 8265 4 Control panel integrated in Exe enclosure gt 8265 5 Control panel Table of Contents 1 2 1 2 2 2 3 Table of Contents 1 Table of Contents E 2 2 General nt en E e WE 2 3 General safety INSTUCHONS EE 3 4 Designated USE leali EE 4 5 WS CHI CAN E WEE 5 6 Transport Storage and Disposal E 9 7 IC DR a ee ed abe cc eee a eer 9 8 Installati n as ie nus ne ei di out 10 9 Putting into Pegli rara ei et 14 d WR E ele 15 11 Accessories and Spare Parts pulci 16 12 Prototype test certificate Page 1 ccccccccesseseesseneeeseeeeeeeeeencceeneeereneeeeeneeeeenneee 18 13 Declaration of EEHEEDENdegceeekaen Eeer 21 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Information Regarding the Operating Instructions ID NO 143457 826560300010 Publication Code 2010 04 26 BAO00 III en 02 We reserve the right to make technical changes without notice Symbols used Action request Describes actions to be carried out by the user Reaction sign Describes the results or the reactions to the actions taken Bullet Sentinel Describes the notes and recommendations Warning sign danger from energised parts Warning sign Danger due to an explos
4. Size 4 35 W 62W Size 6 86 W 147 W 8265 4 controller IEC installed in Ex e enclosure Enclosure for ambient temperature 40 C T6 T5 Size 2 27W 39 W Size 3 32 W 47W for ambient temperature 55 C T6 T5 Size 2 16W 27W Size 3 19W 32W Max number of holes Max number of metrical holes at each side Enclosure M20 M25 M32 M40 M50 M63 M75 M90 M 105 Size 2 3 2 2 1 o Size 3 8 4 3 2 1 1 1 Size 4 16 9 6 4 3 4 1 Size 6 28 16 11 8 5 3 2 1 1 Max number of conduit holes Max number of conduit holes Enclosure V St 17 S 1 1 e 1 d 2 2 d ER Size 2 8 8 4 3 2 1 E Size 3 16 16 19 6 3 2 1 Size 4 36 136 18 16 9 6 5 Size 6 68 163 39 128 20 12 8 4 2 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BAQ00 Ill en 02 Technical data Dimensional drawings all dimensions in mm subject to alterations NI 132 77 50 men Lo be 93 DI 155 140 131 Enclosure size 2 8265 2 000 without inspection window e 172 117 50 15 50 99 133 195 172 e 1 171 Enclosure size 3 8265 3 000 without inspection window 143457 826560300010 2010 04 26 BAO00 III en 02
5. D 74638 Waldenburg 8265 5 erkl ren in alleiniger Verantwortung dass das Produkt Steuerung hereby declare in our sole responsibility that the product Control unit d clarons de notre seule responsabilit que le produit Coffret de commande mit der EG Baumusterpriifbescheinigung under EC Type Examination Certificate PTB 06 ATEX 1077 avec Attestation d examen CE de type Se auf das sich diese Erkl rung bezieht mit der den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive title and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes En 94 9 EG Ger te und Schutzsysteme EN 60079 0 2004 zur bestimmungsgema amp en Verwendung in explosionsgef hrdeten Bereichen EN 60079 1 2004 94 9 EC Equipment and protective systems EN 60079 7 2003 intended for use in potentially explosive atmospheres EN 60079 11 1999 94 9 CE Appareils et syst mes de protection EN 61241 0 2004 destin s tre utilis s en atmosph res explosibles EN 61241 1 2004 89 336 EWG Elektromagnetische Vertraglichkeit 89 336 EEC Electromagnetic co
6. Body number N de l organisme de certification 0102 Waldenburg 14 05 2007 LN iV Ort und Datum Dr S Jung Place and date Leiter Entwicklung Leiter Qualit tsmanagement lieu et date Head of Development Director Quality Management Dept Directeur D veloppement Directeur Dept Assurance de Qualit TXV 03 99 Papier chlorfrei 143457 826560300010 Light metal Ex d enclosures 21 2010 04 26 BA00 Ill en 02 flameproof enclosure 8265 Declaration of Conformity EG Konformit tserkl rung EC Declaration of Conformity CE D claration de Conformit Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg 8265 4 erkl ren in alleiniger Verantwortung dass das Produkt Steuerung hereby declare in our sole responsibility that the product Control unit d clarons de notre seule responsabilit que le produit Coffret de commande mit der EG Baumusterpr fbescheinigung under EC Type Examination Certificate PTB 06 ATEX 1076 U avec Attestation d examen CE de type SES auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux normes OU aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive
7. If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following H2G Ex delia ib IIC T6 T5 and T4 H2D Ex tD A21 IP 66 T 80 C 95 C and 130 C Braunschweig March 30 2007 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 e D 38116 Braunschweig sheet 1 3 2010 04 26 BA00 III en 02 Declaration of Conformity 13 Declaration of Conformity EG Konformit tserkl rung EC Declaration of Conformity CE D claration de Conformit Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 D 74638 Waldenburg 8265 0 erkl ren in alleiniger Verantwortung dass das Produkt Leergeh use hereby declare in our sole responsibility that the product Flameproof enc
8. 100 166450 0 200 143457 826560300010 2010 04 26 BA00 III en 02 Accessories and Spare Parts Designation Illustration Order number Weight Grub screw M5x16 A2 with Allen screw and point 110216 05984E00 Key to open the enclosure cover for size 2 3 4 142059 05986E00 Adjustable wrench to open the enclosure cover for size 6 107040 0 108 13135E00 Z WARNING Use of non approved accessories and spare parts gt The manufacturer s liability and warranty expire gt Use only original accessories and original spare parts manufactured by R STAHL 143457 826560300010 Light metal Ex d enclosures 17 2010 04 26 BA00 III en 02 flameproof enclosure 8265 Prototype test certificate Page 1 12 Prototype test certificate Page 1 Physikalisch Technische Bundesanstalt Braunschweig und Berlin EC TYPE EXAMINATION CERTIFICATE 1 Translation 2 Equipment and Protective Systems intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 06 ATEX 1023 U 4 Component Empty enclosure type 8265 5 Manufacturer R STAHL Schaltger te GmbH 6 Address 74638 Waldenburg Wirtt Germany 7 This component and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Arti
9. 300010 flameproof enclosure 8265 2010 04 26 BAO0 III en 02 Maintenance 10 Maintenance Z WARNING Danger from energised parts gt Risk of severe injuries Before any maintenance work commences disconnect the device from the power supply Secure the device against unauthorised activation Z WARNING Risk due to unauthorised work being performed on the device gt Risk of injury and damage to equipment gt Assembly installation commissioning and servicing work must only be performed by personnel who are both authorised and suitably trained for this purpose Z WARNING Short circuit in the circuit gt gt After multiple short circuits the flameproof encapsulation is no longer guaranteed gt After a short circuit check the functionality of the device gt Replace the entire device if needed 10 1 Regular Maintenance Work gt Consult the relevant regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected To check as part of the maintenance schedule X Check if the cables are clamped properly X Inspect the device for signs of visible damage X Compliance with the permitted temperatures in accordance with IEC EN 60079 0 X Make sure that the device is used according to its designated use 10 2 Cleaning A Clean with a cloth brus
10. 3457 826560300010 2010 04 26 BAO00 III en 02 Technical data Series 8265 II 2G Ex d IIC T4 T6 8265 0 Ex d IIC 8265 4 Ex de ia ib ia ib IIC 8265 5 Ex de ia ib ia ib IIC T4 T6 Il 2D Ex tD A21 IP 66 T T depends on the installed electrical equipment 8265 0 Ex td A21 IP66 T 8265 5 Ex td A21 IP66 T To depends on the installed electrical equipment 8265 0 PTB 06 ATEX 1023 U 8265 4 PTB 06 ATEX 1076 U 8265 5 PTB 06 ATEX 1077 8265 0 IECEx PTB 07 0027 U 8265 4 IECEx PTB 07 0028 U 8265 5 IECEx PTB 07 0029 8265 0 58 963 08 HH Enclosure Cross section Size 2 max 95 mm Size 3 Size 4 Size 6 max 120 mm Standard 1000 V Special 10 kV depending on the cable entries or bushing used or of the equipment built in in each case Enclosure Current Size 2 max 160 A Size 3 Size 4 Size 6 max 250 A Please refer to the individual type and rating plates of the devices IP54 IP66 with additional O ring Copper free aluminium saltwater resistant Upon direct contact with seawater a coating is recommended Light metal Ex d enclosures 5 flameproof enclosure 8265 Technical data Power dissipation and temperature class 8265 5 controller IEC Enclosure for ambient temperature 40 C T6 T5 Size 2 30 W 45 W Size 3 43W 63 W Size 4 62 W 93 W Size 6 147 W 217 W for ambient temperature 55 C T6 T5 Size 2 18W 30 W Size 3 26 W 43W
11. 5 Installation Ex e terminal compartment L To prevent condensation in the terminal compartment we recommend using a type 8162 breather from R STAHL Schaltger te GmbH The installation of the breather reduces the type of protection as per IEC 60529 If installed vertically breather at the bottom the type of protection is IP66 otherwise IP54 A WARNING Danger due to not approved cable entries gt If a not approved cable entry is used explosion protection can no longer be guaranteed Use only cable entries approved for the required type of protection WARNING Danger due to open holes or unused cable entries on the Ex e enclosure gt The explosion protection can no longer be guaranteed if holes or unused cable entries of the Ex e enclosure are left open Close open holes using stopping plugs certified in accordance with Directive 94 9 EC e g type 8290 and unused cable entries using plugs certified in accordance with Directive 94 9 EC e g type 8161 8 Installat ion A WARNING gt Installa trained Installation may only be performed by qualified personnel gt Observe the relevant national regulations in the country of use tion of the devices may only be carried out by appropriately authorised and personnel A WARNING Incorrectly installed components gt Explosion protection cannot be guaranteed any more if the components ar
12. III en 02 flameproof enclosure 8265 Prototype test certificate Page 1 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 9 10 11 12 20 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 06 ATEX 1077 Equipment Control unit type 8265 5 Manufacturer R STAHL Schaltger te GmbH Address 74638 Waldenburg Wurtt Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 07 16393 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 1 2004 EN 60079 7 2003 EN 60079 11 1999 EN 61241 0 2004 EN 61241 1 2004
13. be run and fixed near to the enclosure to prevent movement of the cable Connecting to the mains gt Open the enclosure gt Lead the connecting wires with intact external insulation jackets through the cable entry into the terminal compartment gt Lay the connecting wires in the terminal compartment so that the minimum permissible bending radii are achieved gt The protective earth conductor must always be connected gt Remove loose metal particles dirt and traces of moisture from the terminal compartment if any gt Carefully close the enclosure after finishing the work gt Test the isolation according to EN 60439 1 LS Please take the details relating to potential equalisation earthing and intrinsically safe circuits from the documentation of the relevant equipment Putting into operation Before commissioning gt Make sure that the device is not damaged gt Make sure that the device is installed correctly gt Remove any foreign object from the device and clean the terminal compartment gt Check that cable entries and stopping plugs are tight gt Check that screws and nuts are tightly fitted gt Inspect cable glands for damage gt Control torques gt Make sure that unused cable entries are sealed with plugs certified according to Directive 94 9 EC and unused holes are sealed by stopping plugs certified according to Directive 94 9 EC Light metal Ex d enclosures 143457 826560
14. ce or repair work not described in the operating instructions must not be performed without prior agreement with the manufacturer gt Any damage may compromise the explosion protection gt No changes may be made to the devices or their components that compromise explosion protection gt Install and use the device only if it is undamaged dry and clean Warnings Warnings are sub divided in these operating instructions according to the following scheme WARNING Type and source of danger gt Possible consequences gt Measures to avoid danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved 143457 826560300010 Light metal Ex d enclosures 3 2010 04 26 BAO00 III en 02 flameproof enclosure 8265 Designated Use 3 3 Conformity to Standards The Ex d enclosures in light metal comply with the following regulations and standards X Directive 94 9 EC X EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 61241 0 EN 61241 1 X IEC 60079 0 IEC 60079 1 IEC 60079 7 IEC 60079 11 IEC 61241 0 IEC 61241 1 4 Designated Use The enclosures are used to build motor starters control stations and terminal boxes They are suitable for being mounted in measuring equipment and customer specific control panels This technology allows using sparking and arcing equipment in zones 1 and 2 The built in components are standard elec
15. cle 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this component has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 07 16299 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 1 2004 EN 60079 7 2003 EN 61241 0 2004 EN 61241 1 2004 10 The sign U placed behind the certificate number indicates that this certificate should not be confounded with certificates issued for equipment or protective systems This Component Certificate only serves as a basis for the issuing of certificates for equipment or protective systems 11 This EC type examination Certificate relates only to the design examination and tests of the specified component in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this component These are not covered by this certificate 12 The marking of the component shall include the following 12G ExdellC 12 D Ex tD A21 IP 66 Zertifizierungf Schutz Braunschweig March 30 2007 By order Dr Ing Oberreg sheet 1 3 EC type examination Certificates without signature and official stamp shall n
16. e incorrectly installed gt When terminal sleeves are fitted they must be gas tight and applied with a suitable tool WARNING Use of cable entries without strain relief gt Explosion protection cannot be guaranteed any more if cable entries are installed without cable strain relief in the vicinity of loosely laid cables and leads Securely lay cabling and leads If the cables are laid loosely only use cable entries approved for this application WARNING Danger due to damaged threads gt If threads are damaged the spark protection gap can no longer be guaranteed gt Handle and fit the cover with care 10 Light m flameproof enclosure 8265 gt Replace a cover or enclosure with damaged threads immediately etal Ex d enclosures 143457 826560300010 2010 04 26 BA00 III en 02 8 1 2010 04 26 BAO00 III en 02 Installation Opening closing the enclosure cover gt Loosen the grub screw 2 gt Insert the key 1 into the hole 3 and unscrew the cover gt Place the enclosure cover carefully to one side For closing the cover proceed in reverse order Mains Connection Be especially careful when connecting the cable gt The conductor insulation must reach to the terminal gt The conductor itself must not be damaged when removing the insulation gt Select the cables and the mode of running them in a way that the maximum permitted cab
17. g is only permitted if original I S accessories have been used Equip with the necessary partitions as needed For additional protection against splaying use crimped wire end sleeves or cable lugs The cross section of the splay protection must meet the conductor cross section 12 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BA00 IIl en 02 Installation 8 2 External wiring Lead the connecting wires with intact external insulation jackets through the cable entries into the terminal compartment Please ensure that the cable diameter and the terminal cross section on the cable entry are identical Tighten the hexagon nut of the cable entry so that the sealing of the terminal compartment as well as the strain relief at the connection point are guaranteed To determine the tightening torques please consult the operating instructions of the individual components Lay the connecting wires in the terminal compartment so that gt The minimum permissible bending radii for the respective conductor cross section are achieved gt No mechanical damage to the conductor isolation rubbing against sharp edged metal parts result A WARNING Incorrect installation gt Risk of severe injuries gt Please observe the thread sizes for the cable glands specified in the equipment documentation gt The connecting cable should comply with relevant regulations and have the requ
18. g voltages of intrinsically safe circuits Intrinsically safe against earth In case of intrinsically safe against earth then the insulation voltage value is at least 500 V or double the value of the intrinsically safe circuit rated operational voltage Intrinsically safe against non intrinsically safe In case of intrinsically safe against non intrinsically safe then the insulation voltage value is at least 1500 V double the sum of the rated operational voltage of intrinsically safe circuits plus 1000 V Z WARNING Danger due to incorrectly routed cables and wires gt Risk of short circuit gt Wires and cables must be at a minimum distance of 8 mm to wires and cables of other intrinsically safe circuits Exception The cores of intrinsically safe or non intrinsically safe circuits are protected by an earthed shield L A distance of 50 mm around an insulating gt 1 mm thick or earthed metal gt 0 45 mm thick isolating plate must be provided between the connection points of intrinsically safe and non intrinsically safe circuits An isolating plate at a distance of lt 1 5 mm to the enclosure wall must be provided between the connection points of intrinsically safe and non intrinsically safe circuits Terminal blocks in Ex e terminal compartment amp Pay attention to the test certificate of the terminals Only one conductor may be connected to each terminal Terminal bridgin
19. h vacuum cleaner or similar items 143457 826560300010 Light metal Ex d enclosures 15 2010 04 26 BA00 Ill en 02 flameproof enclosure 8265 Accessories and Spare Parts 11 Accessories and Spare Parts 16 Designation Cover with inspection window Mounting plate O ring Drain and breather valve Mounting rail Light metal Ex d enclosures flameproof enclosure 8265 Illustration for enclosure Visible part of window for enclosure Visible part of window for enclosure Visible part of window for enclosure Visible part of window for enclosure size 2 for enclosure size 3 for enclosure size 4 for enclosure size 6 for enclosure size 2 for enclosure size 3 for enclosure size 4 for enclosure size 6 with thread Die with thread Ja TS15 for enclosure size 2 TS35 for enclosure size 2 TS15 for enclosure size 3 TS35 for enclosure size 3 G32 for enclosure size 3 TS15 for enclosure size 4 TS35 for enclosure size 4 G32 for enclosure size 4 TS15 for enclosure size 6 TS35 for enclosure size 6 G32 for enclosure size 6 Order number Weight kg 143451 1 525 143452 2 232 143453 3 856 201886 8 369 143484 0 189 143485 0 364 143486 0 744 143488 1 700 111816 0 008 111817 0 010 111818 0 012 201341 0 026 107998 0 026 107999 0 090 143497 0 018 143498 0 037 137902 0 020 137970 0 040 137939 0 020 137908 0 029 137976 0 060 137945 0 130 166448 0 049 166449 0
20. ired cross section The diameter must be identical to the data on the cable entry gt Ensure that the maximum permissible conductor temperatures are not exceeded by suitable selection of cables and means of running them gt The permissible ambient temperature around the intrinsically safe units and components must not be exceeded gt When stripping insulation it must be ensured that the conductor insulation reaches right up to the terminals gt The conductor itself must not be damaged when removing the insulation gt The switching device combination must only be installed in a dry and clean environment Terminals Tighten the screws of the connection terminals in accordance with the specified tightening torques Screw dimensions M3 M4 M5 M6 M8 M 10 Tightening torque Nm 08 2 0 3 5 5 0 10 0 17 0 143457 826560300010 Light metal Ex d enclosures 13 2010 04 26 BA00 III en 02 flameproof enclosure 8265 Putting into operation 14 Protective earth conductor 05592E00 gt The protective earth conductor must always be connected to the enclosure using a cable lug 2 Place a washer 1 above and below the cable lug and secure the screw 4 using a locking device 3 gt Regardless of the operating voltage connect all bare non energised metal parts to the protective system gt The external protective earth conductor is designed to be fitted with a cable lug The cable must
21. ive atmosphere gt gt dl Je Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BA00 1I1 en 02 3 1 3 2 General safety instructions General safety instructions Safety Instructions for Assembly and Operating Personnel The operating instructions contain basic safety instructions to be observed during installation operation and maintenance Non observance will endanger persons plant and the environment A WARNING Danger due to unauthorised work being performed on the device gt Risk of injury and damage to equipment gt Mounting installation commissioning operation and maintenance must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning gt Read through the operating instructions gt Give adequate training to the assembly and operating personnel gt Ensure that the contents of the operating instructions are fully understood by the personnel in charge gt The national installation and assembly regulations e g IEC EN 60079 14 apply If you have questions gt Contact the manufacturer When operating the device gt Ensure the operating instructions are made available on location at all times gt Observe safety instructions gt Observe national safety and accident prevention regulations gt Only run the device according to its performance data gt Maintenan
22. le temperature is not exceeded gt Observe the terminal specifications see technical data Internal wiring Cables A WARNING For internal wiring use only type of wires specified in the table Temperature classes with different wire types Type Temperature class Wire size H05V2 T6 H 07 G T5 gt 1 0 mm Cu or similar types A WARNING Incorrectly routed cables in the Ex e terminal compartment gt Explosion protection cannot be guaranteed any more if the wires are routed incorrectly gt Strictly adhere to the required creepage distances and clearances gt Mounting rails or elements must be loosened correctly gt Mounting rails or elements must be fastened properly 143457 826560300010 Light metal Ex d enclosures 11 flameproof enclosure 8265 Installation Intrinsically safe circuits A WARNING Danger due to incorrectly dimensioned cables and wires gt Risk of severe injuries gt Use only insulated cables and wires whose testing voltage is AC 500V and whose minimum quality is HO5 gt The diameter of one conductor must not be smaller than 0 1 mm gt The diameter of individual wires of finely stranded conductors must not be smaller than 0 1 mm Insulation test voltage With regard to the insulation and separation of terminals and cables it should be noted that the insulation test voltage is derived from the sum of the rated operatin
23. losure d clarons de notre seule responsabilit que le produit Enveloppe antid flagrante mit der EG Baumusterprifbescheinigung under EC Type Examination Certificate PTB 06 ATEX 1023 U avec Attestation d examen CE de type auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standard s or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm terms of the directive title and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungsgem Ben Verwendung in EN 60079 0 2004 explosionsgef hrdeten Bereichen 4 94 9 EC Equipment and protective systems SEENEN intended for use in potentially explosive EN 60079 7 2003 atmospheres o 94 9 CE Appareils et syst mes de protection EE destin s tre utilis s en atmosph res EN 61241 1 2004 explosibles 89 336 EWG Elektromagnetische Vertr glichkeit 89 336 EEC Electromagnetic compatibility 89 336 CEE Compatibilit lectromagn tique Qualit tssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle Notified
24. mpatibility 89 336 CEE Compatibilit lectromagn tique Qualit tssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle Notified Body number N de l organisme de certification 0102 Waldenburg 14 05 2007 Ort und Datum B Li bachef Dr S Jung 5 Place and date Leiter Entwicklung Leiter Qualit tsmanagement 3 lieu et date Head of Development Director Quality Management Dept 2 Directeur D veloppement Directeur Dept Assurance de Qualit 143457 826560300010 Light metal Ex d enclosures 23 2010 04 26 BA00 III en 02 flameproof enclosure 8265 143457 826560300010 2010 04 26 BA00 Ill en 02
25. on and test results are recorded in the confidential report PTB Ex 07 16392 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 1 2004 EN 60079 7 2003 EN 60079 11 1999 10 The sign U placed behind the certificate number indicates that this certificate should not be confounded with certificates issued for equipment or protective systems This Component Certificate only serves as a basis for the issuing of certificates for equipment or protective systems 11 This EC type examination Certificate relates only to the design examination and tests of the specified component in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this component These are not covered by this certificate 12 The marking of the component shall include the following 1126 Ex defia ib IIC Zertifizierungsstelle Explosionsschutz Braunschweig March 30 2007 sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 143457 826560300010 Light metal Ex d enclosures 19 2010 04 26 BA00
26. ot be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 e D 38116 Braunschweig 18 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BA00 Ill en 02 Prototype test certificate Page 1 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 06 ATEX 1076 U 4 Component Control unit type 8265 4 5 Manufacturer R STAHL Schaltger te GmbH 6 Address 74638 Waldenburg Wiurtt Germany 7 This component and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this component has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examinati
27. title and or No and date of issue of the standard prescription de la directive titre et ou No ainsi que date d mission des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungsgemaBen Verwendung in EN 60079 0 2004 explosionsgef hrdeten Bereichen Be 94 9 EC Equipment and protective systems EN 6007971004 intended for use in potentially explosive EN 60079 7 2003 atmospheres EN 60079 11 1999 94 9 CE Appareils et syst mes de protection destin s tre utilis s en atmosph res explosibles 89 336 EWG Elektromagnetische Vertr glichkeit 89 336 EEC Electromagnetic compatibility 89 336 CEE Compatibilit lectromagn tique Qualit tssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle Notified Body number N de l organisme de certification 0102 ZS 5 Waldenburg 14 05 2007 z Ort und Datum Dr S Jung Place and date Leiter Entwicklung Leiter Qualit tsmanagement 2 lieu et date Head of Development Director Quality Management Dept z Directeur D veloppement Directeur Dept Assurance de Qualit 22 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BA00 IIl en 02 Declaration of Conformity EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30
28. trical and switching devices being designed and wired according to customer specifications The enclosure units can be installed as components in Ex e control systems typical application is as circuit breakers for motor protection in light and heating circuits Covers with inspection windows O rings for guaranteeing type of protection IP66 as well as mounting plates and simple DIN rails are available as accessories Flameproof cable glands for directly introducing the cable into the enclosure or threaded holes for conduit connection are possible For indirect cable entry however enclosures with terminal compartments of Increased safety of the series 8146 and 8125 are used WARNING Only use the device for its intended purpose gt Otherwise the manufacturer s liability and warranty expire gt Only use the device under the operating conditions described in the operating instructions gt The device must only be used in areas subject to explosion hazards according to these operating instructions 4 Light metal Ex d enclosures 143457 826560300010 flameproof enclosure 8265 2010 04 26 BA00 Ill en 02 5 Technical data Version Explosion protection Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Certificates ATEX IECEx Germanischer Lloyd Rated cross section Rated operational voltage Ue Rated operational current le Type of protection Enclosure 14
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