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Operating Instructions WA 8

1. 73 Operating 6 Operating 74 Operating ON ALTENDORF Abbreviations negative tensioning angle W Alternate tooth TF Trapezoidal flat tooth e When selecting tools ensure that no blunt or damaged tools are fitted e The highest permitted speed specified on the tool may not be exceeded e Do not use high speed steel HS saw blades e The tools must have a hole diameter of 30 mm and driving pin holes of 10 mm ina 60 mm semicircle e The correct choice of saw blade depending on the material to be handled and the strength of the material is vitally important along with the correct cutting speed for clean cutting and low stress on the operator A selection of saw blades for the Altendorf sliding table saw is shown in the table p 29 This table makes no claims to be complete Since the figures for the cutting speed cover large ranges in some cases it is vital to determine the best cutting speed for optimum cutting results by trial and error Scorer saw blade Scorer saw blade D 120 mm 24 teeth flat tooth arbor diameter 22 mm Riving knife The riving knives supplied are suitable in size for the range of saw blade diam eters specified in the table The corresponding range is specified on the bottom end of the relevant riving knife The thickness of the riving knife is however only correct where the blades con cerned are commercially available carbide tipped saw blades For CV saw blades other riving knives are
2. If necessary correct the alignment and flushness by readjusting the support screws 2 If necessary correct the height by means of eccentric screw 3 Tighten the M10 nuts N rw ALTENDORF i 5 Installation Fig 5 8 Installing the measuring bar 1 Fit the measuring bar easily with M6x30 countersunk screws 1 2 Knock a 6x45 clamping pin 2 through 3 Tighten the countersunk screws 1 Fig 5 9 Installing the rip fence 1 Put the fence bar bolts 1 through the holes in the main table 2 Attach the M20 nuts from the rear of the main table and tighten them 3 Carefully push the rip fence 2 from the right to left side on to the fence bar 47 Installation 5 Installation XJ ALTENDORF Motorised rip fence Type X Fig 5 10 Installing the motorised rip fence 1 Fitthe axis in front of the machine table with 3 M10 bolts 2 Fasten on the ohter side with washers and M10 nuts Make sure the axis is flush with the machine table Fig 5 11 Installing the motorised rip fence 1 The axis is fixed to the table extension with an additional M10 bolt Fig 5 12 Installing the motorised rip fence 1 Plug in the three electrical connections 48 Installation JALTENDORF 5 Installation 5 3 4 Cross slide and crosscut fence The cross slide must be attached to every point of the outer Iying round bar of the sliding table and must be clamped Fig 5 13 Installin
3. 4 LA m O Unterschrift Dipl Ing R Kohler Posiadresse Hausadresse Telefon 071111334 1116 PERESO ee Postfach 80 04 80 Volimoellerstrasse 11 Telefax 0711 1334 1111 060 UT 70504 Stuttgart 70563 Stuttgart 11 Identification 2 Identification 12 Identification 090 ALTENDORF BG Certificate Fachausschuss Holz J Pr f und Zertifizierungsstelle im BG PR FZERT Hauptverband der gewerblichen Berufsgenossenschaflen BG Pr fbescheinigung ators 044079 Bescheinigungs Nummer Name und Anschrifl des Altendorf GmbH amp Co KG Bescheinigungsinhabers Weltiner Allee 45 Auftraggeber D 32429 Minden Name und Anschrifi des siehe oben Herstellers Zeichen des Auftraggebers Zeichen der Pr f und Zertifizierungsstelle Ausstellungsdatum 612 17 Ts Ts 104048 24 08 2004 Produktgruppe 009 43503 Produktbezeichnung Formatkreiss gemaschine Typ WAB Bestimmungsgem e Bearbeiten von Holz und gleichartigen Werkstoffen Verwendung Pr fgrundlage GS HO 05 Grunds tze f r die Pr fung und Zertifizierung des Teilaspektes Staubemission Konzentrationsparameter von Holzbearbeitungsmaschinen Ausgabe 02 2004 mit den Pr fgrundlagen in der Fassung 02 2004 Bemerkungen Hinweis Holzstaubgepr f im Sinne von BGI 739 Dem BG PR FZERT Zeichen muss der Vermerk holzstaubgepr ft angef gt werden BIS CE Das gepr fte Baumuster entspricht der oben angegebenen Pr fgrundlage Der Beschein
4. 90 no condensation tions Do not expose the machine to a gaseous environment which is explosive or may cause corrosion 107 Technical data OAO ALTENDORF 9 Technical data weint Weight of machine ca 1100 kg Lockable main switch Contactor control with pushbutton operation Control voltage 24 VAC Braking of main saw motor monitoring of Electronic multifunction module Electrical equip winding temperature ment Motorised adjustment digital tilt Adjustment of tilting and cutting height for angle display the main saw only WA 8 TE X Main saw motor 5 5 KW Scoring saw motor 0 75 kW 108 Technical data 9 Technical data Sliding table cutting lengths Maximum cutting length when cutting panel material using the crosscut fence or crosscut mitre fence Table length mm 2000 2600 3000 3200 Cutting length mm l 1905 2505 2905 3105 with or without scoring saw blade Usable saw blades Cutting heigths vertical 109 Technical data ALTENDORF 9 Technical data 110 Technical data 10 Maintenance and repairs Maintenance and repairs Keeping a supply of the most important spare and wear parts on site is an im portant prerequisite for the constant functioning and operating capability of the sliding table saw We only accept a guarantee for original spare parts supplied by us We expressly point out that original spare parts and accessories not sup
5. Operating Instructions WA 8 1 0 2010 GB CE Translation of the original operating instructions AC ALTENDORF ON ALTENDORF Table of contents Table of contents 1 Foreword 1 5 2 Identification 2 7 2 1 Machine identification 2 7 2 2 Certificates 2 8 2 3 Marks of conformity 2 14 3 Product description 3 15 3 1 Intended use 3 15 3 2 Auxiliary power power requirements 3 18 3 3 Emissions 3 19 3 3 1 Noise characteristic values 3 19 3 3 2 Electromagnetic compatibility 3 19 3 3 3 Dust 3 20 3 4 Ambient conditions 3 21 3 5 Safety information 3 22 3 5 1 Operational safety 3 22 3 5 2 Safety devices 3 24 3 5 3 Top safety hood riving knife 3 25 3 5 4 Remaining risks 3 26 3 6 Working safely with the dimension saw 3 27 3 6 1 Cross slide crosscut fence 3 2 3 6 2 Rip fence 3 29 3 6 3 Working examples 3 31 4 Definitions 4 37 4 1 Description of machine 4 37 4 2 Terms 4 39 4 3 Symbols 4 40 5 Installation 5 41 5 1 Transport 5 41 5 2 Safety measures before use installation 5 42 5 3 Installation 5 44 5 3 1 Telescopic tube for swinging arm 5 44 5 3 2 Main table length extension 5 45 5 3 3 Rip fence 5 46 ONO ALTENDORF Table of contents 5 3 4 Cross slide and crosscut fence 5 49 5 3 5 Sliding table 5 51 5 3 6 Electrical connection 5 53 5 3 7 Connecting the extraction system customer side 5 57 5 4 Basic machine setting 5 58 5 4 1 Sub rollers on the sliding table 5 58 5 4 2 Main table 5 59 5 4 3 Swinging arm 5
6. 041078 Bescheinigungs Nummer Name und Anschrifl des Altendor GmbH amp Co KG Bescheinigungsinhabers WVettiner Allee 45 Auftraggeber D 32429 Minden Name und Anschrift des siehe oben Herstellers Zeichen des Auftraggebers Zeichen der Pr f und Zertifizierungsstelle Ausstellungsdatum 612 17 Ts Ts 104048 24 05 2004 Produktgruppe 009 3503 Produktbezeichnung Formatkreiss gemaschine Typ WAS Bestimmungsgem e Bearbeiten von Holz und gleichartig zu bearbeitenden Werkstoffen Verwendung Pr lgrundlage GS HO 01 Grunds tze f r die Pr fung und Zertifizierung von Holzbearbeitungsmaschinen Ausgabe 01 2004 mit den Prifgrundiagen in der Fassung 01 2004 Bemerkungen Das gepr fte Baumuster stimmt mit den in 4 Absatz 1 des Ger le und Produktsicherheitsgeselz genannten Anforderungen ber i gin Das Baumuster entspricht somit auch den einschl gigen Bestimmungen der Richtlinie 98 37 EG Maschinen Der Bescheinigungsinhaber ist berechtigt das umseitig abgebildete GS Zeichen an den mi dem gepr ften Baumuster bereinstim menden Produkten anzubringen Der Bescheinigungsinhaber hat dabei die umseitig aufgef hrten Bedingungen zu beachten Diese Bescheinigung einschlie lich der Berechtigung zur Anbringung des GS Zeichens wird spatesiens ung ltig am 25 06 2009 Weiteres ber die G ltigkeit eine G ltigkeitsverl ngerung und andere Bedingungen regelt die Pr f und Zertifizierungsordnung vom April 2004 FUN ie s
7. e Setting the cutting width see above e Only turn clamping screw 1 slightly 84 Operating M ALTENDORF operating 6 9 Rip fence fine adjustment Fig 6 15 Rip fence with fine adjustment Manual fine adjustment enables the rip fence to be adjusted precisely The fence can be set with pinpoint precision by means of the adjusting screw 6 10 Rip fence with DIGIT X DIGIT X Display DIGIT X The electronic measuring system with digital display and fine setting system ensures precise and fast setting of the rip fence The display is always in the field of vision The touch free measuring system is not sensitive to dust When the guide surface of the stop fence is changed the dimensions are corrected automatically in the measuring system 85 Operating A ALTENDORF 6 Operating Changing the battery l Remove the housing with the dis Release the clamping screw play unit w UE e ur LIL DE Undo the screws and remove the rs the batteries making sure m poling is correct 86 Operating ON ALTENDORF 6 Operating Basic setting of the display unit The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation Check and if necessary re enter the basic setting for each tool change The basic setting can only be carried out together with the tools used so it cannot be done at the factory e Push the rip fence to the left against the mechanic
8. standard In addition make sure that the extraction system is switched on together with the machine For this you can use the existing potential free contact POT refer to circuit diagram or a current transformer installed in the supply line Fig 5 24 Extraction system big safety hood for saw blades up to 400 mm Fig 5 26 Extraction system chip channel 57 Installation 5 Installation ON ALTENDORF 5 4 Basic machine setting 5 4 1 Sub rollers on the sliding table 58 Installation The basic machine settings are made in the works during final assembly Dis mantling various modules transport and assembly at the installation site can mean that it is necessary to correct the machine settings The machine paris to be checked are described below Checking the lower rollers The lower rollers must move smoothly at the start and end of the running sur face over the starting angle They should be set so that they can be stopped manually by exerting a perceptible force and slide freely while the sliding table is moved Adjustment of the lower rollers The lower rollers are supported eccentrically and adjustable If they are set too tight the sliding table is hard to move 5 4 2 Main table Checking the table plate Place a straightedge on the sliding table carriage in mid position Move car riage backwards and forwards Table plate must lie about 1 10mm lower Checking the table plate Loosen the locknut
9. 60 5 4 4 Cross slide height 5 61 5 4 5 Setting free cut 5 62 5 4 6 Angle cut 5 64 5 4 7 0 setting of the saw blade 5 65 6 Operating 6 67 6 1 Adjustment of the main saw blade 6 67 6 2 Changing the main saw blade 6 1 6 3 Saw blade recommendation 6 73 6 4 Setting the speed 6 75 6 5 Table locking 6 76 6 6 Main switch Motor protection 6 77 6 7 Switching the drives on and off 6 78 6 8 Scoring saw 6 80 6 9 Rip fence fine adjustment 6 85 6 10 Rip fence with DIGIT X 6 85 6 11 Motorisd rip fence 6 88 6 12 DIGIT L dimension display unit 6 89 6 13 Mitre fences 6 92 6 14 Clamping device 6 95 6 15 STEG second support 6 96 7 Faults 1 97 8 Maintenance cleaning 8 103 9 Technical data 9 107 9 1 Standard equipment 9 107 10 Maintenance and repairs 10 111 10 1 General 10 111 Table of contents 10 2 Custemer service addresses 10 111 AC ALTENDORF CA 1 Foreword 1 Foreword Safety instructions WARNING e Do not wear loose clothing gloves neckties rings bracelets or other jew elry which may get caught in moving parts e Nonslip footwear is recommend e Wear protective hair covering to contain long hair e NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted e NEVER LEAVE TOOL RUNNING UNATTENDED Turn POWER OFF Dont t leave tool until it comes to a complete stop e KEEP CHILDREN AWAY All visitors should be kept safe distance from work
10. Product description 3 Product description 30 Product description C ALTENDORF Crosscutting For crosscutting short workpieces and for recessing e g tenon cutting or oth er work cycles during which offcuts can become jammed between the stop and the saw blade the stop fence is moved forward until its rear end is in front of the saw blade Fig 3 9 Flat position of the stop fence Flat and narrow workpieces When handling flat and narrow workpieces the flat extension fence is used This gives more space to guide the workpiece and the fence can be positioned closer to the saw blade especially when the saw blade is tilted without hitting the safety hood CC ALTENDORF 3 Product description 3 6 3 Working examples General The Altendorf sliding table saw is a universal machine which can be used for different cutting jobs To do this however it is necessary to equip the machine accordingly Tool The first important point is to only use undamaged saw blades to correctly ad just the riving knife and to move the upper safety hood so that it is positioned closely above the workpiece to be cut This last point is also of great impor tance for correct functioning of the extraction facility mentioned above Speed Note Ensure that the correct speed is set and after switching on the machine only begin to push the workpiece forward when the saw blade has reached full speed Positions of hands The h
11. acc to pensation scale with a 2 5 wrench scale e g 22 5 Move the length compensation scale so that the 0 mark corresponds to the mark on the throw over stop 93 Operating 9 ALTENDORF 6 Operating T Note Run though this process for both sides of the fence scale Adjust the mark on the throw over stop Move the length scale so that the mark to the cutting angle of the degree of the red 20 corresponds to the scale mark in the magnifying glass The length scale has now been adjusted to the corresponding angle of 22 5 Now the required measure of length can be adjusted 94 Operating 6 Operating 6 14 Clamping device Manual quick action clamp Fig 6 22 Manual quick action clamp The manual quick action clamp fixes the workpiece to the crosscut fence The manual quick clamp can be fixed anywhere along the groove in the sliding table First undo the grip at the top of the bar so that the bottom opens up enough to allow the guide piece to be inserted into the end of the groove Then once the desired position has been reached tighten the grip using moderate force Preset the height of the clamp by loosening and retightening the horizon tal grip The workpiece is fixed by screwing down the clamp handle on the threaded part 95 Operating NC ALTENDORF 6 Operating 6 15 STEG second support Fig 6 23 STEG The STEG provides additional support when cuttin
12. against the mechanical stop Fix throw over stop 1 with a clamping screw Cut a test piece measure the workpiece width with a sliding caliper and enter the precise value as follows Press key 2 after three sec the following calibration menu will appear only the first flip stop can be calibrated Eingabe abschlie en 1 2 3 4 Kalibrieren 153 0 uch gt a CE Fig 6 19 Calibration Press the adjacent function key to select the required decade If the highest dec ade has been selected and the function key is reactivated the lowest decade is automatically selected Press the key to increment the display value of the active decade Press the key to decrement the display value of the active decade Press this function key to store the new flip stop value under parameter L L1 this value is also automatically multiplied by the flip stop values displayed on the user interface Switching the display unit from mm gt inches or inches gt mm Press the Menu button Select inch mm as the measuring unit 91 Operating 6 Operating W ALTENDORF amp 6 13 Mitre fences 92 Operating Single sided mitre fence Ss Ss un Fig 6 20 Single sided mitre fence The fence can be fitted quickly and easily to the sliding table with an eccentric clamping system Dimension scales are inclined in order to stay in the opera tor s field of vision Crosscutting u
13. are marked POT The supply line cross section and the fus es to be fitted by the user depend on the installed motor rating If the machine is connected via a flexible supply line a rubber sheathed cable wire marking HO7RN F must be used Required plug in device Round con nector in accordance with DIN 49463 53 Installation c O amp j 2 LO P QH IR aT 4 0980 I ES Jis _ 0500 0880 1 gt Aal T IS 0980 119 amp 13 AY 353 IS 9 4 E o000 z0g0 SAFE NY le se le maus aayo ZON Wey 2 NEN nzu WLM 13 Ave 9L SL4 6 14 Fig 5 22 Type X TE 54 Installation 5 Installation ir 0000 LOBOF NOLLAD uasosuas foxisig hal 9 3 NMS Y33090 ZON NX WeX WeX wa 13 z G gi Sld 6 14 Fig 5 23 Type NT T 99 Installation ONO ALTENDORF 5 Installation CL F1 F2 Control fuse primary F7 F9 Control fuse secondary F15 F16 Fuses brake current 0860 S1 Safety switch sliding table 56 Installation ALTENDORF 5 Installation 5 3 7 Connecting the extraction system customer side The operator position at the WA 8 sliding table saw can be defined as low dust according to the German safety authority publication BGI 739 paragraph 4 if the overall dust connection is 140mm The minimum air speed at the overall dust connection must be 20 m s The sockets and hoses are not supplied as
14. area e MAKE WORKSHP KID PROOF with padlocks master switches or by removing starter keys Please read these operating instructions carefully before commissioning the machine No liability will be accepted for any injury damage or disruption to opera tions resulting from failure to comply with these operating instructions Persons operating this sliding table saw must have had sufficient instruc tion and be suitably qualified These operating instructions cannot be regarded as a binding type de scription as the manufacturer may have carried out technical modifica tions The operating instructions must always be available where the machine is be ing used They must be read and heeded by any person performing the follow ing activities at or on the machine e Operating including set up troubleshooting during operation elimination of production waste care disposal of operating and auxiliary materials e Maintenance repair inspection e Transport lt is necessary to comply with national regulations on health and safety at work and environmental protection in addition to the operating instructions 5 Foreword 1 Foreword 6 Foreword ON ALTENDORF The removal of safety devices especially safety hoods for the saw blade cover and riving knives will endanger the operator and may lead to accidents Safe work is only possible with a clean machine and a clean environment Reproduction of this document or p
15. in especially when it reaches the danger area around the saw blade it has an emergency cut out to prevent the risk of crushing The dimensions are correctred automat ically when the fence is changedvfrom the upright or the flat position 6 Fig 6 16 Operation rip fence 1 Switch dimension mm inch button pressed gt 3 sec the display will show inch mm 2 Cal button for calibration button pressed gt 3 sec the display shows C Enter the new value via the numeric keypad and press the Cal button The new value is shown on the display 3 Numeric keypad 4 STOP positioning 5 START positioning For cutting widths of less than 180 mm the rip fence is in the safety area and it may only be possible to change the axes in touch mode i e adjustment only takes place while the Start button is pressed Touch mode is indicated by a flashing Start symbol at the top left of the display 6 Display 88 Operating XX ALTENDORF 6 Operating 6 12 DIGIT L dimension display unit N Fig 6 17 DIGIT L The dimensions that have been set are displayed digitally in the 150 mm to 3200 mm range to an accuracy of 0 1 mm The touch free sensor is not sen sitive to dust A fine setting system is used for exact setting to 1 10 mm Operating the display unit Fig 6 18 DIGIT L display unit Press button 1 to change position of the fence from front to back Pressing but ton 2 3 or 4 switches the measuri
16. ing the rip fence must be moved into the lubrication position in order to reach the lubricating nipple with the grease gun supplied Maintenance cleaning 8 Maintenance cleaning Fig 8 3 Lubrication point for spindle drive Quantity of lubricant When lubricating with the filled grease gun that is part of the scope of supply 5 strokes are necessary to inject the required quantity Excessive lubrication due to short intervals and or by too much lubricant will lead to failures CAUTION Lubricants containing graphite or MoS2 additives are not allowed to be used 105 Maintenance cleaning X ALTENDORF 8 Maintenance cleaning 106 Maintenance cleaning 9 Technical data 9 Technical data 9 1 Standard equipment Diameter of tool holder 30 mm Tilting range of the saw blade 0 46 No load speed 3000 4000 5000 rpm Sliding table Sliding table length Crosscutting up to 3500 mm Crosscutting with DIGIT L up to 3200 mm Cutting width at rip fence 1000 1300 mm Diameter of scorer saw blade 120 mm Diameter of tool holder 22 mm No load speed 8200 rpm Crosscut fence Lower outlet connection 120 mm 5 Upper outlet connection at WA 8 X TE 80 mm NT T optional Upper outlet connection at WA 8 NT T 50 mm Vacuum at overall connection 140 mm 1500 PA Air speed 20 m s Minimum air volume 1100 m h Operating temperature 10 40 C Ambient condi Max relative humidity
17. module in the machine itself can be destroyed Operating the machine together with phase converters frequen cy converters or transformer capacitor combinations will destroy the brake module or the frequency converter and power supply unit Screw in fuse links of the type NEOZED DO2 utilisation category gL should preferably be used as back up fuses The supply lead should be dimensioned adequately to ensure it will not be overloaded and the max voltage drop is lt 3 at nominal current Inspection and checking of the loop impedance and the suitability of the over current protection device must take place at the installation location of the ma chine CA 3 Product description 3 3 Emissions 3 3 1 Noise characteristic values Sound power level Emission sound pressure dB A level at the workplace dB A Idling Lwa 98 1 Idling Lp 88 5 Circ saw blade 350x3 5 54 WZ Running Lwa 102 5 Running_Lpa 85 2 n 4160 rom The noise emission values determined according to DIN EN ISO 3746 for the sound power level or DIN EN ISO 11202 for the sound pressure level at the workplace on the basis of the working conditions stated in ISO 7960 Appendix A are as listed in the table A measurement uncertainty allowance of K 4 dB A applies to the stated emission values The stated values are emission levels and therefore not necessarily levels for safe working Although there is a correlation between emission and im
18. plied by us have not been checked and released by us Therefore the fitting and or use of such products may negatively influence the properties of the sli ding table saw and thus impair its active and or passive safety Wilhelm Alten dorf GmbH amp Co KG will not accept any liability or guarantee for damage resulting from the use of non original spare parts and accessories Please note that special production and delivery specifications exist for our own and our suppliers parts and that we always supply spare parts that meet the latest state of the art and comply with the latest statutory regulations Please refer to the spare parts list when ordering spare parts For further information please refer to the spare parts drawings included in the spare parts list When ordering spare parts please state the following information e Machine no e Article no 10 2 Custemer service addresses Altendorf Qinhuangdao Machinery Manufacturing Co Ltd Hengshan Road No 4 Economic amp Technical Development Zone PRC 066004 Qinhuangdao Phone 86 335 8584800 Fax 86 335 8510320 eMail service altendorf com cn www altendorf com cn 111 Maintenance and repairs
19. required ON ALTENDORF 6 Operating 6 4 Setting the speed The following speeds can be set on the main drive by changing over the belt 3000 4000 5000 revolutions minute Fig 6 5 Changing the speed 1 Lever 2 Speed control Speed change e Switch off drive e Press the EMERGENCY OFF button e Move lever with the included ring spanner down until it engages e Set speed control to the desired speed setting position the belt accord ingly e Lift the lever Note i The belt tension is set automatically after the belt is moved 75 Operating 6 Operating x ALTENDORF 8 6 5 Table locking The sliding table lock can block the sliding table in every position so that the items for cutting can be pushed against the mitre fence without any un desired movement of the easy to move sliding table The table is unlocked by turning the lever atthe end of the upper carriage by hand Fig 6 6 Unlocking lever 76 Operating ON ALTENDORF 6 Operating 6 6 Main switch Motor protection Main switch Before the saw drives are switched on the main switch must be set to position I The main switch is BLACK which means that this main switch has no EMER GENCY OFF function When the main switch is used to turn the machine off the saw drives stop with no braking Motor protection If the motor protection cuts in it is a sign that the motor is being overloaded and the cau
20. scorer saw blades for RAPIDO Ve Fig 6 14 RAPIDO Saw blades Ltd Take the adjuster unit off the machine the clamping me screw may have to be released since a tightened ery Clamping screw can cause the adjuster unit to jam on Zr Tre the shaft Dismantling en 1 oh With hexagonal key fs l Release clamping screw 1 appr 3 4 turns rotate ki i spindle 2 clockwise until the flange 3 can be pulled Mop y away from holder 4 i With Innentorx key eUnscrew screws 5 e Remove circular saw blade 6 e Fully clean flange 3 and screws 5 The running and flange surfaces must be clean and dust free e Fita new circular saw blade note direction of rotation and arbor image when fitting The circular saw blade 6 lies flat on the flange 3 and the protrusion on the circular saw blade points to the contact surface e Screw in screws 5 and tighten to a torque of 8 6 Nm e Proceed in the same way with the other half of the adjuster unit Assembly Do not oil or grease e Clamping screw 1 is released e Fit the flange 3 vertically on to the holder 4 so that the spindle 2 engages in the threaded hole 7 e Use the hexagonal key to turn the spindle 2 in a counterclockwise direc tion The flange 3 will be pulled into the holder 4 no additional force may be used here e Continue to turn spindle 2 until the two halves of the circular saw blade are lying against each othe e Install the adjuster unit on the machine
21. sure it is not skewed 2 Carefully push the guide rails onto the double rollers 3 Push the top carriage towards the left all the way to the stop 51 Installation ALTENDORF 5 Installation Ste Fig 5 18 Back stop Fig 5 19 Top carriage stop 1 Check whether the stop on the top carriage and the stop on the bottom carriage hit the end position at the same time 2 Adjust if necessary Fig 5 20 Central fixing 1 Tighten the central fixing screw 2 Check the sub rollers are correctly adjusted 52 Installation WO ALTENDORF f 5 Installation 5 3 6 Electrical connection A WARNING Dangerous electric voltage All work on the electrical equipment including connection to the mains supply may only be performed by a qualified electrician Disconnect the machine from the mains supply before working on the electrical equipment e After connecting the supply line check the rotational direction of the main saw motor by briefly starting up and if necessary correct it by interchang ing the two outer conductors in the mains connection box e Pay attention to the rotational direction arrow on the saw blade cover Fig 5 21 Mains connection Connection to mains electricity is made in the housing of the main isolator which is located on the machine frame on the rip fence side The terminals for the supply line are marked L1 L2 L3 N and PE and the terminals for the po tential free contact
22. 470 Tel 203 426 0680 Fax 203 426 4009 13 Identification Fi 2 Identification 2 3 Marks of conformity Wood dust 14 Identification E 3 Product description 3 Product description 3 1 Intended use The WA 8 sliding table saw and the workpiece guide equipment supplied with it are intended to be used exclusively for the following purposes Laminated and unlaminated board materials e g chipboard coreboard MDF board Solid wood Veneer with a suitable clamping device Gypsum plasterboard Cardboard Dimensionally stable plastics thermoset plastics thermoplastics Sawing these materials does not normally involve any risks in respect of dust chips and thermal degradation products Aluminium and aluminium alloys Tools The chosen saw blade must be suitable both for the specific work cycle e g longitudinal cutting or crosscutting and for the specific material Only circular blades which are solid chrome vanadium CV or tungsten carbide tipped TCT and have a minimum and maximum diameter of 250 mm and 400 mm as well as a maximum width of 20 mm are allowed for the main saw and milling grooving cutter The middle table strip and the cush ioning disc must be removed when using a milling grooving cutter Blades with a maximum diameter of 120 mm are allowed for the scoring saw Saw blades made of high alloy high speed steel HS are not allowed to be used Wobble units are not allowed to
23. Pa 3 Product description Crosscut fence Fig 3 5 Controls clamping lever Changing the crosscut fence e Raise the clamping lever and press it inward for release e Place the crosscut fence in a new position making sure that the centring bolts enter the holes e Raise the clamping lever and press it outward e Lightly press the clamping lever down for clamping Note i For dimensions that have to be set with the hinged bar it should be noted that the individual tilt stop is actually against the fence of the cutout Fig 3 6 Positon indivitual tilt stop 28 Product description XX ALTENDORF 3 Product description 3 6 2 Rip fence a 4 42 Fig 3 7 Upright position of the stop fence Setting For cutting parallel the rip fence is pushed up to the required dimension The set dimension is read off from the edge of the aluminium profile DANGER Danger by saw blade contact Thereby injury or loss of limbs possibly e When cutting widths of less than 120 mm make sure that the material is fed with a push stick e Make sure that the stop fence is laid flat Fig 3 8 Star grip screw only type NT T TE The dimension scale can be adjusted to the individual tool thickness after re leasing the knurled screw The stop fence of the rip fence can be adjusted in the cutting direction and to the profile height Clamp it in the required position by a star grip screw not for type X 29
24. al stop e Hold the F button down and press the Reset button e Set the rip fence to a cutting width of 130 mm straight edge in the position of the low guide surface e Cuta test piece and measure the workpiece width with a sliding caliper e Hold the F button down the right hand digit of the display starts flashing after approx 3 seconds e Pressing the Plus button increments the flashing digit by 1 in each case When the maximum number value 9 is passed the numbers start again with O e Pressing the Minus button decrements the flashing digit by 1 in each case e Release the F button e The dimension that has been set is saved as the basic setting Calibrating the display unit Calibration of the display unit is required when the fence has been moved un der the main table e Push the rip fence to the left against the mechanical stop e Hold the F button down and briefly press the Reset button the display shows the basic setting again Switching the display unit from mm gt inches or inches gt mm e Hold the Plus button down for more than 3 seconds the display shows inches mm e Release the Plus button the display unit now shows the set dimension in inches mm 87 Operating N ALTENDORF i 6 Operating 6 11 Motorisd rip fence Motorised rip fence Type X The motorised rip fence has a traverse speed of 200 mm sec and an accuracy of 0 1 mm The fence automatically recognizes the position it s
25. ands lie flat with the fingers closed on the workpiece the thumbs are ad jacent with a sufficient safety margin to the saw blade You will find further notes on safe working in the following description of the in dividual work processes Edge cutting trimming Fig 3 10 Edge cutting trimming Tool Ripping circular saw blade Operation Mount clamping shoe on the sliding table Place workpiece hollow side down and press down with clamping shoe The ball of the right hand is used to apply forwards pressure to the edge of the workpiece Place hands ata suitable safe distance from the tool 31 Product description 3 Product description 32 Product description ALTENDORF i Ripping of narrow workpieces Fig 3 11 Ripping Workpiece width lt 120 mm Tool Ripping circular saw blade Operation Adjust rip fence to the desired cutting width Lower the safety hood in accordance with the height of the workpiece Move workpiece against the fence with the sliding table Use the push stick in the area of the saw blade and push the separated workpiece until it is beyond the riving knife For short work pieces use the push stick right from the start Cutting of strips Fig 3 12 Cutting of strips Tool Circular saw blade for fine cutting Operation Set the aluminum scale of the rip fence to the lower guide surface Place the workpiece on the sliding table and use your left hand to push it against the rip
26. arts thereof is only allowed with our permission ALTENDORF i Identification Machine identification 2 Identification The type label attached to the machine stand is used to determine the machine identity and further important key data Meaning of the specified designations Altendorf Qinhuangdao Machinery Manufacturing Co Ltd Hengshan Road Made in PR China Economic amp Technical Development Zone Qinhuangdao PR China Formatkreissage Scie a format Sliding table saw Typ Type Nummer Num ro Number Baujahr Annee Year Sageblatt Lame de scie Sawblade min mm Sageblatt Lame de scie Sawblade F hrungsschlitzbreite des Spaltkeils 13mm Largeur de l entaille du couteau diviseur 13mm Width of riving knife fixing slot 13mm Elektrischer Anschlu Raccordement electrique Electrical connection Spannung Tension Voltage Strom Courant Gurrent Frequenz Fr quence Cycles Phasenzahl Fases Phases Hauptmotor Moteur principale Main motor Fabrikat Fabricant Manufacturer Typ Type Leistung Puissance Power Nummer Num ro Number Vorritzermotor Moteur inciseur Scoring motor Fabrikat Fabricant Manufacture Typ Type E 7 Leistung Puissance Power Nummer Num ro Number Typ Nummer Baujahr S geblatt min S geblatt max F hrungsschlitz breite des Spaltkeils Fig 2 1 Type label Machine designa tion Machine specific identificat
27. ating height is reached retighten the clamping screw 1 To set lower e To reduce the preset height release the clamping screw 1 and turn the set screw 2 to the RIGHT e Then close the guard so that the scoring blade drops away to its rest position e Once the guard is opened again the scoring blade will rise to the new working height We recommend turning the set screw to the right as far as it will go and then closing the guard so that the blade drops away to its rest position so that you can then set the new working height starting from the lowest position e Once the correct operating height is reached retighten the clamping screw 1 Fig 6 11 Height adjustment 81 Operating 6 Operating 82 Operating ON ALTENDORF Saw blade change The description of saw blade change only applies to divided scorer saw blades and also to saw blades with stepless cutting width adjustment Only use saw blades with a diameter of 120 mm and 22 mm arbor diameter Switch off the drives Move sliding table in cutting direction Raise lower red protective hood scorer saw moves into its highest posi tion Tighten the nut with the engaged tool in a counterclockwise direction Before fitting the new scorer saw blade clean off any sawdust adhering to the two flanges Place the saw blade and front flange on the saw drive shaft and tighten the nut in a clockwise direction In addition the following points should
28. be noted when using RAPIDO scorer saw blades with stepless cutting width adjustment Ignoring the operating instructions reduces operational safety impermissi bly and leads to exclusion of liability max speed 8200 rom Permitted cutting width 2 8 3 8 mm The adjuster unit must be unpacked and packed with particular care dan ger of injury Only store the adjuster unit in its original packing Die Montage des Vorritzsageblattes hat auBerhalb der Maschine zu erfol gen All connecting elements must be installed If the connecting elements are lost or damaged only original spare parts may be used as replacements 6 Operating Adjustment of the saw blade width Standard saw blade e Use spacers to bring the scorer saw blade to the width which is 0 1 mm greater than the width of the main saw blade e Set the alignment of the scorer to the main saw first on the table plate side e Test cut e Set the alignment on the left side by adding or removing intermediate rings Saw blade with stepless cut width RAPIDO ro Fig 6 12 Release the clamping screw Fig 6 13 Turn the spindle Note Only use the tool supplied for adjustment work e Release the clamping screw appr 2 turns e Turn the spindle until the desired dimension is reached 1 turn 0 5 mm e Tighten the clamping screw e Test cut if necessary correct the cutting width again as described above 83 Operating ON ALTENDORF 6 Operating Replace
29. be used 15 Product description ONO ALTENDORF 3 Product description Site of installation use e The machine is not suitable for use outdoors or in rooms that are subject to moisture or the risk of explosions e The intended use of the machine involves connection to a suitably dimen sioned extraction system e Intended use also involves compliance with ALTENDORF s specified oper ating maintenance and repair conditions and the safety information con tained in the operating instructions e The WA 8 sliding table saw may only be used set up and maintained by persons who are familiar with the machine and aware of the dangers e The pertinent accident prevention regulations as well as any other gener ally recognised technical safety and industrial medicine rules must be observed e Repair work must be carried out by our own customer service or by an organisation that we have authorised Only original ALTENDORF spare parts are allowed to be used for this ALTENDORF will assume no war ranty for any damage that is caused by using non original spare parts Clamping device A suitable clamping device should be used for small workpieces in particular e g e Mechanical quick action clamp M64200 16 Product description u ral ON ALTENDORF 5 3 Product description Machine operator positions The sliding table is intended to be operated from the following positions e On the left of the sliding
30. before it is divided by the main blade The scoring blade must be per fectly aligned with the main blade and be adjusted to the appropriate width e We recommend the RAPIDO shimless scoring system e The scoring saw is switched on by pressing the white button on the right of the switch panel and turned off using the adjacent black button The standard flanges delivered with the machine are designed to accept all normal single and twin blade scoring saws with a diameter of 120 mm and a bore of 22 mm Adjustment The lateral adjustment is manual and can be carried out with the scoring saw running The allen T key is used in position 1 for the lateral adjustment Fig 6 10 Scorer adjustment 1 Lateral adjusment 6 Operating The scoring blade rises automatically to it s preset operating height when switched on and drops away below the table when switched off This operating height can only be preset with the main saw switched off Normal operation e When the lower sawblade guard is opened the scoring blade rises to it s preset working height e When the lower sawblade guard is closed the scoring blade drops away to its lower rest position e When the scoring saw is switched on the scoring blade rises automatically to the preset working height Working height adjustment To set higher e To increase the working height release the clamping screw 1 and turn the set screw 2 to the LEFT e Once the correct oper
31. d address ofthe Altendorf GmbH amp Co KG holder of the certificate Wettiner Allee 45 customer D 32429 Minden Name and address ofthe Altendorf GmbH amp Co KG manufacturer Wettiner Allee 45 D 32429 Minden Ref of customer Ref of Testing and Certification Body Date of Issue 612 17 Ts Pz 104048 24 06 2004 Produktgruppe 009 3503 A u ae Ey Product designation Dimension saw Type WA 8 Intended purpose Working of wood and materials similar to wood Testing based on GS HO 01 Principles for testing and certification of woodworking machines issue 01 2004 with test regulations issue 01 2004 Remarks The type tested complies with the provisions laid down in the directive 98 37 EC Machinery The present certificate will become invalid at the latest on 25 06 2009 Further provisions concerning the validity the extension of the validity and other conditions are laid down in the Rules of Procedure for Testing and Certification of April 2004 Pererrrrrrrrrrttet trite errr rrr Signature Dipl Ing R Kohler Postal address Office Phone 0711 1334 1116 PZBO2E Postfach 80 04 80 Vollmoellerstrasse 11 Fax 0711 1334 1111 en RO 70504 70563 Stuttgart E Mail fa holz t online deE Mail 10 Identification ALTENDORF 2 Identification GS Certificate Fachausschuss Holz Pr f und Zertifizierungsstelle im BG PR FZERT Hauptverband der gewerblichen Berufsgenossenschaften GS Pr fbescheinigung
32. d without sliding table dimen sion saws and building site saws During the design stages great importance was attached to creating optimum working conditions ranging from numerous mechanical and electrical safety devices to noise insulation and reduction of dust emission The machine is equipped with all the necessary safety devices to protect against operating risks that could not be eliminated by its design These safety devices include in particular 24 Product description Rip fence with straight edge adjustable in the cutting direction Can be pulled back to prevent parts of crosscut workpieces from jamming between the fence and the rising gear rim or can be switched over to a low guide surface for cutting narrow and flat workpieces allowing adequate space for the guide hand together with the possibility of lowering the top safety hood onto the workpiece here too Trimming hold down to clamp and hold down untrimmed solid wood to secure against slippage in the course of trimming Electrical interlocking of the door in the machine frame to change over the belt to alter rotational speed only with three speed model It is not possi ble to switch on the machine when the door is open and ifthe door is opened while the machine is running the drives will switch off Electrical interlocking of the cover plate on the extraction duct beneath the machine table in the vicinity of the saw blades It is not possible to switch on the machin
33. e clamping shoe fixed to the sliding table to hold down the workpiece e Replace worn out table strips immediately e Wobble units or wobble cutting devices are not allowed to be used e Only use grooving tools with a maximum width of 20 mm that are permitted for manual feeding This is the case when tools have the inscription MAN e The sound pressure level at the workplace generally exceeds 85 dB A For this reason wear hearing protection when working e Only qualified electricians are permitted to work on the electrical equipment of the machine e Regular cleaning of the machine and in particular the main table sliding table and guides e g rip fence is an important safety factor Before start ing this work make sure that the machine cannot be switched on uninten tionally e The sawdust generated during cutting impairs visibility and is in part detri mental to health The machine must therefore be connected to a chip extraction system with both extraction sockets The minimum air speed at the lower extraction socket must be at least 20 m s When the machine is switched on the extraction system must switch on at the same time 23 Product description 3 Product description ONO ALTENDORF 3 5 2 Safety devices Altendorf s sliding table saws have been developed in compliance with Europe an standard EN 1870 1 Safety of woodworking machines circular sawing machines Part 1 Cicular saw benches with an
34. e firmly onto the table other wise there is the danger of an unintentional insert process For crossrouting of narrow workpieces always use the mitre fence Crosscutting against the rip fence Fig 3 16 Crosscutting The material is laid against the mitre fence of the cross slide The desired di mension is set on the rip fence the extension fence is pulled back to in front of the saw blade after unclamping it and the item to be cut moved with the sliding table With the extension fence withdrawn the workpiece cannot stick between saw blade and fence YY ALTENDORF 3 Product description Crosscutting short and narrow workpieces Fig 3 17 Crosscutting Tool Circular saw blade for fine cutting Operation Set the magnetic guide piece not included with the machine so that workpiece offcuts cannot come into contact with the rising part of the saw blade Only feed the workpiece using the mitre fence Do not remove fallen pieces from the vicinity of the tool with your hands Dividing up large boards Fig 3 18 Dividing up With this operation the dimension can be set either at the rip fence or at the mi tre fence If you wish to cut out many pieces with the same dimensions from a larger board the best way to proceed is to first cut off parallel strips at the rip fence and then cut these to the desired dimensions However as soon as the part pieces are greater than the cutting width of the machine the dimens
35. e leading and trailing ends make it easier both for feeding workpieces and for pulling back of workpieces if workpieces have a slightly different thickness 3 riving knives for saw blades between 250 and 400 mm diameter to avoid workpiece kick back as a result of jamming in the cutting line For a max tool diameter of 315 mm The top safety hood fixed to the riving knife is made of high quality poly carbonate and designed to optimally cover the section of the saw blade not used for cutting above the machine table The start up slope at the front end of the safety hood simplifies the workpiecefeed with different work piece thicknesses 3 riving knives for saw blades between 250 and 315 mm diameter to avoid workpiece kick back as a result of jamming in the cutting line 25 Product description 3 Product description OAO ALTENDORF 3 5 4 Remaining risks 26 Even when the machine is operated in accordance with its intended use and all pertinent safety regulations the following remaining risks may be encountered because of design changes caused by the intended use in question e Contact with the main saw blade and the scoring blade in the cutting area e Contact with the main saw blade and the scoring blade from beneath the table level when the sliding table is pushed fully forward or pulled fully back e Kick back of workpiece or workpiece parts Individual teeth spinning off tungsten carbide tipped blades e Breaka
36. e of the crosscut fence and the surface of the sliding table changes as the sliding table is moved the parallelism of the tele scopic part of the arm and the surface of the sliding table must be checked 61 Installation ON ALTENDORF 5 Installation 5 4 5 Setting free cut Checking Free cut sliding table Set saw blade to max cutting height cut a short piece of a test piece where possible MDF at the mitre fence The difference in the noise between the cut ting and non cutting teeth allows you to determine whether the sliding table is set correctly On the passage of the rising teeth a slight fluttering noise should be heard compared to the noise of the cutting teeth Adjustment Release the sliding table attachment at both ends and in the middle where present Release the lock nuts on the fence screws Make the appropriate ad justments and re tighten the lock nuts Then readjust the sliding table and tight en all securing screws again Checking free cut rip fence Set the saw blade to its max cutting height cut a 300x450xmm test piece where possible MDF atthe rip fence The noise of the rising teeth must be the same as for the free cut on the left with correct adjustment of the sliding table Adjustment Release the bolts connecting the table extension to the circular rod Then by adjusting the center locknuts change the position of the circular bar and there by of the rip fence Fig 5 31 Free cut adjustme
37. e when the cover plate is open and ifthe cover plate is opened while the machine is running the drives will switch off Sliding table arresting device to prevent workpiece kick back for insert cuts together with the cross stop Automatic brake which after switching off brings the main saw blade to a standstill in less than 10 seconds regardless of the saw blade diameter and rotational speed Ergonomic arrangement of the operating elements at readily accessible positions With the swivelable eye level operating panel option Operating elements in the upper operating panel and beneath the sliding table at the front of the machine EMERGENCY STOP button on all operating panels to allow all drives to be switched off quickly and safely Favorable airflow design of the lower extraction duct and the top safety hood to reduce dust emission to below 2 mg m8 providing that the machine is connected at both extraction sockets to an extraction system having a min airspeed of 20 m s 3 Product description 3 5 3 Top safety hood riving knife For a max tool diameter of 400 mm Top safety hood fitted separately from the riving knife for max saw blade diameter of 400 mm available in a narrow and a wide format made of poly carbonate to optimally cover the section of the blade not required for saw ing above the machine table with a safeguard against lifting beyond the maximum cutting height of 5 mm Rollers integrated in the safety hoods at th
38. east 8 mm that have been made in one pass using a grooving tool Hand feed Holding and or guiding the workpiece manually Hand feed includes the use of a hand operated sliding table on which the workpiece is placed manually or clamped as well as the use of a removable power feeding unit Safety appliance Additional device that is not an integral part of the machine but helps the oper ator to feed the workpiece safely e g a push block or push stick Riving knife There is a riving knife to protect against workpiece kick backs and unintentional contact with the rising gear rim Sliding table saws on which saw blades of more than 250 mm diameter can be used are equipped with a force guided riv ing knife Fig 4 5 Zwangsgef hrter Riving knife 39 Definitions ALTENDORF amp 4 Definitions 43 Symbols Danger warning Hand injury warning Voltage warning Explosiv n warning a Le Crush risk warning Laser beam warning 40 Definitions ON ALTENDORF 5 Installation 5 Installation 5 1 Transport When transporting the sliding table saw by elevating truck or fork lift truck forks only with unchangeable length only lift the machine up slightly and secure it against tipping Packaging The type of packaging depends on the type of transport Unless otherwise con tractually agreed the packaging corresponds to the HPE guidelines estab lished by Bundesverband Holzmittel Paletten Exportverpackungen e V
39. ect riving knife adjustments The gap between the riving knife and the teeth of the sawblade should be between 3 and 8 mm The highest point of the riving knife should be adjusted to be below the top of the uppermost tooth The thickness of the riving knife should be at least 0 2mm wider than the sawblade body but narrower than the tooth kerf Fig 6 4 Adjustment riving knife ON ALTENDORF 6 Operating 6 3 Saw blade recommendation D O D S S fe c ra rs n KZ aL 5 Fun Fun En en G D ma m m Workpiece S O QE QE QE ISE G 7 gt D D D D Le Le D c So so So BO amp c e T T oQ 20 Q Q O D T Il T T O NO n Q OQ ON N N 8 W 54 W Softwood lengthwise 60 80 36W 4 4 Softwood crosswise 60 80 48 S 2 60 W 72 W Hardwood lengthwise 40 48 W 54 W Hardwood crosswise 60 W 72 W Veneers 70 80 eow 72W 80 W Plywood 48 W wu 48 W 60 W 72W 84 W 72W 84 W a E Blockboard 72 W Laminated wood 50 80 sow fasw saw Raw chipboard 60 80 a8w eow 72w sow 72W saw Fat cm ore rm ae Jaune Jane ore ormens mm ew on en fow rew ow orome wo ow ew ew eow oew ow amenes on or rm joue or Jar Je auras a eow ren ja Tom ow men mon mm oo er wore woo eop mm oa om cow ren jan leur owe owe Peewee 0o wow mw raw ow ew ow mnene on Jeune rem seve Laure or ore o S D
40. ee cut adjustment of rip fence too great ATSR ENGE 98 Faults CA 7 Faults Saw blade burns on the rip fence side Saw blade burns on both sides Workpiece has burn marks Tears instead of Scorer Workpiece lifts when cutting with the scorer Insufficient free cut of the rip fence Incorrect free cut adjustment Workpiece sticks Operating error Blunt saw blade Feed too low Saw blade has too many teeth Incorrect free cut Scorer not aligned with main saw Cutting height too small Scorer blade blunt Cutting height too small Adjust free cut Adjust free cuts Place wedge in cut or use thicker riving knife Feed workpiece left or right on fence When cutting with the sliding table do not fed the workpiece at the rip fence Changing the saw blade Increase speed of feed Change saw blade Adjust free cut Adjust free cuts the free cut should be almost 0 Set saw width blade Replace Set blade higher 99 Faults A 7 Faults Errors at type X T NT T Quick blinking Overtemperature 4Hz in the ON Mainsaw motor switch Slow blinking Error brake Mains 1Hz in the ON relay is not in O posi switch tion LED rotation re speed blinking N input signal Check the speed control position Errors at type X Fault Troubleshooting Rip fence section in high position End switch Min reached Rip fence sectionin flat position End switch M
41. f the table length extension into the holes on the face of the table plate Secure loosely to the table plate with two M10 nuts and shake proof washers 1 If necessary correct the alignment and flushness by readjusting the support screws 2 Tighten the M10 nuts Fig 5 5 Installation main table length extension Type X Guide the pins of the table length extension into the holes on the face of the table plate Secure loosely to the table plate with two M10 nuts and shake proof washers 1 If necessary correct the alignment and flushness by readjusting the support screws 2 If necessary correct the height by means of eccentric screw 3 Tighten the M10 nuts 45 Installation 5 Installation 5 3 3 Rip fence 46 Installation 1 2 3 4 1 2 3 4 gt ALTENDORF Fig 5 6 Installation main table width extension Type TE NT T Guide the pins of the table length extension into the holes on the face of the table plate Secure loosely to the table plate with two M10 nuts and shake proof washers 1 If necessary correct the alignment and flushness by readjusting the support screws 2 Tighten the M10 nuts nene Tiz Er CR E Fig 5 7 Installation main table width extension Type X Guide the pins of the table length extension into the holes on the face of the table plate Secure loosely to the table plate with two M10 nuts and shake proof washers 1
42. fence Move the workpiece forward with the sliding table using the push block in the area of the saw blade and continue to push the strip until it is beyond the riving knife Je as 3 Product description Fig 3 13 Crosscutting Tool Circular saw crosscut blade Operation Place the workpiece against the mitre fence use the left hand to press it firmly against the fence while moving it forward When the flip stop is used this is to be flipped up before pulling the workpiece back after cutting and the workpiece withdrawn from the saw blade or the workpiece is only to be re moved beyond the rising blade tip Concealed cutting rebating zZ D p Fig 3 14 Concealed cutting Tool Circular saw blade for fine cutting Operation For rebating select the cutting sequence so that the strip cut out falls away on the side of the saw blade opposite to the fence Lower the safety hood onto the workpiece and ensure good workpiece guidance left hand pushes the workpiece against the rip fence 33 Product description 3 Product description 34 Product description W ALTENDORF Concealed cutting routing Fig 3 15 Routing Tool Milling router permitted for manual feeding maximum width 20 mm Operation Close the table opening by a table strip matched to the milling rout er Set the tool to the desired routing depth Leave the riving knife and the rear tool cover in place On feeding push the workpiec
43. g large panels and can be positioned anywhere along the sliding table using ist cam clamping handle 96 Operating ON ALTENDORF 7 Faults A Machine can not be switched on Machine switches off by itself during operation WARNING 7 Faults As a rule troubleshooting involves a higher risk For this reason pay particular attention to safety aspects when carrying out the necessary measures e Turn the main switch to switch position 0 e Always switch off the main switch The main switch is not switched on Mains failure or Failure of a phase Overload protection has triggered Sliding table moved beyond middle of saw blade EMERGENCY STOP button pressed Door on machine stand or lower protective cover in front of the saw blades opened Control circuit fuses defective Power failure in one or more phases through activation of the opera tional side fuses Overload protection triggered by blunt saw blade or feeding the workpiece too quickly Switch main switch to position l Wait for power to return or Remedy cause of power failure e g defective operational side fuses Wait for motor to cool down Pull sliding table back in front of saw blade Release the EMERGENCY STOP button again by pulling it Close door or lower protective cover Switch off the main switch open switching cabinet and determine which of fuses F1 F2 F8 is defective Clarify and remedy cau
44. g the cross slide 1 Place the supporting pipe 1 of the cross slide on the telescopic tube s bolt 2 Swing the cross slide to the sliding table attach it and clamp it with an eccentric lever 2 Crosscut fence Fig 5 14 Installing the 90 crosscut fence option 1 Place the crosscut fence on the cross slide so that the centring bolts enter the hole or groove 2 Raise the clamping lever 1 2 and press it outward 3 Lightly press the clamping lever 1 2 down for clamping 49 Installation M ALTENDORF 5 Installation e Changing the 90 crosscut fence 1 Raise the clamping lever 1 2 and press it inward for release 2 Place the crosscut fence in a new position making sure that the centring bolts enter the hole groove 3 Raise the clamping lever 1 2 and press it outward 4 Lightly press the clamping lever 1 2 down for clamping 50 Installation 5 Installation Fig 5 15 Bottom carriage stop 1 Place the bottom carriage on the machine frame and push against the stop Screws 2 Screw on the bottom carriage Fig 5 16 Installing the middle carriage 1 Place the middle carriage on the bottom carriage so that the interlock is pointing to the right 2 Push the middle carriage to the right so that the 1st double roller is still just resting on the round bars Fig 5 17 Installing the top carriage 1 Carefully push on the top carriage making
45. ge and hurling out of the saw blade e Crushing at the manual or motor driven sliding table e Crushing between the motor driven tilt movement of the saw blade and the rip fence or workpieces lying in the tilting area e Contact with live parts when the electrical installation area is open e Damage to hearing as a result of long term work without hearing protection e Emission of health endangering dust from operation without extraction WARNING Avoid the potential dangers posed by these remaining risks by paying increased attention when setting up operating and servicing the machine Product description ON ALTENDORF 3 Product description 3 6 Working safely with the dimension saw 3 6 1 Cross slide crosscut fence The cross slide is placed on the end bolts of the swivel arm and the circular bar of the upper carriage and clamped with the clamping screws Depending on the size of the material to be handled this can be done at any point on the upper carriage For the mitre fence there are two positions on the cross slide Position 1 For handling boards Fig 3 3 For handling boards The operator pushes the workpiece in the cutting direction against the fence Position 2 For handling wood and boards up to 600 mm width at 1 17 Fig 3 4 For handling wood and boards up to 600 mm width The operator pulls the workpiece against the cutting direction to the fence 27 Product description L u j yy Id
46. h TRGS 553 halzstaubgepr fi Fig 3 2 Mark ON ALTENDORF 3 Product description 3 4 Ambient conditions Transport and storage The machine must not be used in an environment with explosive or corrosive gases The ambient temperatures for transport and storage range from 25 C to 55 C and 70 C is permissible for a short time The maximum air humidity must not exceed 90 and condensation must be avoided in all cases 21 Product description 3 Product description ONO ALTENDORF 3 5 Safety information 3 5 1 Operational safety 22 Product description All machine tools particularly woodworking machines with manual feed involve a certain risk when handled incorrectly Therefore always observe the safety in formation that is summarised in this chapter as well as government and other industrial safety regulations e g accident prevention rules Never operate the machine without the protective devices intended for the specific work cycle also refer to Working safely with the sliding table saw Working examples and do not make any changes that might impair safety Before all work make sure that the protective and working devices are securely fitted and are not damaged Before changing a tool rectifying any faults and carrying out repairs make sure that the machine cannot be turned on accidentally for example by padlocking the main switch Only use saw blades and grooving too
47. he blade in the form n max Please note that only saw blades with adjacent holes 2 holes 10 mm spaced at 60 mm can be tensioned This is necessary to prevent the saw blade secur ing system becoming loose during braking DANGER A Check saw blade retaining disc for tightness before operating machine Changing the saw blade mr a A 2 u A gt Fe e Switch off the drives e Set the saw blade to the upper height setting and tilt to 0 e Switch off the main switch e Move the upper carriage to the middle of the saw drive shaft unlock the lock in the center e Push the upper carriage in the cutting direction e Raise the red cover plate e Use the ring spanner 1 to release the screw e Insert locking pin 2 through table plate and saw shaft e Unscrew the nut 3 with ring spanner SW55 by turning it to the right 71 Operating 6 Operating 72 Operating ALTENDORF Before fitting the new scoring blade remove any adhering chips and dust from both flanges Place the saw blade and front flange on the saw drive shaft and screw in by hand Tighten the nut with the ring spanner SW55 by turning it to the left Check the riving knife with regard to its strength and distance from the saw blade Close the lower protective cover and check by manual turning whether the saw blade is running correctly WARNING After the saw blade has been changed it is vital to make the corr
48. hs less than 180 mm set the rip fence straight edge in the flat position The right handwheel 1 controls the tilt adjustment The angle is schown in the digital display above 69 Operating 6 Operating Calibrating the tilt angel display e Tilt the saw blade into the vertical position and check the 90 angle e Press the F and RESET keys simultaneously the displays shows 0 0 e The machine is calibrated Fig 6 3 Calibrating WA 8 T Changing the batteries i eNERGY FL u m 11 e Change the batteries making sure the poling is correct Remove the display elec Undo the screws and tronics carefully remove the cover Tbl 6 1 Changing the batteries Alkali manganese batteries have an operating life of approx 1 year The use of rechargeable batteries of any type is not recommended as their volt age and capacity deviate from those of alkaline batteries 70 Operating ON ALTENDORF 6 Operating 6 2 Changing the main saw blade The following basic points should be noted e Do not fit any saw blades that have cracks or are damaged in any other way e Type X TE Only fit saw blades with a diameter of between 250 and 400 mm Type NT T optional with large safety hood e WA8NT T Only fit saw blades with a diameter of between 250 and 315 mm e Check that the speed set for the saw blade is not too high For composite saw blades the highest permitted speed is shown on t
49. igungsinhaber isl berechtigt das umseilig abgebildete BG PR FZERT Zeichen an den mit dem gepr flen Baumuster bereinstimmenden Produkten anzubringen und zwar mit dem unter Bemerkungen genannten Hinweis Diese Bescheinigung wird sp testens ung ltig am 25 06 2009 Weiteres ber die G ltigkeit eine G ltigkeitsverl ngerung und andere Bedingungen regelt die Pr f und Zertifizierungsordnung vom Amil 2004 D Clog Fa Unterschrift Dip In R Kahler Pastairasse Hausschesse Telefon D7111133 1718 Postfach BO 04 B Yollmogilarstrasse 11 Toefax G I111334 1111 70504 Stuttgart 70553 Stutigart I 2 Identification C US Certificate Certificate T VRheinland License Holder Manufacturing Plant Wilhelm Altendorf GmbH amp Co KG Altendorf Qinhuangdao Machinery Wettiner Allee 43 45 Manufacturing Co Ltd No 4 Hengshan Road D 32429 Minden Germany 066004 Qinhuangdao China Test report no USA UH 30471584 002 Client Reference Rolf Tweer Tested to UL 987 1994 R9 00 C22 2 No 105 1953 R2004 Certified Product Dimension Saw License Fee Units Model Designation WA 8 WA8 WA8 2006 F92T Rated Voltage AC 220V 60Hz 3 phase Rated Current 23 5A Protection Class I Special Remarks Replaces Certificate US72042004 Appendix 1 1 4 Licensed Test mark Signature Date of Issue day mo yr OE s 27 05 2009 Dipl Ing M Glagla QA Certification Officer inc 12 Commerce Road Newtown CT 06
50. in reached End switch Max Emergency switch Control emergency switch Turn the main switch to switch position 0 and than to switch position I E 001 E 002 E 004 actuated control door cover sliding table end switches Fence stopped by col Faults 7 Faults Errors attypeTE End switch Min reached End switch Max Jr End switch Max reached Emergency switch Control emergency switch actuated control door cover sliding table end switches 101 Faults 7 Faults 102 Faults ON ALTENDORF 8 Maintenance cleaning 8 Maintenance cleaning A CAUTION Risk of injury e Before performing any maintenance always switch off the main switch and prevent it from being switched on again Regular cleaning of the machine extends its working life and is also a re quirement for problem free cutting The sliding table saw should there fore depending on how dirty it is be cleaned at least once a week The particular areas affected are e the machine table e the sliding table e the sliding table guides e the tilting segments e the round bar of the rip fence e the interior of the machine e the machine environment Sawdust and dust adhering is removed with a vacuum cleaner To remove res in residues it is best to use a cleaning solvent It is essential that parts treated in this way are treated afterwards with an oil soaked cloth to avoid the buildup of r
51. ion number Year of manufac ture Diameter of the smallest permit ted saw blade Diameter of the largest permitted saw blade Diameter of the guide pins for the riving knife in the riving knife holder 7 Identification ALTENDORF 2 Identification 2 2 Certificates The following certificates are provided e CE declaration of conformity e EC prototype certificate e GS certificate e BG certificate e CSA UL certificate 8 Identification J ALTENDORF 2 Identification CE declaration of conformity CAC ALTENDORF f EC Conformity Declaration Manufacturer Wilhelm Altendorf GmbH amp Co KG Wettinerallee 43 45 D 32429 Minden Mr Rolf Tweer is authorised to compile the technical documentation Address Wettinerallee 43 45 D 32429 Minden It is certified herewith that the sliding table saw Type WA 80 Type WA 8 with the Machine Serial Number conforms with all the relevant provisions of the EC Directive 2006 42 EC machinery directive The following harmonised standards were applied DIN EN 1870 1 August 2009 Minden 04 01 2010 efettOppe Technical Direc GB Version 1 0 2010 TD TW 9 Identification 2 Identification EC prototype certificate Fachausschuss Holz European notified body nn TN im BG Identification number 0392 Hauptverband der gewerblichen Berufsgenossenschaften Translation EC Type Test Certificate osmon no of certificate Name an
52. ion is set at the mitre fence of the machine 35 Product description X ALTENDORF 3 Product description 36 Product description 4 Definitions 4 Definitions 4 1 Description of machine Fig 4 1 WA 8 X Tran Te E a wom CS LS CE ES Fig 4 2 WA 8 TE DL CE a sweem CO LS 6 Sliding table Pull back handle Main table length extension Sliding tabel interlock 37 Definitions 4 Definitions 38 Definitions 7 Fig 4 3 WA 8 T EEN Telescopic tube Main table width extension 4 rss slide 11 Ripfence fence Ka 7 panel on machine frame with man Sliding table Pull back handle 7 Main table length extension Sliding tabel interlock Fig 4 4 WA 8 NT Tr CE EE CO LE oo CE EC in EE on machine frame with man Sliding table Pull back handle Main table length extension Sliding tabel interlock 4 Definitions Scoring Making of a shallow cut in the surface of a workpiece deep enough to pass through any coating on the workpiece so as to prevent damage to the under side when the main saw blade makes its cut Scoring blade A blade that is located in front of the sawing blade is used to score the work piece and rotates along with the feed direction Grooves Making of cuts in the surface of the workpiece not deep enough to pass through using the saw blade or a milling tool The rules for grooving set out in EN 1870 1 only cover grooves with a width of at l
53. ission levels it cannot be reliably deduced from this whether or not additional precau tionary measures are needed to protect operators Factors that influence the imission level at the workplace cover the duration of exposure room characteristics other sources of noise such as the type and number of neighbouring machines and other working processes involving noise emission 3 3 2 Electromagnetic compatibility The machine complies with the requirements set out in the European electro magnetic compatibility directive 89 336 EEC EMC directive 19 Product description 3 Product description 3 3 3 Dust 20 Product description ALTENDORF The dust emission values measured in accordance with the Principles for Testing Dust Emission Concentration Parameters from Woodworking Ma chines issued by the German trade association s technical committee for wood are under 2 mg m When the machine is attached to a correctly functioning extraction system with an air speed of at least 20 m s measured after the join of the two extraction connections you can assume it is and will stay compliant with the technical reference concentration TRK limit for wood dust that is in force in Germany The machines bear the GS mark with the additional wood dust mark holzstaubgepr ft Consequently a company operating the ma chine in Germany is exempt from the obligation to perform measurements at the workplace in accordance wit
54. lowed with the standard feeding aids or fences stops e Always use the riving knife except for insert cuts The riving knife must not be thicker than the cutting line width or thinner than the main blade Adjust it so that it is at a distance of least 3 mm and at most 8 mm from the gear rim The guide slot must be 13 0 5 mm wide The riving knives supplied with the machine cover the range of saw blade diameters which can be fit ted to the machine according to its configuration With respect to their thick ness they match the cutting line widths of commercially available tungsten carbide tipped saw blades If other saw blades e g made of chrome vana dium CV are used select a riving knife thickness that lies between the cutting line width and the main blade thickness Such riving knifes can be obtained from the trade or directly from ALTENDORF e Use an anti kick device for insert cuts e g the front of the clamping shoe Fix this in the sliding table groove ensuring that the sliding table is locked with its interlock to prevent movement Following insert cutting refit the riv ing knife and the top safety hood immediately e Only do angle cuts when the cross slide is fixed to the sliding table Make sure that small cut off workpieces cannot be taken up by the gear rim and kick out for example by using a deflection wedge e For trimming use the clamping shoe fixed to the sliding table to hold down the workpiece e For trimming use th
55. ls that comply with European stand ard EN 847 1 Only fit saw blades with the dimensions described in the technical data The diameter of the mounting hole must always measure 30 mm Loose intermediate rings are not allowed to be used Select the rotational speed so that the maximum permissible rom specified for the tool is not exceeded when using tungsten carbide tipped saw blades or grooving cutters HS saw blades and cracked or deformed saw blades are not allowed to be used Always wear tight fitting working clothes and do not wear rings bracelets or watches Make sure that the workplace is uncluttered slip proof and well lit Do not cut workpieces that are too large or too small for the machine to handle When working at the machine always stand to the side of the saw blade outside a possible kick back area Remove any loose parts from the vicinity of the saw blade before switching on the machine Only start cutting when the saw blade has reached its full rotational speed Always use the top safety hood Adjust the height of the top safety hood to the thickness of the workpiece to be cut When operating with a tilted saw blade exchange the narrow hood for a wide hood Always guide the workpiece safely and use the appropriate stops fences Use a push stick when cutting narrow workpieces less than 120 mm at the rip fence ON ALTENDORF 3 Product description e Crosscuts and longitudinal cuts in round wood are not al
56. m the sliding table end In these two positions the angle cut is checked and adjusted as described above The setting must not exceed the maximum permissible tolerance of lt 0 2 mm with the 5th cut dimension 1 dimension 2 ALTENDORF i m 5 Installation 5 4 7 0 setting of the saw blade Checking Lay 2 strips which have been previously cut using the rip fence appr 70 mm wide 400 mm long on edge in front of the mitre fence cut them in this position and push the cut surfaces together If the setting is exact the cut edges are par allel i e there is no air gap detectable between the cut edges Fig 5 34 Cutting a test piece Fig 5 35 Checking the 0 setting 65 Installation 5 Installation 66 Installation ALTENDORF Adjustment Recalibrate the machine by pressing the RESET button for approx 3 sec Type TE X 3000 4000 5000 Fig 5 36 Adjustment Type X TE Recalibrate the machine by pressing the F and RESET button simultaneously Type T Fig 5 37 Adjustment Type T J ALTENDOR 6 Operating Operating Adjustment of the main saw blade Fig 6 1 Control system Rise and fall adjustment Type X TE e The cutting height is reduced by pressing the key e The cutting height is increased by pressing the key e When the Plus key or the Minus key are held down the saw blade moves for 2 sec in creep mode and then switches aut
57. nce around the sliding table saw allowing for the space requirements shown in the figure and the size of the workpieces to be cut In addition observe the safety clearances to parts of the building and other machines in order to eliminate the risk of crushing the operator or other personnel N Verstellbarer Maschinenfu 2 968 505 1061 Fig 5 1 Foundation plan DANGER A Danger of crushing 42 Installation 5 Installation Fig 5 2 Space requirements Legend Dimension A Sliding table length 290 mm Dimension B Sliding table length 360 mm Dimension C Crosscut fence up to 2500 mm 1445 mm max 2630 mm Crosscut fence up to 3200 mm 1800 mm max 3350 mm Dimension D Cutting width 310 mm with man RF adjustment Cutting width 480 mm with motorised adjustment Cutting width 410 mm with DIGIT_X 43 Installation 5 Installation 5 3 Installation ON ALTENDORF 5 3 1 Telescopic tube for swinging arm 1 2 3 44 Installation Fig 5 3 Installing the telescopic tube Undo the cheese head screw Push in the telescopic tube from the front through the housing for the swinging arm Insert and tighten the cheese head screw K N m FE Pme 2 5 Installation 5 3 2 Main table length extension 1 2 3 4 1 2 3 4 gt Fig 5 4 Installation main table length extension Type TE NT T Guide the pins o
58. ng range over on the display unit Throw over stop 1 is firmly connected to the measuring system and the display unit The measuring range is from approx 150 mm to approx 1630 mm Throw over stop 2 is a flip stop and when making contact at the left of throw over stop 1 it is at a distance of 295 0 mm from throw over stop 1 If throw over stop 2 is pushed on to the length extension this results in a measuring range of about 1750 mm to 3200 mm if necessary the length extension can be connected to throw over stop 1 with the aid of the detent bolt 89 Operating 6 Operating 90 Operating ON ALTENDORF Power supply Power is supplied by a rechargeable battery The charging state is shown in the bottom right hand corner of the display The batteries can be recharged using the power unit supplied Abb 1 3 Charging unit Abb 1 4 Charging socket Charging batteries 1 2 3 4 Plug in charging socket on DIGIT L Connect cable of charging unit and power unit Connect mains cable on power unit Insert mains cable into the socket charging of batteries starts A ALTENDORF 6 Operating Basic setting of the display unit The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation Check and if necessary re enter the basic settings following each tool change How to proceed Push throw over stop 1 with the display unit to the right
59. nt manual rip fence 62 Installation 5 Installation Fig 5 32 Adjustment free cut motorised rip fence e After removing the cover cap release the clamping screws 1 e Set the free cut by adjusting the setscrews 2 e Tighten the clamping screws 1 CAUTION When a scorer is used ensure that both free cuts are set to approximately the same 63 Installation M ALTENDORF 5 Installation 5 4 6 Angle cut 64 Installation Checking the angle cut Before checking the angle cut check the settings of the sliding table see oper ating instructions and of the swinging arm and correct them if necessary Check the angle cut at the crosscut fence as follows Fig 5 33 Angle cut As the tool use a sharp quality saw blade D 350 mm 3 5 2 5 72 teeth alter nate bevel at n 5000 rpm Take a 1000 x 1000 mm chipboard or MDF board minimum board thickness 19 mm Do 5 cuts see fig laying the last cut side at the crosscut fence for the next cut turn the board anticlockwise For the 5th cut cut off a strip approx 10 mm wide Measure the thickness at both ends with a vernier caliper The difference between the two dimensions divided by 4 gives the squareness error per metre cut length Check The angle cut must be checked at 2 different positions at least on the cross slide of the sliding table Factory setting The cross slide is secured at positions of approx 300 mm and 1300 mm fro
60. omatically to fast mode Tilt adjustment Type X TE lt is imperative to ensure the following before tilting the saw blade DANGER Danger from kicked out offcuts Danger from the blade touching the rip fence e Clear the main table of any workpieces in the tilting area e When cutting widths less than 180 mm set the rip fence straight edge in the flat position Adjusting the tilt angle e The angle of tilt is reduced by pressing the 0 key e The angle of tilt is increased by pressing the 45 key e When the 0 key or the 45 key are held down the saw blade moves for 2 sec in creep mode and then switches automatically to fast mode e Tapping the 0 45 keys briefly makes an adjustment of 0 1 in each case 67 Operating ALTENDORF i 6 Operating Calibrating the tilt angel display e Tilt the saw blade into the vertical position and check the 90 angle e Press the RESET key for 3 seconds the displays shows 0 0 e The machine is calibrated Fig 6 2 Calibrating Type X TE 68 Operating ALTENDORF 6 Operating Heigth adjustment at WA 8 NT T The left handwheel 2 controls the heigth adjustment Tilt adjustment at WA 8 T It is imperative to ensure the following before tilting the saw blade DANGER Danger from kicked out offcuts Danger from the blade touching the rip fence e Clear the main table of any workpieces in the tilting area e When cutting widt
61. p to 2500 mm Fig 6 21 DUPLEX mitre fence The DUPLEX mitre fence can be infinitely adjusted from 0 to 90 The circular scale with a radius of 350 mm has 0 25 graduation allowing precise and fast setting of the mitre angle The DUPLEX mitre fence can be fitted at any position of the sliding table due to its eccentric clamping system The stop bar 2 throw over stops can be used in both stop profiles It is possi ble to crosscut workpieces of up to 1350 mm in length or when the extended stop fence is used up to 2150 mm in length In addition the DUPLEX and DUPLEX D mitre fence features a length com pensation scale with which the length dimension is set in accordance with the mitre angle ALTENDORF 6 Operating Basic setting of length compensation scales Fig 1 1 Test cut Fig 1 2 Adjusting the fence stop Adjust the length scale so that the mark in the magnifying glass corre Swing the DUPLEX to a 90 angle and sponds to the cut dimension the fix it length scale can be adjusted by exert ing slight pressure on its centre point and moving it Set the first stop to a distance 200 mm fom beca blade di Adjust the throw over stop to 200 mm Cut a test piece and measure it e g 201 mm a Whit f The Lh waa N I 7 Dp ge il i lt i ih 4 e angle Fig 1 3 Adjusting the length compensation Fig 1 4 Adjusting th scale Release the screws of the length com Adjusting the cutting angle
62. s on the 4 fixed bolts Adjust the table plate tighten the nuts Then lay the straightedge in parallel to the sliding table on the table plate Mass A Mass B 0 2 in 0 0 1 0 1 9 9 Installation 5 Installation 5 4 3 Swinging arm Check CoM Fig 5 27 Adjusting the swinging arm Rest the swinging arm against the machine frame fully extend the telescopic tube of the swinging arm and check dimensions A and B Set dimensions A and B with a tolerance of 0 5 mm if necessary correct the setting with EX 1 and EX 2 The dimension between the bottom edge of the crosscut fence profile and the top edge of the top carriage profile see fig 2 is a feature for the tolerance of the swivel arm setting The dimension must not exceed the cut length possible with the cross slide between 0 1 and 0 9 mm check with feeler gauge 60 Installation 0 1 bis 0 9 mm Fig 5 28 Adjusting the swinging arm AU 5 Installation 5 4 4 Cross slide height Check Fig 5 29 Cross slide height check Insert a card approx 0 5 mm thick between the underside of the crosscut fence and the sliding table surface The card must move freely in all positions The crosscut fence must be parallel to the sliding table surface Adjustment Fig 5 30 Cross slide height adjustment Adjust the height of the bolt at the end of the swinging arm and relock the nut lf the gap between the undersid
63. se Replace defective fuses use fuses of the same ratings as replacemenis Remedy cause of phase failure Change saw blade or Reduce feed speed Wait for motor to cool down 97 Faults J ALTENDORF 7 Faults Cause Troubleshooting Switch off the main switch open switching cabinet and Control circuit fuses determine which of fuses F1 F2 F8 is defective Replace defective defective fuses use fuses of the same ratings as replace ments Workpiece sticks on feed Blunt saw blade Tension sharp saw blade ing Thickness of riving knife does not match saw blade being used Fit correct riving knife with a thickness greater than or equal to the master blade thickness of the saw blade The finished dimension of the cut work piece does not correspond to the cutting width set at the rip fence a BES Tilt arm moves jerkily Clean telescopic tube or track rollers Test stripper The finished dimension of the cut work piece does not correspond to the cutting width set at the cross cut fence Incorrect calibration Recalibrate Incorrect calibration Recalibrate Sliding table has sideways play Lower rollers incor rectly adjusted Adjust lower rollers Sliding table in n ition Lower rollers incor end positions mine Adjust lower rollers higher than rectly adjusted machine table saw blade burns on the Insufficient free cutting Sliding table space of sliding table side Adjust free cut Fr
64. se must be identified and rectified before the machine is switched back on e g blocking of the drive by a jammed workpiece feed too great or failure of a mains phase The drive motors are protected against overload by a coil protection If the mo tor gets too hot this automatically switches the motor off Note here that for ma chines with scorers this drive is switched off as well even if this motor was not overloaded The machine cannot be switched back on until the motor has cooled down The motor can take several minutes to cool down Rapid flashing frequency 4Hz of the main saw ON button signals that the mo tor protection has cut in Note i Checking the winding protection The resistance figure 750 Ohm 200 Ohm of the PTC resistors is to be checked at least once a year in the motor terminal box by a specialist electri cian The test voltage of the meter may not exceed 1 5V for this test 17 Operating 6 Operating 0 ALTENDORF 6 7 Switching the drives on and off 78 Operating Before switching on the machine ensure that all the necessary protective devic es for the relevant operation are fitted and operational Also check that the saw blades are correctly tensioned and that there is no workpiece or other objects in their vicinity Check that the correct speed for the saw blade and for the opera tion to be performed has been preselected Check by switching on briefly that the circular saw blade is rotating in
65. table at the front of the machine seen in the feed direction main operator position e At the front cross end of the machine on the right of the sliding table when working with the rip fence make sure you do not move your body or parts of it into the blade rotation area e Any person removing the workpieces must stand at the rear cross end of the machine behind the main table length extension under no circum stances in the sliding table traverse area Fig 3 1 Machine workplaces Note i Any use extending beyond this counts as unintended ALTENDORF will not be liable for any kind of injury or damage that may result from such unintended use the risk thereof is borne by the user alone Modifications by users to the machine or its electrical parts and the use of non original parts on the machine exclude any liability by the manufacturer for any resultant injury or damage 17 Product description 3 Product description ONO ALTENDORF 3 2 Auxiliary power power requirements 18 Product description Auxiliary power power requirements Nominal cur rent A Voltage V with or without scoring saw The permissible tolerance for the specified mains voltage is 5 and 10 Greater variations will impair functionality Only connect the machine to a three phase AC mains with phases L1 L2 and L3 If the power supply to the machine runs through a frequency inverter or phase converter these devices or the brake
66. the German Association for Wooden Materials Pellets Export Packaging and the VDMA Observe the symbols on the outside of the packaging Degree of dismantling The degree of dismantling of the sliding table saw depends on the transport conditions and the options supplied with the machine The sliding table is al ways shipped dismantled into several installation assemblies Sensitivity Particular care must be taken when transporting the sliding table saw in order to avoid damage from force or poor loading and unloading Knocks and conden sation due to extreme temperature fluctuations must be avoided during trans port Intermediate storage lf the sliding table saw or its assemblies are not installed immediately after de livery make sure that they are stored in a protected location They must be cor rectly covered to prevent any ingress of dust or moisture Bare non surface treated parts of the sliding table saw are protected with a conserving agent which will protect them for approx 1 year Reconservation is necessary if stor age is to last longer than this period 41 Installation ALTENDORF i 5 Installation 5 2 Safety measures before use installation Site of installation No special foundations are required at the site of installation for the sliding table saw The floor must have a load bearing strength suitable for the machine weight and should be flat and level Select a site of installation that provides enough cleara
67. the right direction Ensure that when you switch the machine on you are simultaneously switching the extraction system on The main saw is started by pressing the left white button located in the panel The machine runs up to its operating speed with start current reduction auto matically The scorer saw can only be started after the main saw has reached its operating speed after around 5 seconds by pressing the right white button which is also located in the panel A 90 GA ALTENDORF Fig 6 7 Operating panel on eye level only Type X c GM ALTENDORF Fig 6 8 Operating panel at machine frame Type X TE To switch off the main saw normally the left black button is pressed When the off button for the main saw is pressed both saw drives are switched off the Scorer saw can however also be switched off on its own with the right black but ton 6 Operating Fig 6 9 Operating panel at machine frame Type NT T To switch off the main saw normally the black button is pressed When the off button is pressed both saw drives are switched off The machine can also be switched off with the EMERGENCY OFF buttons on both sides of the sliding table This facility for switching off the machine should however only be used in emergencies 19 Operating 6 Operating W ALTENDOR 6 8 Scoring saw 80 Operating The scoring saw cuts a groove approx 1 2 mm deep in the underside of the material
68. ust The sliding table guides are to be cleaned regularly If contaminated with resin the guides are to be cleaned with petroleum and possibly using Scotch Brite pads for example It is not advisable to use steel wool or sandpaper since this than irreparably damages the guide tracks Note Before using a solvent and cleaner you must make sure that this substance will not cause any damage to the lacquered anodized or zinc plated surfaces as well as to plastic parts You can obtain information about this by consulting the safety data sheets for this substance obtainable from makers of solvents or cleaners 103 Maintenance cleaning 8 Maintenance cleaning 104 ALTENDORF I Lubrication e The bearings of the main saw shaft and the scorer saw shaft are sealed for life so that no subsequent lubrication is needed e The tilt segments are to be cleaned and lubricated on a regular basis The intervals for such work 2 weeks depend on the period of use e Rip fence and heigt adjusment must be lubricated once a year Lubrication heigt adjusment Fig 8 1 Lubricating nipple height adjustment To relubricate open the machine door set the tilt to 0 and the cutting height to 0 mm The lubricating nipples are then in the optimum position for access Lubrication motorise rip fence Type X Fig 8 2 Lubrication point for linear guide The guide is lubricated via lubricating nipples on the carriage Before lubricat

Operating Instructions WA 8

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