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Operating Instructions

1. PSG Plastic Service GmbH Operating instructions TEMPSoft2 Enter a user defined comment using the visual keyboard A comment is added to the tool Rev 1 00 07 Technical changes reserved 93 94 Chapter 8 Tool management 8 1 1 Export tool information g The tool information of a tool is exported on a connected USB stick The visible and therefore operable keys for the user are assigned by a W AUser Administration The user prof is logged in hae Is no USB stick connected a message is shown and the function is e canceled B Export tool information File name No_tool_Todlinformation Save in A Select tool on the left side se Bo l lect tool information press key E Should the default file name be changed click into the field file name and change the file name by the visual keyboard Path USB Stick i Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Press key aE Coo g Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 95 Operating instructions TEMPSoft2 Before export it is checked whether there is already a file with the Same name on the USB stick The file can be overwritten and or ex End ported with another name
2. l Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 307 Operating instructions TEMPSoft2 d x Confirm or reject 22 Single point Multi point While the function single point Standard setting combines multiple hot runner controllers to a unit e g two hot runner controller with 48 zones work as if they were a single hot runner controller with 96 zones the multi point function provides central operation and monitoring of multiple hot runner controllers The individual hot runner con trollers are connected over Ethernet to a PC for operating With Multi point all data is centrally archived If the tool is used with another injection molding machine that data can be loaded into the controller manually or automatically 7Tool Coding assumed All stored items such as events and alarms in the Log book can be displayed depending on the by view selected hot runner controller and are used to accelerate error analysis See Multipoint See chapter 7Viewer i Rev 1 00 07 Technical changes reserved 308 Chapter 23 Appendix 23 Appendix 23 1 Data storage for TEMPSoft2 application data During the TEMPSoft2 installation routine it is stipulated where the application data are to be stored It is advantageous as proposed to store the program data and the user data in different par an titions disk drives in order to enable further use of the application data at any time in case of re installation
3. After completion of the dialogue the status of the export is displayed w 8 1 2 Import tool information m The tool information of a tool is imported from a connected USB stick The visible and therefore operable keys for the user are assigned by l AUser Administration The user prof is logged in fi Is no USB stick connected a message is shown and the function is ry canceled HH Import tool information h Da Syse Violune Information Select tool where the tool in formation should be imported cy on the left side press key Confirm or reject Path USB Stick Was a different file name than the standard specified note file info Cancel function x Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key Rev 1 00 07 Technical changes reserved 96 Chapter 8 Tool management or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Press key Since only one file per tool is available in TEMPSoft2 the file is import ed without any further confirmation a ta B B After completion of the dialogue the status of the import is displayed Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 97 Operating instructions TEMPSoft2 8 2 Tool data Is a tool coding available for the tool a coding infor
4. BM prar PSG MWoOF Ag se Click in drawing area Procedure to select zones see chapter 7Zone selection The zones 1 6 are individually selected 4l Confirm Rev 1 00 07 Technical changes reserved cedit O E 3 4 a TTTTTTTTrT TT a a lala z E E g a a a 7HREE EX d r T 7 p 5 PeT i TTT Tr m T z mT z T q s E amp 5 g 5 r E T HREAE ER PSG Plastic Service GmbH 227 Operating instructions TEMPSoft2 In the upper area the actual value and the setpoint value and in the lower area the out put value of zone 1 6 are dis played Scroll time scale backwards Scroll time scale forwards Go to the end of the time scale to the current data got to To highlight a trend in the dis play press a zone key left To reset the highlighting press the key again or press another zone key The container on the right low er side shows the filling status of the ring buffer and the actu al storing position red line Rev 1 00 07 Technical changes reserved 228 Chapter 12 Trend inl 0 The frame of the slider indicates the area displayed in the drawing ar ea The following examples are based on see chapter 7TEMPSoft2 Set ting Program settings Alnput Mode Decade switch Rev 1 00 07 Technical changes reserved With the slider the positions in the circular buffer can be in dexed where data for the trend di
5. E8 E 1G 2 Fei KR lt e ES eee ES ss aS eee sss k E a WREIDE The tool management is dis played tool Tool A is selected Select MoldCheck result The MoldCheck must have been executed completely for the tool and the result file must have been stored Press key Was a 7Reference specified in the tool management the here opened MoldCheck is compared with this reference In the header lt selected MoldCheck s o gt lt gt Reference is displayed I cs ce oe Loe emf on onl coo o e o Details on analysis of the result see chapter 7Show Mold Check result Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 179 Operating instructions TEMPSoft2 8 10 1Print MoldCheck result LJ Print MoldCheck result rm The visible and therefore operable keys for the user are assigned by a AUser Administration The user prof is logged in Press key l l Login as admin h AP See Chapter Printer settings i See Chapter7 Login Logout Dependent of printer setting Is NO printer selected and no USB stick connected a message is shown an the function is canceled K PRINTER installed TEMPSoft 2 A Print 1 The MoldCheck result is print h ed on this printer Save as POF and or stored as PDF file on a USB stick Save print as File name Save in E System Voke nfornator eee ee se
6. lt parameter gt pT means profi EMP TC means TEMP Commanad designation characteristic analog of the configuration parameter of the hot runner controller lt parameter gt Parameter label Details see document parameter description Hot Runner Controller see chapter 7Additional and continuative documents Display format The illustrations are generally based on the hot runner controller profi EMP The function sequences are the same for all hot runner controllers Deviations e g in parameters are indicated Rev 1 00 07 Technical changes reserved Create Screenshot PSG Plastic Service Group Show text for keys By click on the framing area of the keys hold and drag to the middle and or by click with the secondary mouse key the texts for the keys appear Alphabetical sorting As soon as more than one tool and or user is created in ZTool management or 7User Adminis tration the names can be sorted in ascending or descending al phabetical order PSG Plastic Service GmbH 17 Operating instructions TEMPSoft2 To create a screenshot keep logo pressed until a message is displayed that the screenshot is created USB stick must be plugged in in mouse operation click on logo with secondary mouse key briefly wait for message v7 i a pr aseonaing or Sorting in descending order Rev 1 00 07 Technical changes reserved 18 Chapter 3 Views 3 Views Show
7. In the current settings right down the name of the currently active pro gram is displayed in front of the name means program was changed in TEMPSoft2 Rev 1 00 07 Technical changes reserved 130 Chapter 8 Tool management 8 5 7 Delete program Delete the selected program The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Tool information E Tooldata Peference By Zonenames Wie a Select program D oea y Press key ue Images F MaoldChick nst iin waking time em e e gt 0080 WL Confirm or reject Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 131 Operating instructions TEMPSoft2 8 5 8 Print program Print selected program sie The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Press key l l Login as admin h AP See Chapter Printer settings i See Chapter7Login Logout Dependent of printer setting Is NO printer selected and no USB stick connected a message is shown an the function is canceled a PRINTER installed TEMPSoft2 Print Program is printed on this CJ J printer Save as POF and or stored as PDF file on a USB stick Save print as File name Save in system Volume formating ee e A stored as PDF file on USB stick Program is stored as fil
8. Select a directory on the USB stick Press key Rev 1 00 07 Technical changes reserved 108 Chapter 8 Tool management or a directory on the USB stick by double click on Return to previous directory by double click on ft 1 l Activate import after selection of file Press key Before import it is checked whether there is already a file with the n same name in TEMPSoft2 The file can be overwritten and or import ed with another name After completion of the dialogue the status of the import is displayed Is a tool with the same tool coding like in the import file already exist ing the tool coding is not accepted i K i 8 2 6 Activate tool Is a tool active it is shown in the current settings down right See chapter 7Current setting and a brack CG et lt gt around the tool in the tool management Should another tool be activated the current tool must JU be deactivated The visible and therefore operable keys for the user are assigned by aama AUser Administration The user prof is logged in 6B a Deactivate tool lt ToolhAr Select another tool on the left side press key E Confirm or reject Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 109 Operating instructions TEMPSoft2 Is at least one Program as signed to the tool the operator is asked whether he wants to activate it Are more programs assigned to the tool a window is displayed where
9. E En O e f E sf an a All zones are selected see zone selection field 1 AAG Rev 1 00 07 Technical changes reserved 32 Chapter 4 Zone selection 4 3 Zone selection NONE GOS OO Rev 1 00 07 Technical changes reserved i i i nila Ea oa a i HE HOGOUG E af Key zone selection NONE In the present example the Detail view is displayed and zone 1 is visible and further zones are selected Press key All zones are deselected see zone selection field 4 4 Zone selection SINGLE A I 0F Mo pr O sa f e m Ho Leading Tone az i E h P a a r o ELE EL k SS a ee ee E F TE PSG Plastic Service GmbH 33 Operating instructions TEMPSoft2 ii In the present example the Detail view is displayed and zone 1 is selected and visible Press keys 7 8 14 20 in the zone selection field The above named zones are individually selected additional to zone 1 Rev 1 00 07 Technical changes reserved 34 Chapter 4 Zone selection 4 5 BLOCK zone selection Phecithea current arroa Potential enmar Rev 1 00 07 Technical changes reserved i E 3 j ire a ew a A a prs ee ee es ee F In the zone selection field the Block zone selection is avail able see chapter 7DIRECT zone selection In the
10. PSG Plastic Service GmbH Operating instructions TEMPSoft2 Keyboard is overlaid Enter the group name 01 05 using the visual keyboard Rev 1 00 07 Technical changes reserved 139 140 Chapter 8 Tool management 8 6 1 Create a new group out of an existing ry Before working with a group it must be defined first and created with a name The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in iH 8 6 2 Open group The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in hn Either Select and open group in the tool management R PALSE Fj e z Press key lar MoleSnapshet E F MoudCheck nest geck waking tinet SYG8D O E Or Press key groups and the stored groups for the tool are presented in a list to open Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 141 Operating instructions TEMPSoft2 Tool Group A i rr Select group in the list c No tool Select tool D Press key Open or reject Tool Tool A x 8 6 3 Save group Save the group with name 1 mp The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Store with another tool Select another tool Confirm with a just created tool Page Up Enter
11. 2 0 Chapter 20 User Administration Select field ENTER PASS WORD AGAIN Enter the entered password again using the visual key board Confirm Select field USE PROFILE OF USER Confirm To ease the creation of a new user an existing profile can be assigned The profile of the newly created user can be individually customized A new user is created Process martori HHAHSBHEHHBSOC ae Par nine tet Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 271 Operating instructions TEMPSoft2 20 1 2Change password For an existing user the password can be changed prot Dietat user The user administration is dis played user Becker is select ed Press key Select field ENTER PASS WORD Enter the password using the visual keyboard Confirm Select field ENTER PASS WORD AGAIN Enter the entered password again using the visual key board Confirm Rev 1 00 07 Technical changes reserved 272 Chapter 20 User Administration 20 1 3Delete user Delete the selected user Select user ca Press key Confirm or reject Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 273 Operating instructions TEMPSoft2 20 1 4Export user The user and the specified settings are exported on a connected USB stick ha ay The visible and therefore operable keys for the user are assigned by ama AUser Administration The user
12. Ee i Fl E Is the alarm list shown non persistent and storing alarms can be acknowledged POCEEEEE a oe ilo af of dem ii d any A Press key Non persistent and storing alarms can be acknowledged Confirm Which alarms can be acknowl edged see chapter 7Status B Alarms and Information dis plays Rev 1 00 07 Technical changes reserved 210 Chapter 10 Alarms 10 3 Show alarm list The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Alarm key There are NO alarms Press key A call of the alarm list shows ALL zones There are NO alarms so the zones are not color coded Press key The view of the alarm list changes from ALL to GROUP A message is shown when there are NO alarms Key is deactivated because the are no alarms to be ac knowledged Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 211 Operating instructions TEMPSoft2 10 4 Alarm presentation Zone view Is at least one alarm persistent the filed with the zone name number is marked red see chapter 7Zone view lt gt C3 i T e NIE Bee i L J ok _ J ull 5 on co id poe pee oo oo PARIO 10 5 Alarm presentation Detail view Persistent alarms result in a color change in the dedicated fields
13. Select a directory on the USB stick Press key Rev 1 00 07 Technical changes reserved 172 Chapter 8 Tool management or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Press key Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import ed with another name a ta m B B After completion of the dialogue the status of the import is displayed Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 173 Operating instructions TEMPSoft2 8 9 Images In the user defined view the images may be used as background The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i The tool management is dis played tool Tool A is selected Select images E Mod heck waking L tint BOOB iis ep ave fll The available images are displayed with their names BMP JPG CMP TIF PCX DCX POD FPX DIC 4 A WNF EMF DXF IFF CGM PLT PSD TGA EPS T ge typ Rev 1 00 07 Technical changes reserved 174 Chapter 8 Tool management 8 9 1 Export images E Images are exported on a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no
14. aie magts F Moldtheck result bam waking tire Te Tool LORO O me oi 8 2 2 Specify tool data PSG Plastic Service GmbH 99 Operating instructions TEMPSoft2 Tool Tool A is created Beside the tool coding assigned to the tool a program and a view can complete the tool data The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Lig change V2 1OOF 3811 Fieference Towloding pooOUNOONONNOOND m gt Zonenames Load Pir progres ane this view when Betvalting ihe ine Program Program Group Wire Wie EA MoaldSnapehot E ms F MaldCheck result By MoldCheck waking lire Tool i viene me ar The tool management is dis played tool Tool A is selected Select tool data Press key Rev 1 00 07 Technical changes reserved 100 Chapter 8 Tool management 16 15 14 13 127 11 10 9 a 7 5 ON OF E E E A A NN A A E el 16 15 14 13 127 11 10 9 E T 5 5 4 3 ON OF E E E meee eee eee Rev 1 00 07 Technical changes reserved Display is overlaid By selection of the bar in field 1 change from OFF to ON the tool coding is activated Address of the tool is 1pEc Confirm PSG Plastic Service GmbH 101 Operating instructions TEMPSoft2 Feference Toolkoding EB Aonenames Lond fia program and this view when sciiating tha tool Program Program No pogra
15. In the second case the Boost mode follows the heating up After the start up time has elapsed the zones are increased by a freely selectable temperature value This workflow provides the operator at automated heating up processes because no manual interaction is necessary The Boost mode provides the operator at start up and production start and is labor saving profi EMP TEMP Command IpTISP08 Boost TC SP0O9 SP10 Function System Input 1 2 a pT P008 Boost setpoint 3 Setpoint 3 Lowering Val pT PO017 Boost time at start up mode b pT P018 Boost time TC P088 Timer 2 See parameter description of the corresponding hot runner controller ITC P094 Timer 4 PSG Plastic Service GmbH 69 Operating instructions TEMPSoft2 6 3 1 Switch on Boost g Bit m Th a al a a a a lal ie jie F gee ng gt ab xX V V ab pa Q Switch on Boost _ o O O an ab C _ q O BS _ 2 _ O ab e lt in by the setpoint value zones are under parameter a for the all function creased time set under parameter b Confirm w Boost is switched on the symbol of the key is green Rev 1 00 07 Technical changes reserved 70 Chapter 6 Main keys 6 3 2 Switch off Boost al i r 2 i X 9 Jer Th E alg S o al a 15 a
16. Rev 1 00 07 Technical changes reserved 6 Main keys 6 1 Heating 6 1 1 Switch on heating 6 1 2 Switch off heating 6 2 Standby 6 2 1 Switch on Standby 6 2 2 Switch off Standby 6 3 Boost 6 3 1 Switch on Boost 6 3 2 Switch off Boost 6 4 Login Logout 6 4 1 Login 6 4 2 Logout 6 5 Reset Passwords 6 5 1 Login 7 Functions 7 1 Heating current measuring and monitoring 7 2 Automatic ramp 7 3 Heat n Dry 7 4 Auto Tuning Identification 7 5 Start up Mode 7 6 USB support 7 Digital inputs amp Digital Outputs 8 Tool management 8 1 Tool information 8 1 1 Export tool information 8 1 2 Import tool information 8 2 Tool data 8 2 1 Create a new tool 8 2 2 Specify tool data 8 2 3 Delete tool data 8 2 4 Export tool data 8 2 5 Import tool data 8 2 6 Activate tool 8 2 Delete tool 8 2 8 Export tool 8 2 9 Import tool 8 3 Reference 8 4 Zone names 8 4 1 Export zone names 8 4 2 Import zone names 8 5 Program 8 5 1 Create a new program 8 5 2 Load program with data from the hot runner controller 8 5 3 Create a new program out of an existing 8 5 4 Open program 8 5 5 Save program 8 5 6 Activate program load into the hot runner controller 8 5 7 Delete program Rev 1 00 07 Technical changes reserved 62 63 63 64 65 66 67 68 69 70 71 72 74 76 11 78 78 79 81 83 85 86 8 89 92 94 95 97 97 99 105 106 107 108 109 110 111 113 115 117 118 120 120 124 125 126 127 129 130 8 5 8
17. S z 7 te i Nial aii ee i fone 22 gt ab xX V Y ab ka Q Switch off Boost 2 O O 2 YW eb Cc O N O v O O m ed by key After deactivation of the Boost function and or after timer elapsed all zones are controlled by the setpoint value set E O O Boost is switched off the symbol of the key is white Technical changes reserved Rev 1 00 07 PSG Plastic Service GmbH 71 Operating instructions TEMPSoft2 6 4 Login Logout Is the function active the color of the symbol on the key changes to Key LOGIN LOGOUT green amp Unauthorized input on the hot runner controller is prevented by a comfortable user administration in TEMPSoft2 In the ex works state there are 4 different users in TEMPSoft2 The Standard the master and the prof user have adapted access rights The existing system administrator admin has all access rights to the system After start of TEMPSoft2 the profile of the standard user is activated The standard user is always active if no other user is logged into the system Which user is currently logged in is to be identified by the current settings down right By a login other users are activated and or deactivated after logout Directly after start up of TEMPSoft2 the system administrator should check the access rights i of the standard user The standard user should be always the user wh
18. Sone l ond 9 Zana 10 2 Press key enti 11 oo RE Done 13 Zone 14 SOGOBO ML a rel Rev 1 00 07 Technical changes reserved 8 11 1Export MoldCheck waiting time d The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is canceled Export MoldCheck veaiting tirme Fil name ToohA_MoliCheck_waiting_time Path USB Stick i Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on PSG Plastic Service GmbH 185 Operating instructions TEMPSoft2 E3 B ao ta Details how to proceed see chapter 7Change waiting time The MoldCheck waiting time of a tool is exported on a connected USB stick Select tool on the left side se lect MoldCheck waiting time press key Should the default file name be changed click into the field file name and change the file name by the visual keyboard Press key Press key Rev 1 00 07 Technical changes reserved 186 Chapter 8 Tool management Activate export g Press key Before export it is checked whether there is already a file with the same name on the USB stick The file can be overwritten and or ex ported with anoth
19. Temperature trend of two zones with different rate of rise with activated automatic ramp After Heating identifica tion of zone 2 both zones are heated up to gether to the final set point value Rev 1 00 07 Technical changes reserved 7 3 Heat n Dry Description How it works What good is it Change setting PSG Plastic Service GmbH 81 Operating instructions TEMPSoft2 With Heat n Dry profi EMP hot runner controllers offer a function for low stress heat ing up of heaters During the heating up process the Hot Runner is heated up with step by step heating capacity During heating up the residual current is checked Exceeds the residual current the limit value set the heating is done with reduced heating capacity as long as the residual current is under the limit value again Heat n Dry has higher priority than function start up operation Heat n Dry guarantees a longer lifetime of heating elements It is ensured that a heating up to the set setpoint value is only done when it is 100 guaranteed that there is no moisture in the isolation material of the heating elements By this damage can be prevented resulting of short circuits in the heater profi EMP TEMP Command TC SP22 Limit for Switching off Leakage Current b pT P027 Heat n Dry TC P098 Heat n Dry See parameter description of the corresponding hot runner controller a pT SP05 Max residual current Rev 1 00 07 Techni
20. De v Mak r lete Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 43 Operating instructions TEMPSoft2 By sliding switch lj 2 m i o By moving the sliding switch from OFF to ON here manual B mode the parameter can be set for the selected zones here 1 10 Procedure to select zones see chapter 7Zone selection B By list of value By selection of the list of value of the parameter here leading B zone the parameter can be set for the selected zones here 1 Rev 1 00 07 Technical changes reserved 44 Chapter 5 Standard Operation By marking of characteristics a Melais Oulpul 1 By selection of the field of the parameter here relay output 1 characteristics can be add ed from the list of value by marking and deactivated by deleting the cross Relais Output Select the cross to delete it Fa Select the empty field to set a cross Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 45 Operating instructions TEMPSoft2 5 2 Set Setpoint Value Should the setpoint value be changed for one or more zones the Detail view has to be displayed Status Alarme Zone in control mete ar el Beclclalc im Or B by ADIRECT zone selectionand ASet parameters Navigation keys see chapter AViews KOG amp See Chapter Zone
21. EED ED E S S E E For the zone 1 6 the setpoint value is set to 100 C eee CE GS GS GS E E E ft ST a a AC OR GED GD eS eS ee es EE In the program further parameters other zones can be selected Pro ceed as previously described The program is stored with the name Prog A Press key Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 123 Operating instructions TEMPSoft2 Keyboard is overlaid Paga 3 ina Pai ij Page Dal End Enter the name Prog A using the visual keyboard 4l Confirm F Fago GE Paal m 5 Tn mall Deal End z Tooldata Refrence The program with the name Prog A is created AA MaldSnapehat ue Images F MaldChack nst ae waking ie n O li E asd tie i E J e n m rita Rev 1 00 07 Technical changes reserved 124 Chapter 8 Tool management 8 5 2 Load program with data from the hot runner controller To reuse parameters already set for a special application and a special tool the parameters set can be read out of the hot runner controller The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Tooldata Pleference The tool management is dis played tool Tool A is selected Select program ia Maldtheck nesult heehee waking time E tia Dy pros Bobet it 2 sae Either Press key
22. F MoldCheck result Zonei Zone ih Wp MoldCheck waking ona 18 Fone i 9 time SGG GLU REO ia me AGUS DBODELIDE HG a Tool Tool information Me tool mT Ar Tooldata a C Sea Cii es Zor er al Te zone 6 fone 6 i Program ar Sa EB w The zones 1 4 are selected Gi vee Zone 11 Zone 12 E Mold Snapshot fone 13 Zone 1 P roced u re to select ZO n eS See cms 7 chapter 7Zone selection images ung 16 Zone 16 MokCheck result cinite Zone 18 Be MoldCheck waiting Tone 18 Zone time z BYO80 GUL a CCS a Press key Rev 1 00 07 Technical changes reserved 116 Chapter 8 Tool management mses ma ir ac er rr rr ae As r a me ofo Keyboard is overlaid wi B Cis oor Enter the zone name using the visual keyboard The zone names from zone 1 4 are changed Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 117 Operating instructions TEMPSoft2 8 4 1 Export zone names g The zone names of a tool are exported on a connected USB stick The visible and therefore operable keys for the user are assigned by gr AUser Administration The user prof is logged in 6 s Is no USB stick connected a message is shown and the function is ee canceled CH Export zont mames Fil name T kA_Z enarmnes Save in A Select tool on the left side se system volane momat lect zone names press key E Should the default file nam
23. In the present example the Zone view is displayed and zone 1 is selected and visible See chapter 7TEMPSoft2 Setting Program settings Aln put Mode Calculator In the present example the Single Parameter view is dis played and zone 1 is selected and visible See chapter 7TEMPSoft2 Setting Program settings Aln put Mode Decade switch Rev 1 00 07 Technical changes reserved 29 30 Chapter 4 Zone selection For the Parameter view and the All view the 7 DIRECT zone selec tion looks identical Press corresponding key for zone selection AZone selection ALL IDOD Heel AZone selection NONE In the open window beside the calculator and or decade switch left see chapter 7TEMPSoft2 Setting Program settings 7lnput Mode the S AZone selection SINGLE zone selection field is shown The zones are selected in the zone se Ingle lection field like described in the following chapters Change of param eters see chapter 7Standard Operation Block BLOCK zone selection AZone selection FIRST LAST AZone selection predefined GROUP Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 31 Operating instructions TEMPSoft2 4 2 Zone selection ALL Key zone selection ALL In the present example the Detail view is displayed and zone 1 is selected and visible 7 T a EE h Po e id P F _ q LLA k LF t Press key
24. Rev 1 00 07 Technical changes reserved 12 Trend Description How it works What good is it PSG Plastic Service GmbH Operating instructions TEMPSoft2 The graph in form of a trend is recorded for setpoint value actual value and output value of each zone In the trend up to 16 zones are displayed simultaneously to the operator The data is recorded for all zones of the active hot runner controller The data is stored in a circular buffer This provides a data capacity of approximately 48 hours With filled circular buffer in data recording the oldest data will be overwritten The course of the values is recorded and can be analyzed easily Up to 16 zones can be displayed simultaneously in the trend Is a further zones selected a message appears If the settings in the configuration changes e g changes in the number of zones all the trend data is discarded and the recording starts again Rev 1 00 07 Technical changes reserved 225 226 Chapter 12 Trend 12 1 Call trend The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Call trend Press key ain x G In the basic state the trend curves are not displayed First zones must be selected for dis play is oe 1 a on me Ded BH bi B a H r x ba w Ca Ls x x Gi 4i a a DEAS imid kudi Ibia ibi bM iii iibe ai Ikoa ee iei ie ei eo
25. Start up time TC P091 Timer 3 Rev 1 00 07 Technical changes reserved 86 Chapter 7 Functions 7 6 USB support Description gt gt gt 4 i e Rm Jy 2 How it works What good is it Rev 1 00 07 Technical changes reserved USB flash drives are now common media for data exchange They are readily available and easily manageable All hot runner controllers profi TEMP are equipped with a USB port A variety of functions is possible in the areas of data backup service update and quality assurance Functions that save and or load data on and or from the USB stick are enabled for the user as soon as an USB stick is recognized on the USB port For queries of the customer thus can be used more information This makes the ser vice easier faster more professional With this feedback the customer may be sent back corrected data which he can then simply write it into his controller PSG Plastic Service GmbH 87 Operating instructions TEMPSoft2 7 7 Digital inputs amp Digital Outputs Description The simplest method to communicate with the injection molding machine is by the digital inputs and digital outputs of the hot runner controller gt gt o How it works The hot runner controller issues the signal for enabling of the machine by this Here by the proper status of the hot runner is signalized to the injection molding machine The hot runner controller receives for exa
26. The file can be overwritten and or import ed with another name After completion of the dialogue the status of the import is displayed iH Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 147 Operating instructions TEMPSoft2 8 7 View For simple handling with hot runner control systems the user defined views are integrated TEMPSoft2 A user defined view offers by a drawing area Images Texts Zones Difference bar charts Parameters Selection points Links Lines to combine in an easy way and so to present the process in an appropriate form graphically The user defined views can quite easily be created or changed with the available functions in TEMPSoft2 8 7 1 Create a new view The user gets an empty drawing area which he may fill with any picture element The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i ASI OB IB 1 22 ale XP EH Tooldata The tool management is dis played tool Tool A is selected Select view et Modi hick waiting l img SOOmL mii TEN O Press key Rev 1 00 07 Technical changes reserved 148 Chapter 8 Tool management The drawing area is displayed Press key Click in drawing area Picture element is created OIL See also selection of picture All picture elements are created with standard configuration Each pic element and ture element can
27. Tool management 8 7 3 Open view Open a view The visible and therefore operable keys for the user are assigned by Aa AUser Administration The user prof is logged in B Either Select and open view in the tool management NErev gfkkkg ug 0 Ari t i Taa Tool Tool information Me tool TLL an Tooldata Reference 1 P Zonenames Program Grow G ve m Press key aA bioldSrnapshot SR Te ui images Ld Moldiheck result iii wating om ime c00 HO memo a Or Press key view and the stored views for the tool are presented in a BA list to open A Tool User defined view ill No tool Select tool D Press key Open or reject fe Tool Tool A x Rev 1 00 07 Technical changes reserved 8 7 4 Save view Save the view with name 1 mp The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Save user defined view Keep aspect ratio Autoscale PSG Plastic Service GmbH 155 Operating instructions TEMPSoft2 Store with another tool Select another tool Confirm with a just created tool Enter the name of the new tool el by using the visual keyboard Confirm Page Down with the tool specified Select field NAME Rev 1 00 07 Technical changes reserved 156 Chapter 8 Tool management Save user defined view Hame Too
28. Zone view is displayed and zone 1 is selected and visible For DIRECT zone selection in the All view and or Zone view only the setpoint value when zone in control mode or the Output value when zone in manual mode cab be changed All parameters can be changed by DIRECT zone se lection in Parameter and or Single Parameter view Press key In the present example the Detail view is displayed and zone 1 is selected and visible PSG Plastic Service GmbH 41 Operating instructions TEMPSoft2 By numerical box of decade switch By selection of the numerical box of the parameter here B setpoint value the parameter can be set for the selected zones here 1 10 Prerequisite see chapter ATEMPSoft2 Setting Program settings Aln put Mode Decade switch Procedure to select zones see chapter 7Zone selection Change numerical values by up down key I a Absolute Relative v ya Confirm or reject Rev 1 00 07 Technical changes reserved 42 Chapter 5 Standard Operation By numerical box of calculator By selection of the numerical box of the parameter here setpoint value the parameter can be set for the selected zones here 1 10 Prerequisite see chapter 7 TEMPSoft2 Setting Program settings Aln put Mode Calculator Procedure to select zones see chapter 7Zone selection Change numerical values by up down key pt 5 x Confirm or reject II K Absolute Relative Prefix
29. m Specification of Process Monitoring MoldCheck Chapter trend amended Chapter log book amended m Function print revised User master added Function zone selection none revised Order of function keys revised m Function screenshot Text for keys PSG Plastic Service GmbH Pirnaer Strasse 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de Rev 1 00 07 Technical changes reserved
30. merical box of the parameter setpoint value Further proceed as previously described see x Rev 1 00 07 Technical changes reserved 5 3 Output value Description How it works What good is it Change setting PSG Plastic Service GmbH Operating instructions TEMPSoft2 A temperature control with temperature sensor temperature controller and heating element is possible only in case of closed control system In case of failure of the tem perature sensor it is not possible to control the process temperature In case of older tools without temperature detectors in the control system the operation of the control zone is possible only in manual mode or in leading zone mode With manual mode the operator can adjust the required heating capacity in percent as an output value In case of the output value a value is involved between 0 and 100 which represents the percentage content for the switched on control output 0 completely switched off 100 continuously switched on If a sensor defect occurs during standard operating mode then the temperature con trol notes the average output value at last output in the regulation In case of selection of manual mode the temperature controller proposes this output value in manual mode The setting of the output value in manual mode guarantees primarily operating reli ability and prevents production downtimes profi EMP TEMP Command o T PO002 Manual mode ITC P003 Manual
31. reliability in the production pro cess is guaranteed Change setting signed by 7User Administration ery The visible and therefore operable functions for the user are as Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 267 Operating instructions TEMPSoft2 20 1 Call user administration The visible and therefore operable keys for the user are assigned by AUser Administration The user admin is logged in Call user administration Press key C eal eee Password In the user administration the user admin prof can 7Create a new user AChange password Delete user activate deactivate access rights Details and operation see chapter 7Set parameters Meaning of system parameters see document Hot Runner Controller HH Parameters Rev 1 00 07 Technical changes reserved 268 Chapter 20 User Administration 20 1 1Create a new user ry At creation of a user the name the password and a profile has to be assigned Detail uror The user administration is dis played hk Press key Select field NAME Rev 1 00 07 Technical changes reserved The password length must be at least 5 characters 269 Operating instructions TEMPSoft2 SS Enter the name using the visu al keyboard Confirm Select field ENTER PASS WORD SS Enter the password using the i P visual keyboard Confirm Rev 1 00 07 Technical changes reserved
32. same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed 8 7 7 Import view m The view of a tool is imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown an d the function is canceled Select tool where the view m should be imported on the left side press key Was a different file name than the standard specified note file info o Cancel function x Press key The connected USB stick identifies itself by m Path USB stick lt number gt aL Select a directory on the USB stick D Press key Rev 1 00 07 Technical changes reserved or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import ed with another name After completion of the dialogue the status of the import is displayed PSG Plastic Service GmbH Operating instructions TEMPSoft2 Oo ta m3 B B Press key Rev 1 00 07 Technical changes reserved 159 160 Chapter 8 Tool management 8 8 MoldSnapshot A MoldSnapshot can be executed for the tool in t
33. 00 07 Technical changes reserved 196 Chapter 9 Quality management Before export it is checked whether there is already a file with the same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed i Only the filtered data is shown in the export when the filter is active Notice when working with the CSV files in EXCEL Reference data from line 9 i Import row Zone Value as TEXT Rev 1 00 07 Technical changes reserved 9 2 InfoBoard Description gt gt gt gt l x 4 mR o 2 How it works What good is it PSG Plastic Service GmbH Operating instructions TEMPSoft2 To speak from our own experience the potential of hot runner controllers is by far not utilized by the operator This has to be improved The novel InfoBoard function provides the operator of hot runner controllers with an optimal utilization of the scope of functions on the controller Imagine the InfoBoard as pin board where the hot runner controller pins information and messages which the operator may take into consideration or not During operation the hot runner controller check continuously miscellaneous charac teristics and status and determines whether this message is shown in the InfoBoard Due to this fact very often monitoring functions are not active because it needs op erator interaction the operator lacks know
34. 1 00 07 Technical changes reserved 76 Chapter 6 Main keys 6 5 Reset Passwords Description How it works What good is it Change setting Rev 1 00 07 Technical changes reserved In case the password for user prof and or user admin is unknown these passwords can be reset to default setting see chapter 7Login Logout By login as user Plastic Service Group password PWRESET and after confirmation the two passwords are reset to default Thereafter the passwords should soon be changed by the user administration In urgent cases it may be necessary to operate functions menus and or parameters which are not available for the operator Is the person that knows the password not present or the password was forgotten the operation is in such an emergency pos sible after appropriate activation None PSG Plastic Service GmbH 77 Operating instructions TEMPSoft2 6 5 1 Login Assumption NO user is logged in otherwise see chapter 7Login Log out i Press key Select the field NAME and chose Plastic Service Group 4l out of the list of values Confirm Login Select field PASSWORD Enter the password PWRE SET using the visual key board Confirm Plastic Service Group Password d Confirm TEMPSoftt Should the password of the default user lt Admin gt and lt Profi gt be resetted to the username Confirm or reject xi Rev 1 00 07 Technical changes res
35. Chapter Zone selection Scroll back Scroll for Go to Zoom out Zoom in Current wards wards transfer Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 59 Operating instructions TEMPSoft2 5 5 1 Activate current transfer To monitor the floating current in the heater by comparison with reference values the current setpoint A value must be set automatically by current transfer and or manually The current transfer can be activated in all views by the same key Show any view See Chapter Views In the present example the zone view is displayed H _ OG i H T zemz z aol In the present example the Zone view is displayed and by changing the zoom level the zones 1 28 are visible 91 92 E 15 08 12 jatit A Press key Activate current transfer 4al Confirm See Chapter Heizstrommessung und berwachung Rev 1 00 07 Technical changes reserved 60 Chapter 5 Standard Operation 5 5 2 Specify current setpoint value manually The current setpoint values can be changed after current transfer and or be set manually for each zone Press key In the present example the Detail view is displayed and zone 1 is selected and visible For the zone 1 the current set point value is set to 0 7 The following examples are based on see chapter 7TEMPSoft2 Set ting Program settings Alnput Mode D
36. Rev 1 00 07 Technical changes reserved 195 197 198 201 202 204 205 207 208 209 210 211 211 212 213 215 217 217 217 218 219 220 221 221 222 223 223 224 225 226 229 229 230 232 233 236 239 241 241 245 247 248 249 250 16 Program 16 1 Call program 17 View 17 1 Call view 18 Setting 18 1 Call setting 19 Process Monitoring 19 1 Process monitoring mode Intelligent 19 2 Process monitoring mode Fully automatic 19 3 Process monitoring mode Manual 20 User Administration 20 1 Call user administration 20 1 1 Create a new user 20 1 2 Change password 20 1 3 Delete user 20 1 4 Export user 20 1 5 Import user 20 1 6 Generate USB key 20 1 7 Activating Deactivating of access rights 21 Setting admin 21 1 Call setting admin 21 1 1 TEMPSoft2 Setting Program info 21 1 2 TEMPSoft2 Setting Program settings 21 1 3 TEMPSoft2 setting TEMPSoft2 Logger 21 1 4 TEMPSoft2 Setting Views 21 1 5 TEMPSoft2 Setting MoldCheck 21 1 6 TEMPSoft2 Setting Process monitoring 21 1 7 System parameters 21 1 8 Communication 21 1 9 Inputs 21 1 10 Outputs 21 1 11 Configuration 21 1 12 Viewer 21 1 13 Printer settings 21 1 14 MoldCheck additional information 21 1 15 Service portal 21 1 15 1 Setup 21 1 15 2 Fan test 21 1 15 3 Store customer configuration 21 1 15 4 Load customer configuration 21 1 15 5 Load delivery configuration 21 1 15 6 Firmware update 21 1 15 7 Hardware analysis 21
37. Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 21 Operating instructions TEMPSoft2 3 3 Parameter view In the parameter view are all parameters The visible and therefore operable parameters for the user are assigned by AUser Administration of all zones are visible One can scroll between the zones and the parameters by the navigation keys see below cS a a a a a DGD A o ee ee o eS o Dr oe ere ere wre ewe ewe ewe ere DD eS eS ee eS ee eS Oe e eS ee ee ee ero ere we ewe ewe ewe ere Navigation keys see chapter 7Views Scroll back Scroll for Go to Scroll parameter up Scroll parameter down wards wards Rev 1 00 07 Technical changes reserved 22 Chapter 3 Views 3 4 Single parameter view In the single parameter view only one parameter the visible and therefore operable parameters for the user are assigned by User Administration for at least 100 zones is visible One can scroll between the zones and other parameters by the navigation keys see below 13 13 Fei Fil Zone 13 100 C Zone 19 100 C Zone 25 100 C Zone 31 100 C Zone 14 100 C fone 70 100 C Zone 276 oe 100 C Zone 32 100 C Zone 15 100 C Zon 21 100 C Zone 277 100 C Zone 33 100 C Zone 16 100 C _ 2one 22 100 C Zone 78 100 C Parameters Boba 06 Navigation keys see chapter 7V
38. STATUS ALARMS see chapter 7Detail view aolpalalda Te lt R OOO Ld Rev 1 00 07 Technical changes reserved 212 Chapter 10 Alarms 10 6 Status Alarms and Information displays The current status is shown as text in the Detail view see chapter 7Detail view under Status Alarms the 3 digit information display blue alternating with actual value in the display field actual value of the zone Nozzle Zone 2 Nozzle Zone 2 100 0 C OFF OFF o 100 0 0 0 0 0 0 A It is only shown when the status is existent The persistent alarms result in a color change in the dedicated fields of the Detail view under Status Alarms In some fields also the text changes For further details on messages see chapter 7Fehlermeldungen Fehlersuche beseitigung In the table all possible texts on Status Alarms and information displays are shown The information displays are set to German for language German In all other languages they i are set to English Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 213 Operating instructions TEMPSoft2 10 6 1Information displays profiTEMP Information display Sb SP FAL Pot tHY rSC IOL Hb TrG FUS Error messages profi TEMP Description Sensor break see chapter AF hlerbruch pT Fb bzw TC tCb Sensor incorrect polarity see chapter 7Fuhlerverpolung pT FP bzw TC tCP Sensor short circuit Short circuit in s
39. Text for keys is displayed Off Text for keys is not displayed See Show text for keys Rev 1 00 07 Technical changes reserved 283 284 Chapter 21 Setting admin Query for MoldCheck start Rev 1 00 07 Technical changes reserved Standard definition off on Meaning On A dialog box is shown Off Dialog box is not shown A dialog box is shown after switch on of the hot runner controller after activation of the heating by key that offers the following selection TEMPSoft2 Switch on MoldCheck The heating is switched on Process see chapter 7Heating MoldCheck is started Process see chapter 7MoldCheck Cancel Close dialog see note Note Function only for profiT EMP The function is compatible and combinable with p T SP13 Switch on delay For joT SP13 Switch on delay gt 0 and pT SP17 Query for MoldCheck start ON the Heating is started after switch on de lay expired PSG Plastic Service GmbH 285 Operating instructions TEMPSoft2 21 1 3TEMPSoft2 setting TEMPSoft2 Logger TEMPSoft2 runs on Connect TEMPSoft2 Logger via Server IP Server name Server Port Standard definition external PC own PC Meaning Generally the operating software TEMPSoft2 and TEMPSoft2 Logger com munica tion to hot runner controller run on the same hardware If this is not the case the set ting is changed here Standard definition ServerlP Server name Meaning O
40. USB stick connected a message is shown an d the function is canceled ToohA_Images_image Path USB Stick i Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Rev 1 00 07 Technical changes reserved E Select tool on the left side se lect image press key Should the default file name be changed click into the field file name and change the file name by the visual keyboard Press key Press key Press key Before export it is checked whether there is already a file with the Same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed 8 9 2 Import images m Images are imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown an d the function is canceled h Da Sem Volume Information image JPG Path USB Stick Was a different file name than the standard specified note file info Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick PSG Pl
41. comet Power mA sentation of MoldCheck can be reduced to the zones with er rors and canceled check By this key all results are shown again Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 241 Operating instructions TEMPSoft2 13 4 Cancel MoldCheck General the function MoldCheck can be canceled by the STOP key every time There is no result available to save Dine fone Tampane mie at Done bs The function MoldCheck was canceled see display in Mold Check status 13 5 Change waiting time The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in cl z Dete Zone J Cuates Tone 4 i L fone I Tone 11 ti Zone t8 B At call of function MoldCheck all zones are shown To H change the waiting time pro ceed like follows YY Press key Rev 1 00 07 Technical changes reserved 242 Chapter 13 MoldCheck The waiting time can be changed Procedure to select zones see chapter 7Zone selection The zones 1 6 are individually selected The waiting time is set to 2 1 a Edit parameter for selected P zones Rev 1 00 07 Technical changes reserved 243 Operating instructions TEMPSoft2 Input box opens Change numerical values by up down key j Set numerical value to 2 1 a Confirm Rev 1 00 07 Technical changes reserved 244 Chapter 13 MoldCheck The waiting time for th
42. defined and are available for all users of a tool to achieve a quick an precise selection l The visible and therefore operable functions for the user are as Snails STALE signed by 7User Administration Rev 1 00 07 Technical changes reserved 250 Chapter 15 Group 15 1 Call group To simplify the selection zones can previously be combined into groups At 7Zone selection a group can be ref erenced and the zones included are displayed as selected in the zone field The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Call group Press key Tool Group No tool Select group Select tool Press key Eb Tool Tool A x Details and operation see tool management chapter 7Group i Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 251 Operating instructions TEMPSoft2 16 Program iy Call program Description A program in TEMPSoft2 means a data set with all parameters of all zones of a hot runner controller ee The number of storable data sets is nearly unlimited What good is it The programs support the customer at setting during often tool replacement and re duce the start up phase l The visible and therefore operable functions for the user are as SEEE etA e signed by AUser Administration Rev 1 00 07 Technical changes reserved 252 Chapter 16 Program 16 1 Call program The visible and ther
43. dialogue the status of the import is displayed PSG Plastic Service GmbH Operating instructions TEMPSoft2 w B 8 Press key Rev 1 00 07 Technical changes reserved 135 136 Chapter 8 Tool management 8 6 Group To simplify the selection zones can previously be combined into groups At 7Zone selection a group can be ref erenced and the zones included are displayed as selected in the zone field The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in The tool management is dis played tool Tool A is selected Select group Do ed f aen f amed mend merg an mng ame j mef me ee oe e oe e on a alles n f 0 5 Cea The zones are selected Pro cedure to select zones see chapter 7Zone selection Rev 1 00 07 Technical changes reserved 137 Operating instructions TEMPSoft2 Zont Section Press key First zone Dialog box opens Zone selection first and last zone Select numerical box LAST ZONE Input box opens Change numerical values by up down key amp amp Set numerical value to 5 Rev 1 00 07 Technical changes reserved 138 Chapter 8 Tool management Confirm eins HE0 Tei The zones 1 to 5 are selected i Press key Rev 1 00 07 Technical changes reserved a Paga 5 Ina Paai Up Page Eal Down Paga 3 ina Paal Up Page Dal End own
44. i import parameters from the hot runner controller into the selected pro gram Prog A ae Transfer of current settings into the pt i Confirm program Prog A gt xla Or import parameters from the hot runner controller into a new program O Press key Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 125 Operating instructions TEMPSoft2 Press key a a a a ET CT EET Gan Gs es es a ET i Press key 8 5 3 Create a new program out of an existing At creation of a program the parameters of all zones are initialized with standard values The user has hi to customize the parameters according to his application The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Rev 1 00 07 Technical changes reserved 126 Chapter 8 Tool management 8 5 4 Open program The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in B Either Select and open program in the tool management Tooldats Peference Zonenames Group Wiley EH MoldSnapshot K Eo LALAT E lt a gt o bihen i time BYORL fai a Or Press key programs and the stored programs for the tool are present ed in a list to open Ea Program h No tool W aw Tool Tool A Rev 1 00 07 Technical changes reserved Open a progr
45. is displayed see chapter No alarms AAlarms By selection of the key the alarm view is displayed see chapter There are persistent alarms p AAlarms D G 2 3 Function keys The function keys are presented in all views at the same place Which keys are visible for the user see chapter AUser Administration iy Are the keys for 7Show views not visible by this key it is switched to the last displayed view See chapter 7Show views The last view is displayed again Tool management See Chapter Tool management MoldCheck See Chapter MoldCheck BOG Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 11 Operating instructions TEMPSoft2 MoldSnapshot See Chapter 7MoldSnapshot Group See Chapter 7Group Quality management See Chapter7Quality management Quality management InfoBoard Are there messages in the 7IlnfoBoard this is shown in the key symbol User Administration See Chapter 7User Administration Program See Chapter 7Program User defined view See Chapter AView Process Monitoring See Chapter Process Monitoring Setting See Chapter Setting 2 4 Main view keys All keys for the main views are presented in all views at the same place CO By selection of the key a view with appropriate 7Online Help is dis Help played As long as the online help is shown the key appears pressed The online help is removed by re selection of the key Breviois By selection o
46. message is shown and the function is canceled fi The HEX files must be located in the ROOT directory of the USB stick B Rev 1 00 07 Technical changes reserved 303 Operating instructions TEMPSoft2 Firmware update an Files for the firmware update UERR appropriate to the component are displayed in a list and can be selected by the user Confirm Firmware update Femwnre Criei USE Siki E T LED0EAA NHE Varsion pHLEDOGAGIO aaa Komponenta PHLED IP 192 168 1296 Medel 1 1 1 a O u Start firmware update Firmware update To execute a firmware update the lt pt DC gt must be stopped After termination of the firmware update the pt DC is restarted alana Confirm xid Rev 1 00 07 Technical changes reserved 304 Chapter 21 Setting admin Firmware update r Permena Daiei USB Stick PTE CeS8 10 virtin peLEDOGAS10 nto Komponersa PeLED IP 192 168 1296 Medel 1 1A Wait for end of function Q Firmware update result Display of result Press key repeatedly until the function is finished Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 305 Operating instructions TEMPSoft2 21 1 15 7 Hardware analysis The hardware analysis lists all components Existing errors are shown to the user x Press key Call setting Select service portal 2 TEMP Sot setting fal svstemparameters H 4 Communication ngut
47. one of the programs can be selected Confirm or reject The program activation must be confirmed Confirm or reject 8 2 7 Delete tool oa Delete a tool and the stored settings for it The visible and therefore operable keys for the user are assigned by B AUser Administration The user prof is logged in Rev 1 00 07 Technical changes reserved 110 Chapter 8 Tool management Select tool on the left side press key Confirm or reject 8 2 8 Export tool The tool and the specified settings are exported on a connected USB stick BA The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown an d the function is canceled Export tool lt ToolA Fil name Salt Select tool on the left side Boce press key Should the default file name be changed click into the field file name and change the file name by the visual keyboard RA Cancel function x Press key Rev 1 00 07 Technical changes reserved The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Before export it is checked whether there is already a file with the Same name on the USB stick The file can be overwritten and or ex porte
48. parameters see document Hot Runner Controller iH Parameters The ex works basic setting of a parameter is identified through a bracket e g on Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 281 Operating instructions TEMPSoft2 21 1 1TEMPSoft2 Setting Program info Version Data storage Standard definition lt not changeable gt Meaning Version number of TEMPSoft2 Standard definition lt not changeable gt Meaning The application data like e g images groups programs etc see chapter 7Data stor age for TEMPSoft2 application data are stored here 21 1 2TEMPSoft2 Setting Program settings Multipoint Viewer see AViewer Tool Coding Language Standard definition off on Meaning Central operation and monitoring of several hot runner controllers The individual hot runner controllers are connected over Ethernet to a PC for operating Standard definition 1 All 2 lt user defined gt Meaning 1 All in TEMPSoft2 configured components are shown with all zones independent from an assignment to a view 2 Only the assigned components in the selected view are shown with their zones Standard definition off on Meaning The tool coding specified in the tool management in tool data is evaluated by TEMPSoft2 when setting here ON see chapter 7Specify tool data Standard definition GERMAN ENGLISH Meaning The available languages for the operator interface
49. present example the Detail view is displayed and zone 1 is selected and visible Press zone selection key of the first zone here key 4 in the zone selection field Double click on the last zone of the block here key 16 All zones in between the first zone 4 and the last zone 16 selected zone are shown as selected The above named zones are en block selected additional to zone 1 PSG Plastic Service GmbH 35 Operating instructions TEMPSoft2 4 6 Zone selection FIRST LAST Key zone selection FIRST LAST In the present example the Detail view is displayed and zone 1 is selected and visible See chapter 7TEMPSoft2 Setting Program settings Aln put Mode Decade switch L Se EE Eee Eee Me i Press key Dialog box opens Zone selection first and last zone Select numerical box FIRST ZONE Input box opens Change numerical values by up down key S Set numerical value to 2 Rev 1 00 07 Technical changes reserved 36 Chapter 4 Zone selection ya Confirm Select numerical box LAST ZONE Input box opens Change numerical values by up down key Set numerical value to 10 Confirm Close dialog The zones 1 to 10 are selected and zone 1 displayed and visi ble Status Alarme Tone in contol moda i Current ahar OFF Lipps ah tile bmi woplie Launhent lon fd T i mioh lj ahir Rev 1 00 07 Technic
50. prof is logged in B Is no USB stick connected a message is shown and the function is a canceled B Export user Becker Fil name Backer Sanne iin system volume oman gt Select user on the left side 29 press key Path USB Stick i Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Press key Rev 1 00 07 Technical changes reserved 274 Chapter 20 User Administration Before export it is checked whether there is already a file with the same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed 20 1 5Import user The user and the specified settings are imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is canceled ii om Systent Volume Information Path LSB Stick i Was a different file name than the standard specified note file info Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB sti
51. result The visible and therefore operable keys for the user are assigned by S AUser Administration The user prof is logged in 8 Sub step in process of MoldCheck a i 5 q f i j X j Y j Is the function MoldCheck completed for all selected zones the result of the diagno ya sis can be saved in a file Confirm The user admin can assign fields with Additional Information for the printed MoldCheck results which are shown to the user at storing of the MoldCheck results and must be filled in see chapter A MoldCheck B Additional information additional information MoldGheck result Additional information gt Additional information Input box opens Select field Enter a text using the visual keyboard Confirm Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 237 Operating instructions TEMPSoft2 MohdiCtveck result Additional imiona a Additional infgemation Additional information only in printout PDF File visible B Additional information Store with another tool Select another tool Confirm with a just created tool Enter the name of the new tool 4l by using the visual keyboard Confirm Save MoldCheck result with the tool specified Select field NAME Use as reference By saving the result files they can be defined as references for com a gt parison see also chapter 7Reference i Rev 1 00 07
52. selection Scroll back Scroll for Go to All None First Last Group wards wards Rev 1 00 07 Technical changes reserved 46 Chapter 5 Standard Operation Set Setpoint Value AEE 6 The following examples are based on see chapter TEMPSoft2 Set ting Program settings 7 Input Mode Decade switch Rev 1 00 07 Technical changes reserved ij IUE Press key In the present example the Detail view is displayed and zone 1 is selected and visible For the zones 1 10 the setpoint value is set from 100 C to 110 G The zones 1 10 are selected Procedure to select zones see chapter 7Zone selection 47 Operating instructions TEMPSoft2 str Select numerical box setpoint value Input box opens Change numerical values by up down key Set numerical value to 110 Confirm Rev 1 00 07 Technical changes reserved 48 Chapter 5 Standard Operation e 5 B Je HE ET a lil IE e d e r E cl 13 z 5 ij E a I As long as the actual value is adjusted the specified setpoint value 1 a E a m gii og B j z the bar chart shows a regu lation difference the alarms signalize a limit value violation a I a setpoint value jump is Ee sare shown in the temperature o Teta trend display an an a maid ZB P i E SES The setpoint value can be change by selection of the nu
53. sensor connection Under a sensor alarm we understand the case where a the sensor wire is squeezed somewhere in between sen sor and controller and a short circuit exists b the sensor is not in the intended position removed or is swapped with another Through the defect in the cable to the controller a low tem perature value is forecast The actual temperature is much higher than the measured temperature If there is no rise in temperature measured in a zone type considered nozzles and manifold in a dependent time a sensor alarm is displayed to the operator To prevent dam age to the appropriate zone the heating is turned OFF jo T P003 Output value 0 TC P002 Output value 0 A sensor alarm can be faulty and that is when the heat out put of the zone is too small It shows an identical error im age The sensor alarm provides the user with a specific refer ence to an error in the hot runner or the wiring and provides the ability to pinpoint errors quickly and correct it Trouble Shooting Check the connected sensors Check connecting cable of hot runner controller Check position 11 4 Potential error Pot TEMPSoft2 Pot He ma oe mrp How it works What good is it Remedy Reason Se a Error on tool PSG Plastic Service GmbH Operating instructions TEMPSoft2 On the sensor input a too high voltage is detected Status LED s on Hot Runner Controller Card HCC06 16 Blinki
54. stick Save print as File name Save in E system vale normato eee E a stored as PDF file on USB stick MoldStat is stored as file on a USB stick with the here speci fied name to change the name select the name field Rev 1 00 07 Technical changes reserved 206 Chapter 9 Quality management Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Start saving Press key After completion of the dialogue the status of the save is displayed Mop HEN K A x Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH Operating instructions TEMPSoft2 10 Alarms O Alarm key Display alarm list There are no persistent alarms Alarm key Display alarm list There are persistent alarms Ma TEMPSoft2 monitors the control process continuously Alarms are output when there is a deviation from the nor mal status e g at limit value violation or a fault in the hardware 1 Control work and repair work on the hot runner controller should be carried out through autho rized personnel only Corresponding precautions and warnings are to be considered Alarms are shown in the m Alarm list for all zones m Zone view is at least one alarm persistent for the zone the field with the zone name number
55. stored as PDF file on USB Stick Program is stored as file on a USB stick with the here speci fied name to change the name select the name field Rev 1 00 07 Technical changes reserved 180 Chapter 8 Tool management Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Start saving Press key After completion of the dialogue the status of the save is displayed SHEL OSE 8 10 2Delete MoldCheck result Delete MoldCheck result The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i Either Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 181 Operating instructions TEMPSoft2 Deleting diagnostics result w Delete MokdGheck rasuk lt TestA Select MoldCheck result a Press key Confirm or reject Moli heck result we Delete current Mol Check result Press key y Confirm or reject 8 10 3Export MoldCheck result E The MoldCheck result of a tool is exported on a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is canceled Rev 1 00
56. the name of the new tool bel Ena Page by using the visual keyboard Ins Pos1 Confirm Rev 1 00 07 Technical changes reserved 142 Chapter 8 Tool management Saye group with the tool specified Unnamed Select field NAME Press key Enter the name using the visu al keyboard Ira Paal mi Page Up a Page Dal End Dewa Confirm Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 143 Operating instructions TEMPSoft2 8 6 4 Deleting group Delete the selected group The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Press key Confirm or reject 8 6 5 Export group g The group of a tool is exported on a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is canceled Rev 1 00 07 Technical changes reserved 144 Chapter 8 Tool management ToobA_Graup_01 05 ms Select tool on the left side se Booo lect group press key E Should the default file name be changed click into the field file name and change the file name by the visual keyboard Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on t
57. to the device or injuries to persons The symbol refers to additional information and declarations which serve for Note improved understanding With the symbol a function is explained by means of an example With this symbol information in another document is referred to Reference Here FAQ Frequently Asked Questions are answered FAQ i Example kd Cross references are marked with the character f In the pdf version of the doc a ument the objective of the cross reference is reached via the link Equations Calculation specifications and examples are represented in this way lt View gt Menu points e g view are represented in this way Project Windows e g project are represented in this way n a Not applicable not existing Rev 1 00 07 Technical changes reserved 7 8 Chapter 1 Introduction 1 2 Additional and continuative documents Parameters Protocol PSG Il Protocol PSG Il Ethernet Protocol Modbus Protocol Modbus TCP Protocol CANopen Data sheets and op erating manuals t Rev 1 00 07 Technical changes reserved Information on this topic are in the parameter description of the appropriate hot runner controller Temperature Control System flexotemp Parameter Hot runner controllers profiT EMP Parameters Information on this topic are in the protocol description PSG Il and the corre sponding object lists Information on this topic are in the protocol descr
58. value for the other zones With this measure all zones remains at heating up automatically on the same tem perature level The hot runner is disburdened and protected Hereby damage is re duced and service intervals are extended Maintenance costs are reduced profi EMP TEMP Command A PT SP02 Automatic ramp tolerance TC SP08 Tolerance Band for Auto band matic Ramp b PT SP03 Automatic ramp setpoint TC SP20 Minimum Setpoint Value value change Change for Automatic Ramp p T P022 Automatic ramp TC P018 Automatic ramp See parameter description of the corresponding hot runner controller The maximal temperature difference of each zone based on the reference zone during heating up is configurable parameter a In the event a zone exceeds this limit the output value will be corrected Rev 1 00 07 Technical changes reserved 80 Chapter 7 Functions A zone is taken off the link of the automatic ramp if a sensor error e g FAL occurs in the zone the zone is in manual mode the manual temperature ramp is active m the zone Is passive The automatic ramp function is triggered 5 K before reaching the setpoint values the zones heat up to the final setpoint value without any output value intervention Specifies the minimum setpoint value Parameter b increase to start the automatic ramp function Specifies the maximum difference be Parameter a tween the actual values and reference zone Example
59. views e E In total TEMPSoft2 has 6 different representation forms for the display of zones On the one hand this offers the possibility to view zones in an individual favorite view on the other hand enables very convenient operation de pending on the application Change can be implemented as desired between the individual representation types Navigation in the views If more zones are existing than can be represented in the view the keys for simple navigation in the views Scroll backwards Is only one zone selected it is scrolled zone by zone Are more zones selected it is scrolled between these zones Scroll forwards In the overview all zones are displayed By selection of a zone in the overview this zone is displayed in the view Is the ZONE view con cerned the selected zone is shown upper left Go to are available The zoom level of the view Zoom out Zoom in remains at scrolling The visible and therefore operable views for the user are assigned Change setting by AUser Administration Rev 1 00 07 Technical changes reserved 3 1 Zone view PSG Plastic Service GmbH 19 Operating instructions TEMPSoft2 AAlarm presentation Zone view In the Zone view are located the following at highest zoom level m zone name and zone number as footnote down left in the top field Actual value C 9 alternating with information display blue see chapter AStatus Alarms and Information di
60. zone 7 Function zone 8 zone 9 zone 10 zone 11 zone 12 zone 13 Zone 14 8 3 10 tt 12 13 4 Zone 36 Filter settings Q Time Function B zone Rev 1 00 07 Technical changes reserved 15 16 17 18 19 x 21 22 23 24 25 a 2 28 23 y 31 2 33 3x 6 h Parameters Systemparameters Communication Zone filter Procedure to select zones see chapter 7Zone selection Function filter All or Parameters System parameters Communication Inputs Outputs Alarms TEMPSoft2 Settings Others For further selection menus displayed PSG Plastic Service GmbH 193 Operating instructions TEMPSoft2 The log books are displayed without filter Deactivate filter 9 1 3 Print log book a Call function The visible and therefore operable keys for the user are assigned by in AUser Administration The user prof is logged in Press key Login as admin See chapter Login Logout Dependent of printer setting See chapter 7Printer settings Is NO printer selected and no USB stick connected a message is shown an the function is canceled i PRINTER installed TEMPSoft2 to Print Log book is printed on this printer Save as POF and or stored as PDF file on USB stick Rev 1 00 07 Technical changes reserved 194 Chapter 9 Quality management Save print as File name Save in system volume formato ee a stored as PDF file on USB stick Log
61. 0 C setpoint value cutback before reaching the setpoint value of 140 C the calculation of the heating control parame ters is finished Cutback c 20 3 Control is executed on the specified setpoint value Technical changes reserved 100 50 Setpoint value actual value 100 Output value 7 5 Start up Mode Description How it works What good is it Change setting PSG Plastic Service GmbH 85 Operating instructions TEMPSoft2 The start up operation is one of the eldest functions in the hot runner controllers The main reason for the function is the hygroscopic characteristic of the isolation ma terial Magnesium oxide used in the heaters That means that this material binds moisture and influences therefore the electric isolation negative Voltage application may result in damage of the heater That should be avoided by start up operation At start up the zones are not directly heated up to setpoint value with full heating power but for a defined start up time to a setpoint value of 100 C During this time the moisture is completely dried in the heating element so that after elapsed start up time heating up to the end setpoint value is safe The start up operation implies high operating reliability and extension of lifetime of the heating elements what is reflected in low operating and maintenance costs profi EMP TEMP Command jo T P015 Start up mode TC P092 Timer 3 Definition 1 oT P016
62. 0 FTE By specifying a range From To the mean values for the data record ed in this range are calculated and shown Since these are previous values it is not updated Change to evaluation time Last 5 minutes 9 3 1 1 MoldStat characteristics and their meaning Characteristics Meaning Number of cycles Molding cycle determined by external signal MV abs ctrl devia Mean value absolute control deviation MV output value Mean value output value MV current Mean value current Max pos ctrl devia Maximal positive control deviation 1 Max neg ctrl devia Maximal negative control deviation 2 Energy consumption Value per zone Total consumption Consumption of all zones MV A B C D JE abs crtl devia 5 A B C D 4E MV 5 Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 205 Operating instructions TEMPSoft2 9 3 2 Print MoldStat aay Call function The visible and therefore operable keys for the user are assigned by 1 AUser Administration The user prof is logged in Press key l l Login as admin h AP See chapter rinter settings i See chapter ALogin Logout Dependent of printer setting Is NO printer selected and no USB stick connected a message is shown an the function is canceled a PRINTER installed TEMPSoft2 A Frint 1 MoldStat is printed on this printer Save as POF and or stored as PDF file on a USB
63. 07 Technical changes reserved 182 Chapter 8 Tool management Export MoldCheck Fil naerie ToohA_MohiCheck_TestA arene Zs Select tool on the left side se feysemvonmeniomain SEYS lect MoldCheck result press key Should the default file name be changed click into the field file name and change the file name by the visual keyboard Path SB Stick i Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Press key Activate export Before export it is checked whether there is already a file with the same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed SOWETO amp Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 183 Operating instructions TEMPSoft2 8 10 4Import MoldCheck result m The MoldCheck result of a tool is imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is V canceled i Import Mold heck h om Sv stent Volume Information Select tool where the Mold cy Check result
64. 1 current1 bar Elements 1 Standard parameter Transparent background background color use user defined param Properties eters Properties setting Use user defined parameters ON Now other pa rameters than standard parameters1 actual value setpoint value output value current can be displayed by elements 8 7 1 3 Picture element Bar Press key Create picture element Bar q1 Click in drawing area Change picture element Double click on picture ele ment in drawing area Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 151 Operating instructions TEMPSoft2 Difference bar settings ond Zone j am Change standard setting for picture element Number of zone B Zone Size L l Anchor coordinates width height zoom value aspect ratio 8 7 1 4 Picture element Parameter Press key Create picture element Parameter 888 8 Click in drawing area Change picture element Double click on picture ele ment in drawing area Change standard setting for picture element Number of Zone parameter from list of value Parameters Size Anchor coordinates width height zoom value aspect ratio Parameter editable show text Properties Rev 1 00 07 Technical changes reserved 152 Chapter 8 Tool management 8 7 1 5 Picture element Button Press key Create picture element Button Cy Click in drawing area Change picture element Double click on pic
65. 1 15 8 Set date time PSG Plastic Service GmbH Operating Instructions TEMPSoft2 251 252 253 254 259 256 257 258 262 264 266 267 268 2 1 2 2 273 274 275 2 1 279 280 281 281 306 Rev 1 00 07 Technical changes reserved 5 22 Single point Multi point 23 Appendix 23 1 Data storage for TEMPSoft2 application data 23 2 Version History Rev 1 00 07 Technical changes reserved 307 308 308 309 PSG Plastic Service GmbH Operating instructions TEMPSoft2 1 Introduction This operating manual describes the full function scope of the TEMPSoft2 operating software TEMPSoft2 can be used for the following hot runner controllers Hot Runner Controllers profi EMP TEMP Command On basis of multi loop controllers flexotemp PCU MCU TEMPSoft2 has to be configured to work together with the hot runner controllers see chapter 7Configuration Information on the hot runner controllers and or on the individual controller types such as type of housing con nector pin assignment configuration and adjustment over parameters etc can be found in the specific operating manuals 1 1 Typographical Conventions Symbols and conventions are used in this document for faster orientation for you Symbols With this symbol references and information are displayed which are decisive A Caution for the operation of the device In case of non compliance with or inaccurate compliance there can result damage
66. 164 166 166 168 170 171 173 174 175 176 178 179 180 181 183 184 185 186 188 189 190 191 193 Rev 1 00 07 Technical changes reserved 3 9 1 4 Exporting log book 9 2 InfoBoard 9 2 1 Call InfoBoard 9 3 MoldStat 9 3 1 Call MoldStat Statistics 9 3 1 1 MoldStat characteristics and their meaning 9 3 2 Print MoldStat 10 Alarms 10 1 Show alarm list for persistent alarms 10 2 Reset acknowledging alarms 10 3 Show alarm list 10 4 Alarm presentation Zone view 10 5 Alarm presentation Detail view 10 6 Status Alarms and Information displays 10 6 1 Information displays profi TEMP 10 6 2 Information displays TEMP Command Error Messages Trouble Shooting 11 11 1 Sensor break pT Sb and or TC tCb 11 2 Sensor incorrect polarity pT SP and or TC tCP 11 3 Sensor alarm SSC 11 4 Potential error Pot 11 5 Current tolerance error 11 6 Thyristor alarm pT tHY and or TC l 11 7 Residual current pT rSC and or TC Cur 11 8 Current alarm IOL 11 9 Total breakdown of heater Hb 11 10 Temperature alarm pT TrG and or TC AL 11 11 Fuse failure FUS 12 Trend 12 1 Call trend 12 2 Trend Change scaling of X axis 12 3 Trend Change scaling of Y axis 12 3 1 Print trend 13 MoldCheck 13 1 Call MoldCheck 13 2 Save MoldCheck result 13 3 Show MoldCheck result 13 4 Cancel MoldCheck 13 5 Change waiting time 13 6 MoldCheck Trouble Shooting 14 MoldSnapshot 14 1 Call MoldSnapshot 15 Group 15 1 Call group
67. 2H 93 o1 Pe a9 100 T og 03 i ga F g7 e g Pe 100 F g8 Pe gg e g4 1 6 2 0 m 1 8 11 7 2 8 1 7 1 6 r 1 3 1 0 4 mrpr Dh pros 15 OE foe Switching off heating Press key Switch off 2 Switch off The heating for all zones is de activated by key 4l Confirm Heating is switched off the symbol of the key is white After a successful identification it is not restarted after switch off on of HEATING when the start conditions for the identification are fulfilled m in between the setpoint value was not set to 0 the actual value shows sensor break Please note that in case of deactivation over the HEATING key the power outputs of the heating are not disconnected from mains voltage This means that in case of a defect of the SSR power controller a de activation of the zone over the HEATING off key does not suffice and it must be guaranteed in addition that the heating circuit is interrupted e g through removal of the fuse protection of the corresponding zone A Important reference Rev 1 00 07 Technical changes reserved 6 2 Standby Description d gt gt i 2 How it works What good is it Change setting PSG Plastic Service GmbH 65 Operating instructions TEMPSoft2 Is the function active the color of the symbol on the key changes to Key STANDBY green In Standby mode the setpoint values are reduced because e g
68. AMoldCheck result AMoldCheck waiting time This means that the data of the projects are clearly structured stored with TEMPSoft2 the data may be found at any time convenient Rev 1 00 07 Technical changes reserved 90 Chapter 8 Tool management ATool information 7 3 7 With the tool information a comment can be added by the operator for the tool ATool data OG In the tool data the tool coding is specified A program and a view can be assigned which are used after identification of the tool AReference A MoldSnapshot and or MoldCheck result file can be used as reference for comparision AZone names w a E In standard the zone names are specified by ZONE lt CONSEC iae UTIVE NUMBER gt The user can rename it dependent on the mT tool and the application ee AProgram pooceng aA i ER A program in TEMPSoft2 means a data set with all parameters of all zones of a hot runner controller The programs support the customer at setting during often tool replacement and reduce the start up phase AGroup OO iG To simplify the selection Zones can previously be combined into groups Edit New Open Print Y Delete Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 91 Operating instructions TEMPSoft2 Administration AView DO GHG amp A user defined view offers by a drawing area the possibility to combine picture elements e r AMol
69. B Epp All See Chapter Parameter view Bar See Chapter ABar chart view Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 13 Operating instructions TEMPSoft2 Difference bar charts See Chapter Difference bar chart view Trend See Chapter Trend view User defined view See Chapter User defined view Yo E 2 7 Main keys The main keys are presented in all views at the same place Which main keys are visible for the user see chapter AUser Administration Main buttons See Chapter Heating Heating Standby See Chapter 7Standby Boost See chapter 7Boost Login Logout See chapter Z7Login Logout 2 8 Navigation in the views With which keys can be navigated in the displayed views is described per Views Which keys are visible for the user see chapter 7User Administration Views Rev 1 00 07 Technical changes reserved 14 Chapter 2 Operation by TEMPSoft2 general specification 2 9 Current transfer The key for current transfer is in all views except trend visible Which keys are visible for the user see chapter AUser Administration Views See chapter 7Current display and execute current transfer 2 10 Current setting The user sees here which settings regarding USB stick tool program and user are currently active USB stick Tool H Program User 29 As soon as an USB stick is identified by TEMPSoft2 and ready for use this symbol is shown See ADisplay fo
70. C and or TC Cur TEMPSoft2 pT TEMPSoft2 TC SC Cur C S Be S c wi Wa E me 4 EER ESI PEE PTET The residual current See pT SP05 Max residual cur rent TC SP22 Limit for Switching off leakage current set was exceeded for the Hot Runner Controller Card HCC06 16 and the Heatings were de energized relay on power controller card OFF 000 Status LED s on Hot Runner Controller Card HCC06 16 Blinking cycle RED ERR LED 4 fold blinking cycle short pause Rev 1 00 07 Technical changes reserved 221 222 Chapter 11 Error Messages Trouble Shooting How it works What good is it Remedy Reason Se a 11 8 Current alarm IOL Tool humid Limit value wrong TEMPSoft2 IOL He Bc How it works What good is it Remedy Reason yA a Heating overloaded Rev 1 00 07 Technical changes reserved On the power controller card the residual current for all 6 zones is determined The residual current provides the user with a specific indica tion of the error in the hot runner or of a wrong setting and provides the ability to pinpoint errors quickly and correct it Trouble Shooting Check tool on humidity Current to ground due to humidity Check settings for limit value and adjust it if necessary On the Heating output a short circuit was detected Status LED s on Hot Runner Controller Card HCC06 16 Blinking cycle RED ERR LED 3 fold blinking cycl
71. Chapter 21 Setting admin Standard definition SER 1 Stop bit 2 Stop bits CAN n a Number of Stop Bits IP n a Meaning Number of stop bits at communication by serial interface Standard definition SER off Even Odd CAN n a Parity IP n a Meaning Parity bit at communication by serial interface Standard definition SER 0 255 CAN 0 255 Zone offset IP 0 255 Meaning Specify offset for zones Standard definition SER 6 250 CAN 6 250 Number of zones IP 6 250 Meaning Number of zones of components Standard definition off on Tool Coding Meaning The tool coding specified in the tool management in tool data is activated for the hot runner controller when setting here ON see chapter Specify tool data The tool coding must only be active for ONE component simultaneously Are the components assigned to views this is here specified for the single components Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 291 Operating instructions TEMPSoft2 21 1 12Viewer The created components in the overview can be combined by marking with a cross in the viewer and be stored by name By change see chapter 7TEMPSoft2 Setting Program info Viewer a selective view of the connected compo nents is shown e g structured by plants Existing views can be shown in a list of all available views by a click on the current view upper left corner For late
72. Confirm with a just created tool Enter the name of the new tool ol by using the visual keyboard Confirm Page Ins Pos1 Up te Bef End ene Down Save MoldSnapshot with the tool specified LInbenannt ort Select field NAME Lise as reference w By saving the result files they can be defined as references for com parison see also chapter Reference E Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 165 Operating instructions TEMPSoft2 Keyboard is overlaid Enter the name using the visu al keyboard Confirm Rev 1 00 07 Technical changes reserved 166 Chapter 8 Tool management 8 8 4 Delete MoldSnapshot Delete the selected MoldSnapshot The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in ail 7 er i 5 4 J 1 f i 7 j 7 i ail Delete MoldSnapshot ae Delete MoldSrapshot lt MoldSnapshotae Press key Y Confirm or reject EJE 8 8 5 Print MoldSnapshot ey Print the displayed MoldSnapshot The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in ae a J a r k S L j i L 7 i j a a T r Press key Login as admin See ChapterZLogin Logout Dependent of printer setting See Chapter Printer settings Is NO printer selected and no USB stick conne
73. EI E E fit 1b i ht if one 1H ht 1H d n Zi n 71 6 03 8 g1 fe 69s 100 fk g8 be g6 bg g6 eo g2 g 90 E 100 Ai gg gt 96 1 7 Gi 2 008 1 6 11 7 20 4 1 7 E 1 3 4 0 6 0 7 4 0 6 1 1 4 1 3 a ATT PET TT TT Lu LEY TT rf TETTI EL ETTA TELJ RITIT UEBECTPOS ali dont 27 one 24 fone 24 One 26 fone 2 Lona Z7 one 2H 93 E 01 Pe a9 100 g 96 03 ie ga e gzl g0 e 100 E g8 Re gg e gae 1 6 7 0 1 8 11 7 2 6 1 7 1 6 1 1 1 3 4 1 0 4 pret 1S O61 foe a Switch on heating d Press key After switch on of the hot runner controller and or after activation of the heating a dialog box can be shown Details see AQuery for MoldCheck E start Switch on Switch on The heating is switched on for all zones by the key i Confirm Heating is switched on the symbol of the key is green Rev 1 00 07 Technical changes reserved 64 Chapter 6 Main keys 6 1 2 Switch off heating fr E hh ce Fone 11 Fanmn 17 Fann 17 Zona 14 J1 Se 9 pg 100 o4 g a2 ai Ag 100 tg aa Mg 7 0 1 8 11 7 w 20 0B a D T a 0 6 a 1 1 4 font 1b ohne TH fone if ine 1H fon 19 n ZU nt 1 56 e 43 1 Ag 9 100 f 98 e 96 gt OG ee g4 g2 gn 90 Aag 00 Ag oo a 26 1 1 6 2 0 1 8 Os 11 7 i 2 a 1r E 1 378 10 a 0 6 o 7 4 0 6 1 17 1 4 LULA PEL TT FIST FELT PrTerperers 1 T p NT ERN val One 22 une 24 fone 24 One 26 l fone 76 fona Z7 one
74. Early enough analysis can reduce downtimes before production Electrical control of the hot runner is possible without specialized knowledge The function provides concrete information for improvement and trouble shooting The visible and therefore operable functions for the user are as signed by 7User Administration see 7Change waiting time PSG Plastic Service GmbH 233 Operating instructions TEMPSoft2 13 1 Call MoldCheck As soon as MoldCheck is started the whole function must be run through Is MoldCheck ended after complete course and storage of result files by call of another menu item the saved result can be seen again in the tool man agement see chapter AMoldCheck result Was MoldCheck canceled by the user due to any reasons see chapter 7Cancel MoldCheck MoldCheck must be started again and completely run through to get a result The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i Call MoldCheck e Press key EE CNG GL es ale IES Dimis Dore 2 Dite Zone J Casete Done 4 Tore 5 ore ora F i a 1 Tore i Zone I Tone 11 ii cone T7 fone TH r Zone 24 Tone 26 cons Jl fone J B towa At call of function MoldCheck Zone t5 z all zones are shown To change the waiting time see chapter Change waiting time Tone 1 bi Zone t Procedure to select zones see chapter 7Zone selection The zones 1 6 are individually se
75. GEDE EE PrLEDOS 4810 IPTS2168 1236 2 Mods 2 HCC Bsaba11 peOCZoor 12A PHLEDUG S810 IPIS2168 1236 Node HOC 0696an Pisza peiceoo TZ peLEDoes310 1P 1921651236 NodelD2 Hoc aeabdaTT peOcenonai2a IP1S21881238 gt NodwiD i pHLEDORSEIO Technical changes reserved Should a setup be executed Press key Confirm Wait for end of function The result is a list where all de termined components during setup are shown PSG Plastic Service GmbH 295 Operating instructions TEMPSoft2 21 1 15 2Fan test The fans in the hot runner controllers are controlled by Power Plane Boards pT_PP_PCB Check as follows All fans with even NodelD are activated 10 seconds by HCC06 16 10 seconds pause All fans with odd NodelD are activated 10 seconds by HCC06 16 At initial start up After replacement of single components Call setting Press key Select service portal fal systemparameters s Communication Inputs a Hatari analysts 3 Ouputs AT Bol datim ah Configuration E Vitwer Press key fe Printer setting heboleSheck Adoitional informat Should a fan test be executed esi Press key T Confirm Rev 1 00 07 Technical changes reserved 296 Chapter 21 Setting admin Watch the fans in the hot runner controller during test Wait for end of test For Desktop fan from profi TEMP 012 Dd Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 297 Operating instructi
76. PSoft2 Logger via Server IP 128 10 10 11 HORGRI Bex ti Too information OED Tool ats B Peference i Tonenames EeTEERDO bialdCheck result i Moldtheck waiting aa time BOGGED Mi mem Dru Rev 1 00 07 Technical changes reserved 16 Chapter 2 Operation by TEMPSoft2 general specification Color of key For the same function but other color of key both keys are dis played here The keys are normally blue when they are arranged in the views They can also be orange when they are arranged in sub O menus in different places The keys have in both cases the same function Only one key is described Scroll parameters If e g more parameters or zones are existing than represented in the view the view can be scrolled by the or ange colored arrows A To scroll faster double click on the orange arrow and Scroll faster only log book keep the arrow with the second click pressed v Change of a parameter for not visible zones Are more zones selected than visible in the zone selection field the operator gets a message when he wants to change a parameter He can decide whether to proceed or to cancel the data entry for the not visible zones Parameters The hot runner controllers sometimes have different parameters and parameter names Referenced in this doc ument on parameters and parameter names the presentation appears as follows p T lt parameter gt TC
77. Plastic Service Group Operating Instructions E TEMPSoft2 CE Rev 1 00 07 09 2014 PSG Plastic Service GmbH 1 Operating Instructions TEMPSoft2 1 Introduction 7 1 1 Typographical Conventions 7 1 2 Additional and continuative documents 8 2 Operation by TEMPSoft2 general specification 9 2 1 Current view 10 2 2 Alarm key 10 2 3 Function keys 10 2 4 Main view keys 11 2 5 Online Help 12 2 6 Show views 12 2 Main keys 13 2 8 Navigation in the views 13 2 9 Current transfer 14 2 10 Current setting 14 2 11 Generally 15 3 Views 18 3 1 Zone view 19 3 2 Detail view 20 3 3 Parameter view 21 3 4 Single parameter view 22 3 5 All view 23 3 6 Bar chart view 24 3 7 Difference bar chart view 25 3 8 Trend view 26 3 9 User defined view 27 4 Zone selection 28 4 1 DIRECT zone selection 29 4 2 Zone selection ALL 31 4 3 Zone selection NONE 32 4 4 Zone selection SINGLE 33 4 5 BLOCK zone selection 34 4 6 Zone selection FIRST LAST 35 4 7 Zone selection predefined GROUP 37 5 Standard Operation 39 5 1 Set parameters 39 By numerical box of decade switch 41 By numerical box of calculator 42 By sliding switch 43 By list of value 43 By marking of characteristics 44 5 2 Set Setpoint Value 45 5 3 Output value 49 5 3 1 Change output value 50 5 4 Manual mode 54 5 4 1 Switch manual mode ON OFF 55 5 5 Current display and execute current transfer 58 5 5 1 Activate current transfer 59 5 5 2 Specify current setpoint value manually 60
78. Print program 8 5 9 Export program 8 5 10 Import program 8 6 Group 8 6 1 Create a new group out of an existing 8 6 2 Open group 8 6 3 Save group 8 6 4 Deleting group 8 6 5 Export group 8 6 6 Import group 8 7 View 8 7 1 Create a new view 8 7 1 1 Picture element Text 8 7 1 2 Picture element Zone 8 7 1 3 Picture element Bar 8 7 1 4 Picture element Parameter 8 7 1 5 Picture element Button 8 7 1 6 Picture element Picture 8 7 1 7 Zone wizard 8 7 2 Create a new view out of an existing 8 7 3 Open view 8 7 4 Save view 8 7 5 Display view 8 7 6 Export view 8 7 7 Import view 8 8 MoldSnapshot 8 8 1 Create a new MoldSnapshot out of an existing 8 8 2 Open MoldSnapshot 8 8 3 Save MoldSnapshot 8 8 4 Delete MoldSnapshot 8 8 5 Print MoldSnapshot 8 8 6 Compare MoldSnapshot 8 8 7 Export MoldSnapshot 8 8 8 Import MoldSnapshot 8 9 Images 8 9 1 Export images 8 9 2 Import images 8 9 3 Delete images 8 10 MoldCheck result 8 10 1 Print MoldCheck result 8 10 2 Delete MoldCheck result 8 10 3 Export MoldCheck result 8 10 4 Import MoldCheck result 8 11 MoldCheck waiting time 8 11 1 Export MoldCheck waiting time 8 11 2 Import MoldCheck waiting time 9 Quality management 9 1 Log book 9 1 1 Call log book 9 1 2 Filter log book 9 1 3 Print log book PSG Plastic Service GmbH Operating Instructions TEMPSoft2 131 132 134 136 140 140 141 143 143 145 147 147 149 149 150 151 152 152 153 153 154 155 156 157 158 160 162 163
79. SG Plastic Service GmbH Operating instructions TEMPSoft2 The quality of temperature control can be measured on the basis of characteristics These characteristics provide the operator with information about the general perfor mance of the recent past and refer to the future control quality The characteristics are an ideal material for the QA departments of companies be cause they are a component for the documentation of the production process and therefore a proper part quality For hot runner controllers these characteristics are centralized in MoldStat and the operator can display them at a push of a button During the operation the hot runner controller calculates from the available process data automatically statistical parameters in the background All characteristics have the objective of documenting the constancy of the tempera ture profile In addition to various averages also the maximum temperature devia tions from the nominal value outliers are determined The data is recorded for the active hot runner controller The characteristics are only determined for zones in control mode and or in manual mode and or in leading zone operation The characteristics are recorded every 5 minutes The data is stored in a circular buffer This provides a data capacity of 30 days With filled circular buffer in data recording the oldest data will be overwritten The operator and the quality assurance receive statistic data on demand T
80. System parameter F SOOT emperoture unt CrF yeter inputs ray Outputs E Confquration Viewer tJ Printer settings EA MolaCheck result fey Serviceportal Automate ramp tolerance band Automatic ramp setpoint change idernification Of potential on sensor input Meonum residue current Offaet zone numbering Process monitoring mode Boost Standby Ment sink limit value Auto standby tine Opereting setpoint limit value reletiv Switchron delay On LED passive zones ry w System parameter SHGs 0 21 1 8Communication See chapter 7Call setting admin The communication parameters can be entered for each component green shaded laj System parameter inputs m Outputs Configuration E Viewer tJ Printer settings MolaCheck result fey Sermiceportal a Communication Software address Protocol Baud rate Number Of stop bits Parity NodelD CAN baud rote Auto operabonal mode CANopen P2 iP3 Communication BOO08 OL 21 1 9Inputs Details and operation see chapter 7Set parameters Meaning of inputs see document Hot Runner Controller Parameters 21 1 100utputs Details and operation see chapter 7Set parameters Meaning of outputs see document Hot Runner Controller Parameters Rev 1 00 07 Technical changes reserved 1 nu MOOBUS 4 19200 0 Stop bit 0 oFF 32 Component lt pt Oc gt Nr 2 gt Camponen lt p O0C gt Nr lt gt Compone
81. Technical changes reserved 238 Chapter 13 MoldCheck Enter the name using the visu al keyboard Confirm Rev 1 00 07 Technical changes reserved 13 3 Show MoldCheck result The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Sub step in process of MoldCheck s Residual cumani phase Li j Ee shdual cumend phase a Residus cument pha Wy Resisea commtsbave 320 PSG Plastic Service GmbH Operating instructions TEMPSoft2 The result of MoldCheck can be shown Confirm The presentation of the result is very simple i means every thing OK means there is at least 1 er ror By selection of the key opens a window with detailed messages to MoldCheck Trouble Shooting for each er roneous zone means canceled Rev 1 00 07 Technical changes reserved 240 Chapter 13 MoldCheck Ho ternperature rite Ho gencor conne cled sensor detecting heck the tocmected tensors 1 permis connecting cable of hol ureter controler 2 ideqive r tistance of rendor wih mulimeler 2 piinia silane mii nd eee istag oer tensor defect a No fernpuratune ree Sensor weong eonnected a Bin Ssehgnren Of Oonnecting cable and ho fernpereture rhe Meutral conductor permuted heck wiring seer Ss Example for window trouble shooting zone 2 ATER EG TRX ee ee I EE ee ee eee ara By the filter key the result pre mo
82. a F n Batari analy st iy Outputs s Sol datetime 63 Configuration I Viewer Press ke E hS ka Frinter setting Mol heck Ad tona informat 102 168 1236 192 1158 1 236 Nog 1 IP 192 160 1236 NomeiL 2 IP 182 168 1238 IP TaS GH 2a None 1 1801604 258 Nodal 2 The connected components IP 183 168 4 36 are shown Are errors existing they are listed for the components iP 12 160 1 238 192 168 1 236 NoweiD 2 emer imine snooT jenera now Erea O P2881 zasno ene O O O OO O Eaa an an a O PaO O P VAREDO E Tazen 20a taani O Prema OOOO Paa oa Rev 1 00 07 Technical changes reserved 306 Chapter 21 Setting admin 21 1 15 8Set date time The system date time can be changed here Call setting Press key Select service portal G o e setting Service tal fal Svstemparameters Saha Comrnunication Firtreane apate Inputs pu Hariterari anaby ers I ii Ourpats T Sol aaaime e ah Configuration fa viewer Row ress key a Frinter setting Moki heck Adgthoral informat The change of date and time effects the data logging in log book and trend In the log book the change is registered and the incoming log book en tries are registered with the date time set The time for the data in the trend is corrected A log book entry shows this Log book amp Trend Datum Uhrzeit einstellen A aaa aa Change numerical values by 14 08 12 12 15 up down key vv v
83. akage current error Current tolerance error Potential error on the sen sor Group manual mode Diagnostics end Diagnostics active Diagnostics error Thyristor alarm TA A heating current is measured although the solid state relay is not control activated by the controller Check solid state relay and re place Short on the heating output Wiring error error is stored and must be confirmed Phase error At least one mains network phase is missing Heat Sink Error Heat sink temperature too high Bypass group release Zone waits for group re lease Zone waits for group re and controls on standby values until then lease Read MMC error Write MMC error Load Error Error when loading hex file via MMC card Load Loading hex file over MMC card active Technical changes reserved PSG Plastic Service GmbH 217 Operating instructions TEMPSoft2 11 Error Messages Trouble Shooting 11 1 Sensor break pT Sb and or TC tCb TEMPSoft2 pT TEMPSoft2 TC Sb iG tCb He gy C C A sensor break is a disconnection in the sensor circuit where the sensor wire is squeezed somewhere in between amp o B o sensor and controller o 5 A mw ERUIJLIILE ERLAJRIZEE How it works After detection of an error an error message is immediately output and the heating of the corresponding zone is switched OFF pT P003 Output value 0 TC P002 Out put value 0 What good is it The alarm sensor break provi
84. al changes reserved PSG Plastic Service GmbH 37 Operating instructions TEMPSoft2 4 7 Zone selection predefined GROUP Key zone selection GROUP a ie j a 2 a a 7 a T gt 3 tee 4 Eo 4 b E Y E lt r In the present example the Detail view is displayed and s a Ss zone 1 is selected and visible F l T a rent alarin 4 Lipi healuba land iye Press key Is the definition of the group still missing the key is GRAY deactive B Dialog box opens S Selection of the predefined group 01 05 ll Confirm Rev 1 00 07 Technical changes reserved 38 Chapter 4 Zone selection J si The zones defined by the se a w H lected group are displayed as A a Current aharia T Lipps Liai oOo D The zones defined by the group are selected An existing selection is canceled by this Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 39 Operating instructions TEMPSoft2 5 Standard Operation 5 1 Set parameters All parameters of a zone that are visible and therefore operable for the user see chapter 7User Administration are shown in Detail view Parameter view Single parameter view zu sehen Is the DIRECT zone selection used in the All view and or Zone view see chapter 7 TEMPSoft2 Setting Program settings 7Direct entry only the parameters setpoint value when zone is in
85. am Press key Select program in the list Select tool Press key Open or reject PSG Plastic Service GmbH 127 Operating instructions TEMPSoft2 8 5 5 Save program Save the program with name The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Store with another tool Select another tool Confirm with a just created tool ns Post yes Enter the name of the new tool by using the visual keyboard Del End Confirm Saye program with the tool specified Unnamed Select field NAME Rev 1 00 07 Technical changes reserved 128 Chapter 8 Tool management Keyboard is overlaid Enter the name using the visu al keyboard Page Ira Paal Up Pag e Del End Dawn Confirm Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 129 Operating instructions TEMPSoft2 8 5 6 Activate program load into the hot runner controller Load a program with the set parameters set for a special application and a special tool into the hot runner control ler Load a program into the hot runner con troller The visible and therefore operable keys for the user are assigned by erm AUser Administration The user prof is logged in 6 Either ae ree Select program Press key wW Confirm or reject Or Activate program lt Prag At Press key M Confirm or reject
86. arm message see chapter 7Alarms can be acknowledged as soon as the control characteristic returns to normal error fixed other Activate process monitoring Start learning phase of process monitoring Zone 5 100 100 l 6 1 5 6 1 0 0 6 A JELET TEE CEEE PEET EA wise the alarm is activated immediately again Rev 1 00 07 Technical changes reserved In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PLn process monitoring learning phase active In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PAL process alarm when the tol erance limit is exceeded during activated monitoring The alarm can be output on an output and be used for further processing e g as Stop Ma chine Press key PSG Plastic Service GmbH 261 Operating instructions TEMPSoft2 When the monitoring is deacti eae ae vated the user is reminded The process monitoring is not active yet Do you want to activate the function now aa when see chapter ATEMPSoft2 Setting Pro cess monitoring AShow dialog xT box of process monitoring ON TEMPSon2 Rev 1 00 07 Technical changes reserved 262 Chapter 19 Process Monitoring 19 2 Process monitoring mode Fully automatic In the process monitoring mode Fully automatic the learning phase and the monitoring is a
87. arms PLn PrO PAL ErF Information display MAn SbY bST dIA HnD StA rAP Ar Ar CoU Identification heating active Identification heating active Learning phase process control Learning phase process control active Process monitoring is not active yet Process monitoring not active yet Process alarm Error external reference junction External reference alarm Status Messages profi TEMP Description Manual mode Standby Zone in Standby mode Boost Zone in Boost mode 4 Diagnostics MoldCheck diagnostics active Heat n Dry Start up Mode Startup operation active 4 Temperature Ramp Manual temperature ramp active Automatic ramp and slowest zone Automatic ramp active Marking slowest zone Automatic ramp Automatic ramp active Leading zone active Leading zone manual mode 5 LED display second line 4 display of time and or gt display of number of leading zone Rev 1 00 07 Status Messages profi TEMP Description Zone Zone in control mode Current setpoint value is not set yet Start up mode Boost Boost time driven started Heat sink limit value Technical changes reserved PSG Plastic Service GmbH 215 Operating instructions TEMPSoft2 10 6 2Information displays TEMP Command Information display PAL mA tCP tCb IdE drl IdC IdS AL rAP SP2 SP3 SP4 bSt SbY StA FAL LiO OuT CoU ArE TEMP Command Description The value set for tole
88. astic Service GmbH 175 Operating instructions TEMPSoft2 Select tool where the image cy should be imported on the left side press key x Press key Press key Rev 1 00 07 Technical changes reserved 176 Chapter 8 Tool management or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import ed with another name After completion of the dialogue the status of the import is displayed 8 9 3 Delete images Delete the selected image The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in a Tool information e Tooldata Rev 1 00 07 Technical changes reserved Press key a ta m B B e Press key PSG Plastic Service GmbH 177 Operating instructions TEMPSoft2 Confirm or reject Rev 1 00 07 Technical changes reserved 178 Chapter 8 Tool management 8 10 MoldCheck result Was a 7MoldCheck executed for the tool and the result stored in a file the result files are stored here The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in a i an aa xy a oa Vi tee lali rg nier
89. ation Digital in outputs Configuration m Viewer m Printer settings m MoldCheck result Service portal That s why the setting system parameters excluded are only enabled for the user admin and should be set once at start up of the system signed by 7User Administration The visible and therefore operable functions for the user are as Rev 1 00 07 Technical changes reserved 280 Chapter 21 Setting admin 21 1 Call setting admin The visible and therefore operable keys for the user are assigned by AUser Administration The user admin is logged in Call setting Press key 8 ia Cornmunication T vows ia Outputs 63 Confiquration a a Printersetting EA MoidCheck Additional irdorreat fog Service portat Oa TEMP Sof setting TEMPSOR2 setting Systemparameters Version Data storage Mulbport Viewer Tooleoding Language Logout trne input block hot runner controller Heating control OWOFF Temperature unit CF input Mode 1 1 140811 OATEMPSOFTATEMPSOFT Hot maner commotion TEMP Gert The logged in user admin is shown TEMPSoft2 Setting for lan guage data storage supply voltage etc System parameters Communication Digital in outputs Configuration Viewer m Printer settings m MoldCheck additional infor mation Service portal M simn CRERIEALE Details and operation see chapter 7Set parameters Meaning of system
90. ature alarm is generated when the actual temper ature value exceeds the parameter pT P010 Upper set point value limit TC P013 Upper setpoint value limit 5K for more than 5 seconds The Heating of the concerned zones is switched off pT P003 Output value O TC P002 Output value 0J The parameter should be adjusted dependent on the mea surement range of the used thermocouple A temperature alarm with subsequent disconnection avoids damage on the device and provides the user with a specific indication of the error in the hot runner Rev 1 00 07 Technical changes reserved 223 224 Chapter 11 Error Messages Trouble Shooting Remedy Reason Trouble Shooting ATA Partial failure of sensor Incorrect actual value display but no sensor short circuit ce Check sensor exchange if necessary 11 11F use failure FUS TEMPSoft2 FUS Be S C The hot runner controller controls the status of fuses in the a 7 heating circuit and output an error message in case of an defective fuse E Status LED s on Hot Runner Controller Card HCC06 16 RED ERR LED continuous light RED FUS LED continuous light of the zone concerned How it works Each zone has a LED which shows the failure of the fuse in the heating circuit What good is it The alarm fuse failure provides the user with a concrete in formation on the error He can remove this without deviation and delay Remedy Trouble Shooting see service manual
91. bH 133 Operating instructions TEMPSoft2 Select tool on the left side se lect program press key Sel Should the default file name be changed click into the field file name and change the file name by the visual keyboard Press key Press key Press key POW oOo amp Rev 1 00 07 Technical changes reserved 134 Chapter 8 Tool management 8 5 10Import program m The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is canceled Import program i om Sy stent Violune Information Path USB Stick i Was a different file name than the standard specified note file info Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on Rev 1 00 07 Technical changes reserved The program of a tool is imported from a connected USB stick m a Cook Select tool where the program should be imported on the left side press key Press key Press key Activate import after selection of file Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import ed with another name After completion of the
92. back Scroll for Go to wards wards Rev 1 00 07 Technical changes reserved 28 Chapter 4 Zone selection 4 Zone selection By selection of a zone see ATEMPSoft2 Setting Program settings zum ADirect entry 40 fg i and or TE by selection of a key for the zone selection TEMPSoft2 has several methods to select zones quickly and effectively The selection deselection of zones is done by ADIRECT zone selection AZone selection ALL AZone selection NONE AZone selection SINGLE ABLOCK zone selection AZone selection FIRST LAST AZone selection predefined GROUP The different selection methods can be combined in any order By the zone selection zones can be selected and combined where for example the setpoint value or a parameter should be changed simultaneously Navigation keys see chapter 7Zone selection Scroll back Scroll for Go to wards wards Rev 1 00 07 Technical changes reserved 4 1 DIRECT zone selection Zonet Selection D of a zone in the Zone view of a parameter in the Parameter view of a zone in the Single Parameter view of a zone in the All view The selection of zone 1 is done in different views prerequisite see chapter 7TEMPSoft2 Setting Program settings 7Direct entry ON Prerequisite see chapter A TEMPSoft2 Setting Views 7Zone Selec tion Text PSG Plastic Service GmbH Operating instructions TEMPSoft2 ad
93. be selected in the drawing area after creation to modify the standard setting By the shape handles the selected picture element may be zoomed in zoomed out moved werden e Delete selected picture element ie Picture elements align with the Show hide grid upper left corner to the grid when displayed Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 149 Operating instructions TEMPSoft2 Show settings for picture element like double click on picture element fe See above Are more picture elements lying over each other their order can be changed 8 7 1 1 Picture element Text Press key Create picture element Text Click in drawing area Change picture element Double click on picture ele ment in drawing area Change standard setting for picture element User defined text max 200 characters Text Anchor coordinates width height zoom value aspect ratio Transparent background background color m Properties 8 7 1 2 Picture element Zone Press key Create picture element Zone Click in drawing area Rev 1 00 07 Technical changes reserved 150 Chapter 8 Tool management Change picture element EE Double click on picture ele 1999 3 E D ment in drawing area Change standard setting for picture element Number of zone Anchor coordinates width height zoom value aspect ratio Zone text actual value1 setpoint value1 output value
94. ble and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 163 Operating instructions TEMPSoft2 8 8 2 Open MoldSnapshot Open existing MoldSnapshot See also 7 Compare MoldSnapshot to change first file The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i Either Select and open MoldSnapshot in the tool management Tooldata Phefienence Zonenanves ES i SP oe Press key images F MoldLheck nerui ny Moi heck wating ie Lamm Boome titi a Or Press key MoldSnapshot and the stored MoldSnapshot s for the tool tei are presented in a list to open ke MoldSnapshot tt ENEN Select MoldSnapshot in the list Select tool Open or reject Tool Tool A Was a 7Reference specified in the tool management the here opened MoldSnapshot is compared with this reference In the header lt select ed MoldSnapshot s o gt lt gt Reference is displayed Rev 1 00 07 Technical changes reserved 164 Chapter 8 Tool management 8 8 3 Save MoldSnapshot Save the MoldSnapshot with name bi 1 mp The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in A Store with another tool No tool Select another tool
95. book is stored as file on a USB stick with the here speci fied name to change the name select the name field Path USB Stick1 x i Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Start saving Press key pop HenK After completion of the dialogue the status of the save is displayed Only the filtered data is shown in the print when the filter is active Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 195 Operating instructions TEMPSoft2 9 1 4 Exporting log book Sel Call function The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in H Is no USB stick connected a message is shown and the function is canceled i Export log book lt jjmmdd gt File name Save in Log book is stored as file CSV on a USB stick with the here specified name to change the name select the name field a Path USB Stick1 x Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Press key Rev 1
96. cal changes reserved 82 Chapter 7 Functions When molds are stored for a longer time the insulating material for the electrical heating elements can draw mois ture This moisture can at rapid heating without Heat n Dry lead to vapor pressure inside the heater and cause damage Furthermore this moisture leads to leakage currents on connected protective conductors that discon nects fault current circuit breakers and prevents the heating up Heat n Dry executes a gentle heating up with stepwise increasing of the power supply The leakage current is permanently checked The moisture is completely dried by a setpoint value of 110 C The heating up on the final setpoint value starts first when it is assured that the error current lies below a adjustable limit value m in the heating elements is no longer moisture The function Heat n Dry is started when the start conditions Actual value lt 90 C 194 F m Setpoint value gt 110 C 230 F Heat n Dry is enabled by parameter are met During heating up of the zones with active Heat n Dry function also the inactive zones for Heat n Dry are adjusted to 110 C After the zones with active Heat n Dry are adjusted to 110 C all zones are adjusted to their preset set point values While the Heat n Dry function is running no current measuring is executed By the parameter a the maximum admissible value for the leakage current is set The func
97. chnical changes reserved or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Since only one file per tool is available in TEMPSoft2 the file is import ed without any further confirmation After completion of the dialogue the status of the import is displayed PSG Plastic Service GmbH Operating instructions TEMPSoft2 Oo ta m3 B B Press key Rev 1 00 07 Technical changes reserved 119 120 Chapter 8 Tool management 8 5 Program A program in TEMPSoft2 means a data set with all parameters of all zones of a hot runner controller The number of storable data sets is nearly unlimited The programs support the customer at setting during often tool replacement and reduce the start up phase A Program can be newly created Please set and check the parameters of all zones loaded from the hot runner controller The program can be stored in TEMPSoft2 unchanged or be manually adapted loaded into the hot runner controller i e the hot runner controller takes the setting of the parameters out of the program deleted 8 5 1 Create a new program At creation of a new program the parameters of all zones are initialized with standard values The user has to customize the parameters according to his application O The visible and therefore operable keys for the user are assigned by AUser Administration The user prof
98. ck Rev 1 00 07 Technical changes reserved b 1 Press key an Press key Press key PSG Plastic Service GmbH 275 Operating instructions TEMPSoft2 or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Press key Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import ed with another name The file can be overwritten and or imported with another name After completion of the dialogue the status of the import is displayed 20 1 6Generate USB key For each user except Default a password is existing This key can be exported on a connected USB stick o The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown and the function is canceled Press key Confirm or reject Rev 1 00 07 Technical changes reserved 276 Chapter 20 User Administration A hidden file is exported on a connected USB stick Only one file is per missible per USB stick The lastly exported key can be used for login Confirm or reject After rejection the normal login dialog appears see chapter ALogin Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 277 Operating instructions TEMPSoft2 20 1 7Act
99. ck1 x gt Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on Start saving After completion of the dialogue the status of the save is displayed PSG Plastic Service GmbH 231 Operating instructions TEMPSoft2 SHEgC D NO printer selected and or stored as PDF file on USB Stick Trend is stored as file on a USB stick with the here speci fied name to change the name select the name field Press key Press key Press key Rev 1 00 07 Technical changes reserved 232 Chapter 13 MoldCheck 13 MoldCheck E Description How it works What good is it Change setting Rev 1 00 07 Technical changes reserved J Call MoldCheck MoldCheck is a complete diagnosis of electric conditions of the hot runner and the corresponding peripherals The MoldCheck function is triggered by the operator Beside the full wiring control Is no thermocouple connected to the heating output a functional check of heaters and sensors is run The function is ideal for tool makers and service departments that have to guarantee their customers and or colleagues a 100 function of the electrical system of the hot runner as well as for the molders who will control the status of the hot runner before installation of the tool on the machine
100. control mode output value when zone is in manual mode are available The parameters could be selected and changed The entry is done ABy numerical box of decade switch ABy numerical box of calculator ABy sliding switch ABy list of value ABy marking of characteristics for the parameters Are more parameters available than shown the arrow symbol next to the word Parameter is marked in orange It can be scrolled by this arrow symbol The procedure to set the system parameters is identical Navigation keys see chapter 7Views Scroll back Scroll for Go to Scroll parameter up Scroll parameter down wards wards Rev 1 00 07 Technical changes reserved 40 Chapter 5 Standard Operation Either DIRECT zone selection see chapter DIRECT zone selection E f i A a a paeh meh moh meh mel mah meh mel maf a a Or Show Detail view i J al wel di T A a r Status Alarme Tona in control mode ajo a to aid ESES L me a i x i a NA Bosi L OO men wiles a Peers b 2 Gurren alain OFT Life mitchils hin waiu oe Bry Cirie sont p Lori al lf alu nor polniy I ith ET I 3 i f E i ie Rev 1 00 07 Technical changes reserved Selection of a zone in the Zone view of a zone in the All view ofa parameter in the Param eter view of a parameter in the Single parameter view In the present example the
101. cted a message is B shown an the function is canceled D g Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 167 Operating instructions TEMPSoft2 PRINTER installed Program is printed on this W printer TEMPSoft2 Print Save as POF USB stick S and or stored as PDF file on Save print as File name Save in NO printer selected and or Sn E stored as PDF file on USB stick The MoldSnapshot is stored as file on a USB stick with the here specified name to change the name select the name field Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Start saving Press key After completion of the dialogue the status of the save is displayed x i o tu i Rev 1 00 07 Technical changes reserved 168 Chapter 8 Tool management 8 8 6 Compare MoldSnapshot It must be at least 2 MoldSnapshot s available One MoldSnapshot is opened and the second is used comparative The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Was a 7Reference specified in the tool management the here opened MoldSnapshot is compared with this reference In the header lt select ed MoldSnapshot s o gt lt gt R
102. d MoldSnapshot is a very easy to use and evaluate resource for quality and condition of a hot runner MoldSnapshot provides the user a clear picture of the hot runner and provides the ability to detect errors early and rapid and correct it signed by 7User Administration The visible and therefore operable functions for the user are as Rev 1 00 07 Technical changes reserved 247 248 Chapter 14 MoldSnapshot 14 1 Call MoldSnapshot MoldSnapshot takes a snapshot of the state of the hot runner Here are the most important process data like e g setpoint values actual values output values heating currents and control parameters saved The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i Call MoldSnapshot Ee Press key MoldSnapshot E Select group Select tool Press key Tool Tool A Details and operation see chapter 7MoldSnapshot i Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 249 Operating instructions TEMPSoft2 15 Group Cc Call group Description To simplify the selection zones can previously be combined into groups At 7Zone a selection a group can be referenced and the zones included are displayed as select ee ed in the zone field How it works Details see chapter 7Zone selection What good is it Zones with the same characteristics e g concerning zone types or setting for param eters are once
103. d with another name After completion of the dialogue the status of the export is displayed 8 2 9 Import tool The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown an d the function is canceled PSG Plastic Service GmbH Operating instructions TEMPSoft2 a a o ta Ed B B Press key Press key The tool and the specified settings are imported from a connected USB stick Rev 1 00 07 Technical changes reserved 111 112 Chapter 8 Tool management i om Sv stent Violunme Information wad Select tool on the left side LS press key Path USB S6tk i Was a different file name than the standard specified note file info Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file a Press key Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import ed with another name After completion of the dialogue the status of the import is displayed Se tAacrcoDekHeE Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 113 Operating instruc
104. dSnapshot EXA DOGG g MoldSnapshot takes a snapshot of the state of the hot runner Here are the most important process data like e g setpoint values actual values output values heating cur rents and control parameters saved an B Cd Oe In the user defined view the images may be used as back Almages ground AMoldCheck result OG Gi MoldCheck is a complete diagnosis of electric condi tions of the hot runner and the corresponding peripherals AMoldCheck waiting time U W e Specifies the time for the MoldCheck function when a temperature rise gt 10K for a specific zone must have been detected Activate m Import Gy Show Transfer My Eon A Sorting 4 Activate Rev 1 00 07 Technical changes reserved 92 Chapter 8 Tool management 8 1 Tool information With the tool information a comment can be added by the operator for the tool The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Tooldata Referance Zonenames Progr m The tool management is dis played Group Vibw VA Mold Snapshot 5 images feed Molecheck resut a hMaldCheck waiting time Select tool information S o PSG O00 1a d E Fy Ly A a Press key Keyboard is overlaid Rev 1 00 07 Technical changes reserved MaliSriarshot fy Images ba Moldiheck result MaldCheck waiting lirie
105. des the user with a specific reference to an error in the hot runner or the wiring and pro vides the ability to pinpoint errors quickly and correct it Remedy Reason Trouble Shooting ANA Sensor break Check the connected sensors YA m Check connecting cable of hot runner controller Check sensor input 11 2 Sensor incorrect polarity pT SP and or TC tCP TEMPSoft2 pT TEMPSoft2 TC SPEC tCP He E E E E E E E a E BEEP PST ENEE TETS Sensor incorrect polarity means that the thermocouple is connected with the wrong polarity to the controller Rev 1 00 07 Technical changes reserved 218 Chapter 11 Error Messages Trouble Shooting How it works What good is it Remedy Reason rN Sensor incorrect polari 11 3 Sensor alarm SSC TEMPSoft2 SSC C mi __ THEE PTT How it works What good is it Remedy Reason rN Short circuit in sensor ce circuit Sensor position Rev 1 00 07 Technical changes reserved Due to the incorrect wiring the controller measures a faulty actual value For not yet heated tool the fault is not visible Only when the zone is heated up the error is immediately detected and an error message displayed The alarm sensor incorrect polarity provides the user with a specific reference to an error in the hot runner or the wiring and provides the ability to pinpoint errors quickly and correct it Trouble Shooting Check the connected sensors m Check
106. e short pause At switch on of the zone the heating current is controlled Is a defined limit exceeded there may be a short circuit The Heating circuit is de energized relay on power controller card OFF A current alarm with subsequent disconnection avoids dam age on the device and provides the user with a specific in dication of the error in the hot runner Trouble Shooting Check Heating Check wiring system 11 9 Total breakdown of heater Hb TEMPSoft2 Hb c Be a A How it works What good is it Remedy Reason ARTA Wiring N Heating e PSG Plastic Service GmbH Operating instructions TEMPSoft2 Total breakdown of heater is an alarm message in hot run ner controllers It is output additional with the current alarm when a break is detected in the heating circuit i e no heat ing current is measured Indicates the user a disconnection in the heating circuit The heating current determines a heating current of 0 0 A The alarm total breakdown of heater provides the user with an additional specific reference to an error in the hot runner or the wiring and provides the ability to pinpoint errors quickly and correct it Trouble Shooting Check wiring system Check heating measure resistance 11 10Temperature alarm pT TrG and or TC AL TEMPSoft2 pT TEMPSoft2 TC TrG C AL Be ma E EEZJJRELEE How it works What good is it E c N EEJ TEF A temper
107. e be changed click into the field file name and change the file name by the visual keyboard Path USB Stick 11 Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Press key Rev 1 00 07 Technical changes reserved 118 Chapter 8 Tool management Before export it is checked whether there is already a file with the same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed Hi 8 4 2 Import zone names m The zone names of a tool are imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in a Is no USB stick connected a message is shown and the function is ry canceled Import zone names h om Systent Volume Information Select tool where the zone m names should be imported on the left side press key Path USB Stick i Was a different file name than the standard specified note file info o Cancel function x Press key The connected USB stick identifies itself by F Path USB stick lt number gt Select a directory on the USB stick D Press key Rev 1 00 07 Te
108. e created Rev 1 00 07 Technical changes reserved 189 190 Chapter 9 Quality management 9 1 1 Call log book The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Call log book O ap a eongoon ao E ean P Moost i sei IE Dias diaa 192 168 1897 Log book exported aden Aiai 82168167 Usortoggod in DEFAULT UETEETEI reer User bogged out prai pann Upper rinten amt vans TESTAA LE BIE heeds oj pee eles Geek Pae CEDE A recording of events and alarms is only done when TEMPSoft2 is running Rev 1 00 07 Technical changes reserved Call function In of wi the basic state the log book the current day is displayed th the current entry at the top Scroll backwards day by day Scroll forwards day by day G bo o to displays a list of log oks selection date PSG Plastic Service GmbH 191 Operating instructions TEMPSoft2 9 1 2 Filter log book The filter time zone function can be combined with each other The filter setting effects the online output as well as the print data and the export Even when scrolling between the log books per day the filter settings remain Press key T Once the time filter is turned on the start and end time can be specified Rev 1 00 07 Technical changes reserved 192 Chapter 9 Quality management Filter settings Q Time
109. e on a USB stick with the here speci fied name to change the name select the name field Rev 1 00 07 Technical changes reserved 132 Chapter 8 Tool management Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Start saving Press key After completion of the dialogue the status of the save is displayed SHeEC dD amp 8 5 9 Export program E The program of a tool is exported on a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in 1 Is no USB stick connected a message is shown and the function is canceled Rev 1 00 07 Technical changes reserved TookA_Pragram_Prag 4 h Path USB Stick i Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Before export it is checked whether there is already a file with the Same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed PSG Plastic Service Gm
110. e zones 1 6 is set to 2 1 ol Close dialog Continue with AMoldCheck Rev 1 00 07 Technical changes reserved 13 6 MoldCheck Trouble Shooting PSG Plastic Service GmbH Operating instructions TEMPSoft2 After the complete diagnosis of electric conditions of the hot runner and the corresponding peripherals by the func tion MoldCheck references for trouble shooting are given for the erroneous zones The MoldCheck references for trouble shooting are presented as follows Error number consecutive number per zone and error type for identification Identified error short description of error type Reason possible reason of error Trouble shooting Detailed description for trouble shooting The following table gives an overview of possible references of Mold Check Identified faults Reason Short circuit Power of connected heater is higher than connected load of output Short circuit Short circuit on power output Residual current error Insulation resistance of heater too low e g by humidity in heating ele ment Potential error at Sensor input Measurement signal for sensor input too big No temperature rise No sensor connected sensor defec tive No temperature rise Sensor wrong connected No temperature rise Neutral conductor permuted Temperature rise in spite of Power output defective switched off heating Trouble Shooting Check wiring of sensor and heating on permutation Control heater Rem
111. ecade switch Select numerical box current setpoint value Input box opens Change numerical values by up down key Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 61 Operating instructions TEMPSoft2 Set numerical value to 0 7 ya Confirm The current setpoint value is set to 0 7 1 oe nS g on years ws s a io mn i a a 3 F ESI nS ES ES F See Chapter Heizstrommessung und berwachung Rev 1 00 07 Technical changes reserved 62 Chapter 6 Main keys 6 Main keys Main keys The following main keys are available in TEMPSoft2 for the hot runner controller AHeating the heaters heating on the control outputs are switched on off AStandby the setpoint values are reduced ABoost the setpoint values are increased ALogin Logout other users are activated after login and or deactivated after logout Chance settin The visible and therefore operable main keys for the user are as g g signed by AUser Administration Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 63 Operating instructions TEMPSoft2 6 1 Heating Is the function active the color of the symbol on the key changes to Key HEATING green 6 1 1 Switch on heating AGU OBOD mLimes Fone dii Fonn 17 Zona 14 C 91 S ki 100 A J6 0 a k 100 Mg 15 u 7 0 u 11 7 u 209 u a 0 5 a a 0 6 a 1 1 BEB EELLE T PECEEpEEE
112. ed in user prof is The logged out E O O Rev 1 00 07 Technical changes reserved Fone 11 Fone 17 Fone 14 51 e 95 g 58 2 100 E g ig 12 6 2 0 0 6 a TEELE LLELLE Ont 16 fone if fom 194 finn Fil 95 gile a 39 a8 96 fe g2 e 100 gg 22 u 2 2 6 28 1 3 i H g 1 1 8 TTT g TT Tra TITT ITT TTTT TT i ULT UTTU l Zone 22 Fone 23 fone 24 Zone 25 Fone 28 Fone 27 Fone 24 gA g 91 Mg ao 99 Aig 98 Aig 95 fie EEJ g4 pig 92 et 90 EE 100 BE 98 fig g6 Be g4 ng D U 2 1 F 1 6 12 5 2 N Zu t 1 0 4 O 6 4 O f 4 D G 4 1 1 MA 1 a 1 0 4 es merr mrm ra BQO OOUE a ie H No tool Standard dd mm yy hh mm No user is logged in the symbol of the key is white On completion of the entries it is recommended to log out from the system by activating the key LOGIN LOGOUT again If this is forgot ten the active user is automatically logged out after a period in which no operation takes place which is adjustable by the system adminis trator see chapter ATEMPSoft2 Setting Program settings 7Logout time The standard passwords should be changed after start up of the sys tem by the user admin in the user administration PSG Plastic Service GmbH 75 Operating instructions TEMPSoft2 Is no user logged in see cur rent setting down right Standard passwords admin Password admin prof Password prof master Password master Rev
113. eference is displayed BOEOE aoe E B a Paama FOG Press key Pacameters SOGE 0000OOE h Mold Snaps hob Select MoldSnapshot for com parison Press key Kja Tool Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 169 Operating instructions TEMPSoft2 A t 8 a 2 7 8 lt x 3 LF aE p q HS ere e a i dice on che a8 addled ae e it ae p a Er a f on p p The two selected MoldSnap shot s are displayed in the win dow To facilitate the detection of differences the files are marked black and red The file names are also marked to al low easy classification pa bod sepeqs 7 rI ad Dw r gt A a th eal batt oo ah e o sA ph A ae i an a Shows see Hides the comparison file Rev 1 00 07 Technical changes reserved 170 Chapter 8 Tool management 8 8 7 Export MoldSnapshot oe The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Is no USB stick connected a message is shown an d the function is canceled Export MoldSnapehot File name ToolA_MoldSnapshot_MoldSnapshota Save in h Path USB Stick i Cancel function The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick or a directory on the USB stic
114. efore operable keys for the user are assigned by i AUser Administration The user prof is logged in Press key Call program Program Select program Select tool Press key D A aw Tool Tool A Details and operation see tool management chapter 7Program Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 253 Operating instructions TEMPSoft2 17 View gt Call view Description For simple handling with hot runner control systems the user defined views are inte grated TEMPSoft2 d gt 2 4 a 2 How it works The user defined views can quite easily be created or changed with the available functions in TEMPSoft2 What good is it A user defined view offers by a drawing area Images Texts Zones Difference bar charts Parameters Selection points Links Lines to combine in an easy way and so to present the process in an appropriate form graphically l The visible and therefore operable functions for the user are as EEE cie signed by AUser Administration Rev 1 00 07 Technical changes reserved 254 Chapter 17 View 17 1 Call view The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i Call view EZ ZA Press key Tool User defined view 5 Toth Select view c Select tool Press key Tool Tool x Details and operation see tool managemen
115. ensor circuit see chapter 7Fuhleralarm FAL x Potential error Current tolerance error Current alarm OFF Current alarm ON see chapter 7Thyristoralarm pT tHY bzw TC I Residual current error Short circuit Current overload see chapter 7Stromalarm IAL Heater with too high power short circuit in heating circuit Total breakdown of heater see chapter Komplettausfall Heizer Hb heater not connected Upper limit value abs Lower limit value abs Upper limit value rel Lower limit value rel Temperature outside limit value range Temperature range above maximal value Phase fuse error Fuse failure see chapter 7Sicherungsausfall FUS phase missing Storing alarm has to be acknowledged Information display ERR SYS hSE CAn Information display OFF Dri IdE System error profi TEMP Description Channel data error Trouble Shooting see service manual System data error Trouble Shooting see service manual Heat sink temperature alarm Heat sink temperature too high Trouble Shooting see service manual Communication error CAN bus internal Trouble Shooting see service manual Status Messages profi TEMP Description Actuator deactivated Actuator disconnected Zone is passive at heating release ON Identification error temperature drift too large Drift error at identification Identification error Error during identification Rev 1 00 07 Technical changes reserved 214 Chapter 10 Al
116. er name After completion of the dialogue the status of the export is displayed i 8 11 2Import MoldCheck waiting time m The MoldCheck waiting time of a tool is imported from a connected USB stick The visible and therefore operable keys for the user are assigned by ry AUser Administration The user prof is logged in iH Is no USB stick connected a message is shown and the function is canceled i Import MoldGheck waiting tire ro ia Syse Volume Information Select tool where the Mold Check waiting time should be imported on the left side press key Path LSB Sticke i Was a different file name than the standard specified note file info Cancel function x Press key The connected USB stick identifies itself by re Path USB stick lt number gt E Rev 1 00 07 Technical changes reserved Select a directory on the USB stick or a directory on the USB stick by double click on Return to previous directory by double click on Activate import after selection of file Since only one file per tool is available in TEMPSoft2 the file is import ed without any further confirmation After completion of the dialogue the status of the import is displayed PSG Plastic Service GmbH Operating instructions TEMPSoft2 ia ta r3 B B Press key Press key Rev 1 00 07 Technical changes reserved 187 188 Chapter 9 Quality management 9 Quality management The quality management o
117. erved 78 Chapter 7 Functions 7 Functions In this chapter all functions and corresponding parameters of hot runner controllers are described 7 1 Heating current measuring and monitoring Description How it works What good is it Description What good is it Change setting Rev 1 00 07 Technical changes reserved The objective of heating current measuring and monitoring is to determine heating currents by measuring to compare measured values with setpoint values and tolerance to execute a plausibility check The heating current measuring is implemented in a fixed time raster Beside the display of the active heating currents the heating current measuring pro vides information on the heater s condition total fail partial fail if heaters in parallel and monitors current data considering a tolerance band It monitors power controller condition and reports an alarm for continuously running heating output e g permanently short circuit SSR s which can cause damage from overheating lt supports a number of controller functions For example bad adjustments of control parameters can be avoided because the automatic parameter identification auto tuning is only started if a corresponding heating current is recognized in the control zone i e when it is certain that the zone is ready for heating Else the starting of the identification function is delayed until a heating current is recognized Hence a w
118. es reserved 257 258 Chapter 19 Process Monitoring The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Set process monitoring mode Press key As default process monitoring is switched off The further mode settings are Fully automatic Manual m Intelligent 19 1 Process monitoring mode Intelligent In the process monitoring mode Intelligent the learning phase and the monitoring has to be started manually by the operator After termination of the learning phase the determined parameters b c are saved The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Set process monitoring mode Press key Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 259 Operating instructions TEMPSoft2 Set process monitoring mode to Intelligent In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PrO process monitoring is not active Start learning phase manually Process monitoring Activate process monitoring Press key in header Start learning phase of process monitoring Press key Rev 1 00 07 Technical changes reserved 260 Chapter 19 Process Monitoring The process monitoring is started 100 37 3 2 9 0 6 A 1 3 BEEE ELEZE T TT PPerepereert The al
119. f temperature unit C F Meaning The scaling of the y axis for difference bar charts is specified here see chapter 7Dif ference bar chart view Standard definition off on Meaning Show the temperature display with and or without decimal place Standard definition off on Meaning The display of the passive zones is dimmed PSG Plastic Service GmbH Operating instructions TEMPSoft2 21 1 5TEMPSoft2 Setting MoldCheck Voltage Standard definition 230 V Meaning The setting here is used for power calculation in MoldCheck and must equal with the settings for hot runner controller 21 1 6TEMPSoft2 Setting Process monitoring Show dialog box of process monitoring Cyclical check of the process monitoring Standard definition off on Meaning A dialog box with a message is shown to the user as reminder See 7Cyclical check of the process monitoring Standard definition 2min Meaning After the here specified time is elapsed it is checked whether the process monitoring is not activated although all prerequisites for process monitoring are given see chap ter 7Process Monitoring A dialog box with a message can be shown to the user see AShow dialog box of process monitoring Rev 1 00 07 Technical changes reserved 287 288 Chapter 21 Setting admin 21 1 7System parameters See chapter 7Call setting admin The system parameters can be entered for each component green shaded a
120. f the key the previous views can be recalled Key only active when previous views are available Rev 1 00 07 Technical changes reserved 12 Chapter 2 Operation by TEMPSoft2 general specification Next 5 By selection of the key the next views can be recalled Key only ac tive when next views are available e The circular buffer for previous next view covers maximum 20 views Home By selection of the key the Home view is displayed see chapter ATEMPSoft2 Setting Program settings 7Home view 2 5 Online Help The online help shows the related chapter in the operating instructions Within the operating instructions can be navigated using the following keys u BS GS Scroll back Scroll for Zoom out Zoom in see chapter AViews wards wards Navigation keys Change zoom level 2 6 Show views In the view zone the presentation of the zones can be changed by the different views here Which views are visible for the user see chapter 7User Administration Views p Zone See Chapter 7Zone view See Chapter Detail view Detail IThe view may differ slightly for the different hot runner controllers e g parameters See Chapter 7Parameter view Parameters IThe view may differ slightly for the different hot runner controllers e g parameters See Chapter Single parameter view The view may differ slightly for the different hot runner controllers e g parameters Single parameter
121. ffers the operator the following functions Log book All events and alarms of the hot runner controller are recorded in the log book in chronological order AlnfoBoard In the background the system executes analysis permanently and informs the operator of important things by the InfoBoard AMoldStat During the operation the hot runner controller calculates from the available process data automatically statistical parameters in the background All characteristics have the objective of documenting the constancy of the tem perature profile Rev 1 00 07 Technical changes reserved 9 1 Log book Description How it works What good is it PSG Plastic Service GmbH Operating instructions TEMPSoft2 All events are recorded in the log book in chronological order e g operator input start and stop of TEMPSoft2 etc as well as all alarms of the hot runner controller The recording of events and alarms in the log book by the day Each entry is recorded with date time view IP address user function zone value unless determined The log book can be are exported on a connected USB stick by the day Information can be selectively displayed by setting filter for time zone function Both during operation as well as by analysis of the stored records on USB stick se quences of events can easily be traced Maximum of 35 days will be held in files stored in the system Thereafter the oldest file is de i leted and a new fil
122. file name be changed click into the field file name and change the file name by the visual keyboard Path USB Stick i Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Press key aE Coo g Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 107 Operating instructions TEMPSoft2 Before export it is checked whether there is already a file with the Same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed i 8 2 5 Import tool data m The tool data of a tool are imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in 1 Is no USB stick connected a message is shown and the function is ry canceled 4 h om Systent Violunme Information Select tool where the tool data should be imported on the left m side press key Confirm or reject Path USB Stick Was a different file name than the standard specified note file info Cancel function x Press key The connected USB stick identifies itself by Path USB stick lt number gt
123. hat as sures more transparency in the control process Rev 1 00 07 Technical changes reserved 201 202 Chapter 9 Quality management 9 3 1 Call MoldStat Statistics The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in v J Call MoldStat Statistics Call function Online Mode CEN kh At start of the function the data is shown in online mode i e the last 5 minutes are shown respectively As long as the view is displayed it is updated TW kWh Do0 kh D0 kwh LEOD kWh CEE SETET ET z Offline Mode satiric By selection of the evaluation 90 04 13 14 97 98 time the user can switch the x function into offline mode Call menu evaluation time Rev 1 00 07 Technical changes reserved 203 Operating instructions TEMPSoft2 Switch off online mode Daga 13 14 3316 HA0 13 14 37 36 Xie Select field From and or To Da rh i i and specify time Confirm AAs AA 09 04 13 13 32 nn was Rev 1 00 07 Technical changes reserved 204 Chapter 9 Quality management Log back infabloard Meanvalue Meanvae Meanvalue Max positive absolute contol ouput value current comro deviation l 3 OF 58 0 5C LiG kwh D w AT a ale Oo LOE kih In the evaluation time the specified range is shown 0 0 JEG 3 8 DEDU kwh 0 0 DA 2T 2 Oo D000 kh KJI kwh KOU kth Ay simia TT 041
124. hay d bay Ourpats Sel aeume ae Configuration J E e eres key A Printer setting La holiSheck Acciona iiom ou Ay simin 14 08 12 UES Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 299 Operating instructions TEMPSoft2 TEMPSoft When changing the configuration the customer and delivery configurations are Key only active when AStore customer configuration was no longer valid Conitnue anyway activated before and no chang es were made to 7Configura tion except tool coding Changes in the configuration cause a message xia Should the customer configu ar Load customer configuration ration be loaded Press key Ear Confirm 21 1 15 5 Load delivery configuration Delivery configuration in TEMPSoft2 means settings for Parameters System parameters Communication parameters m In Outputs directly at the time of delivery The delivery configuration is once saved by the user Plastic Service Group and is available for loading These settings are loaded from TEMPSoft2 into the hot runner controller Call setting Press key Select service portal Rev 1 00 07 Technical changes reserved 300 Chapter 21 Setting admin fal systemparameters marp Communication Firrrerane update T ELE Hartherare analyers Outputs O Sol aeume 6 Configuration E Vieewar Press key g Printer setting MoliSheck Additonal informat AY
125. he USB stick by double click on Return to previous directory by double click on Activate export Press key Before export it is checked whether there is already a file with the same name on the USB stick The file can be overwritten and or ex ported with another name After completion of the dialogue the status of the export is displayed POW Hr amp Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 145 Operating instructions TEMPSoft2 8 6 6 Import group m The group of a tool is imported from a connected USB stick The visible and therefore operable keys for the user are assigned by gma AUser Administration The user prof is logged in 6 Is no USB stick connected a message is shown and the function is a canceled i h 4 System Volume Information Select tool where the group cy should be imported on the left side press key Was a different file name than the standard specified note file info Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Rev 1 00 07 Technical changes reserved 146 Chapter 8 Tool management Activate import after selection of file cy Press key Before import it is checked whether there is already a file with the same name in TEMPSoft2
126. he tool management MoldSnapshot takes a snapshot of the state of the hot runner Here are the most important process data like e g setpoint values actual values output values heating currents and control parameters saved The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in H OG UBUIBORBREIS Bao Toal Togi information Tonldata Reference Rede The tool management is dis ER Zonenames tb played tool Tool A is selected z Es Select MoldSnapshot Press key Ge JCM CS ST rooe ooe Y ees L er From the connected hot runner S a snapshot for all zones is made oF Parimita AHR Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 161 Operating instructions TEMPSoft2 Mold inap chet LIA chnap ee i t EE LHe a Paramaters ad EEN AEE AEE EE EEA EA ETE ECT a a EO EE Scroll from zone to zone Navigation keys see chapter AV iews Pacameters sogeuooo0gos Press key T EF Keyboard is overlaid Rev 1 00 07 Technical changes reserved 162 Chapter 8 Tool management Save MoldSnapshet Name MoldSnapshota Enter the name MoldSnaps hotA using the visual key board Confirm MoldSnapshot with the name MoldSnapshotA is created 8 8 1 Create a new MoldSnapshot out of an existing ry To work with a MoldSnapshot it must be created first The visi
127. iews Rev 1 00 07 Technical changes reserved wards KOC Scroll back Scroll for wards Go to Zone 17 100 C Zone 23 100 C Zone 79 100 C Zone 35 100 C Zone 24 4 100 C Zone 30 a 100 C Zone 36 100 C AY pov 2 dd Parameter Scroll parameter up w Parameter Scroll parameter down PSG Plastic Service GmbH 23 Operating instructions TEMPSoft2 3 5 All view In the All view one achieves a general overview of the control performance of the temperature control of the hot runner with regulation difference In this view all zones are represented on a screen page with a clear and easily visible Good Bad infor mation item in the form of a color underlay of the zone A JE E E E D E 3 G m Zone lies within the tolerance range around the setpoint value a The actual value lies below the adjusted temperature limit value eo The actual value is higher than the adjusted upper temperature limit value Zone is passive off Color of the zone Rev 1 00 07 Technical changes reserved 24 Chapter 3 Views 3 6 Bar chart view Ih In the bar chart view the actual value green and the setpoint value red are represented for all zones Ws z n d JEE HESE amp ES FE T oa 4 oo g i Pi P rd aoe O at Actual value HE Setpoint value as Zone is passive off Color of the bar chart Rev 1 00 07 Technical change
128. in TEMPSoft2 are offered in a list of value for selection The selected language Is taken over in the user interface immedi ately after confirmation of the language selection Rev 1 00 07 Technical changes reserved 282 Chapter 21 Setting admin Logout time Input block hot runner controller Heating control ON OFF Temperature unit C F Input Mode Home view Rev 1 00 07 Technical changes reserved Standard definition 10 min Meaning If there is no operation in the system for the time set here the logged in user see chapter 7Login Logout is logged out Standard definition on off Meaning Is the hot runner controller equipped with a Display Unit pT DU the keys on the pT DU can be entry locked when setting here ON Standard definition Hot runner controller TEMPSoft2 TEMPSoft2 Meaning The heatings heaters can be switched on by TEMPSoft2 and or by a hot runner con troller with Display Unit pT DU see chapter Input block hot runner controller At start of TEMPSoft2 the settings heating ON OFF are taken m at Hot runner controller TEMPSoft2 from hot runner controller in TEMPSoft2 at TEMPSoft2 from TEMPSoft2 in the hot runner controller bernommen Standard definition C F Meaning All in the system implemented temperature values are changed from C to F and re verse due to the setting of temperature unit in TEMPSoft2 The setting of the temperature unit C F on sy
129. in production breaks it makes sense to reduce the temperature level of the hot runner At operation the Standby mode is started and ended at the push of the key The set point values of the zones are reduced by a freely selectable temperature value Alternatively the function can also be activated by a digital input e g from the injec tion molding machine Energy is saved and the plastic located in the cavities is not thermally damaged profi EMP TEMP Command TC SP09 SP10 Function System p T SPO09 Standby Input 1 2 p T SP11 Auto standby time n a a pT P007 Standby setpoint al pee ce A ONE See parameter description of the corresponding hot runner controller Rev 1 00 07 Technical changes reserved Main keys Chapter 6 6 2 1 Switch on Standby 66 by the D gt OQ O Cc _ U eb C q O Cc O 2 _ O Same eb e lt all zones are reduced setpoint value under parame ter a Confirm Press key 301 TRE Th a oO a DE a 7 te i ARS fone 22 ii ES O 2 gt ab xX O 5 Q gt U ab e _ c O O ab C O U L D gt O O Cc op Switch on Standby Technical changes reserved Rev 1 00 07 67 PSG Plastic Service GmbH Operating instructions TEMPSoft2 6 2 2 Switch off Standby by all zones are contr
130. ion standby active relative set point value increase Startup operation active If the controller is in startup operation mode the remaining startup time in minutes is displayed alternately with the current mes sage Sensor alarm Actuator deactivated Zone switched off Leading zone manual mode Automatic ramp error Rev 1 00 07 Technical changes reserved 216 Chapter 10 Alarms ArE Information display Ar Ar CAn CtC Ctb Err SyS PLn PrO HnD Cur CtA Pot mAG dIE dIA dEr FuS PhA hSE GPO GP GPL 010 011 LdE Ld Rev 1 00 07 Automatic ramp error slow est zone TEMP Comman_zd _pescription Automatic ramp Automatic ramp slowest zone CAN communication fault Possible sources of errors CANAIN Address setting or setting of transmission speed do not match at the devices or defective CAN interface Get in touch with PSG Error configuration The configuration table in the master component and in the con CANCT Configuration nected sub components z B baci dio16ci canct do16 etc does not match Error PSG bus Bus error e g on baci canct etc to actuator modules RS485 on CANCT Bus See connectors of components Error in channel data Change to parameter level change a value and confirm the change The error message disappears Error in system data Learning phase active Process monitoring not ac tive yet Heat n Dry Function active Le
131. iption PSG II Ethernet and the corresponding object lists Information on this topic are in the protocol description Modbus and the cor responding object lists Information on this topic are in the protocol description Modbus TCP and the corresponding object lists Information on this topic are in the protocol description CANopen and the cor responding object lists Available by Internet see www psg online de PSG Plastic Service GmbH 9 Operating instructions TEMPSoft2 2 Operation by TEMPSoft2 general specification Overview of displays and operation elements for TEMPSoft2 dependent on basic display AFunction AMain view keys ACurrent view AAlarm keys key Keys AShow views Views Keys AZone selection _ amp 4 F tmm jj i hhomm Keys 7Main keys Navigation in the views ACurrent transfer ACurrent setting 2 Tool User m EE 000000000000000 19 Program dd mm yy hh mm Rev 1 00 07 Technical changes reserved 10 Chapter 2 Operation by TEMPSoft2 general specification 2 1 Current view The current view is marked by the key symbol that called it and text Display of available views by click on the current view see chapter 7Viewer Views All v_a v_b The view zone is displayed 2 2 Alarm key The alarm key is presented in front of the function keys in all views Whether the alarm key is visible for the user see chapter 7User Administration By selection of the key the alarm view
132. is logged in i Mis 1 2 Fa e xX 2 Tool infanration noe Tooldata Piacfinence The tool management is dis played tool Tool A is selected Group Vie E MolgSnapshot aie Images vA F MaoldCheck result Po Moldlheck waking 5 tine Select program li veers v m g The following examples are based on see chapter ATEMPSoft2 Set ting Program settings Alnput Mode Decade switch O Press key Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 121 Operating instructions TEMPSoft2 lt k In the program the parameter view is shown GD GD GD E E O E o a a or C GD GD eS SS SD GD ED E E E EE Dy prea W842 1429 Scroll zones forward Navigation keys see chapter AV iews For the zone 1 6 the setpoint value is set to 100 C Srhgrhl Value abe Click into an arbitrary setpoint K bois sous H p zmes cams zoma zomm zane coma omona value field to open the zone se eee eee th H H z i a z i P ar te e an ee e d Fa u m al ie Select zone 1 6 a lection field Procedure to select zones see chapter 7Zone selection Rev 1 00 07 Technical changes reserved 122 Chapter 8 Tool management Set numerical value to 100 a a 5 5 L COEDEN fee ef eef e je Se Change numerical values by up down key Confirm Norte Zon Moree Zon Norte zon torcie zonJ zone zones fo zor
133. is marked red see chapter 7Zone view Detail view see chapter 7Detail view persistent alarms result in a color change in the dedicated fields STA TUS ALARMS Rev 1 00 07 Technical changes reserved 207 208 Chapter 10 Alarms 10 1 Show alarm list for persistent alarms The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Alarm key There are persistent alarms orrs i T DECE CEOCHLEE m Zore 7 V3 Zone 13 27 Zone 37 43 Zone d 4a Zone 40 55 Zone 55 Rev 1 00 07 Technical changes reserved Press key A call of the alarm list shows ALL zones Zones with persis tent alarms are color coded Press key The view of the alarm list changes from ALL to GROUP On the left side the zones are shown on the right side the alarms Is a zone selected on the left all related alarms are shown Is an alarm selected on the right all zones with this alarm are shown Press key return to alarm list view ALL 10 2 Reset acknowledging alarms Alarm acknowledge key The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in ff i Ti j yg ib i poe eE open i 23 9 of F 8 3 23 33 1 ECCEE IOGA m LE I z E cee a 22 of a PSG Plastic Service GmbH 209 Operating instructions TEMPSoft2 EE sf af fs i of
134. ivating Deactivating of access rights In the user administration access rights are activated by making keys VISIBLE Are the keys visible the functions behind the keys are operable deactivated by making keys NOT VISIBLE Are the keys not visible the functions behind the keys are not op erable The user administration is dis played user Becker is select ed Select tool All keys functions can be activated deactivated in the user administra tion The keys are shown in the color they also have in the function That eases the identification which key symbols are visible not visible The GRAY keys represent sub functions E g in the 7 Tool manage ment sub function Tool data Maln keys Alam Qualky management Mola heck Select field for key tool data Lib eOcea ty ipar ial intonation E Export inol infonmation H Tooldata E w User Tale mle le tles Press key Rev 1 00 07 Technical changes reserved 278 Chapter 20 User Administration Set visible not visible for key Confirm or reject Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 279 Operating instructions TEMPSoft2 21 Setting admin Cc Description gt gt eo 4 a 2 Change setting x Call setting Setting in TEMPSoft2 means system relevant settings like Setting for language data storage supply voltage etc m System parameters m Communic
135. k Ho vada ane entered for each component Auto Stard tire on sak green shaded Operating sAtpoint livit value natie P J Swithin delay ne oa Qa LED passive Sones Syolemparamelers SHGs oO en wT F ENTEN Details and operation see chapter 7Set parameters Meaning of system parameters see document Hot Runner Controller i Parameters Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH Operating instructions TEMPSoft2 19 Process Monitoring Description gt gt 4 oi j 2 How it works What good is it Recommendation Unfortunately leakages in Hot Runner and hence resulting overmolding could not al ways be avoided They could be caused by wear incorrect operation construction or production faults or by incorrect installation leading at last to production break down and expensive repair The function leakage detection in the hot runner controllers can identify an upcoming leakage at an early stage quickly and reliably by intelligent analysis of the process parameters It is possible that there will be false alarms and leaks can not be detected This usu ally depends on structural conditions in the hot runner as well as on a faulty opera tion The status of the zones in the hot runner is supervised by process monitoring with the help of characteristics determined during the learning phase operating point tol erance band Is the function process
136. k by double click on Return to previous directory by double click on Activate export Rev 1 00 07 Technical changes reserved The MoldSnapshot of a tool is exported on a connected USB stick E x B o bo g Select tool on the left side se lect MoldSnapshot press key Should the default file name be changed click into the field file name and change the file name by the visual keyboard Press key Press key Press key PSG Plastic Service GmbH 171 Operating instructions TEMPSoft2 Before export it is checked whether there is already a file with the Same name on the USB stick The file can be overwritten and or ex End ported with another name After completion of the dialogue the status of the export is displayed w 8 8 8 Import MoldSnapshot m The MoldSnapshot of a tool is imported from a connected USB stick The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in 1 Is no USB stick connected a message is shown an d the function is eo canceled HH Import Mold Snapshot ils om Systent Volume Information Select tool where the MoldS napshot should be imported on the left side press key Path USB Stick Was a different file name than the standard specified note file info i Cancel function x Press key The connected USB stick identifies itself by Path USB stick lt number gt
137. l box output value Input box opens Change numerical values by up down key Set numerical value to 1 0 Confirm PSG Plastic Service GmbH 53 Operating instructions TEMPSoft2 The output value is set to 1 0 il r E q ajja rte 2 i e e e e ee i lal I The output value can be change by selection of the nu merical box of the parameter output value Further proceed as previously described see x Rev 1 00 07 Technical changes reserved 54 Chapter 5 Standard Operation 5 4 Manual mode Description How it works What good is it Change setting Rev 1 00 07 Technical changes reserved A temperature control with temperature sensor temperature controller and heating element is possible only in case of closed control system In case of failure of the tem perature sensor it is not possible to control the process temperature In case of older tools without temperature detectors in the control system the operation of the control zone is possible only in manual mode or in leading zone mode With manual mode the operator can adjust the required heating capacity in percent as an output value In case of the output value a value is involved between 0 and 100 which represents the percentage content for the switched on control output 0 completely switched off 100 continuously switched on lf a sensor defect occurs during
138. lected As soon as one zone is select ed the start key is activated Start MoldCheck Rev 1 00 07 Technical changes reserved 234 Chapter 13 MoldCheck The START of the function Mold Check is shown inthe sta tus MoldCheck sta tus E Py l For all selected zones here 1 6 the temperature rise is checked HOD mn P Taai rr i DEEE eee Eai i ety 3 4 a Each zone is individually checked thereafter The actual temperature value is shown Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 235 Operating instructions TEMPSoft2 toe me After check of an individual zone the zone is color coded green OK red error De tected errors detected are con secutively shown in the display field MOLDCHECK ERRORS down right The zone 1 shows NO errors green tagged ax ws The zone 2 shows an error red tagged Chae fone Terenure ree 0i cione E gt The error is described in the display filed MOLDCHECK ERRORS down right alo E aC wc ji The check continues until zone 6 a outa nl The zones are color coded and Tma iaiia tanec the error is described in the display filed MOLDCHECK ooN ERRORS down right Rev 1 00 07 Technical changes reserved 236 Chapter 13 MoldCheck 13 2 Save MoldCheck
139. ledge or he has utterly overlooked them The InfoBoard points out actively problems and status for the operator A part of the messages can directly be acknowledged here and the open issue be solved Valuable information to support the operator operating reliability Control of system functions Rev 1 00 07 Technical changes reserved 198 Chapter 9 Quality management 9 2 1 Call InfoBoard The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Call InfoBoard Log book Statistics om OF O10 611 As soon as a message is pending this is shown in the key symbol and the user can change quickly to view InfoBoard Current setpeint value in nat rat Sturt currant wansier bolda Statistics Proposed measure Activate current transfer Rev 1 00 07 Technical changes reserved 5 1 G i j y j T Call function Are no messages and mea sures available the InfoBoard is empty Are messages and measures existing they are shown to the operator PSG Plastic Service GmbH 199 Operating instructions TEMPSoft2 Acthate current transfer ap Activate currert bansfer 7 The user selects the proposed dd measure Confirm measure to activate it holda Statistics Can the measure be executed it is deleted from the Info Board The following messages and measures are available in the InfoBoard Message C
140. m E Gi Vit H hMaldSnapshert ude magts F MoldCheck result Moldiheck waking time Winey No wira gt Tool Tool A with tool coding sis RE TEER C Re PSG Only when the tool coding is active program and view can be as signed Only for ATEMPSoft2 Setting Program settings 7Tool Coding ON and AConfiguration tool coding O the tool coding is evaluated in TEMPSoft2 and is shown in the current settings i 4 Ww i z Tool A a prof Dy Active tool see current setting 000000000000001 down right see chapter AActi vate tool dd mm yy hh mm AL An existing program see chapter Program is as signed to the tool Rev 1 00 07 Technical changes reserved 102 Chapter 8 Tool management No program Select program ol Confirm Last change TERETERE Tooltoding Oooo oOOoOOoooE Loud Pia propam and thie vige when Bethaling tha inol Program Prog view A program is assigned to the tool MoldCheck waking time Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 103 Operating instructions TEMPSoft2 An existing view see chapter AView is assigned to the tool Select view Confirm Rev 1 00 07 Technical changes reserved 104 Chapter 8 Tool management Lie pi LLI p a Tool Tool information Uii Ma bool Last change 04 oR 1B 12808 Raefirence Tooloding COOUOOOOOOOOooT nele Z nmmames Load fle pro
141. mation is sent to TEMPSoft2 by the maximal 16 digital inputs on plug The tool coding can be stored in the tool data what guaranties a unique identification of the tool see chapter ATEMPSoft2 Setting Program settings Tool coding A program and a view can be assigned which are used after identification of the tool The fields User Last change are automatically assigned by TEMPSoft2 when a new tool is created 8 2 1 Create a new tool O Before working with a tool it must be defined first and created with a name The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i DEFAULT taigna Ritirence Tooltoding dbboddjdtijagit Lond Tir propm and thir vies when siiating ihe inol The tool management is dis played tool data is selected Ho prograen No wima A new tool named Tool A is E bds nap sot E mw created F Mold heck recut p MoldCheck waking i tin SCGOBO AA M ae O Press key Rev 1 00 07 Technical changes reserved 98 Chapter 8 Tool management Create new tonl Mame Keyboard is overlaid Create new tonl Enter the name Tool A using the visual keyboard ll Confirm Rev 1 00 07 Technical changes reserved DEFAULT O Lust change 120010073011 i Pleference Tooltoding DOOD OOOO Zonenames Loud Ta propm and thie vige when actiating the inil Program Program Group Wiw Views RA MaldSnapshot
142. mode o T P003 Output value TC P002 Degree of Operation See parameter description of the corresponding hot runner controller Rev 1 00 07 Technical changes reserved 49 50 Chapter 5 Standard Operation 5 3 1 Change output value Should the output value be changed for one or more zones the Detail view has to be displayed and the zone s have to be set to 7Manual mode Status Alarme Or B by ADIRECT zone selectionand Set parameters only when zone in manual mode Navigation keys see chapter AViews P See Chapter7Zone selection Scroll back Scroll for Go to All None First Last Group wards wards Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 51 Operating instructions TEMPSoft2 Change output value Press key In the present example the Detail view is displayed and zone 1 is selected and visible For the zones 1 10 see status AManual mode the output val ue is set to 1 0 The zones 1 10 are selected Procedure to select zones see chapter 7Zone selection The following examples are based on see chapter 7 TEMPSoft2 Set ting Program settings Alnput Mode Decade switch Rev 1 00 07 Technical changes reserved 52 Chapter 5 Standard Operation The manual mode can be activated too when changing the output val ue Rev 1 00 07 Technical changes reserved ei en f S J ste Select numerica
143. monitoring running in case of an error i e the tolerance limit is exceeded an alarm is output on display At the best the alarm can be output on an output and be used for further analysis e g as Stop Machine The process monitoring is an important module for operating reliability With it the state of the hot runner is preventively monitored for leaks if properly applied unnec essary downtime due to cleaning of the hot runner of over injected plastic is prevent ed The learning phase should start when the machine is running i e after production start of the injection molding machine Note this please when process monitoring mode is selected Is the learning phase started at a different point of time the learned operating points can be adapted by greater tolerance definitions Change setting profi EMP TEMP Command a pT SP07 Process monitoring mode TC SP40 Process Monitoring Mode b p T P025 Proc ess monitoring toler ITC P097 Tolerance of Process ance R IoT P026 Proc ess monitoring op TC P099 Process monitoring oper erat ing point ating point See parameter description of the corresponding hot runner controller See chapter 7Call setting System parameters Parameter a See Chapter TEMPSoft2 Setting Process monitoring Show dialog box of process monitoring See Chapter 7 TEMPSoft2 Setting Process monitoring Cyclical check of the process monitoring Rev 1 00 07 Technical chang
144. mple signals for Boost and Standby mode from the injection molding machine The function of the digital inputs and the digital outputs can easily be customized What good is it The enabling of the machine guarantees reliability of the production process be cause the enabling is only given to the machine when the conditions are proper in the hot runner Also all other alarm status may be linked with the machine to react on critical alarm status immediately profi EMP TEMP Command E RAT Digital inputs See chapter view inputs 4 i z z Digital Outputs See chapter alarm management 4 See parameter description 4 of the corresponding hot runner controller Rev 1 00 07 Technical changes reserved 88 Chapter 7 Functions Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 89 Operating instructions TEMPSoft2 8 Tool management Cc Call tool management During production hot runner controller are often used with different forms It is very important to adapt the hot runner controller by a simple push on the button to the new situation That s why the tool management is a central element in TEMPSoft2 The tool management offers an application orientated operation and data administration management where the function of the hot runner controller are subordinated The user can assign to each tool A Tool information ATool data AReference AZone names AProgram AGroup AView AMoldSnapshot Almages
145. ng cycle RED ERR LED 1 fold blinking cycle short pause on power controller card that has detected the potential er ror Blinking cycle RED ERR LED 2 fold blinking cycle short pause on power controller card that is switched off due to a po tential error on another power controller card Error is detected by the hardware on the power controller card For protection all zones get de energized relay on power controller card OFF also the zones on the other power controller cards due to the voltage may come from any zone Trouble Shooting Check sensor input Check grounding sensor Rev 1 00 07 Technical changes reserved 219 Chapter 11 Error Messages Trouble Shooting 11 5 Current tolerance error TEMPSoft2 CtA ie mm ml TTT TT How it works What good is it Remedy Reason Ground fault put A current tolerance error indicates that the measured heat ing current is outside the tolerance band for the zone com pared to the reference value current setpoint value set The hot runner controller measures the currents through the heaters continuously and compares these to the reference values the current setpoint values This can be specified manually or automatically by call of the function current transfer A current tolerance error indicates either a partly breakdown of the heater or that the current setpoint values were not yet set after a change of the connection contr
146. nly relevant when ATEMPSoft2 runs on external PC The connection between operation software TEMPSoft2 and TEMPSoft2 Logger is build by the entered Server IP or the entered Server name Standard definition 127 0 0 1 Meaning Only relevant when ATEMPSoft2 runs on external PC Specify the IP address of the communication server PSGCommServer here Are TEMPSoft2 and communication server PSGCommServer running on the same hard ware generally TEMP Touch the IP address localhost has to be specified here Standard definition lt empty gt Meaning Only relevant when ATEMPSoft2 runs on external PC Should the operation software TEMPSoft2 and TEMPSoft2 Logger be connected by server name the name has to be specified here Can the server name not be determined the connection is tried to be established by the specified server IP Standard definition 4569 Meaning The necessary port for Ethernet is here specified Rev 1 00 07 Technical changes reserved 286 Chapter 21 Setting admin 21 1 4TEMPSoft2 Setting Views Zone Selection Scaling difference bar Show decimal place for temperature values Passive zones present dimmed Rev 1 00 07 Technical changes reserved Standard definition Numbering Text Meaning Are zone names specified in the tool management instead of the zone numbering the zone names can be shown see chapter 7Zone names Standard definition 5 C unit dependent on setting o
147. nsor with reversed polarity con nected Sensor defective or no sensor No sensor connected sensor defec connected tive Sensor defective or no sensor Sensor wrong connected connected Sensor permuted ed Rev 1 00 07 Technical changes reserved The mains phase to control the power output is not connected or the appro priate fuse was triggered No heater connected Power of the connected heating ele The sensor or the heating of the zone was connected to the connection of zone XXX Check not completely execut Check not completely executed Trouble Shooting Open hot runner controller Are the red LED s flashing on all power controller cards Yes m Check main fuse and exchange defec tive fuses m Check power cord No only on the appropriate power con troller card of the zone Switch off power supply Lock card Red LED still flashing exchange power controller card Exchange power controller card of the appropriate zone Check the connected heating element Remove connecting cable of hot runner controller Measure resistance of heating with multimeter Infinite resistance means no heating element found In case of power value of heating zone below 50 W at 230V no current measur able Check appropriate fuse for zone on pow er controller card and where necessary exchange it Check wiring Check the pin assignment of connecting cable and of mold Check the connected
148. nt lt ot DC gt Nr lt 4 gt Component lt ptOc gt Nr gt MG simin O t1 8 719 38 Component pt Oc gt Nr 42 gt Camponen lt ptOc gt Nr lt gt Component lt pt DC Nr lt 4 gt Camponen lt p OC gt MG sinin 8 81 18 1998 PSG Plastic Service GmbH Operating instructions TEMPSoft2 21 1 11Configuration Characteristics and interfaces are specified in the configuration for the hot runner controllers to communicate with the components PC hot runner controller In the overview the most important characteristics and the current status of the components are shown Dependent on the interface the data entry is different profi EMP or TEMP Command components can be specified After a first selection only components of the same hot runner controller type are offered Standard definition SER 0 CAN 32 Address IP 192 168 0 220 Meaning Address of component pT DC Standard definition SER CAN Interface IP Meaning Serial COM CAN Ethernet Standard definition SER SERO 9 CAN CANO 9 Port IP n a Meaning Specification which port is used Standard definition SER PSG rtu HRS CAN n a Protocol IP n a Meaning Used protocol for the communication with hot runner controller over interface Standard definition SER 1200 2400 4800 9600 19200 CAN 78k 100k 125k 250k 500k 800k 1M Baud Rate IP n a Meaning Transfer rate of the interface Rev 1 00 07 Technical changes reserved 289 290
149. o has the least rights in the system Change setting See ChapterAUser Administration Rev 1 00 07 Technical changes reserved 72 Chapter 6 Main keys 6 4 1 Login FEF j ne i O hh A at yell D zomen ee a gim g7 ie at 5 15 08 12 ioti Q Press key The user prof should be logged in Should another user log in se lect the field NAME and choose another user out of the list of values master admin Plastic Service Group Confirm Select field PASSWORD Enter the password using the visual keyboard Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 73 Operating instructions TEMPSoft2 Confirm Password j Confirm oza Dmm F To la a fa a ii lapi ao a zi ao a a a i mi mi a gt n m SS a eer EED E D The user prof is logged in see METT e current setting down right OD GED g g i 3 A aan Ga pm a la alallala 4 Sie lo 2 loin S068 BOSNO oa fl EF No tool Ay prof dd mm yy hh mm A user is logged in the symbol of the key is green Rev 1 00 07 Technical changes reserved 74 Chapter 6 Main keys 6 4 2 Logout JHA us sss r rf af tates EL a zi dh H Seer GiLit E Cage Caneel Cowal iir hy F k Stal i ab xX V Y ab Soe Q Logout logg
150. of the operating system Directory D TEMPSoft2 TEMPSoft2 Tools Global when No tool is selected Directory D TEMPSoft2 TEMPSoft2 Tools Global when a tool is selected Groups lmages MoldChecks MoldSnapshots Prints Programs Views Rev 1 00 07 Technical changes reserved Groups Images MoldCheck results MoldSnapshot n a Programs Views PSG Plastic Service GmbH 309 Operating instructions TEMPSoft2 23 2 Version History Version Date 1 00 07 9 1 2014 1 00 06 4 26 2013 1 00 05 9 14 2012 Changes Valid for software version TEMPSoft2 1 0 5 In detail the following amendments were made Typing errors corrected Text for process monitoring Heat n Dry specified CtC CtB specified From software version 1 1 0 Multipoint From software version 1 1 1 Polski Polish Valid for software version TEMPSoft2 1 00 00 In detail the following amendments were made m Saving dialog extended tool new select another Reference MoldSnapshot MoldCheck m InfoBoard new Quality management new Leakage current per phase for MoldCheckResult m Online help revised Query for MoldCheck start new Valid for software version TEMPSoft2 0 09 20 In detail the following amendments were made Service portal amended m m Export to USB Stick with directory structure User defined view revised m Settings revised m Setting communication setting service portal new m Views by current view
151. olled by After deactivation of the Stand the setpoint value set I O O 2 YW eb O N 2 O t D gt OQ O a U vated by key w Press key t Th a 2 2 al qe a al da a a a bia bias Gana Ics aad tia Waite Ue o a L gt xX Ea t O OQ gt U eb ka O O eb ol O U LD D gt OQ O C WY Switch off Standby Rev 1 00 07 Technical changes reserved 68 Chapter 6 Main keys 6 3 Boost Description gt gt gt x A al How it works What good is it Change setting Rev 1 00 07 Technical changes reserved Is the function active the color of the symbol on the key changes to Key BOOST green In Boost mode the setpoint values are increased e g to heat nozzles for a short time after downtimes and to guarantee a smooth production start The Boost mode can be used in two situations In the first case the Boost mode is started during operation at the push of the key The setpoint values of the zones are increased by a freely selectable temperature value Additionally a time period can be set after which the Boost mode is automatically ended otherwise the Boost mode is ended per push of the key Alternatively the function can also be activated by a digital input e g from the injec tion molding machine
152. oller and hot run ner The current tolerance error provides the user with a specific indication of the error in the hot runner or of a wrong setting and provides the ability to pinpoint errors quickly and correct it Trouble Shooting Check Heating Sensor at heating out Check wiring system Tool changing without Execute current transfer current transfer Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH Operating instructions TEMPSoft2 11 6 Thyristor alarm pT tHY and or TC l TEMPSoft2 pT TEMPSoft2 TC tHY ee l ie Mc Slike me me Oe ml TTT TTT TT How it works What good is it A thyristor alarm indicates a defective component in the hot runner controller The hot runner controller checks the measurement of the heating currents whether a power controller thyristor is uncontrolled heated in the hot runner controller due to a de fect Since this is a critical error case which can damage the heating circuit due to overheating the heating circuit is im mediately switched off relay on power controller card OFF The thyristor alarm primarily protects the heater against temperature excess which causes an electric damage in the heater and replacement of the heater It provides the user with a specific reference to an error in the hot runner and provides the ability to correct it quickly Remedy Trouble Shooting see service manual 11 7 Residual current pT rS
153. ona in control moda r l k p 4 Cuien ahar Cer gr wale Procedure to select zones see chapter 7Zone selection Lane ort Lope plea Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 57 Operating instructions TEMPSoft2 The manual mode is switched on by moving the sliding switch from OFF to ON for the param eter manual mode In the status MANUAL MODE is displayed Set output value see Output value Rev 1 00 07 Technical changes reserved 58 Chapter 5 Standard Operation 5 5 Current display and execute current transfer Activate current transfer La ane amp AOE In the Zone view the zones are represented with their im portant characteristics depen dent on the zoom level In the higher zoom levels the heating current actual current value is o a Fa a i E i j _ f SARN FRAMA il eces aan eesi 2 wa pall s shown with unit A peu T 3 7 FRRRRA PARAR AARNE PARAM 7 feel FEBRAN FABAN FAAA wo feed ERAAN E ost F ESAR a gt EA i a Zone 1 06 Fone 2 8 CEE Aaa Rene 95 GE 13 E ea s Tomea az 0 0 CHEK Ja P u i Po e z uij m In the Detail view the heating current current is shown Navigation keys see chapter AViews gt O See
154. ons TEMPSoft2 21 1 15 3Store customer configuration The customer configuration in TEMPSoft2 means settings for Parameters System parameters Communication parameters m In Outputs These settings are stored in an internal buffer in TEMPSoft2 Call setting Press key Select service portal 2 TEMP Sof seting E systemparameters Start up Comrnunication Firmerare update Inputs SOT Zo deume Press key a Printer setting MoliSheck Additonal informat TENPAONIE Should the customer configu Save current configuration as customer configuration ration be saved Cay D key Xid Confirm Rev 1 00 07 Technical changes reserved 298 Chapter 21 Setting admin Inbetriebnahme Seip Setup musi be peroemed when replans a cani Load customer Gonhguiatan OTE User admin Last change 06 12 1101 eer ETET I PETA eae ey ee The latest saved customer FFE Loea oio contgareson n configuration is displayed with user name and date of change in the menu 21 1 15 4Load customer configuration The customer configuration in TEMPSoft2 means settings for Parameters System parameters Communication parameters m In Outputs These settings are loaded from TEMPSoft2 into the hot runner controller Call setting x Press key Select service portal XES NGOCUECHCOTECER UEO EJ TEMP Sot seting s Stari Communication Firterane apate Inputs O Bidearte a
155. ove connecting cable of mold Measure resistance of heating with multimeter Read power value off table in Operat ing Instructions Hot Runner Controllers and compare it with the connected val ue of the heating output Check feed line for short circuit Remove connecting cable of hot runner controller Measure resistance at terminal with multimeter For resistor equal 0 Ohm Damage in cable or in feed line of heater in the mold Remove connecting cable from the mold Measure resistor with multimeter For resistor equal 0 Ohm Damage in feed line of heater of mold Single zones execute MoldCheck again Where fault continues to exist ex change heater Check the wiring and the state of the heating element concerning conductive connection between heater and sensor Check the connected sensors Remove connecting cable of hot runner controller Measure resistance of sensor with mul timeter Infinite resistance means no sensor existing or sensor defective Check the pin assignment of connecting cable and of mold Check wiring system Check actuator card Rev 1 00 07 Technical changes reserved 246 Chapter 13 MoldCheck Identified faults Reason Mains phase missing Measured current with Power output defective switched off heating No current measured No current measured ment too low No current measured Fuse defective No current measured Wiring error Sensor reversed polarity se
156. pam and thie vies when sciiaing ne inol Progra Program Progst rou Whitey Ton iE MoleSnapshat Images MoldCheck resur Mold hack wating tinet BOOS MN AMO Dioni Is more than one tool data existing for one tool e g with different tool coding in the view right can be scrolled by the arrow keys shown up and down Rev 1 00 07 Technical changes reserved A view is assigned to the tool 8 2 3 Delete tool data Delete the tool data for a tool The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in E EA a filma waking tine Lust change 120010073011 Toolktoding DOooOOOOOONooo Load it progres ane this view hen seitvalting ihe ine Program kii PSG Plastic Service GmbH 105 Operating instructions TEMPSoft2 Select tool on the left side se lect tool data press key Confirm or reject Tool data are deleted Rev 1 00 07 Technical changes reserved 106 Chapter 8 Tool management 8 2 4 Export tool data g The tool data of a tool are exported on a connected USB stick The visible and therefore operable keys for the user are assigned by a W AUser Administration The user prof is logged in hae Is no USB stick connected a message is shown an d the function is e canceled B T kA_T dat Select tool on the left side se lect tool data press key E Should the default
157. r aaj u Scroll back Scroll for Go to Zoom out Zoom in Rev 1 00 07 Technical changes reserved 20 Chapter 3 Views 3 2 Detail view In the Detail view only one zone is displayed One can scroll between the zones by the navigation keys see below The following information is shown in the Detail view m zone name and zone number as footnote down left in the top field Actual value alternating with information display blue see chapter 7Status Alarms and Information displays m Setpoint Output value Heating current A bar graph with the regulation difference Status Alarms The current status is shown as text Persistent alarms result in a color change in the dedicated fields See chapter AAlarm presentation Detail view Parameters The necessary parameters for description of the zones are listed see document Hot Runner Controller Parame ters Temperature trend display All seconds the trend is displayed for a period of 10 minutes setpoint value green and actual value red The y axis is scaled dependent on the setpoint value actual value AZone selection By the zone selection zones can be selected and combined where for example the setpoint value or a parameter should be changed simultaneously See Chapter 7Zone selection Scroll back Scroll for Go to All None First Last Group wards wards Navigation keys see chapter AViews l OO O1 EET oog
158. r renamed views there is a note that entries in the logger with the old view names are no longer visible i If the function 7Multipoint is enabled the IP Standard setting is displayed for the connected hot runner control lers and a selection of hot runner controller can be done for which the data should be displayed 21 1 13Printer settings For the printer the setting can be specified Printer No printer lt physical printer gt Paper format A4 Letter Border top left bottom right in mm Print logo a JPG file on USB stick can be imported and used as Logo in a print out Is NO printer selected the printout is redirected into a PDF file that is stored on a USB stick Is a lt physical printer gt selected the printout is directed to the printer 21 1 14MoldCheck additional information The user admin can assign fields with Additional Information for the printed MoldCheck results which are shown to the user at storing of the MoldCheck results and must be filled in 100 additional information can be created i The visible and therefore operable keys for the user are assigned by m AUser Administration The user admin is logged in Press key Call setting Rev 1 00 07 Technical changes reserved 292 Chapter 21 Setting admin Select MoldCheck result ne BOLI ES Ef O Press key Select field TEXT Enter a text using the visual keyboard Confirm Rev 1 00 07 Technical changes
159. ra Keep aspect ratio Press key Autoscale Enter the name using the visu oe al keyboard Confirm Keep aspect ratio User defined view without changes assumed Automatic scaling User defined view adapted 8 7 5 Display view 5 Display the selected view The visible and therefore operable keys for the user are assigned by B AUser Administration The user prof is logged in Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 157 Operating instructions TEMPSoft2 8 7 6 Export view E The view of a tool is exported on a connected USB stick The visible and therefore operable keys for the user are assigned by ama AUser Administration The user prof is logged in 6 Is no USB stick connected a message is shown an d the function is qm canceled B Tool Vie Took nmn Select tool on the left side se Boco lect view press key E Should the default file name be changed click into the field file name and change the file name by the visual keyboard Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on Return to previous directory by double click on Activate export Press key Rev 1 00 07 Technical changes reserved 158 Chapter 8 Tool management Before export it is checked whether there is already a file with the
160. rance of process monitoring PTOL was ex ceeded an alarm is output Manual mode Sensor incorrect polarity sensor connection interchanged Change the sensor wire and of the corresponding zone sensor break Defective sensor In order to keep on operating zones in the standard operating mode replace sensors immediately Otherwise switch zones into manual mode or leading zone mode and keep on working with de fect sensor Error at identification Drift error report during Signal during beginning of the identification phase possible Dis identification phase appears by itself After that zone changes into identification phase with signal Id Heating identification active Cooling identification active Starting phase identification cooling Alarm measuring range ex Actual value of the zones has exceeded the measuring range s ceeded upper limit or the maximum temperature 500 C Error is stored and must be confirmed If the error report appears prior to error report l a defect of the solid state relay of the zone is possible Please replace Also Error on sensor possible Please observe actual value Get in touch with PSG Manual temperature ramp active Reduction to 2nd setpoint value Reduction to 3rd setpoint value Reduction to 4th setpoint value Boost function active rela bSt alternates with the set time for timer when the Boost function tive setpoint value increase is time controlled Temperature reduct
161. reserved PSG Plastic Service GmbH 293 Operating instructions TEMPSoft2 kj TEMP Soft setting a Addibonal information Sy Slemparameters Additional information is creat W oe ed EY contiguration The additional information is a Viewer displayed when the Mold Check result is saved see chapter 7Save MoldCheck re Sult Additional intarmation 21 1 15Service portal In the service portal are functions combined that have to be executed at start up and or after changes of the sys tem e g at replacement of single components to update the firmware 21 1 15 1 Setup After assembling one hot runner controller or replacement of individual components there must be a re address ing of the individual components of the internal CAN bus At initial start up TA l A Execute function After replacement and or exchange of single components rey Call setting Press key Select service portal Ej TEMPSoft setting Star up Systemparamaters SE l Conirniunication W Firean waged ate i Inputs Hidir ahay i l TE Sol daetime a Configuration a vewe Bears key A Printer seting MolaCheck Adona informat Rev 1 00 07 Technical changes reserved 294 Chapter 21 Setting admin Selup results Number of zones 72 Rev 1 00 07 Er ee ee IPsetee1 236 O procena prLEDOE 4510 IP 1 16S 236 3 Madun 2 PID ESEA pHOG2OO AIZA pHEDOE 4810 IP 1S 168 1 236 gt ModelD 2 HOS 08564711
162. rmat Here the name of the currently active tool is shown see chapter ATool management 0000000000000000 is shown when the tool coding in TEMPSoft2 is evaluated see chapter 7 Tool Coding Here the name of the currently active program is shown see chap ter 7Program in front of the name means that the program in TEMPSoft2 was changed Here the name of the currently active user is shown see chapter ALogin Logout dd mm yy hh mm Current date with time Rev 1 00 07 Technical changes reserved 2 11 Generally Exemplary displays views PSG Plastic Service GmbH 15 Operating instructions TEMPSoft2 The displays views presented are exemplarily because m settings by 7User Administration may have been modified compared to the standard delivery other users are logged in other tools and programs are active m other current views are shown an USB stick is connected or not etc Deactivated keys Deactivated keys for the function are Deactive elements Deactive elements are shown on a background and are not editable View window vertically divided Is the view window vertically di vided and a data entry has to done in both windows the or ange keys are valid for the or ange marked fields the blue keys are valid for the blue marked fields Example ALARM ACKNOWLEDGE key is deactivated because the are no alarms to be acknowledged TEMPSoft2 Logger TEMPSoft2 runs on Connect TEM
163. rongful adaptation is prevented without user input or additional software Heating current measuring is standard in each hot runner controller The heating cur rent measuring is done by so called current transformers The hot runner controllers profi EMP can display residual current This indicates im portant information on the status of the heater in the hot runner and gives early enough notice of a damage One can react immediately and longer downtimes due to unnecessary tool removal and repair are omitted profi EMP TEMP Command oT P005 Current Tolerance ITC P005 Current Tolerance See parameter description of the corresponding hot runner controller See chapter7Automatic ramp 7 2 Automatic ramp Description gt gt o gt Ai 4 e 2 How it works What good is it Change setting PSG Plastic Service GmbH Operating instructions TEMPSoft2 The different dimensions of zones in the hot runner cause different heating up times and different temperature levels That means that the nozzles have already reached the setpoint value and the manifold zones are still far from Herefrom result temperature dependent expansions of steel which cause unwanted mechanical tensions The automatic ramp function was developed to eliminate the causes of mechanical tensions All zones are uniformly heated up All zones orientate themselves automat ically on the slowest zone Its actual value is a reference for the setpoint
164. s reserved PSG Plastic Service GmbH 25 Operating instructions TEMPSoft2 3 Difference bar chart view In the difference bar chart view the deviation of the actual value is represented with reference to the setpoint value for all zones a SOR gt Ji a i m o i a Deviation 5 K to 5 K Deviation lt 5 K from the setpoint value Color of the bar chart a is ee Deviation gt 5 K from the setpoint value ae Zone is passive off Change setting x See Chapter TEMPSoft2 Setting Views 7Scaling difference bar Rev 1 00 07 Technical changes reserved 26 Chapter 3 Views 3 8 Trend view In the trend view the actual value the setpoint value and the output value are displayed for maximum on s 16 selectable zones For details see chapter ATrend Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 27 Operating instructions TEMPSoft2 3 9 User defined view The user created user defined views are displayed One can scroll between the user defined views by the navigation keys Details on creation see tool management chapter AView and chapter AView pre Aleme i 3 ANCORARE M 3 8 bie sees ee en Example that shows which picture elements are available for creating a user defined view G Are user defined views available they must be enabled for the user by 7User Administration Navigation keys see chapter 7Views Scroll
165. samen LLE EEEE E Key only active when once saved by the user Plastic Service Group at delivery Start up Setup Setup musi be pertoemed when repleceg a card ji Load cuilomer conhguiatean ee er Should the delivery status be Last change 22 12 1111 St Ore Seen customer configuration load ed Load dolivory configuresicn Usstchange 22121100 3531 Press key i Confirm Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 301 Operating instructions TEMPSoft2 21 1 15 6 Firmware update Continuously development and improvement of the products result in updates in form of HEX files for single com ponents With TEMPSoft2 the software for the single components can easily be updated At start up After replacement of single components Call setting Press key Select service portal AOL LIBO RLS UEZD 7 St r Esl svstemparameters j Communication Firean update Inputs Haerterare analy tis T Outputs Sol gatime Of a Configuration Viewer Printer setting Ka TEMP Soft setting Press key iol heck Adcthoral informat tamer ens 192 1 BE 236 IF 192 168 1236 gt Nowell 1 IP 192 1601236 Mechel 2 The connected components are shown X Select component Rev 1 00 07 Technical changes reserved 302 Chapter 21 Setting admin Only one component can be selected Call firmware selection menu Press key Is no USB stick connected a
166. se can be manually started at any time in this mode i Process monitoring Activate process monitoring F Press key in header Start learning phase of process monitoring Press key Rev 1 00 07 Technical changes reserved 264 Chapter 19 Process Monitoring 19 3 Process monitoring mode Manual In the process monitoring mode Manual the learning phase has to be started manually by the operator After ter mination of the learning phase the process monitoring is automatically started by the system and the determined parameter c is saved The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in Set process monitoring mode x Press key Set process monitoring mode to Manual In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PrO process monitoring is not active Start learning phase manually Rev 1 00 07 Technical changes reserved Process monitoring Activate process monitoring Start learning phase of process monitoring After termination of the learning phase the process monitoring is auto matically started by the system 99 100 Ee 3 0 a 6 1 1 3 A 1 0 A E L BEERE TELLE The alarm message see chapter 7Alarms can be acknowledged as soon as the control characteristic returns to normal error fixed other wise the alarm is ac
167. sensors Remove connecting cable of hot runner controller Measure resistance of sensor with mul timeter Infinite resistance means no sensor ex isting or sensor defective Check the pin assignment of connecting cable and of mold Check other zones for occurrence of same fault and remove wiring faults in connecting cable and mold Repeat MoldCheck for these zones 14 MoldSnapshot Cc Description How it works What good is it Change setting PSG Plastic Service GmbH Operating instructions TEMPSoft2 MoldSnapshot review protocol is important for users who need proof of the function and thus on the state of a hot runner MoldSnapshot takes a snapshot of the state of the hot runner Here are the most im portant process data like e g setpoint values actual values output values heating currents and control parameters saved These data are like a fingerprint of the hot runner These are parameters which mirror the state of the hot runner For example incorrect sizing of heaters are instantly rec ognizable similar zones can be based on their characteristics compared directly If all the parameters in a user acceptable range it can be saved as a reference for the MoldSnapshot the hot runner For a MoldSnapshot only makes sense when you can compare it with a reference snapshot For hot runner controllers with TEMPSoft2 operation any number of MoldSnapshots can be saved For documentation these can be printe
168. should be import ed on the left side press key Path USB Stick i Was a different file name than the standard specified note file info Cancel function Press key The connected USB stick identifies itself by Path USB stick lt number gt Select a directory on the USB stick Press key or a directory on the USB stick by double click on BC Deh Ee Return to previous directory by double click on Rev 1 00 07 Technical changes reserved 184 Chapter 8 Tool management Activate import after selection of file Press key Before import it is checked whether there is already a file with the same name in TEMPSoft2 The file can be overwritten and or import H ed with another name After completion of the dialogue the status of the import is displayed i 8 11 MoldCheck waiting time Change of the MoldCheck waiting time for single zones for AMoldCheck The visible and therefore operable keys for the user are assigned by gry AUser Administration The user prof is logged in i Hozat Zone 1 Mozzia gone 2 MOzz fons J Nozzin Zone d Ione 5 aan The tool management is dis Zone 20n F played tool Tool A is selected Joret S Sond Y Select MoldCheck waiting time Zone 14 Tooldats haze Zone 1 Magia Zone J Reference Mozzi Zone J onenames Hogzin Zone d Program Tone 5 The zones are selected Pro cedure to select zones see chapter 7Zone selection Zone f Done T
169. splay green is avail able 12 2 Trend Change scaling of X axis TEMPSoft2 ve Minutes x d 10 7N 12 3 Trend Change scaling of Y axis TEMPSoft2 TEMP Soft PSG Plastic Service GmbH 229 Operating instructions TEMPSoft2 Select X axis for time and change scaling Input box opens Change numerical values by up down key Confirm Select Y axis for actual value setpoint value upper Y axis and change scaling Select numerical box From and or To Input box opens Change numerical values by up down key Confirm Select Y axis for output value lower Y axis and change scaling Rev 1 00 07 Technical changes reserved 230 Chapter 12 Trend Select numerical box From and or To Input box opens Change numerical values by up down key Confirm 12 3 1Print trend Call function The visible and therefore operable keys for the user are assigned by B AUser Administration The user prof is logged in Press key Login as admin See chapter Login Logout Dependent of printer setting See chapter 7Printer settings Is NO printer selected and no USB stick connected a message is shown an the function is canceled o ER PRINTER installed Print Trend is printed on this printer em and or stored as PDF file on USB stick Save as POF Rev 1 00 07 Technical changes reserved Save print as File name Save in Path USB Sti
170. splays Setpoint value C 9 Output value 9 Heating current A 4 Bar chart with the regulation difference 5 at smallest zoom level m zone name and zone number as footnote down left in the top field Actual value C o alternating with information display blue see chapter AStatus Alarms and Information displays Setpoint value C 9 o dependent on Temperature unit C F 1 2 only for higher zoom levels visible Fone 11 Z na 17 t 91 e o 100 a 0 62 oa 0 100 E u 7 0 u 11 7 H A O 6 a TEER a Ont 16 an Th d h if fone 18 t m 14 finn A 36 Pe g3 e 31 i gale 100 95 96 Fe g4 E g2 g0 e 100 E ggf 1 7 1 6 2 0 1 6 11 7 2 8 1 308 1 0 4 0 6 0 7 4 0 6 1 1 E ror LTN LALLA LTTE ea ar une 22 one 2d fone 24 une 2b fone 26 ona ff g3 pig 91 g 0 100 gg 96 g4 ie a ig g0 Ee 100 Bg 98 E g6 Ag 1 0 0E 2 0 1 5 11 7 Es 2 0 T r E Navigation keys Change zoom level see chapter AViews wards wards In the Zone view the zones are represented with their important characteristics dependent on the zoom level The smaller the zoom level the more details are shown and vice versa Is at least one alarm persistent the field with the zone name number is marked red see chapter Fone 14 oe Oe g Eg 209 u 1 1 BOSE eS Fone i 96 J E 1 7 1 3 8 HPEH i Lone 2H 93 g4 1 6 J 15 08 12 Oe a id a
171. standard operating mode then the temperature con trol notes the average output value at last output in the regulation In case of selection of manual mode the temperature controller proposes this output value in manual mode The function guarantees primarily operating reliability and prevents production down times profi EMP TEMP Command p T P002 Manual mode TC P003 Manual mode p T P003 Output value TC PO002 Degree of Operation See parameter description of the corresponding hot runner controller PSG Plastic Service GmbH 55 Operating instructions TEMPSoft2 5 4 1 Switch manual mode ON OFF Should the manual mode be switched on off for one or more zones the Detail view has to be displayed amp ig D a 1n E i oP eS ULO Navigation keys see chapter 7Views See Chapter Zone selection Scroll back Scroll for Go to All None First Last Group wards wards Rev 1 00 07 Technical changes reserved 56 Chapter 5 Standard Operation Switch on manual mode Press key In the present example the Detail view is displayed and zone 1 is selected and visible a f a R f s hd P ea mm a eee a a Se EE E eS ee Y For the zones 1 10 the manual mode should be switched on 1 Laine alors Lope Lown aiatiude hin value ine afi yisis Ld16 i Pl BE GOUGG The zones 1 10 are selected En Status Alarme Z
172. stem parameter level causes a change in the hot runner controller Standard definition Decade switch Calculator Meaning There are two different input modes available to change parameters see chapter 7Set parameters Standard definition Alarm Alarm detail Setting Tool MoldCheck Quality management User defined views Detail Zone All Difference bar Bar Program MoldSnapshot Groups Meaning All in the system available view are shown in the list of value for selection Is the Home key pressed the here specified view is shown see chapter 7Main view keys Direct entry TEMPSoft2 runs on a slow machine Always show program Touch operation PSG Plastic Service GmbH Operating instructions TEMPSoft2 Standard definition off on Meaning Witch this setting an input box is directly opened at zone selection to change the se lected parameter Standard definition On Off Determined by TEMPSoft2 and set optimal Meaning The CPU load is determined at start of TEMPSoft2 The result is analyzed and is used to set the parameter Standard definition off on Meaning On The last loaded program is displayed Is the content of the program changed the program is marked with in the display of the current setting Off The last loaded program is displayed Is the content of the program changed the program is deleted in the display of the current setting Standard definition off on Meaning On
173. t chapter AView HH Rev 1 00 07 Technical changes reserved 18 Setting iy Description gt gt eo 4 a 2 Change setting PSG Plastic Service GmbH 255 Operating instructions TEMPSoft2 x Call setting Setting in TEMPSoft2 means system relevant settings like Setting for language data storage supply voltage etc System Parameters Communication Digital in outputs Configuration m Viewer m Printer settings m MoldCheck result Service portal That s why the setting system parameters excluded are only enabled for the user admin and should be set once at start up of the system signed by 7User Administration The visible and therefore operable functions for the user are as Rev 1 00 07 Technical changes reserved 256 Chapter 18 Setting 18 1 Call setting The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in ine Call setting x Press key i 21a a SHE mi parimelers os i ng e ia iii poii a Automate mmp Enlorance hand 5 AC Component pki hig c gt oe alll ne The logged in user prof is p Cin HA nbiGAtiON of PORinblal n semester irut i por ng Compani pte shown MITE osla cumin Component lt pi Cet Mo b Component pt system Parameters Crttsart Tite numibeting Procass miiting ridai U wathi Off Standby The system parameters can be eat ala
174. tion can be activated deactivated by the parameter b The function Heat n Dry has priority to function see function Start up Mode Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 83 Operating instructions TEMPSoft2 7 4 Auto Tuning Identification Description The hot runner controller profi TEMP offers a procedure that is named identification gt gt o How it works The heating control parameters are automatically calculated after a setpoint value jump of 40 K What good is it The hot runner controller adapts itself to the factors of the connected control system profi EMP TEMP Command a pT P030 Identification TC P032 Identification Heating Change setting b pI P031 Loop control Haase tag one I ase Ol c pT P032 Cutback TC P035 Setpoint Value Cutback See parameter description of the corresponding hot runner controller Rev 1 00 07 Technical changes reserved 84 Chapter 7 Functions By loop control is specified whether the calculated heating control parameters during identification are directly checked with the setpoint value and whether they are to be corrected By cutback is specified whether this identification is made directly for the setpoint value or below the setpoint val ue Rev 1 00 07 1 After a setpoint value jump from 0 C to 140 C the Heating control parameters are recalculated during heating up Identification a On Loop control b On 2 2
175. tions TEMPSoft2 8 3 Reference Was a AMoldSnapshot and or a 7MoldCheck result already stored this file here can be used as reference for the comparision The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in The tool management is dis played tool Tool A is selected rj Moldsnapshor E ER MoldCheck resur gg chec waking ae time Select reference Boe M Select file for MoldSnapshot reference from the list Rev 1 00 07 Technical changes reserved 114 Chapter 8 Tool management Select file for MoldCheck refer ence from the list Tooldata Ss Example for a selection Af pret 188 Si Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 115 Operating instructions TEMPSoft2 8 4 Zone names In standard the zone names are specified by ZONE lt CONSECUTIVE NUMBER gt The user can rename it de pendent on the tool and the application The visible and therefore operable keys for the user are assigned by erm AUser Administration The user prof is logged in 8 Toul Tool information Ma bool TH al Tooldata Poeme fone fone SEE oly mes Zone Zone Program fone Zona k f i The tool management is dis Zone g Fane 10 _ played tool Tool A is selected t i Zone 11 Zone 12 id E holt napeshet fone 13 fone 14 a x a ey mre Select zone name magts one 16 Zone 16
176. tivated immediately again PSG Plastic Service GmbH Operating instructions TEMPSoft2 aT Press key in header Press key In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PLn process monitoring learning phase active In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PAL process alarm when the tol erance limit is exceeded during activated monitoring The alarm can be output on an output and be used for further processing e g as Stop Ma chine Press key Rev 1 00 07 Technical changes reserved 265 266 Chapter 20 User Administration 20 User Administration sere Call user administration Description Absolute process security can be achieved by preventing unauthorized input on the device How it works In a convenient user administration a user can be created and authorization for entry on the display can be assigned in TEMPSoftz2 In order to achieve full control of the inputs because all logins and logouts as well as inputs on the device are recorded The user management allows the customization of the enabled functionality to the needs of each customer and can be made by himself What good is it In times in which 100 quality parts must be provided faulty insertions must be pre vented With the user management in TEMPSoft2
177. ture ele ment in drawing area Change standard setting for picture element The selected pictures are shown in a preview Text background picture from list of value Button Selection Link Image import see chapter Almages Anchor coordinates width height zoom value aspect ratio Size Selection of function from list of value Properties 8 7 1 6 Picture element Picture Press key Create picture element Picture u Click in drawing area Double click on picture ele No tmage ment in drawing area Change picture element Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 153 Operating instructions TEMPSoft2 Change standard setting for picture element The selected pictures are shown in a preview Picture from list of value Picture Image import see chapter i Almages Angle anchor coordinates width height zoom value p Size L al Expand the selected picture to the entire drawing area T 8 7 1 7 Zone wizard To create quickly a customer view in which only the zones are displayed use the zone wizard Call j g function select zones specify zone type normal or detail save view under a name 8 7 2 Create a new view out of an existing An empty drawing area is created The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in i Rev 1 00 07 Technical changes reserved 154 Chapter 8
178. urrent setpoint value is not set Proposed measure measure Start current transfer current transfer e a setpoint value 0 0 A see parameter A P004 Current setpoint value See chapter 7Current display and execute current transfer Message Process monitoring is not active Proposed measure Activate process monitoring Is the process monitoring not activated although the learning phase is termi nated the operator receives this message See chapter 7Process Monitoring Rev 1 00 07 Technical changes reserved 200 Chapter 9 Quality management Details Prerequisites Message Proposed measure Details Message Proposed measure Details Rev 1 00 07 Technical changes reserved The zone type was identified as wrong Sensor short circuit SSC is activated see chapter 7Digital ouputs the identification is terminated see parameter 7 P030 Identification Current value outside tolerance band Start current transfer E g after change of tool See chapter 7Current display and execute current transfer Sensor error existent Search and activate leading zone At the auto leading zone operation parameter 7 P019 Auto leading zone ON a sensor error is detected At confirmation of the proposed measure for the zone with the sensor errors an adequate zone is searched and set as lead ing zone 9 3 MoldStat Description gt gt gt gt l x 4 mR o 2 How it works What good is it P
179. utomatically started by the system and the determined parameter c is saved The visible and therefore operable keys for the user are assigned by AUser Administration The user prof is logged in x Press key Set process monitoring mode Set process monitoring mode to Fully automatic 2 Manual 3 inteligent In the display field actual value of the zone the actual value display alternates with the 3 digit information display blue PLn process monitoring learning phase active After termination of the learning phase the process monitoring is auto matically started by the system Rev 1 00 07 Technical changes reserved PSG Plastic Service GmbH 263 Operating instructions TEMPSoft2 Zone 3 ____ Zone 5 In the display field actual value re ron of the zone the actual value G EE G amatic display alternates with the 3 37 3 9 5 9 5 6 digit inf ti displ bl se ae Tt igit information display blue BEER PELE TTT T BEERE REELEE EITI EEEE NENE FETA PAL a a ze process alarm when the tol erance limit is exceeded during activated monitoring The alarm can be output on an output and be used for further processing e g as Stop Ma chine The alarm message see chapter 7Alarms can be acknowledged as soon as the control characteristic returns to normal error fixed other Press key wise the alarm Is activated immediately again The learning pha

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