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Operating instructions

1. Operate the setting knob only when the bath contents are near ambient temperature When no tubing is connected close the pump outflow connection with closing plugs even in position 18 Preparations 18 06 2010 YAEE0012 LAUDA ECOLINE Staredition b Circulation thermostat When used as circulation thermostat care for shortest hose connections with largest inner diameter as possible This gives the best flow Connect 11 12 mm internal diameter tubing Section 6 3 to pump connector Pump connections return to bath pump outflow gt labelling housing If the cross section of the tubing is too small gt temperature drop between bath and Des external system due to low flow rate Increase the bath temperature appropriately Always ensure the maximum possible flow cross section in the external circuit When the external consumer is placed at a higher level than the thermostat the pump is stopped and air penetrates into the thermostating circuit the external heat transfer liquid may drain down into the bath even with a closed system gt danger of flooding the thermostat Protect tubing with hose clips against slipping off When no external consumer is connected to the thermostat the pump outflow connection must be closed use closing plugs or linked to the return 6 5 Cooling the thermostats At bath temperatures down t
2. 230 V 50 Hz 230 V 50 60 Hz 230 V 60 Hz A1 A2 A3 A4 A3 B 1 B2 E1 E2 M 1 S1 U3 X 1 X2 X8 X 10 X 13 X 21 X 23 Printed circuit board Mains Printed circuit board Display Printed circuit board serial interface RS 232 RS 485 Printed circuit board Mains LED Backlight Printed circuit board Display LED Backlight Pt100 probe safety circuit Pt100 probe actual value Heater 1 5 kW Heater 2 25 kW Pump motor Mains switch SSR BRT22H Y1 output A1 Mains connection Lock screw Connection socket Cooling Stakei 2 Connection socket Cooling unit Stakei 200 Housing 2pol Plug strip terminal 12pol Line up terminal 2pol 115 V 60 Hz 100 V 50 60 Hz 34 A 1 A2 A3 A4 A3 B 1 B2 E 1 M 1 S 1 U3 X 1 X2 X 8 X 10 X 13 A 21 X 23 Printed circuit board Mains Printed circuit board Display Printed circuit board serial interface RS 232 RS 485 Printed circuit board Mains LED Backlight Printed circuit board Display LED Backlight Pt100 probe safety circuit Pt100 probe actual value Heater 1 3kWat115V 1 0 kW at 100 V Pump motor Mains switch SSR BRT22H Y1 output A1 Mains connection Lock screw Connection socket Cooling Stakei 2 Connection socket Cooling unit Stakei 200 Housing 2pol Plug strip terminal 12pol Line up terminal 2pol Circuit diagram ECOLINE Staredition from serial number 04 0001 from serial E 1x
3. ja Switch on at the mains switch D o Setting of the functions ajPress the key Gd display flashes b Setting with ore with key to the next level evel NEE a Start setting with Level 1 gt Pump output P output scrolling vv or carios oat Calibration CAL 4 for carrying out a calibration in this level press key gt 25 sec ndofthe END of the display flashes End orthe END bj O O O O for about 4 s new value Is accepted or new value is accepted immediately by pressing the key cjEnter the calibration with the key level O 8 Brief operating instructions 18 06 2010 YAEE0012 ECOLINE Staredition 3 Control and functional elements Clamping bracket Pt100 Setting knob Pump housing Outlet for bath circulation Jet nozzle Heater LED green Supply ON Menu functions Pump connections return to bath Pump outflow gt labelling housing Cooling coil connection Setting of overtemperature switch off point Mains switch Bath bridge Bath cover 18 06 2010 YAEE0012 Control and functional elements 9 4 4 1 4 2 4 3 10 LAUDA ECOLINE Staredition Unit description Environmental conditions The operation of the thermostats is only allowed under the following conditions as specified in DIN EN 61010 1 2001 and DIN EN 61010 2 010 2003 Indoor use Altitude up to 2000 m above sea level
4. 135x105 300x190 300x365 300x365 300x613 Bath depth E mm 150 Usabledepth mm 130 13o 130 180 1830 Height top edge of bath mm 178 178 178 228 260 Overall size Wx D mm 168x271 331x360 331x536 331x536 350x803 Height omm 349 349 39 309 421 Weight gol 25 e CES Catalogue number 230 V 10 50 60 Hz LCB 0691 LCB 0693 LCB 0697 LCB 0695 LCB 0706 115 V 10 60 Hz LCB 4691 LCB 4693 LCB 4697 LCB 4695 100 V 10 50 60 Hz LCB 6691 LCB 6693 LCB 6697 LCB 6695 E 106 T E 112T E 115T E 120 T Operating temperature range 20 to 100 with water cooling 20 to 100 Operating temperature range MD 20 to 100 C Heater power 230 V 50 60 Hz kW 115 V 60 Hz 100 V 50 60 Hz Pumptype f pressure pump with choice of 5 output steps Maximum discharge pressure bar oH a_i a Maximum bath volume L 5to7 aam 10to 15 t4to20o Bath polycarbonate Bahdepho pmf 10 10 so Usable depth m Height top edge of bath Overall size W x D Height 299 ar 369 Weight AA ae Catalogue number 230 V 110 50 60 Hz LCM 0091 LCD 0261 LCD 0263 LCD 0265 115 V 110 60 Hz LCM 4091 LCD 4261 LCD 4263 LCD 4265 100 V 110 50 60 Hz LCM 6091 LCD 6261 LCD 6263 LCD 6265 at pump output step 1 with additional cooling at pump output step 5 Measured at top edge of bath slightly reduced downwards We reserve the right to make technical alterations 18 06 2010
5. Foundation must be dense even non slippery and non flammable Keep clear distance gt Chapter 6 1 Assembly and setting up Ambient temperature range gt Chapter 10 Use only within this range for an undisturbed operation Mains supply voltage fluctuations Chapter 10 Relative humidity gt 10 Transient over voltage according to Installation Categories Over voltage Categories II Pollution degree 2 Unit description The immersion thermostat E 100 has a device for fixing the immersion thermostat to the bath vessel clamping bracket An adapter is supplied for the deep drawn LAUDA baths 003 011 019 and 025 The type designation of the Ecoline bath circulation thermostats consists of the control unit E 100 and the type of bath Example Control unit E 100 and bath 003 produces Thermostat Type E 103 The letter T for Transparent refers to the baths made of polycarbonate Type E 103 is supplied with bath cover For other baths made of stainless steel bath covers are available as accessory Section 9 Pump All units are supplied with a pressure pump with vario drive The pump has an outlet with a rotatable bend Immersion Thermostat which is connected to the pump nipple for external thermostating circuits bath circulation thermostats An additional outlet provides circulation inside the bath By turning the setting knob it is possible to choose between both outlets or to divide
6. von 2 a Ss ES LZS 018 insulated transfer liquids approx 32 mm EPDM tube not for Ultra 350 and not for mineral oils Tubing type Application Catalogue number Silicone oil causes pronounced swelling of Silicone rubber gt never uses Silicone oil with Silicone tubing Protect tubing with hose clips against slipping off 18 06 2010 YAEE0012 Preparations 17 LAUDA 6 4 Connection of external circuits ECOLINE Staredition a Immersion thermostat Push 11 12 mm internal diameter tubing Section 6 3 directly onto the jet nozzle and connect it to the external consumer Hang the return tubing into the bath and fix it We recommend to use the external pump set gt Section 9 in this case Screw on the external pump set Install the connecting tube External pump set Jet nozzle Using the setting knob at the pump outflows divide up the pump flow in accordance to the thermostating task Section 6 1 Position gt maximum flow in the external circuit the setting knob is turned anticlockwise Position gt flow passes through pump outflow and outlet for bath circulation the setting knob is in medium position Position gt external circuit is closed and the outlet for bath circulation fully open the setting knob is turned clockwise
7. 1 gt 1 1 Notice valid for Europe for the USA and Canada Class A Power consumption 230 V 50 60 Hz kW 1 6 115 V 60 Hz 1 4 100 V 50 60 Hz 1 1 FL suitable for flammable and non flammable liquids NFL only suitable for non flammable liquids gt Section 1 2 last item We reserve the right to make technical alterations 18 06 2010 YAEE0012 Technical Data 29 LAUDA Immersion thermostat E 100 Operating temperature range 20 to 150 with water cooling 20 to 150 Operating temperature range a 20 to 150 Heater power 230 V 50 60 Hz 115 V 60 Hz 100 V 50 60 Hz ome one pressure pump with choice of 5 output steps Pump connections E 13 mm diameter ECOLINE Staredition Overall size W x D 125 x 133 Height H Weight Catalogue number 230 V 10 50 60 Hz LCE 0221 115 V 10 60 Hz LCE 4221 100 V 10 50 60 Hz LCE 6221 at pump output step 1 with additional cooling at pump output step 5 baths gt Section 9 Accessories We reserve the right to make technical alterations 30 Technical Data 18 06 2010 YAEE0012 ECOLINE Staredition Bath Circulation thermostats Heater power 230 V 50 60 Hz kW 115 V 60 Hz 1 3 100 V 50 60 Hz 1 0 Pumptype LL ipressurre pump with choice of 5 output steps Maximum discharge pressure O bar OH Pump comectons mm ein Maximum bath volume 2 5 to 3 5 12 to 18 LE to es i a a ee a Bath opening Wx D mm
8. 3 E Ifthe fault report is repeated gt pull out the mains plug and try whether the motor can be rotated by the fan blade inserting a screwdriver into the ventilation opening at the back of the unit Error code 0 255 gt microprocessor error Error code 1000 1255 gt slave processor error Indication can be used for remote diagnosis After rectifying the fault reset with the key 18 06 2010 YAEE0012 Starting up 25 8 8 1 8 2 26 LAUDA ECOLINE Staredition Maintenance Cleaning A Before cleaning the unit pull out the mains plug The unit can be cleaned with water adding a few drops of detergent washing up liquid using a moist cloth A Water must not enter the control unit IESE Carry out appropriate detoxification if dangerous material has been spilled on or inside the unit Method of cleaning and detoxification are decided by the special knowledge of the user In case of doubt please contact the manufacturer Maintenance and repair Before any maintenance and repair work pull out the mains plug Repair on the control unit must only be carried out by properly qualified personnel LAUDA thermostats are largely maintenance free If the heat carrier liquid becomes dirty it has to be replaced gt Section 8 4 and 6 2 Ifa fuse blows gt supply indication not alight fit only fuses as specified Des 2xT 16 A 1x T 2 5 A size 5 x 20 gt
9. after prolonged operation at higher temperatures gt Mixture becomes flammable flash point 128 C gt Check the mixture ratio with a densimeter Do not use in conjunction with EPDM tubing When selecting heat transfer liquids it should be noted that performance must be expected to worsen at the lower limit of the operating temperature range due to increasing viscosity The full operating range should only be utilised if really necessary The operating ranges of the heat transfer liquids and tubing represent general data which may be limited by the operating temperature range of the unit Silicone oil causes pronounced swelling of Silicone rubber gt never uses Silicone oil with Silicone tubing Safety data sheets are available on request 16 Preparations 18 06 2010 YAEE0012 ECOLINE Staredition LAUDA Hose connections Int diameter Temperature mm range C for all heat transfer liquids See ning 10 120 except for RKJ 112 non insulated Ultra 350 and mineral oils for all heat 12 transfer liquids Ge external diameter a except for LZS 021 approx 35 mm Ultra 350 and mineral oils for all heat 12 transfer liquids a external diameter 100 120 except for LZS 022 approx 55 mm Ultra 350 and mineral oils D water SE o water glycol RKJ 059 non insulated Der Silicone tubin 7 wae usd H external diameter 8 water glycol LZS 007 approx 35 mm mixture Viton 10 200 oa RKJ 091 transfer liquids
10. e Use suitable hoses gt Section 6 3 e Protect tubing with hose clips against slipping off Prevent kinking of tubing e Check tubing from time to time for possible material defects e Heat transfer tubing and other hot parts must not come into contact with the supply cable e When using the thermostat as circulation thermostat failure of tubing may lead to leaking of hot liquid and become a danger to personnel and objects e When no external consumer is connected to the thermostat the pump outflow connection must be closed use closing plugs or linked to the return e Don t change the pump connections with the connections of the cooling coil e Allow for expansion of the heat transfer liquid at elevated temperatures e Depending on the heat transfer liquid used and the mode of operation it is possible for toxic vapours to be produced Ensure appropriate ventilation e Immersion thermostats have to be fixed carefully at the bath vessels e Only use bath vessels which are appropriate for the intended operating temperatures e When changing the heat transfer liquid from water to oil for temperatures above 100 C carefully remove all traces of water also from tubing and from the external consumer otherwise gt danger of burns through delayed boiling e The cooling coil with the cooling water has only to be used for operating temperatures below 100 C At higher temperatures gt danger of hot vapour to be produced e Always pu
11. fuses are inside the unit UL 487 1 F1 T16A ES F3 T2 5A i B O F2 T16A Before sending us the unit please contact our technical service gt Section 8 5 If the equipment does have to be returned to the factory it may only be necessary to dismantle the thermostat unit and return it If the equipment has to be returned to the factory please ensure that it is carefully and Te properly packed LAUDA accepts no responsibility for damage due to unsatisfactory packing Maintenance 18 06 2010 YAEE0012 ECOLINE Staredition 8 3 Service intervals according to VDI 3033 Each time of putting into operation and then Complete dei ll Extemal condition ofthe device Monthy Heat transfer iq Analysis ofthe heat transfer iquid gt 84 OT Vesselwithdraintap SS External hoses Electronics ll Over temperature protection Every 6 month or before the unit is gt 7 5 1 Low level protection running unattended for longer periods gt 7 5 2 8 4 Testing the heat transfer liquid If the heat transfer liquid becomes contaminated it has to be replaced If required the heat carrier should be checked for capability for use e g when changing the method of operation or at least half yearly Further use of the heat carrier is on
12. limit of the operating temperature range 5 C LA y When the bath temperature arises above the overtemperature switch off point 1 Double signal tone sounds 2 The display shows the indication for overtemperature ttt the fault triangle is flashing gt heating is switched off on both poles gt pump is switched off by the electronics Rectify the cause of the fault Wait until the bath temperature has cooled down below the switch off point or set the switch off point at a higher value When the display shows ttt TEMP reset with the key Before the unit is run is running unattended for longer periods overtemperature ee protection should be tested Therefore CU Turn the potentiometer slowly anticlockwise d E gt The unit must switch off at the bath temperature 0 150 5 oi ET 7 5 2 Low level protection and testing Step 1 2 see above must follow Set the overtemperature switch off point again above the bath temperature and wait until the indication ttt appears on the display then reset with the key Every 6 month or before the unit is running unattended for longer periods this protection must be tested 24 Double signal tone sounds if the heat transfer liquid falls so much that the heater is no longer covered with liquid completely The display shows LLL low level and the fault triangle is flashing gt heating is switched off on both poles gt pump is switched off by
13. provided with a 7 segment LCD Display 3 places with additional symbols for indicating bath temperature and settings as well as operating states The set point is input and additional adjustments can be made using either two or three keys A Pt100 temperature probe is used for measuring the actual temperature and for control A second Pt100 serves as temperature probe for the safety circuit overtemperature protection which is independent of the control function A low level cut out switches off the heating on both poles in order to prevent dry operation of the heater The pump is switched off through the electronics The setting of the overtemperature cut out is adjusted with a tool on a potentiometer and is always limited to 5 C above the operating temperature range All settings and fault messages are stored in the memory on supply failure or when the mains switch is set to OFF The tubular heater is controlled from a modified PID controller through a triac circuit specially designed to be unaffected by supply variations and interference 18 06 2010 YAEE0012 Unit description 11 LAUDA 9 Unpacking ECOLINE Staredition After the unit and accessories have been unpacked they have to be examined for possible transport damage If there is any damage visible on the unit the forwarding agent or the post office has to be notified so that the shipment can be examined Please also inform the LAUDA Service Constant Temperature Equipm
14. the electronics Top up the bath Section 6 2 and reset with the key Starting up 18 06 2010 YAEE0012 LAUDA If necessary repeat several times in case that the pump does not purge immediately ECOLINE Staredition ls Testing at regular intervals by lowering the bath level Place a hose on the pump connector and pump some of the heat transfer liquid into a suitable container Step 1 2 must follow Bath temperature during this test not below 0 C or higher than 50 C otherwise danger of burn injuries A If there is any irregularity when testing the safety devices switch off the unit immediately and pull out the mains plug Have the unit checked by the LAUDA Service Constant Temperature Equipment or the local service organisation 7 5 3 Pump motor monitoring IS Incase of pump motor overload or a blockage the heating and the pump are switched off A Double signal tone sounds The display shows PPP and the fault triangle is flashing B PP pag Rectify the cause of the fault i g clean the pump or check the viscosity then 7 5 4 Other error messages Other error messages shown on display EEE changes with E E E error code e g 4 In case of error messages please contact the reset with key If several faults appear simultaneously they have to be reset individually LAUDA Service Constant Temperature Equipment or the service department of your LAUDA agent gt 8
15. the flows The pump chamber of immersion thermostats is rotatable in a restricted way to reach an_optimal circulation The pump operates up to cinematic viscosities of 150 mm s during heating up To get an optimum accuracy of control a viscosity of lt 30 mm s is recommended One of five pump output steps can be selected using the operating menu On small bath thermostats e g E 103 or E 106 T and with operation as bath thermostat it is advisable to use output step 1 The advantage is a low heat generation while having a uniform circulation that means that the unit can work without cooling down to just above ambient temperature When operating as circulation thermostat with an external circuit it is preferable to use a larger flow setting in order to ensure a small temperature difference especially at higher temperatures and in conjunction with oil as the heat transfer liquid The pump pressure outlet can be closed off without causing any damage to the pump Pump characteristics Section 10 Technical Data Unit description 18 06 2010 YAEE0012 ECOLINE Staredition 4 4 4 5 LAUDA Materials All parts which come into contact with the heat transfer liquid are made from high grade materials appropriate to the operating temperature These are rust free stainless steel the plastics PPS polycarbonate bath 006 T 012 T 015 T 020 T and fluoride rubber Temperature indication control and safety circuit The unit is
16. Accessories suitable for Catalogue number Bath cover two parts E 119 E 125 LCZ 0632 Bath cover three parts LCZ 0654 Stainless steel gable cover LCZ 011 Stainless steel gable cover LCZ 0634 Cover plate LSZ 0115 Setting platform 8 steps LCZ 0645 Setting platform 8 steps E 106 T LCZ 0648 Setting platform 8 steps E 112 T E 111 E 120 T E 119 E 125 LCZ 0635 Rising platform E112T E 120 T LCZ 016 LFD 010 Through flow cooler DLK 25 to 30 C LFD108 Through flow cooler DLK 10 to 15 C Through flow cooler DLK 45 to 40 C For further information please contact us LFD 109 28 Accessories 18 06 2010 YAEE0012 ECOLINE Staredition 10 Technical Data and pump characteristics The figures have been determined according to DIN 12876 Common technical data Ambient temperature range 5 to 40 Humidity Maximum relative humidity 80 for temperatures up to 31 C decreasing linearly to 50 relative humidity at 40 C feist reson accuracy 0 4 C 0 5 additive re calibration from indicated value Ze o features II FL Protection class Protection class I according to DIN EN 61140 VDE 0140 1 2007 03 EC Directives The units are conformable to directives of the European Parliament and of the Council 2004 108 EC electromagnetic compatibility and 2006 95 EC electrical equipment designed for use within certain voltage limits The units carry the CE mark Class according to EMC standards DIN Class B EN 61326
17. EPARATIONS aa 13 6 1 SEENEN EE 13 6 2 AI DR TS EE 15 6 3 HEAT TRANSFER LIQUIDS AND HOSE CONNECTIONS 0d aia 16 6 4 CONNECTION OF EX TERNATMC IRE ULI Seine socsauess cnscakansSanoal e e bd 18 6 5 COO TING THE THERMO TAT Ee 19 PIN E BN LEE 20 Tal CONNECTION TO THE SUP te o ena dodo 20 TZ Sa E A ee ee 20 7 3 ei EE EIER WEE EE ER CN 21 7 4 ek UI TIONS ca sre sce sin ho pc eins ace oe ee cea O ais 21 7 4 1 FUP OU DUL RPP PCD REE e E UI E E EE 22 7 4 2 WET EEN 22 7 5 MAC ERNEIEREN EE Age 23 Fut Overtemperature protection and testing oonnninnnnuuuuuuuouananananananan nono eee esas asses nn n nro nn nn nro nn nn nn nn nn nn nn nn nn nnnnnnnnnnnnos 23 G EE Low level EE 24 Gen Pump MOLN EE 23 7 5 4 OPTI ASS i a EE Ee 2 S MAINTENANCE EE 26 8 1 CELANTN EEN 26 8 2 MAINTENANCE AND REPAIR EE 26 8 3 SERVICE INTER VALS ACCORDING TO a KI E EE 21 8 4 TESTING THE HEAT TRANSFER LIQUID EE 27 8 5 EE Eat 9 ACCESSORIES 0 A is 28 10 TECHNICAL DATA AND PUMP CHARACTERISTICS ccccccccscccccccccccccccccccccccccccccccccscccccccccccee 29 ER CT ROUTE DIAG RA irises es a oidos 33 CONFIRMATION 0 Ed Ee 35 18 06 2010 YAEE0012 Contains 5 1 1 1 LAUDA ECOLINE Staredition Safety notes General safety notes A laboratory thermostat is intended for heating and pumping liquids according to the needs of the user This leads to hazards by high temperatures fire and the general hazards by the use of electrical energy The us
18. Operating instructions ECOLINE 7 STAREDITION Immersion thermostat E 100 Bath Circulation thermostats E106T E112T E115T E 120 T E 103 E 111 E 119 E 125 E 140 YAEE0012 Valid from series 04 0001 from software version 4 0 release 06 2010 replaces document 12 2009 02 08 08 05 LAUDA DR R WOBSER GMBH amp CO KG Post office box 1251 97912 Lauda Koenigshofen Germany Telephone 0049 9343 503 0 Fax 0049 9343 503 222 E mail info lauda de Internet http www lauda de ECOLINE Staredition Prefixed safety notes Before operating the equipment please read carefully all the instructions and safety notes If you have any questions please phone us Follow the instructions on setting up operation etc This is the only way to avoid incorrect operation of the equipment and to ensure full warranty protection e Transport the equipment with care e Equipment and its internal parts can be damaged by dropping by shock e Equipment must only be operated by technically qualified personne e Never operate the equipment without the heat transfer liquid e Do not start up the equipment if itis damaged or leaking the supply cable is damaged e Switch off the equipment and pull out the mains plug for servicing or repair before moving the equipment e Drain the bath before moving the equipment e The device may not be technically changed e Have the equipment serviced or repaired by properly q
19. YAEE0012 Technical Data 31 ECOLINE Staredition LAUDA Pump characteristics Immersion thermostats measured with water step 5 0 3 step 4 S 0 25 step 3 0 2 step 2 0 15 p 0 1 step T 0 05 l min Bath Circulation thermostats measured with water 0 5 0 45 0 4 step 5 0 3 S 0 25 0 2 0 15 0 1 0 05 10 12 14 16 18 o N gt O 00 l min 32 Technical Data 18 06 2010 YAEE0012 ECOLINE Staredition 11 Circuit diagram PT100 Sicherhe i 1 Satetr PT100 Rede Conirol X23 X23 art ay bitbu dl en l el el el we swt bk sw bk 1 1 Bu breton sy bk Dr tC bp Kopieren oder Veiierdabe nur mit unserer schrifilichen Genehniauna gestaiiet Technische nderungen vorbehalten GER vio TT swo bit bu Pot tum 22 03 1098 _ LL LL remera g gensres LAUDA a oprers 24 02 99 B Sen Datum Dr JR Wobser_GnbH amp Co KG Zust jAnderuns Tas Name Geer Ari Nr YEC 00091 18 06 2010 YAEE0012 Circuit diagram only wilh nur bei E2xx E3xx x A 0 Lu Y o A x OI Lu _C d oz LA Jc co x1 brtbn BR bitbu s l xs svtbk ol vio l l x10 brt pn B 5 bitbu RE2xx RE3xx bei ESx x nur onl with ab Serie X10 Schol telen Circuit diagram AE A 33 LAUDA
20. b turned ill 2 Setting knob medium ill 3 Setting knob turned anticlockwise position clockwise 18 06 2010 YAEE0012 Preparations 13 LAUDA Operation with cooling coil gt Section 9 ECOLINE Staredition Pull the clamping bracket to the back for fixing the cooling coil while releasing it with a screwdriver Push the cooling coil on the clamping bracket m e o Install the clamping bracket again Ss E e Al e Operation with fixing rod Section 9 Pull the clamping bracket to the back while releasing it with a screwdriver Install the fixing rod together with the clamping bracket Operation with external consumer gt Section 6 4 The immersion thermostats have to be fixed carefully at the bath for they must not fall into the bath In that case don t touch the heat transfer liquid Pull out mains plug immediately Place the unit on a flat surface Do not cover the ventilation openings at the back Keep aclear distance of at least 20 cm Put the control unit with the bath bridge on the bath When operating without a
21. ck with the key to the actual value display Remove the external consumers and switch the setting knob of the pump to right side Position 3 Section 6 4 A reference thermometer with necessary accuracy is required Otherwise the factory calibration should not be altered The reference thermometer has to be inserted far enough and long enough into the bath It is not allowed to calibrate to more than 3 C Multiple calibration to more than 3 C cause internal faults after 2 min EEE changing with 1006 or with 16 and 1x The factory calibration will be lost through overwriting Please work carefully Directly from level O actual value display press key combination on the left or with key from pump output The display shows CAL To carry out a calibration press the key longer than 2 5 sec The actual value appears and flashes approx 4 sec Starting up 18 06 2010 YAEE0012 LAUDA or 3 Input the value indicated on the reference thermometer with one of the two keys 4 The additive calibration must be entered with the key shown on the left 5 Forward with key to END then END 6 with key to actual value display or ECOLINE Staredition 7 with key back to pump output D I oo Example a Insert a suitable thermometer into the bath long enough and far enough b Remove the external consumers and turn the setting knob of the pump outflows to the right side c Se
22. ent Contact gt 8 5 Standard accessories IC EN Warning label HOT EZB 260 1 V for all thermostats YAEE0012 1 Operating Instructions on all immersion and Bath Circulation this document thermostats 12 Unpacking 18 06 2010 YAEE0012 ECOLINE Staredition 6 Preparations 6 1 Assembly and setting up a Immersion Thermostat Hang the thermostat into the bath which is to be thermostated Baths gt Section 9 Accessories In baths made of plastic the heater must not ee have contact to the sides of the bath Do not cover the ventilation opening at the back of the unit Keep clear distance of at least 20 cm Adjustment of the pump chamber The fixation of the temperature probe has to be moved upwards approx 15 mm Adjust the pump chamber Move the fixation of the temperature probe Se e downwards again see ill on the left Forall LAUDA baths plastic and deep drawn baths please fix the adapter standard accessory on the clamping bracket Turn the jet nozzle to face diagonally into the bath The outflow for the bath circulation can then be closed Turn the setting knob to the left see ill 1 Adjustments of the pump outflows gt Section 6 4 ill 1 Setting kno
23. er is largely protected through the application of the appropriate standard specifications Additional hazards may arise from the type of material being thermostated e g by exceeding or undercutting certain temperature levels or through breaking of the container and reaction with the heat transfer liquid It is not possible to cover all possibilities they remain largely within the responsibility and the judgement of the user The unit must only be used as intended and as described in these Operating Instructions This includes operation by suitably instructed qualified personnel The units are not designed for use under medical conditions according to DIN EN 60601 1 or IEC 601 1 Classes of the EMC standard EN 61326 1 VDE 0843 20 1 2006 10 Class A Operation only on networks without connected domestic areas Class B Equipment for operation on networks with connected domestic areas Valid for Europe The device according to EMC electromagnetic compatibility requirements DIN EN 61326 1 10 Use restriction S To ENC standard DIN EN 61326 1 Class A devices must not be operated in power networks with connected domestic areas Valid for the USA Instructions for Class A digital devices This equipment has been tested and found to comply with the limits for Class A digital device pursuant to Part 15 of the FCC Federal Communication Commission Rules These limits are designed to provide reasonable protection against harm
24. ful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This device complies with Part 15 of the FCC Federal Communication Commission Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Valid for Canada This Class A digital apparatus complies with Canadian ICES 003 ICES Interference Causing Equipment Standards Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada Safety notes 18 06 2010 YAEE0012 LAUDA ECOLINE Staredition 1 2 Other safety notes e Check the device carefully for shipping damage before putting into operation The device should not be put into operation if shipping damage has been found e Connect the unit to a grounded mains power socket e Parts of the bath cover may reach surface temperatures above 70 C when operating at higher temperatures Take care when touching it Danger of burns
25. ion with non flammable and flammable liquids to ES DIN EN 61010 2 010 Flammable liquids can be operated up to no more than 25 C below the fire point Section 6 3 Observe the appropriate regulation when disposing used heat transfer liquid When connecting an external consumer take care that the level of the heat transfer liquid does not drop too much gt fill in heat transfer liquid if necessary Do not drain the heat transfer liquid when it is hot or very cold below 0 C 18 06 2010 YAEE0012 Preparations 15 ECOLINE Staredition LAUDA 6 3 Heat transfer liquids and hose connections Heat transfer liquids Viscosity kin at Working Size temperature Catalogue number LAUDA Designation Chemical Viscosity Designation kin range Temperature from mm s at 5 S Mono Kryo 30 ge ethylene 4 50 at 25 C LZB 109 LZB 209 LZB 309 glycol water SR 91 50 120 wee ee 34 at 50 C LZB 121 LZB 221 LZB 321 men ZU 20 180 180 Slicone oil oil 28 at 20 28 at 20 C gt gt 230 LZB EH LZB 128216 LZB ED Ultra 350 30 200 _ Synthetic heat 28 at30 C 240 LZB 107 LzB 207 LZB 307 transfer liquid At higher temperatures gt evaporation losses gt use bath cover Section 9 Distilled water ES or fully deionised water must only be used with the addition of 0 1 g sodium S ng Na2CO3 litre water otherwise gt danger of corrosion Water content falls
26. l n y a aucun produit toxique agressif radioactif ou autre produit nocif ou dangeureux dans la cuve Stempel Datum Betreiber Seal Cachet Date Date Responsible person Personne responsable Formblatt Form Formulaire Unbedenk doc LAUDA DR R WOBSER GmbH amp Co KG Erstellt published tabli LSC PfarrstraBe 41 43 Tel 49 0 9343 503 0 And Stand config level Version 0 1 D 97922 Lauda K nigshofen Fax 49 0 9343 503 222 Datum date 30 10 1998 Internet http Awww lauda de E mail info lauda de UNBEDENK DOC
27. ll out the mains plug before cleaning maintenance or moving the thermostat e Repairs on the control unit and the refrigeration system must be carried out by properly qualified personnel only e Values for temperature control and indicating accuracy apply under normal conditions according to DIN 12876 High frequency electromagnetic fields may under special conditions lead to unfavourable values This does not affect the safety 18 06 2010 YAEE0012 Safety notes 7 ECOLINE Staredition LAUDA 2 Brief operating instructions operation of the unit it is absolutely necessary to read carefully all the instructions and safety notes A This brief instruction shall give you the possibility to operate the unit quickly For safe 1 Assemble unit and add items as appropriate gt Section 6 Take care of the hose tubing connections gt Section 6 1 and 6 4 2 Fill the unit with corresponding heat transfer liquid Section 6 3 The units are designed for operation with non flammable and flammable liquids to DIN EN 61010 2 010 gt Take care of the level of the heat transfer liquid gt Section 6 2 3 Connect the unit only to a socket with a protective earth PE connection Compare the information on the rating label with the supply details 4 Using a screwdriver set the overtemperature cut out point to a value clearly 100 above ambient temperature Section 7 5 1 Y O 0 150 MTI Setpoint selection
28. ly permissible if the inspection indicates this The test of the heat transfer liquid should takes place according to DIN 51529 Testing of mineral oils and related products Testing and evaluation of used heat transfer fluids Source VDI 3033 DIN 51529 8 5 Ordering spares When ordering spares please quote instrument type and serial number from the rating label This avoids queries and supply of incorrect items The serial number is combined like following for example LCB0691 09 0001 LCB0691 Catalogue number 09 manufacturing year 2009 0001 continuous numbering Your contact for service and support LAUDA Service Constant Temperature Equipment TEN Phone 0049 9343 503 236 English and German Fax 0049 9343 503 283 E mail service lauda de We are available any time for your queries suggestions and criticism LAUDA DR R WOBSER GMBH amp CO KG Post office box 1251 97912 Lauda Koenigshofen Germany Phone 0049 9343 503 0 Fax 0049 9343 503 222 E mail info lauda de Internet http www lauda de 18 06 2010 YAEE0012 Maintenance 27 ECOLINE Staredition LAUDA 9 Accessories Accessories for immersion thermostats Accessories Cooling coil External pump set pressure and return connection Fixing rod Max l Bath Inner size Catalogue Temperature Volume L vessels C WxDxH number Measured at top edge of bath slightly reduced downwards Accessories for Bath Circulation thermostats
29. n accordance with Section 6 2 7 2 Switching on Using a screwdriver set the overtemperature switch off 50 100 point to a value clearly above ambient temperature 0 150 pe E Switch on at the mains switch The green LED for H Supply ONT lights up d A tone sounds for approx 0 25 sec A 0 25 sec The unit self test starts up All display segments and symbols light up for approx 1 sec Then the software version is indicated VER x x for approx 1 sec o L Display shows the actual bath temperature The pump TE Q O starts up The values which were active before switching off are entered f necessary add more heat transfer liquid to replace the amount pumped out to the e external consumer Ifthe pump does not purge the system immediately The unit may switch off again although it is filled sufficiently only when starting up for the first time 20 Starting up 18 06 2010 YAEE0012 LAUDA ECOLINE Staredition A A double signal tone sounds T The display for low level LLL appears CeL A The fault triangle is flashing Press the key If necessary repeat several times Also press the key if the unit had switched off under a fault condition 7 3 Set point selection or Shortly press one of these keys gt adjusted set point appears for approx 4 sec C is flashing in contrast to the actual value or During the 4 sec start to set the required set p
30. n external consumer bath thermostat the setting knob has to be turned so that the flow comes out of the outlet for bath circulation Section 6 1 ill 3 When operating as bath thermostat without external consumer the pump outflow connection has to be closed use closing plugs or linked to the pump return At bath temperature above 70 C the label A supplied must be affixed on the bath in a clearly visible position 14 Preparations 18 06 2010 YAEE0012 LAUDA ECOLINE Staredition 6 2 Filling and emptying Filling Fill baths up to a maximum level of 20 mm below the bath bridge Optimum operation at 20 40 mm below the bath bridge Operation is possible down to 60 mm below the bath Ei E bridge NI 60mm The low level cut out operates at approx 90 mm below the bath bridge 90mm EE d EE SORES Se SS With the use of heat transfer liquids note that they expand on heating approx Des 10 100 K When operating with an external consumer the total expansion takes place in the bath Switch off the thermostat pull out the mains plug a Immersion thermostat Unscrew the immersion thermostat Drain the bath b Bath Circulation thermostat Drain the bath The units are designed for operat
31. o just above ambient temperature approx 2 10 C it is possible to work without cooling Additional cooling is required for lower temperatures Immersion thermostat gt attach the cooling coil Section 6 1 Bath Circulation thermostats gt fitted with cooling coil as standard Cooling possibilities 1 down to 20 C Mains water gt keep the water consumption as low as possible 2 down to 40 C flow through cooler DLK 10 DLK 25 DLK 45 depending on bath size and temperature Section 10 gt use water glycol mixture ratio 1 1 Use insulated tubing ls When thermostating an external system the equipment must be arranged in the following order thermostat gt external circuit gt flow through cooler gt thermostat 18 06 2010 YAEE0012 Preparations 19 LAUDA 7 Starting up ECOLINE Staredition 7 1 Connection to the supply Compare the supply voltage against the data on the rating label Model according to EMC directive DIN EN 61326 1 Class 10 Connect the unit only to a grounded mains power socket PE No warranty when the thermostat is connected to a wrong supply Please make sure that your mains plug is equipped with at least the following safety fuses Power supply Fuse protection 230 V 16 A 208 V 15A 115 V 15A Without external circuit ensure that the pump pressure outflow is closed or linked to the pump return Ensure that the unit is filled i
32. oint using the keys Speeding the setting process by a continuous pressing the keys or b pressing one key holding it down and shortly pressing the other key Briefly releasing 1s the key s and again pressing one of the keys moves the cursor one place to the right Display flashes 4 sec gt the new value is accepted automatically or value is entered immediately with this key For safety reasons the set point can only be adjusted up to 2 C above the upper limit of the operating temperature range of the particular unit type 7 4 Menu functions Switching from set point selection level 0 to level 1 using the key or Within one level it is possible to scroll using the keys 18 06 2010 YAEE0012 Starting up 21 7 4 1 7 4 2 22 LAUDA Pump output 0 OO User calibration 4 EE AR ECOLINE Staredition In principle after each setting has been made it is entered automatically after approx 4 sec or settings are entered immediately on operating this key Display shows P and actual pump output step 1 5 Press the key gt display flashes approx 4 sec During this time start to set the required step with the keys 1 low pump output A A A medium pump output 5 maximum pump output The pump responds immediately can be heard Setting is entered after approx 4 sec gt 7 4 Move forward with key to User calibration or ba
33. t the set point to a temperature where you use to work e g set the set point to 45 C Section 7 3 d Wait until the actual bath temperature has reached the set point temperature of 45 C and until the indication on the reference thermometer does not change any more e Remove the reference thermometer which shows e g 44 8 C f Select CAL on the display and go forward as mentioned under point 1 7 The actual bath temperature switches from 45 C to 44 8 C and the unit starts to heat up until the actual bath temperature has reached 45 C gt the reference thermometer should also indicate 45 C 7 5 Warning and safety functions 7 5 1 Overtemperature protection and testing Every 6 month or before the unit is running unattended for longer periods this protection must be tested The units are designed for operation with non flammable and flammable liquids to DIN EN 61010 2 010 Set the overtemperature switch off point Recommended setting 5 C above required bath temperature ss y 50 100 O 150 T Not higher than 25 C below the fire point of the heat transfer liquid Section 6 3 nr The actual switch off point is indicated on the display e g I 110 C The position of the potentiometer is decisive for the setting The display is just a Des help for the setting 18 06 2010 YAEE0012 Starting up 23 LAUDA ECOLINE Staredition Setting is possible only up to an upper
34. ualified personnel only The Operating Instructions include additional safety notes which are identified by a triangle with an exclamation mark Carefully read the instructions and follow them accurately Disregarding the instructions may have serious consequences such as damage to the equipment damage to property or injury to personnel We reserve the right to make technical alterations 18 06 10 YAEE0012 Prefixed safety notes ECOLINE Staredition Explanation of signs Danger This sign is used where there may be injury to personnel if a recommendation is not followed accurately or is disregarded Note Here special attention is drawn to some aspect May Des include reference to danger Reference Refers to other information in different sections 4 Explanations of signs 18 06 2010 YAEE0012 ECOLINE Staredition Contents PRECAUCIONES EE 3 COn RR AN A IA EE EE 5 1 SAFETY NOTES ee ee 6 1 1 TENERAL SABE LY NOTES EE 6 1 2 RRC A ch EE J 2 BRIEF OPERATING ENSTRUCTTONS A ee Ee 8 3 CONTROL AND FUNCTIONAL ELEMENT GQiya ccccccsccccccccccccccccccccccccccccccccccccccccccccccccccesccccccecccccccoccecs 9 4 UNIL DESCRIPTION ia geg 10 4 1 ENVIRONMENTAL CONDITION Sr eg 10 4 2 INTE DESCRIPTION e a a e e e e o ao a deso En DEDO 10 4 3 EE ies bed de eet eer beten o de Beete ee 10 4 4 AA A a ot ee EE A I eee A A 11 4 5 TEMPERATURE INDICATION CONTROL AND SAFETY TR CU cid 11 S Ri H LS e Ku EE 12 6 PR
35. x UL 487 1 ULB 488 1A EM 109 EST 101 number 04 0001 E 1xx UL 499 UL 488 1A ETP 057 EH 171 EM 109 EST 101 18 06 2010 YAEEO012 BESTATIGUNG CONFIRMATION CONFIRMATION LAUDA An To A LAUDA Dr R Wobser LAUDA Service Center Fax 49 0 9343 503 222 Von From De Firma Company Entreprise Stra e Street Rue Ort City Ville Tel Fax Betreiber Responsible person Personne responsable Hiermit best tigen wir da nachfolgend aufgefuhrtes LAUDA Gerat Daten vom Typenschild We herewith confirm that the following LAUDA equipment see label Par la pr sente nous confirmons que l appareil LAUDA voir plaque signal tique Typ Type Type Serien Nr Serial no No de s rie mit folgendem Medium betrieben wurde was used with the below mentioned media a t utilis avec le liquide suivant Daruber hinaus bestatigen wir daB das oben aufgefuhrte Gerat sorgfaltig gereinigt wurde die Anschlusse verschlossen sind und sich weder giftige aggressive radioaktive noch andere gefahrliche Medien in dem Gerat befinden Additionally we confirm that the above mentioned equipment has been cleaned that all connectors are closed and that there are no poisonous aggressive radioactive or other dangerous media inside the equipment D autre part nous confirmons que l appareil mentionn ci dessus a t nettoy correctement que les tubulures sont ferm es et qu i

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