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Installation and Operating instructions JUDOMAT softening unit JM 2

1. Aufbereitung 4 8 Installation example bis In cases where varying degrees of residual hardness are required additional mixing valves and back flow preventers will have to be installed Taps should be installed in front of and after the unit for measuring purposes Where fully softened water is to be generated 0 ppm piping used should be of PVC or other corrosion resistant materials Where the water generated is only partially softened approx 0 5 ppm copper or galvanised pipes may be used We recommend however that a pump be installed after the unit dosing corrosion protection minerals in proportion to the mixed water flow rate untreated water t erg 4 1 2 gt 8 m A d 3 X 6 5 raw water Zei P da A per mixed water e g 0 9 ppm pa l n ao l gt gt Bo e g 0 45 ppm T T y 4 T T brine N N O NEN Eee Au 1 JUDO protective filter 2 JUDO pipe separator JRT BA 3 JUDOMAT softening unit JM 2 3 WZ E 4 JUDO automatic mixing unit JAV 5 JUDO WADOS dosing system 6 JUDO water meter Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress su
2. H ORRR AO Date created 20 05 09 Revision date 22 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 6 WZ E In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 4 48 Wasser Aufbereitung Aufbereitung EG Konformit tserkl rung Im Sinne der EG Richtlinie Maschinen 98 37 EG und der EG Richtlinie EMV 89 336 EWG Hersteller JUDO Wasseraufbereitung GmbH Anschrift Hohreuschstr 39 41 D 71364 Winnenden Produktbezeichnung Wasserenth rtungsanlagen JM 2 6 WZ E Fachnorm Elektromagnetische Vertr glichkeit Fachgrundnormen f r St raussendungen und St rfestigkeit EN 50 081 Teil 1 und Teil 2 EN 50 082 Teil 1 und Teil 2 Die Einhaltung der EMV Anforderungen CE Konformit t f r den Einsatz des Ger tes im Haushalts Gewerbebereich und im Industriebereich wird hiermit in allen oben genannten Punkten best tigt Harmonisierte Normen EN 292 Teil 1 und 2 Sicherheit von Maschinen EN 60204 DIN VDE 0113 Elektrische Ausr stung von Maschinen EN 60335 DIN VDE 0700 Sicherheit elektrischer Ger te Teil 1 f r den Hausgebrauch Aussteller JUDO Wasseraufbereitung GmbH Ort Datum Wi
3. Parameter Description Area Unit Note P1 Time 00 00 23 59 Dependent on P9 P10 P2 Weekday SU SA Days P3 Regeneration time 00 00 23 59 Dependent on user P4 Regeneration interval 0 99 Days Dependent on user P6 Brine values H Brine value optimal S Brine value economy L Caution Do not set brine value L as this could lead to hard water being fed through the unit P7 Capacity ofthe unit 0 1 90 0 kg CaCO Dependent on values on site P8 Raw water hardness 30 2000 mg l CaCO see chapter 10 1 1 P9 Units 0 1 English O English metric 1 metric P10 Clock mode 0 1 Hours 0 12hr 1 24hr Date created 20 05 09 Revision date 22 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 6 WZ E JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 28 48 In the interests of engineering progress subject to change without notice y Wasser N Aufbereitung EET 7 2 4 P1 Time same m meos The current time is set using parameter P1 mark indicates Time Day Ie When the time symbol flashes use the Up Down keys to set time M LUD required and confirm using Ok m Hardsase 7 2 2 P2 Weekday SU MO TU WE TH FR SA DAYS Tie 8009 pm The weekday is set using parameter P2 mark i
4. 9 SPEM CCESSOTIES ARA 9 J Product information iiie RR es eiae eatur wae o Eee en ee ERES NP ERSRURN E E neue ee ERE RS 10 3 1 Manufacturer and type scsssessisceccssscsssenssecscessossssecstscocessonssdeaesbsevasceassdensducesessonnssennsecesecsospesensscsesencens 10 3 2 Dimensions R 11 EN EN SCIUPAIDIPPS En 13 3 4 Regeneration performance ssusssssssnssonssonssonsennnennnssnessnsssnnssnnsennnssnnssnnssnnssonssnnsssnnssnnsssossnnssnnsenee 13 35 SCOPE of applicatiOn iecore teneo oco aeneae eee en aee p oaa aber vs nean eua eu pK S ot Ro ee nare agna eara eo oa R Ue ea cae Ig 14 cuim 14 4 Installation e Ratte ites bone vates a ae een eese cua ese ERR M e EUREN NER e ELE en 15 4 1 Location requiremedLits 2 1 eer oet ena erroe P eae Pro Un reo Seen eee eoe do pn eaa nnno r pe ee pea sotse asas Se pesos eR sias 15 4 0 Quality of incoming water supply 4 ee eee eee eee eee ee ee eene etta aetas o setae sten s seen set en estes essen se eaa 15 4 3 Installation P 16 4 4 Pour in the filter media csssorsonssossonsonssnssnnsnnssnssnnsnnssnnsnnssnnsnnsnnssnnsnnsnnssnnsnnssnnsnnsnnssnnsnnssnnsnnsnnnsnne 17 4 5 Connecting to the water supply eer eerte teet eee eee enean nate eren eoa epe sa eere a epe eG re ere eins nEe eeu enn 18 LNONEN Ju lDbASEEIE EE 18 4 7 ciini ditur 18 4 8
5. JUDO Wasseraufbereitung GmbH Hohreuschstra e 39 41 D 71364 Winnenden Telefon 49 0 1805 692 111 Telefax 49 0 1805 692 188 E mail info judo eu 14 Cent min out of the German landline 1 4 Pictograms and their meaning The words Warning Caution and Note highlighted in bold with matching pictogram have the following meaning N Warning Risk of injuries and accidents Caution Risk of malfunctions or damage to the unit Note A special feature exists Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 6 48 Wasser Aufbereitung 1 2 Warranty The warranty as defined in our General Terms and Conditions of Sale and Delivery only applies if e The unit is used according to the explanations in this instruction manual e The unit has not been opened or improperly handled in some other way e Repairs have been carried out by authorised qualified employees only e Original spare parts only are used for repairs 1 3 Operation of the unit The softening unit described in this manual is engineered to reduce water hardness within the framework of the application
6. Number in field 23 indicates actual phase in regeneration cycle 27 Raw water hardness 28 Capacity indicates approx system capacity 6 2 4 Display during operation In operational mode the display alternates between the residual capacity of the unit mark 4 indicates capacity and actual time mark indicates weekday Depending on the settings for parameter P9 flow rates will be indicated either in Litres min P9 1 or gallons min P9 0 The Flow rate symbol is on even when flow rate is zero 6 2 5 Display during regeneration SU WO TU WE TH FR Sa tare Neo _ _ Regeneration can be started manually or automatically During 6 iQ regeneration the remaining time is displayed The phase in regeneration mi a is displayed in the lower left corner e g C1 Residual duration of regeneration Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 25 48 Wasser Aufbereitung 7 Programming the control unit The control unit menu has 4 individual levels Level 1 base level Easily accessible for entry of base data such as time day regener
7. out of the German landline 29 48 Wasser Aufbereitung 7 2 5 P6 Brine values su MO TU WE TH FR SA Das Tise amp Day ur H The control unit automatically calculates the system s capacity by l multiplying the volume of resin with the brine levels entered here There hein is no need to add salt tablets at this time cu wo m wm m sacs Values are entered here using parameter P6 mark indicates Ventas E salt Press Ok m The display starts to flash Use the Up Down keys l 9 to set level required and confirm using Ok I Options available oe are optimal H and economy S brine levels V Caution Do not set brine value L as this could lead to hard water being fed through the unit The capacity of the system must be adjusted manually when the brine value was altered 7 2 6 P7 Capacity of the unit and P8 Raw water hardness zu wo w we meae The system capacity is shown in kg CaCO capable of being removed Tire B Dane s m by a fully regenerated resin bed The values used are based on EAP Us regulations dictated by the water treatment industry The system Hardnsse capacity function is designed as a help for the installer in setting regeneration intervals and can be modified for an optimal unit function The system capacity in kg CaCO is entered using parameter P7 mark indicates capacity Press Ok m The display starts to flash Use the Up Down keys to set values and confirm using
8. 5 3 3 9 27 480 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 28 500 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 29 520 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 30 540 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 31 550 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 32 570 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 33 590 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 34 610 1 0 0 8 1 8 1 3 3 5 2 6 5 3 4 0 35 630 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 36 640 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 37 660 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 38 680 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 39 700 1 0 0 8 1 8 1 3 3 5 2 7 5 3 4 0 40 710 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 41 48 Wasser Aufbereitung 11 Operation The control unit is delivered ex factory pre programmed for the unit concerned The unit needs programming for factors given on site regeneration time regeneration interval and raw water hardness and is then ready for operation V Caution Avoid making alterations to the regeneration program manually where possible This may lead to malfunctions Alterations should be made by qualified perso
9. Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 23 48 y EET Wasser N Aufbereitung 6 2 3 Symbols in display 7 18 PUE 10 om E ad TU WE TH FR SA DAYS 3 i 4 5 6 7 8 9 20 1 The weekday on which regeneration is programmed is underscored 7 day time control 2 See 3 3 Illuminates when regeneration interval is programmed 4 Indicates which day s are programmed 5 PM indicated times between Midday and Midnight AM is not shown This function is inactive when clock is set to 24 hr mode g l indicates values in grams Litres 6 MIN indicates values stored in minutes 7 LBS indicates value stored in pounds 8 kg indicates values stored in kilograms 9 4 digit entries are available for time values to be entered or error reports 10 The blinking colon between hours and minutes in clock mode is normal and indicates that the unit is operational 11 Blocking sign When programming on level I this symbol indicates which parameters cannot be altered In level Il this symbol indicates which parameters are blocked at level amp symbol flashes 12 x2 indicates that a second regeneration is required 13 The recycling symbol flashes when reg
10. Ok I The unit capacity results from the calculation of resin volume and brine levels Changing the brine level at any point will result in the need to reprogram the unit capacity values When setting capacity values it is important to consider the raw water hardness levels on site see chapter 10 1 1 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 30 48 Wasser Aufbereitung SU MO TU WE TM FH SA DAY Capac Note The raw water hardness is shown in ppm CaCO and must be adjusted to meet actual values on site The raw water hardness is entered using parameter P8 mark indicates hardness Press Ok m The display starts to flash Use the Up Down keys to set values and confirm with Ok m Values entered can not be calculated on a linear base and entries are only possible in groups of 10 Changes in the raw water hardness values will result in the need to reprogram unit capac 7 2 7 P9 Units Su MO TU Tire 9 Day WE TH FR SA DAYS Regen Time amp Day Sak Capacity Pc Bardh een i The display starts to flash 7 2 8 P10 Clock
11. We recommend this maintenance be carried out every 6 months or at the latest every 12 months Signing a maintenance contract with your local service agent will ensure this maintenance is done without you having to remember it 14 1 Cleaning The injector the brine valve and container should be cleaned at regular intervals in order to remove deposits which have settled there The correct operation of the brine intake and brine filling functions should be checked regularly during regeneration 14 2 Unit shutdown If the unit is to be shut down for a longer period several regeneration cycles should be run through before the unit is switched off The resin in the unit must be under water for the whole shutdown period Brine containers should be cleaned Where installed dosing pumps following the unit should be shut down too V Caution When shut down there is a danger that heating will lead to expansion in the resin chamber creating a pressure beyond the operational pressure of the unit itself The unit should therefore be depressurised when stored Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German lan
12. described herein Warning Other uses are deemed to be undue non intended uses and are not allowed JUDO Wasseraufbereitung GmbH is not liable for any losses whatsoever resulting from these applications 1 4 Duties of the owner operator The owner operator of the system is responsible for the following e Instructing the operating personnel e Arranging regular maintenance Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 7 48 Aufbereitung 2 Transport Scope of Supply Storage Transport e Transport unit carefully and upright do not throw Scope of supply e Salt and brine container e Filter vessels with riser tube and lower filter inlet e Control unit with central control valve and upper filter inlet e Brine tube e Drain connection e Overflow connection e lon exchange Resin pre installed and in volumes scaled to unit size e Installation and operating instructions Note Please check the delivered items are complete with respect to your order and are intact The units are transported and delivered complete and fully assembled Transport damage
13. must be reported within 24 hours otherwise for insurance reasons loss claims cannot be settled Storage Caution Dry cool storage location Allowable storage temperature 4 C to 40 C Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 8 48 Wasser Aufbereitung 2 1 Consumables Description Order No Regeneration salt tablets 8839101 Total hardness measuring kit type A 8742119 measures 0 to 1 68 ppm Total hardness measuring kit type B 8690013 measures 0 to 0 112 ppm V Caution Use high quality salt tablets only Salt should not be able to be pressed through the container floor Non dissolved salt can reduce the unit efficiency and can result in a loss in capacity Note Consumables are not included in the scope of delivery 2 2 Accessories Description Order No Automatic mixing valve JAV 1 8735101 Automatic mixing valve JAV 114 8735202 QUICKSET mounting set JQU 114 8735179 Flexible connection pipe set JAS 1 8395033 Flexible connection pipe set JAS 11 8395034 Salt level indicator JS
14. subject to change without notice 14 Cent min out of the German landline 20 48 Wasser Aufbereitung 5 2 Optional external regeneration control The control unit includes a potential free contact which can be used for external regeneration start up This can be connected to an external control from which a regeneration start up impulse can be started Systems which can be used here include PLC controls filter differential pressure controls manual switches further unit control connections and independent time switches Connect a 3 pin wire harness to the 3 pin connection on the reverse of the control unit The remaining end can be connected to the external control unit using a terminal block Contact must be made using the black and red cores po mrs Ei m ED Connection external E regeneration control Connect potential free cable here um L Potential free contact N O C LEX CE CE Connection external regeneration control A regeneration is activated as soon as a signal is received via the potential free contact connecting to the control unit and maintaining for 60 seconds The regeneration is carried out within the framework of the parameters set During regeneration all incoming signals via the potential free contact are ignored Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Releas
15. vB LINQ f Jis x A d N m N E B p ue C A Model D D1i H H1 H2 H3 A B C JM4WZ E 320 540 977 935 1050 1135 1350 1200 500 JM6WZ E 260 720 1422 1380 1090 1580 1250 1600 600 Dimensions in mm Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 6 WZ E In the interests of engineering progress subject to change without notice P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 12 48 Wasser Aufbereitung 3 3 Operating data Model JM 2 WZ E 3WZ E 4 WZ E 6 WZ E Max flow rate m3 h 2 3 4 6 Capacity at optimal brine levels dHxm 60 100 200 300 Salt consumption at optimal brine levels kg regeneration 3 3 5 5 11 0 16 5 Capacity at economy setting dHxm 45 75 150 225 Salt consumption at economy setting kg regeneration 1 8 3 0 6 0 9 0 Min operating pressure bar 3 3 3 3 Max operating pressure bar 8 8 8 8 Approx pressure loss at max flow rate and 12 C 1 2 1 6 1 3 1 9 water temperature bar Pipe connection female thread for softening unit 1 1 1 1 Max water temperature C 38 38 38 38 Max ambient temperature C 40 40 40 40 Capacity salt and brine container Itr 78 78
16. your local JUDO customer service or an authorised specialist company Customer service centre Stamp of installation firm JUDO Wasseraufbereitung GmbH HohreuschstraBe 39 41 D 71364 Winnenden Phone 49 0 1805 692 111 Fax 49 0 1805 692 188 14 Cent min out of the German landline Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 43 48 Wasser Aufbereitung 13 Parts 13 1 JM 2 3 WZ E 20 Date created 20 05 09 Revision date 22 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 6 WZ E In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 44 48 Wasser Aufbereitung 13 1 1 Parts list Pos Description Quant
17. 200 300 Resin volume Itr 20 30 50 75 Electrical consumption control unit VA 5 5 5 5 Power supply VAC Hz 230 50 230 50 230 50 230 50 Performance data bases on 4 5 bar pressure Max flow rates may vary according to residual hardness required Mixed water values are to be calculated in accordance with actual conditions on site Data shown here are max values Conversion dH sum of alkaline earth mmol Itr x 5 6 3 4 Regeneration performance Optimal brine levels Model JM 2 WZ E 3 WZ E 4 WZ E 6 WZ E o z o0 2z o z o0 Zz Sce espcr pcer eces z n 22 15 zE lno 2550 SS o 2 9Zslo 29Zsl52925Z Regeneration stages U E a en se e ei C1 back wash 1 75 105 12 168 22 308 24 336 O2 regeneration media intake 0 8 1 6 1 8 24 O3 slow wash 1 5 1 5 1 9 24 O5 fast wash 1 7 5 45 12 72 22 132 24 144 06 back wash 2 7 5 7 5 12 12 22 22 24 24 O7 fast wash 2 7 5 7 5 12 12 22 22 24 24 08 brine chamber refill 1 5 16 5 1 5 22 5 1 9 57 2 4 108 The values noted above may need adjusting to fit in with actual on site conditions No softened water is available during regeneration cycle Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT
18. 3 O Ring 1 14 Injector cover with O ring 1 15 Retaining ring for O ring 1 16 Connection ring valve disk 1 17 Optical sensor 1 18 Motor 12VAC 50Hz 1 19 Seal 1 Not used 13 2 2 Spare parts list Pos Order No Description JM 4 WZ E JM 6 WZ E Quantity 4 1610576 Cover x x 1 7 18 1500370 Connection cable with plug motor X X 1 17 1500371 Optical sensor x x 1 5 1980378 Camshaft x x 1 142 1610569 Assembly group without flow control valve cover X 1 1610570 Assembly group without flow control valve cover X 1 9 1980360 Injector K size 12 x 1 1980361 Injector L size 14 X 1 6 1980366 Drain control assembly with O ring X 1 1980368 Drain control assembly with O ring x 1 1510168 Control Logix 760 x X 1 11610477 Injector x x 1 1610484 Brine tube 3 8 x x 1 5m 1510118 Power supply 230VAC 12VAC x x 1 Not illustrated Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 47 48 Wasser Aufbereitung 14 Maintenance and inspection In most countries regular inspection and maintenance of units used in water treatment is required
19. 3 4 9 Water is filled into the container during the brine refill phase Once complete stock up to the values shown in chapter 3 4 10 Slowly open tap at unit outlet Once commissioning is complete check the values of the softened or mixed water after the unit If specific values are required then set these using the automatic mixing valve JAV 8 1 Testing the sodium content Sodium content testing is only required when the unit is connected to a drinking water supply The mixing valve is to be set to local requirements and testing is to be done in accordance with the values for sodium content in drinking water valid in the country of use Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 37 48 Wasser Aufbereitung 9 Regeneration intervals This softening unit is flow rate controlled This means that a regeneration is started once a given volume of water has passed through the unit The intervals between two regenerations are determined by the size of the unit concerned total water consumption incoming raw water hardness and where programmed the residual hardne
20. Average consumption Tuesdays 0 6553 30m H10 Average consumption Wednesdays 0 6553 30m H11 Average consumption Thursdays 0 6553 30m H12 Average consumption Fridays 0 6553 30m H13 Average consumption Saturdays 0 6553 30m Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E In the interests of engineering progress subject to change without notice Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline 35 48 Wasser Aufbereitung 7 4 1 Setting resin volume Parameter HO shows the setting for resin volume of the softening unit Hold Ok m and Down key 9 pressed for 5 sec to enter data mode if the value for HO is incorrect Afterwards hold Ok m pressed for 5 sec to restore the values Three horizontal lines will be displayed flashing With the Up Down keys the correct resin volume will be set and stored with Ok m V Caution Resetting the control unit cancels all stored data and returns the unit to factory settings This function should be used in emergencies only as the control unit must then be completely reprogrammed Once the control unit has been reset a regeneration should always be started to synchronise the camshaft this can be fast forwarded Date create
21. E Softened water volume e g 3 m Raw water hardness e g 20 dH Mixed water hardness e g 8 dH Task Find mixed water volumes between 2 regenerations MW2R Solution 3 o MW2R x 20 dH_ as 20 dH 8 dH MW2R 5 m Calculations show an available mixed water volume of 5m At a consumption rate of 1m3 day regeneration will start after 5 days at the latest Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 39 48 Wasser Aufbereitung 10 Commissioning Caution Settings given for commissioning may need to be varied to meet with actual values on site V Note Commissioning should be carried out by persons with the correct qualifications only Once the unit has been connected up to the water supply as described in chapters 4 and 5 it is ready to be commissioned The control unit is supplied with factory settings and all that needs to be programmed are the parameters P3 P4 P7 and P8 as these need adjusting to conditions on site and cannot be factory set Chapters 7 2 and 10 1 contain information on how to make these
22. EE PRE EN IES 29 52 2 PA Wee Kay sata aaa pta tha tad uror etui E tse teret 29 1 2 3 P3 Regeneration time onte dette ete titius cart iie epa edet Sas 29 12 4 PA Regeneratonanterval epe orte temet tete et ee eee e Re eie 29 7 25 P6 Brine Values 5 ete ebrei bees ebbe teeth cid ese ide ete Lee Reb M te ares ee ebbe ebbe euet cu 30 7 2 0 P7 Capacity of the unit and P8 Raw water hardness 30 12 7 PO UII aep eee ied P eneenni erstere 31 Tas PIO Clock mode see ee m eee eee e a Ra UR Ee s dns 31 y MEM WISI CU DOEICII I 32 1 3 1 Fast forwarding regeneration phases eessesseeseeeeeeeeeeeene nennen rennen ener 32 43 27 Regeneration Stop ee ete dee Ue ee ec ee abies dette re eg iets 32 43 5 Manual Regeneration biam geelcapne og ec e ER ETOR 34 7 4 Process level P oiss 35 Vl lt Setting resin volume amet mee edu RR ntm Vals 36 8 Initial commisSionint cC 37 8 1 Testing the sodium content cce eeee eee e eene seta sete to se eta setas ete ta sete ao ste ea s sean e eaae esas Pete ene seas esae 37 9 Regeneration intervals e eoe Ue eoe neue en ee ERES EE RENE PENNE NS ERE Ea e Een Ene se eR ennt 38 9 1 Volume of softened water sifeneestiengessatesssssnteskeerses 38 LM CB rimum 39 10 COMMISSIONING iscsi RR 40 10 1 MIN
23. Installation example E 19 5 Electrical connection PMEE 20 SL OptiOnal error TOPOL ssisccsesscsscscesscccsensccsansessessbecsssessesdecssveassssenssdtcesveacsvsesesdessseesddsesseiesseoessueseveeses 20 5 2 Optional external regeneration control crscsseosssnsssnsssnossnnsennsennnsnnnssnnssonssonnsnnnsnnsssnnssnossnnnsnnsenee 21 6 DescriptionOf control Unit scisscsscvacictsccssccsdecdass sntivssessudacdedocsaseessviucisanvavevaaiedecissoctagbosccaetessvavasvensybeskessoanss 22 6 1 Dat storagen nn csscscssssscevat TR 22 6 2 Display iE PME DNE 23 62 1 EGD DISDIAyi 222 tet en Ree e uer atre ee 23 6 2 2 Control lamp 5 sse eue een eue 23 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Operating instructions JUDOMAT softening unit uM 2 6 WZE Tel 49 0 1805 692 111 Fax 49 0 1805 092 188 In the interests of engineering progress subject to change without notice s s ee German landline 2 48 Wasser Aufbereitung 6 22 3 Symbols display 5 oen a dam RE ies ames 24 6 2 4 Display during operation oni e D Hee RD Tet e ete de 25 6 2 5 Display during regeneration nennen nnne nen ene a t ioeie eterne 25 7 Programming the control unit een eese eese eius YER ben ea voee aea abe Tau eee ae eR e vaca eene reae van 26 NIC dar rH M 27 TE a a A A 27 1221 5 PASTING a nn ABE
24. JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 34 48 Wasser Aufbereitung 7 4 Process level This level is used to display information and settings used to assist service personnel in maintenance work or when trouble shooting At process level a small H appears in the bottom left corner of the display Next to this H is the number of the process concerned Accessing process level Action Key Duration Display Enter data mode Down and Ok 5 sec HO value flashes Move to next stage Up or Down Short Previous or next stage Restore values Ok 5 sec Factory settings restored Process Description Report Unit HO Resin volume Litre H1 Days since last regeneration 0 255 days H2 Current flow rate Dependent on P9 H3 Consumption since last regeneration today 0 6553 30m H4 Consumption since last regeneration 0 6553 30m H5 Total consumption since last reset 100 0 6553 30m H6 Total consumption since last reset 104m 0 6553 30m H7 Average consumption Sundays 0 6553 30m H8 Average consumption Mondays 0 6553 30m H9
25. MA 8390002 Disinfection unit JCLE 3 R 8395017 Residual hardness supervising unit JRU 8735175 Malfunction message unit JSMP 4 8390079 Connecting cable for external control 1500429 Note Accessories are not included in the scope of delivery Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 9 48 Wasser Aufbereitung 3 Product information 3 1 Manufacturer and type Manufacturer JUDO Wasseraufbereitung GmbH Hohreuschstra e 39 41 D 71364 Winnenden Telefon 49 0 1805 692 111 Telefax 49 0 1805 692 188 E mail info judo eu 14 Cent min out of the German landline Type JUDOMAT softening unit JM 2 6 WZ E Model Order No JM 2 WZ E 8390059 JM 3 WZ E 8390060 JM 4 WZ E 8390061 JM 6 WZ E 8390062 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering pro
26. NIE 40 10 1 1 Values required for capacity of the unit P7 and raw water hardness P 41 11 DTI P EO EOS SOSON OS 42 11 1 Controlling mixed water hardness c ee ee eee eee eres ee eee ee etta setas osea eee ea esteso setas e stesse tenus 42 11 2 Elide 42 ZEN DID ehe 43 PEU vriarise A E UE 44 13 1 JM 2 3 yp irssi ee aeae a Ea aeaaea Reose ae aaa sones iaiia 44 EA A P rts S T t e e ee cd N ENE S E EE EE 45 13 1 2 Spare parts Ist ek ale e ehe e dese ti theses EE E cates E 45 13 2 Au ERA om E E E E EEE HX 46 13 2 1 e E T a ann STEE IEA IEO TETEE AT 47 13 2 2 Spareparts list 5 tag ots re ara url Inu ere t a 47 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 3 48 Wasser Aufbereitung 14 Maintenance and inspection eeessersserssorsnossnonsnnnsnonssnnssnnessnnssnnsnnnssnnssnnssnnsssnsssnnssonssnnsssnnssonssnnssnnnsnnnnn 40 14 1 Bore M D 14 2 Unit SIUC GW Is ERE
27. Wasser Aufbereitung Installation and Operating instructions JUDOMAT softening unit JM 2 6 WZ E n 1 2 a 5 Q c eo N Please issue to the owner operator Wa sser 5 Read carefully before installation start up e i i i Aufbereitung Subject to change without notice Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 1 48 Wasser Aufbereitung Contents I ANG OdU CHO sesvcsisicsstcsecessescaciasisenccansccndestacvevesucsedsesatecsesavecdeatesdedsatengeevaveskndduncesadcuatssnisedsSstecdentsead ndtsnaedeste 6 1 4 Pictograms and their meaning 0ssscs0ssesonsennssosnsnensnnensnnsensnsennnsnnnnnnensnssnssnnensnnensnnnessnssnsssnessnnenee 6 LE XEER IPTE EIN EI 7 1 3 Operation Of cahier L M 7 1 4 Duties of the owner operator eee ee eee ee ee eese setae etes s ete an e etas ete an s eaa ses eaP ese aR eese ane t eene seas oe eaa 7 2 Transport Scope of Supply Storage eee ee eee eese eene eene tenete ette eene estne etse en eene teeth estne sense tnn eene 8 NEM inurlo
28. at the next allocated time is delayed e g 2am or a regeneration is immediately started Delayed Regeneration skip to next allocated time mor Press Regen key once o cng Recycling symbol flashes capactty f C os Press Regen key to abort Symbol flashes Immediate Regeneration Hold the Regen key down for 5 seconds The regeneration symbol appears on the display The camshaft moves to phase C1 Immediate double Regeneration e g when shutting unit down U WO TU WE TH m 54 Ds Tine 6 Day Regan Time amp Day Once the camshaft has moved to phase C1 at manual start up a second regeneration can be initiated Hold the REGEN key down for 5 seconds once the camshaft has started moving into phase C1 The Second regeneration set display now shows x2 i e once this regeneration is complete a second will be run automatically V Caution This key should be used by qualified persons during installation or maintenance only Misuse may lead to unit malfunction Action Key Duration Display Skip to next regeneration Regen Short Recycling symbol flashes Regeneration stop Regen Short when recycling symbol flashes Recycling symbol switches off Immediate regeneration Regen 5 sec Recycling symbol appears Immediate double Regen 5 sec regeneration again once cycle x2 symbol appears regeneration starts Date created 20 05 09 Revision date 22 06 09
29. ation time regeneration interval brine levels in as far as this data is not blocked at level Il Level 2 expert level All parameters required for the efficient operation of the unit are entered here Values stored can be blocked Values blocked can be viewed but not altered at base level Level 3 regeneration level Times for the individual regeneration phases are displayed here The steps of the regeneration cycle are only shown but can not be altered The correct settings are calculated automatically by the control unit referring to the brine value and resin volume Level 4 process level Information stored at this level is intended for maintenance work fault finding and contains general information regarding unit performance such as water consumption days since last regeneration and current flow rate Caution Programming should be carried out by trained and qualified personnel only Alterations in programming may lead to unit malfunctions Unit automatically leaves programming mode when no key has been pressed for 30 seconds Press the regeneration key to quit program mode Parameters can not be altered during a regeneration cycle Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu I
30. bject to change without notice 14 Cent min out of the German landline 19 48 Wasser Aufbereitung 5 Electrical connection Caution All electrical work should be carried out by a qualified person Please ensure that all rules statutes and regulations governing electrical work and health and safety in the country of use are adhered to at all times Please see the wiring plan enclosed in order to ensure this unit is connected correctly This unit is delivered ex factory with the control head electronic already pre set so that merely the supplied plug 230VAC 12VAC needs to be connected to the power supply on site Connection Ky X JCLE Optical sensor Plug motor Power supply 230VAC 12VAC Connection plug hall sensor 5 1 Optional error report This unit is also available with an optional error report feature offering a potential free contact max 24V which allows a remote call up of error reports Errors are also visually displayed on the unit by means of an LED unit Installation of these features are to be found on the installation manuals provided with these features Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress
31. d 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 36 48 Wasser Aufbereitung 8 Initial commissioning 1 Fill water into the brine container volume see chapter 3 4 2 Add salt tablets to the container up to approx 10cm below the edge of the brine marker Dissolving the salt tablets requires approx 2 hours A regeneration can only take place when the tablets are fully dissolved 3 Control electrical connections 4 Open inlet taps slowly V Caution If the inlet valve is opened too far or too fast then resin can be washed into the valves or the water supply 5 Check min pressure requirements 6 Check the hydraulic function manually no power by turning the camshaft anti clockwise through the following functions Back wash regeneration media intake slow wash fast wash brine chamber refill 7 Connect control unit to power supply The camshaft goes into synchronisation and parameters can now be programmed 8 Start manual regeneration Regeneration runs automatically During the first 5 minutes of regeneration check the flush water and compare with values as shown in chapter
32. dline 48 48
33. e date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 21 48 Wasser Aufbereitung 6 Description of control unit This softening unit is equipped with a fully automatic flow rate operated control unit This means that regeneration is started once a given volume of incoming water has passed through the system The time intervals between two given regenerations are determined by the size of the softening unit concerned and the hardness of the incoming water on site 6 1 Data storage Inthe even of power failure data required for the operation of this unit is stored in the data base This information includes resin volume brine concentration regeneration times and intervals in days Where a power failure lasts for longer than 8 hours the clock and day features will need to be re programmed In order to ensure that the clock and day features are stored for 8 hours the unit needs to be connected to the power supply for at least 24hrs to ensure the back up is fully charged Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softe
34. e date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 45 48 Wasser Aufbereitung 13 2 JM 4 6 WZ E N s ll 10A JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Date created 20 05 09 Revision date 22 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 6 WZ E E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 46 48 Wasser Aufbereitung 13 2 1 Parts list Pos Description Quantity 1 Assembly group without flow control 1 2 Valve cover 1 3 Single valve spring 1 4 Cover 1 5 Camshaft 1 6 Drain control assembly with O ring 1 7 Connection cable with plug 1 8 Assembly group screen without O ring 1 9 Injector 1 10A Brine intake regulator without O ring 1 10B Brine intake regulator 1 11 Ball 1 12 Drain angled section 34 tubing push on 1 1
35. e regeneration is started up by the control head automatically During regeneration a volume of brine concentrate is fed through the resin chamber in the unit Calcium and magnesium ions on the resin surface are displaced by the abundance of sodium ions and removed from the system when flushed Once this process is completed the full softening capacity of the unit is restored and water softening re commences Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 188 14 48 Wasser Aufbereitung 4 Installation V Caution In case of seepage on the water inlet or the unit itself the water supply should be shut off when operating staff are not present 4 1 Location requirements This JUDOMAT softening unit should be installed in a dry and frost free place A drain in accordance with plumbing code requirements valid in the country of use must be available for regeneration water flushing A power supply 230V AC 50 Hz should be available in the immediate vicinity of the unit V Caution All plumbing and electrical work involved with the installation of this unit should be car
36. eneration is required at the next programmed time Symbol stays on during actual regeneration 14 The Salt symbol lights up when brine is fed into the system 15 The symbol REGEN TIME amp DAY lights up when regeneration day and time are being programmed into the unit 16 The DAY amp TIME symbol lights up in clock mode when actual day and time are being entered Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 24 48 Wasser Aufbereitung 17 The hour glass symbol lights up indicating the motor is on and the camshaft is in motion 18 This symbol appears next to the function currently on display 19 X100 Multiplication for higher values 20 No current function allocated 21 Indicates when water is running through control valve flow control 22 No current function allocated 23 Indicates values or ongoing numbering in combination with fields 24 25 or 26 24 Process flow Number in field 23 indicates which value in the process flow is displayed 25 Parameters Only active at level Il Number in field 23 indicated which parameters are displayed 26 Phase
37. fbereitung 10 1 1 Values required for capacity of the unit P7 and raw water hardness P8 Model JM 2 WZ E 3 WZ E 4 WZ E 6 WZ E o Value for capacity of the system kg CaCO c 207 s50 o o o o o o o o om _ 0 3 3A 3 3A 3 3 3 2s wor SES S SE S_ SE S_ SE IS_ SE Bel eg ese eles lcele sl cela s 250 225 Eg E5 cg esl Esl ES ESES Ger ass Ta ToTa To Ta To lTE2 o eon gt zalm ojm omoj molmco mo mc mo 2 40 1 2 09 2 0 1 5 4 0 3 0 6 0 4 5 3 50 1 0 0 7 1 6 1 2 3 3 2 5 5 0 3 7 4 70 1 0 0 7 1 7 1 3 3 5 2 6 5 2 3 9 5 90 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 6 110 1 1 0 8 1 8 1 3 3 6 2 7 5 5 4 1 7 130 1 1 0 8 1 8 1 3 3 7 2 7 5 5 4 1 8 140 1 0 0 7 1 7 1 3 3 5 2 6 5 2 3 9 9 160 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 10 180 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 11 200 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 12 210 1 0 0 7 1 7 1 3 3 5 2 6 5 2 3 9 13 230 1 0 0 8 1 7 1 3 3 5 2 6 5 3 3 9 14 250 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 15 270 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 16 290 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 17 300 1 0 0 7 1 7 1 3 3 5 2 6 5 2 3 9 18 320 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 19 340 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 20 360 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 21 380 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 22 390 1 0 0 8 1 7 1 3 3 5 2 6 5 3 3 9 23 410 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 24 430 1 0 0 8 1 7 1 3 3 5 2 6 5 3 4 0 25 450 1 0 0 8 1 8 1 3 3 6 2 7 5 4 4 0 26 460 1 0 0 8 1 7 1 3 3 5 2 6
38. gress subject to change without notice 14 Cent min out of the German landline 10 48 Wasser Aufbereitung 3 2 Dimensions JM 2 WZ E 215 1210 920 910 1109 1250 1200 475 JM 3WZ E 260 1210 920 910 1109 1250 1200 475 Dimensions in mm inlet outlet i i i See T I S ow D z y ER LI Sikh I inlet outlet female thread g 4 female thread 1 ATI m A Model D H H1 H2 H3 A B C Operating instructions JUDOMAT softening unit JM 2 6 WZ E Date created 20 05 09 Revision date 22 06 09 Release date 05 06 09 Version 1 000 In the interests of engineering progress subject to change without notice JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out of the German landline 11 48 Wasser Aufbereitung inlet outlet 4 i D1 J la N if D D F r S 3 5 Y Y Y J 41 2 Y 4 77 v 27 MALE P A inlet outlet ae S female thread 1 y PI thread 1 x
39. inse 2 C8 Brine chamber refill The regeneration phases are not alterable as they are calculated by the control unit based on data of parameter P6 and HO see chapter 10 1 Should one of these values be altered the unit automatically calculates new cycle times 7 3 1 Fast forwarding regeneration phases meas em Hold Ok m down Display shows current phase e g C1 and ERE ILI remaining run time Hold Ok i down and press parallel the Up key f to jump to next phase The hour glass is displayed whilst the motor Capacity gg Hd is running Repeat process until the unit returns to production mode processing softened water Action Key Duration Display Display regeneration step Ok Hold down Cx Residual regeneration time Ok Hold down Time Move to next step Ok and UP Hold down Cx 7 3 2 Regeneration stop Press Ok m and Up key f down together until the hour glass starts blinking approx 5 sec Regeneration is interrupted The camshaft moves back into production position this can take up to 2 min The hour glass flashes whilst motor is running Action Key Duration Display Regeneration stop Ok and Up 5sec Hour glass starts flashing Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening uni
40. ity 1 Assembly group without flow control 1 2 Container adaptors 1 3 O Ring BN 1 4 O Ring EP 1 5 Valve cover 1 6 Single valve spring 1 7 Cover 1 8 O ring group container adaptor 1 9 O ring group inlet 1 10 Seal 1 11 Locking unit 1 12 Camshaft 1 13 Connection cable with plug 1 14 Assembly group screen without O ring 1 15 Injector 1 16 Injector cover with O ring 1 17 Drain control assembly with O ring 1 18A Brine intake regulator without O ring 1 18B Brine intake regulator 1 19 Assembly group check valve 1 20 Optical sensor 1 21 Motor 12VAC 50Hz 1 22 Ball 1 Not used 13 1 2 Spare parts list Pos Order No Description JM 2 WZ E JM 3 WZ E Quantity 7 1610576 Cover x X 1 13 21 1500370 Connection cable with plug motor x x 1 20 1500371 Optical sensor X X 1 12 1980354 Camshaft x x 1 145 1610567 Assembly group without flow control valve cover x 1 1610568 Assembly group without flow control valve cover x 1 15 1980357 Injector G size 8 x 1 1980359 Injector J size 10 X 1 17 1980363 Drain control assembly with O ring x 1 1980365 Drain control assembly with O ring X 1 19 1610367 Assembly group check valve x x 1 1510168 Control Logix 760 X X 1 11610476 Injector x x 1 1610484 Brine tube 3 8 X X 1 5m 11510118 Power supply 230VAC 12VAC X X 1 Not illustrated Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Releas
41. mode SU MO TU WE TH FR SA DAYS ity values see chapter 10 1 1 The units of measurement are set automatically as the unit recognises the voltage used However it is advisable to check that the unit taken is correct Value 0 English Value 1 metric Values can be adjusted using parameter P9 Press Ok m Use the Up Down keys to alter values and confirm using Ok I The clock is set automatically as the unit recognises the voltage used and sets the time to a 12 or 24 hour setting accordingly However it is advisable to check the unit taken is correct Value 0 12 hour display Value 1 24 hour display Values can be assigned using parameter P9 Press Ok m The display flashes Use the Up Down keys to set values required and confirm using Ok m Date created 20 05 09 Release date 05 06 09 Operating instructions JUDOMAT softening unit JM 2 6 WZ E In the interests of engineering progress Revision date 22 06 09 Version 1 000 JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu 14 Cent min out ofthe German landline subject to change without notice 31 48 Wasser Aufbereitung 7 3 Regeneration stages Parameter Description C1 Back wash 1 C2 Regeneration media intake C3 Slow wash C4 Pause C5 Fast rinse 1 C6 Back wash 2 C7 Fast r
42. n Drain line blocked Clean drain line Injector blocked Clean injector filter screen Brine valve does not Wrong injector size Change injector suck in brine Set control unit short time to regeneration Shut off valve closes too soon media intake C2 if necessary change shut off valve Control unit does not Power supply not connected Connect power supply regenerate Motor damaged Change motor automatically ee programmed Check programming and alter if necessary Camshaft should be in operation Err 1 position but control unit cannot Press Up key to reset the control determine positioning of camshaft Camshaft should be in start position Wait 2 minutes until control is in start position but control unit cannot determine and hour glass in display blinks to indicate motor positioning of camshaft is running Check electrical connection to the motor Check if the optical sensor is positioned and connected correctly Err 3 Check if the motor is driving the camshaft Check if optical sensor is properly installed Check if camshaft is properly installed not Camshaft is taking longer than 5 blocked and not damaged minutes to reach start position If the motor is continuously on then the following parts should be changed Optical sensor connection cable with plug motor control unit Camshaft is not moving If the fault cannot be corrected using the information above please contact
43. n the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 26 48 Wasser Aufbereitung 7 1 Base level Parameters including time weekday regeneration time regeneration interval brine levels system capacity and raw water hardness can be entered here without having to access expert level Accessing base level Action Key Duration Display Enter data mode Ok Short Value of parameter Move to previous or next parameter Up or Down Short Previous or next parameter Choose parameter Ok Short Value of parameter flashes Alter value Up or Down Short Reduce or increase value Store altered value Ok Short Next parameter Once the raw water hardness value has been stored at this level the unit can be returned to operational mode by pressing the OK key The system automatically returns to operational mode once the Regeneration key is pressed Changes to the brine concentration values will affect the unit capacity levels Changes here will require alteration to the capacity values stored see chapter 10 1 1 7 2 Expert level This level governs programming for all parameters required for the correct function of the softening unit Individual parameters can be blocked at this level to ensure they cannot be altered by mistake at level These parameters are then market with a lock symbol 8 When Expert level is active a P appears in
44. ndicates Time Day m To set the day press Ok m The mark begins flashing Use the Capacity Up Down keys to set day required and confirm using Ok M 7 2 3 P3 Regeneration time ness ee Regeneration time is set using the parameter P3 mark indicates Regen Tine amp Dey d a Q ci Regeneration timing Press Ok m The display starts to flash Use the Capacity zn Up Down keys to set time required and confirm using Ok m Hardsese The unit does not recognise summer winter times 7 2 4 P4 Regeneration interval neas eu em m shows When set at 0 5 days regeneration takes place at time set and then I automatically 12 hours later For example the unit regenerates at 2 am na and then again at 2 pm The regeneration interval is set using parameter P4 mark indicates days Press Ok m The display starts to flash Set the interval required using the Up Down keys 9 and confirm using Ok m When using the potential free connection for remote activation the value here must be set to ZERO Date created 20 05 09 Revision date 22 06 09 Release date 05 06 09 Version 1 000 Operating instructions JUDOMAT softening unit JM 2 6 WZ E JUDO Wasseraufbereitung GmbH P O Box 380 e D 71351 Winnenden Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min
45. ning unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 22 48 Wasser Aufbereitung 6 2 Display Legend SO MO DI Mi DO FR SA rige 1 4 digit LCD Display eu 2 Control lamp check salt level Solemenge check Kapazit t Hire 3 Down key 2 e Salz nachsehen 4 Ok key 5 UP key 6 Regeneration key manual Display V Caution The manual regeneration key should be used by the service personnel during commissioning or maintenance only Misuse may result in unit malfunction 6 2 1 LCD Display The 4 digit LCD displays information concerning unit operation such as time volume of treated water available in m3 time of next scheduled regeneration as well as the several regeneration steps and any error reports 6 2 2 Control lamp The red LED control lamp is located under the LCD display at the left corner and has the following function The control lamp lights up when there is no or too little conductivity of the brine in the brine container When salt is added the conductivity of the brine is increased and the control lamp switches off This lamp is only active in combination with the disinfection unit see chapter 2 2 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O
46. nnel only Do not override the max flow rate as this could lead to hard water being fed through the unit 11 1 Controlling mixed water hardness We recommend controlling residual hardness in the outgoing water from time to time Ideal for this purpose is the JUDO total hardness measuring kit type A see chapter 2 1 It may be necessary to adjust the mixing valve to rebalance 11 2 Salt supply Although the unit operates fully automatically it is necessary to fill the unit up with salt tablets regularly The quality of salt tablets used should be the highest available in the country of use The brine intake and brine tank refill should be controlled at regular intervals during regeneration Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 42 48 Wasser Aufbereitung 12 Errors Fault Cause Remedy Power supply not connected Connect power supply No softened water Power off Check power supply after regeneration Electronic shutdown Call customer service No salt in the brine tank Refill salt tablets and start manual regeneratio
47. nnenden den 04 M rz 2004 Rechtsverbindliche Unterschrift JUDO Wasseraufber ng GmbH Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien beinhaltet jedoch keine Zusicherung von Eigenschaften Winnenden Hohreusc e mail info judo ww judo online de Konto Nr 192 007 BLZ 602 915 10 Konto Nr 3 d Dopslaff USt Id Nr DE h ftsf hrer Hartmut Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 D 71351 Winnenden f Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 5 48 Wasser Aufbereitung 1 Introduction Thank you for making JUDO your brand of choice Please take note of and follow this instruction manual so that you can enjoy your unit for a long time This instruction manual contains all the information needed for the installation operation and maintenance of the described unit We make every effort to ensure you are a satisfied customer and ask that you contact your local JUDO representative if you have any questions concerning water treatment e g adding further features to your existing system Please quote the data given on the name plate with all enquiries
48. nstalled please observe the installation instructions enclosed therein e This JUDOMAT should be installed free from distortion e Tubing for fill and flush water as well as the overflow safety must be connected to the drain and need free flow access Do not shorten tubing e Please ensure that all regulations governing plumbing work and safety valid in the country of use are adhered to at all times e Adjust the max flow rate according to the actual raw water hardness alt residual hardness required on site e g installing a throttling device or flow meter e Do not install any sharp bends or pipe reducers immediately after the flow meter e External fusing for the power supply max 10A e Do not install the control unit under leaking pipes e Installation of the unit in front of the water meter on a public water supply only in countries where such installation is permitted e X All rules statutes and regulations governing installation and valid in the country of use must be observed and adhered to at all times Solutions to problems and other installation options can be clarified by JUDO s technical advisers Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress
49. ried out by persons qualified to do so Please ensure when installing or working on this unit that all regulations governing plumbing and electrical work as well as general health and safety valid in the country of use are adhered to at all times 4 2 Quality of incoming water supply The water to be softened must be clear free of sediment content and of iron and manganese content Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 15 48 Aufbereitung 4 3 Installation e This JUDOMAT unit can be installed in horizontally or vertically running pipes e Do not install the unit on suction lines e To facilitate operation and maintenance the unit should be installed at a point with ease of access e Operational data shown in this manual must be adhered to Failure to do so may result in hard water being passed through the system e Check brine and salt container for impurities upon receipt If necessary clean before use Do not add salt until installation e Install filter and brine salt container vertically on a level surface e Where an additional mixing valve is being i
50. rman landline 17 48 Wasser Aufbereitung 4 5 Connecting to the water supply The connection unit is fitted with an arrow indicating flow direction Legend 1 Hard water inlet 2 Softened water outlet 3 Backwash water flush drain 4 Brine container connection 4 6 Assembly 1 2 3 4 5 6 Place unit container on a level surface Connect the softener unit to the water supply Place brine salt container on a level surface in front of the unit Check brine valve is sitting properly and adjust if required Connect brine tube to brine container and control head Connect unit to power supply Salt tablets should not be added to the brine container before commissioning 4 7 Drain connection Tubing provided for backwash water and overflow safety must be fed to the drain at a constant downward gradient Access to the drain must be provided above ground level Do not feed the drainage tubing across the upper part of the unit Fix the lower free end of the tubing to the drain Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 18 48 Wasser
51. settings Should it be necessary to run a reset at any point then these values will need reprogramming 10 1 Settings Keys Access Dina Choose Alter Store Backward 9m f E t u Model JM 2 WZ E 3 WZ E 4 WZ E 6WZ E Process level H Parameter Description HO Resin volume 20 30 50 80 Expert level P Parameter Description P1 Time Active time Active time Active time Active time P2 Weekday Active weekday Active weekday Active weekday Active weekday P3 Regeneration time Dependenton Dependenton Dependenton Dependent on P4 Regeneration interval user user user user P6 Brine value optimal H H H H nr N See chapter See chapter See chapter See chapter P8 Raw Walarhardnass 10 1 1 10 1 1 10 1 1 10 1 1 P9 Units 1 1 1 1 P10 Clock mode 1 1 1 1 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 40 48 Wasser Au
52. softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 13 48 Wasser Aufbereitung V Caution Do not set brine value L as this could lead to hard water being fed through the unit 3 5 Scope of application Our natural water supply contains hardness forming substances in varying volumes Softening units are used wherever hard water in itself or the calcium deposits they cause are disturbing to operational processes e g in boiler water cooling water air conditioning pre treatment or in industrial water treatment to name but a few 3 6 Function JUDOMAT softening units operate on the ion exchange principle During this process hardness forming calcium and magnesium ions present in the incoming water supply are replaced with sodium ions The total salt content balance in the water is thus maintained The JUDOMAT softening unit consists of a pressure resistant container filled with cation exchange resin a brine and salt container a water meter for the flow control regeneration monitoring and a control head with central control valve and upper injector The volume of resin in the unit can only soften a given quantity of incoming hard water volumes depend on incoming water hardness After this volume the resin is exhausted and needs to be regenerated Th
53. ss required In cases where raw water hardness fluctuates please use the highest values The interval between two regenerations is calculated as follows 9 1 Volume of softened water Volume of softened non mixed water between 2 regenerations WW2R WW2R nd m r K Capacity in dH x m or in mol l x 5 6 r Raw water hardness in dH Given e g JM 2 WZ E Capacity 60 dH x m Raw water hardness e g 20 dH Task Find softened water volume non mixed between 2 regenerations WW2R Solution WW2R nae m3 20 dH WW2R 3 m Calculations show an available softened water volume of 3m At a consumption rate of 1m3 day regeneration will start after 3 days at the latest Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 38 48 Wasser Aufbereitung 9 2 Mixed water volume Mixed water volume between 2 regenerations MW2R MW2R WW2Rxr m3 r m WW2R Softened water volume between 2 regenerations non mixed in m values see chapter 9 1 r Raw water hardness in dH m Mixed water hardness in dH Given e g JM 2 WZ
54. subject to change without notice 14 Cent min out of the German landline 16 48 Wasser Aufbereitung 4 4 Pour in the filter media Always comply with the safety regulations for filter media valid in country of use Fill resin container BEFORE connecting to water supply 1 Place resin container at point of use 2 Fill resin container to approx 75 with water Cover opening of injector unit e g with duct tape 3 Place injector unit centrally in the resin container 4 Fill filter media into resin container up to levels required see chapter 3 3 Caution No filter media should overflow out of the container All filter media should be added into the resin container 5 Clean any resin off of threading on resin container and remove covering of injection unit 6 Place central control head with upper injector and O ring on injection unit and screw onto resin container until sealed Caution The control head should be tightened at max 27 Nm hand screwed Tighter may lead to damage to the valve or resin container Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the Ge
55. t JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 32 48 Wasser Aufbereitung Note e Where 2 regenerations have been programmed display indicates x2 each one must be interrupted individually Caution Interrupting regeneration can result in low quality water or even brine being fed into the water supply Use this function in emergencies only and dump at least twice the resin volume in water afterwards Where regeneration is interrupted after brine intake phase C2 check the brine level in the container and fill up where necessary Min rinse water volumes for interrupted regeneration Model JM 2 WZ E 3 WZ E 4 WZ E 6 WZ E Min volumes ltr 40 60 100 150 Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 33 48 Wasser Aufbereitung 7 3 3 Manual Regeneration The control unit recognises two options for a manual regeneration start up Regeneration
56. the bottom left hand corner of the display Next to the P the number of the parameter in use is displayed Accessing expert level Action Key Duration Display Enter data mode Up and Down 5 sec Value for P1 Move to previous or next parameter Up or Down Short Previous or next parameter Choose parameter Ok Short Value of parameter flashes Alter value Upor Down Short Reduce or increase value Store altered value Ok Short Next parameter Block parameter Regen Short Lock symbol appears Unblock parameter Regen Short Lock symbol disappears Date created 20 05 09 Revision date 22 06 09 JUDO Wasseraufbereitung GmbH Release date 05 06 09 Version 1 000 P O Box 380 e D 71351 Winnenden Operating instructions JUDOMAT softening unit JM 2 6 WZ E Tel 49 0 1805 692 111 e Fax 49 0 1805 692 188 E Mail info judo eu In the interests of engineering progress subject to change without notice 14 Cent min out of the German landline 27 48 Wasser Aufbereitung Blocking unblocking ne m m au ms To block or unblock values select parameter required and store using en Aa nn the Regen key The lock symbol 8 appears or disappears Values are Capacity Herds ese i Note locked at this level when the lock symbol flashes We recommend blocking parameters P3 P10 at this level in order to prevent them being altered in error at base level

Installation and Operating instructions JUDOMAT softening unit JM 2

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