General International 75-030 M1 Use and Care Manual
Contents
1. 3 Retighten the column lock handle 1 before starting TABLE TILT ADJUSTMENT 1 Loosen the pivot bolt 4 and set screw 5 2 Tilt the table to the desired angle 3 Retighten the pivot bolt 4 and set screw 5 DRILLING TABLE SWING ADJUSTMENT 1 2 3 Loosen column lock handle 1 Swing the table arm bracket and the table to the desired position Retighten column lock handle 1 When working with taller work pieces swing the table 180 out of the way and use the base as a table DEPTH STOP ADJUSTMENT Set the bottom edge of nut 1 even with the desired depth setting Tighten nut 2 against nut 1 to secure it in position Depth stop is now set and will provide repetitive holes of equal depth Always use hold downs or clamps to secure the workpiece The workpiece should never be held only by hand Take care to use clean sharp bits Damaged or broken bits could result in serious injury When drilling flat work place the worpiece on a wooden base and clamp it down against the table For working in wood machine spur bits are generally preferred Do not use hand bits which have a screw tip At drill press soeeds these bits rotate into the workpiece so rapidly that they lift the workpiece off the table and swirl it TABLE ROTATION ADJUSTMENT 3 Loosen the table lock handle 3 Rotate the table to the desired position Retighten the table lock handle 3 CH2. International Mfg Co Lid Repairs attempted without our written authorization will void this warranty Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are committed to making constant improvements General International reserves the right to make changes to components parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifi cations and information in this manual corresponds with that of the unit with which it was supplied However special orders and after factory modifications may render some or all information in this manual inapplicable to your machine Further as several generations of this model of drill press and several versions of this manual may be in circu lation if you own an earlier or later version of this unit this manual may not depict your machine exactly If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification Rules for Safe Operation To help ensure safe operation please take a moment to learn the machine s applications and limita tions as well as potential hazards General International disclaims any real or implied warranty and holds itself harmless for
3. 5 16 75125 17 75025 18N 75025 19 75125 20 75125 21 75125 22N 75125 23 75125 24N 75125 25 75125 26 75125 26 1 75125 26 2 75125 27 75125 28 75125 28 1 75125 29 75125 30 75125 31 75125 32 75125 32 1 75125 33 75125 34 75125 35N 75125 35 1N 75125 35 2N 75125 36 75125 37 75125 38N 75125 39 75125 40 75125 40 1 75125 41 75125 42 PARTS LIST 75 030 DESCRIPTION BASE WASHER BOLT BASE FLANGE SCREW CRANK SLEEVE HANDLE TABLE BRACKET TILT SCALE GEAR SHAFT HELICAL GEAR ELEVATING WORM 1 2 CLAMP BOLT TABLE ARM POINTER SET SCREW CLAMP BOLT WASHER BOLT TABLE RACK COLUMN 73 X 760 SCREW RACK COLLAR FEED HANDLE HANDLE KNOB PINION SHAFT SLEEVE HEAD SET SCREW RUBBER BUSHING KNOB BELT TENSION ADJUSTMENT ROD SPRING SCREW SCREW LAMP FRAME LAMP HOLDER NUT NUT SPRING amp CAP SWITCH BOX WASHER PAD SWITCH MOUNTING PLATE SCREW LIGHT SWITCH ON OFF SWITCH SCREW ELECTRICAL CORD MOTOR CORD SNAP RING DRIVER INSERT QTY PARTS LIST 75 030 PART NO DESCRIPTION QTY 75125 43 BEARING 1 75125 44 SNAP RING 1 75125 45 BEARING 1 75125 46 QUILL GASKET 1 75125 47 QUILL 1 75125 48 BEARING 1 75125 49 SUPPORT CLAMP SEAT DEPTH STOP 1 75125 49 1 NUT 1 75125 50 SCREW 1 75125 51 SPINDLE 1 75125 52 DRIFT KEY l 75125 53 ARBOR 1 75125 54 CHUCK 1 75125 55 KEV 1 75125 56 BOLT 2 75125 57 MOTOR L 75125 58 SCREW 2 75125 59 CAPACITOR COVER 1 75125 60 CAPACITOR 1 75125 61 PULLEV GUARD 1 75125
4. 5 tact with the chuck and bit dur 70 135 ing operations 17 X 32 432 X 813 MM gt Contains wood chips shavings UNIVERSAL DRILL PRESS TABLE 70 140 Adds versatility to your drill press and repeatable accuracy to your work Includes 3 tall 2 pc Full length fence with t slot and stop 2 1 2 dust port connection parallel t slots in table and 2 workpiece holdowns Mounts to all drill tables with mounting holes 9 VISE CLAMP 70 130 Adjustable lock in clamping pressure and 360 degree rota tion a must for all safety con scious woodworkers Includes 1 2 t bolts to mount to any drill table with 9 16 or wider mounting holes or other debris for safer drilling e Designed to meet the most strin gent industrial and educa tional safety requirements e Sturdy cast aluminum body and pact resistant windows e Spring loaded flip up design allows for quick drill bit changes without interference DRILL PRESS VISES 95 140 95 150 95 160 Hold down slots along both sides High tensile iron cast ing construction for maxi 7 mum durability One piece cast iron axial sleeve and movable jaws Fast action Acme type screw threads 95 140 4 95 150 5 95160 6 PART NO 75025 01 75125 02 75125 03 75025 04 75125 05 75125 06 75125 07 75125 07 1 75125 08 75125 09 75125 10 75125 11 75125 12 75125 12 1 75125 13 75125 14 75125 15 7512
5. 62 MOTOR PULLEV 1 75125 63 SET SCREW 1 75125 64 SNAP RING 1 75125 65 SNAP RING 1 75125 66 BEARING 1 75125 67 MIDDLE PULLEV 1 75125 68 V BELT 1 75125 69 V BELT 1 75125 71 SCREW 1 75125 72 SHAFT ASSEMBLY 1 75125 73 NUT l 75125 74 SPINDLE PULLEY 1 75125 75 SCREW 1 75125 76 CORD CLAMP 1 75125 77 ELECTRICAL CORD LAMP 1 75125 78 SCREW 1 75125 79 SCREW 1 75125 80 KEV HOLDER 1 75125 81 WASHER 1 75125 82 NUT 1 75125 83 SET SCREW 1 75125 84 DEPTH STOP ROD 1 75125 85 NUT 2 75125 86 DEPTH STOP SUPPORT 1 75125 87 CHUCK GUARD ITEM 75 115A NOT SHOWN 1 1 75125 88 COLUMN PLATE DIAGRAM 23 3 72203 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
6. ANGING SPEEDS MAKE SURE THE DRILL PRESS HAS COME TO A COMPLETE STOP BEFORE CHANGING SPEEDS REFER TO THE SPINDLE SPEED SELECTION CHART LOCATED ON THE INSIDE OF THE SPINDLE COVER 1 Disconnect the drill press from the power source Loosen the slide bar bolt 1 located on the right side of the head Pull the motor 2 in towards the head to loosen the belis Relocates belts to the desired pulleys to select a new spindle speed Push the motor 2 back away from the head Retighten the slide bar bolt 1 and check the belt tension Sa Pwnd THE FOLLOWING TABLE CAN BE USED AS A GUIDLINE FOR SELECTING SPEEDS BASED ON BIT SIZE amp BIT MATERIAL BIT SIZE BIT MATERIAL CAST STEEL TOOL STEEL CAST IRON MILD STEEL ALUM 8 COPPER CUTTING SPEED 40 FT MIN 12 M MIN 60 FT MIN 18 M MIN 80 FT MIN 24 M MIN 100 FT MIN 30 M MIN 200 FT MIN 60 M MIN DIAMETER REVOLUTIONS PER MINUTE 1910 2445 RPM 2865 3665 RPM 3820 4890 RPM 4775 6110 RPM 9550 12225 RPM MAINTENANCE e Keep the unit clean and free of dust and debris Painted surfaces can be wiped with a damp rag e Periodically lubricate oil or grease all sliding or moving parts including the column and table tilt mechanisms brackets worm gears and the quill e Bearings in the quill and the V belt pulley are sealed permanently lubricated and maintenance free e Lightly oil the slide bars every 2 months e f cranking becomes difficult grease the column bracke
7. SETUP amp OPERATION MANUAL FEATURES amp SPECIFICATIONS Rotating 45 tilting crank operated work table with quick release clamp Large front mounted stop switch with lock out safety feature to prevent unwan ted or unintentional start up Adjustable spindle tension return spring Built in lamp illuminates the drilling area Spindle is supported by high quality ball bearings Cast iron pulleys reduce vibration Industrial 1 2 HP motor Heavy duty positive depth stop for quick adjustment 5 8 drill chuck SWING 13 34 340 mm DRILLING CAPACITY 54 16 mm CHUCK SIZE 54 16 mm SPINDLE TRAVEL 3 14 80 mm SPINDLE DISTANCE TO TABLE 15 14 387 mm SPINDLE DISTANCE TO BASE 32 14 819 mm TABLE SIZE 11 34 289 mm COLUMN DIAMETER 2 7 73 mm NUMBER OF SPEEDS 12 SPINDLE SPEEDS 280 3000 RPM 1 SPINDLE TAPER MT 2 OVERALL HEIGHT 38 14 978 mm BASE SIZE WE 254 x 429 mm 75 030 1 HP 110V8A WEIGHT 105 LBS 48 kg VERSION 2 AUGUST 06 12 COPYRIGHT GENERAL INTERNATIONAL 08 2012 GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THANK YOU for choosing this General International model 75 030 Drill Press This drill press has been carefully tested and inspected before shipment and if properly used and maintained will pro
8. and dust Be sure the drill bit is securely installed in the chuck before operation Be sure the drill bit has gained full operating speed before beginning to drill Always use a clean properly sharpened drill bit Dirty or dull bits are unsafe and can lead to accidents Do not push or force the bit into the stock The drill will perform better and more safely when working at the rate for which it was designed Avoid working from awkward or off balance positions Do not overreach and keep both feet on floor Keep guards in place and in working order If a guard must be removed for maintenance or cleaning be sure it is properly reattached before using the tool again Never leave the machine unattended while it is running or with the power on Use of parts and accessories NOT recommended by General International may result in equipment mal function or risk of injury Never stand on machinery Serious injury could result if the tool is tipped over or if the drill bit is unintention ally contacted Always disconnect tool from power before servicing or changing accessories such as a drill bits or before performing any maintenance cleaning or adjustments or if the machine will be left unattended Make sure that switch is in the OFF position before plugging in the power cord Make sure tool is properly grounded If tool is equipped with a 3 prong plug it should be use
9. any injury that may result from improper use of its equipment Do not operate the drill press when tired distracted or under the effects of drugs alcohol or any medication that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the drill press is in operation do not permit them to operate the drill press Childproof and tamper proof your shop and all ma chinery with locks master electrical switches and switch keys fo prevent unauthorized or unsupervised use Stay alert Give your work your undivided attention Even a momentary distraction can lead to serious injury Fine particulate dust is a carcinogen that can be hazardous to health Work in a well ventilated area and whenever possible use a dust collector and wear eye ear and respiratory protection devices Do not wear loose clothing gloves bracelets necklaces and ornaments while the drill press is in operation Before starting any operation make sure that the head and table lock handles are securely tightened and the head and table support collars are correctly position Be sure that adjusting wrenches tools drinks and other clutter are removed from the machine and or the table surface before commencing operation Keep hands well away from drill bit and all moving parts Use a hold down or clamp to secure the stock and use a brush not hands to clear away chips
10. d with a three pole receptacle Never remove the third prong 14 DRILL PRESS 75 030 ASSEMBLY INSTRUCTIONS Before proceeding with the assembly read the operating and maintenance instructions manual and familiarize yourself with correct assembly setup maintenance and safety procedures To avoid risk of serious injury make sure the drill press is installed on a flat solid and stable surface Place the base 1 on a flat surface and screw the column 8 to the base Remove the rack ring 9 from the column 8 Insert the rack 11 into the table bracket and position the 2 pieces onto the column at the same time The bottom lip of the rack is pressed bet ween the column and the flange The top lip of the rack is similarly secured with the replacement of the rack ring 9 Tighten the set screw in the rack ring Place the handle 10 on the worm gear and secure it with the hex head bolt Attach the head 2 to the column and tighten the head with the set screws 3 Secure the table onto the table arm Attach the 3 feed handles 4 5 amp 6 to the handle body 7 If desired install a max 60 watt light bulb not included for the worklight 12 Once assembled clean the protective coating from all surfaces where applicable using a rag dipped in kerosene mineral spirits or paint thinner Dispose of potentially flamma ble solvent soaked rags according to manufacturer s safety recommendations A putty knife held fla
11. ounded plug to fit a grounded type receptacle tw Do not remove the 3rd prong grounding pin from the plug to make it fit into an old 2 hole wall socket If an adapter plug is used O it must be attached to the metal screw of the receptacle Note Use of an adaptor plug is illegal in some areas Check your local codes electrical current is of the same type as that stamped on the motor nameplate All electrical connections Before connecting the motor to the power line make sure that the switch is in the OFF position and that the should have proper contact Running on low voltage will damage the motor ADJUSTMENTS AND CONTROLS POWER ON Make sure the switch is in the OFF position and plug the power cord into a matching outlet Make sure the pulley guard is closed Check that the chuck or keyless chuck is installed properly When turning the machine ON be aware that the shaft will rotate freely When the drill press is running check to see if it runs without vibration or shaking Make sure the table bracket moves up and down smoothly Make sure the spindle shaft turns smoothly 1 2 3 4 5 6 7 8 Unlock the cover press the green start button for starting machine Press the red button to stop machine WOW HH WORK LIGHT SWITCH POWER ON POWER OFF ADJUSTING TABLE HEIGHT 1 Loosen the column lock handle 1 2 Turn the crank handle 2 until the table is at the desired height
12. t IMPORTANT USE ONLY GENERAL INTERNATIONAL OR AUTHORIZED REPLACEMENT PARTS AND ACCESSORIES REGOMMENDED OPTIONAL ACCESSORIES We offer a large variety of products to help you increase convenience productivity accuracy and safety when using your drill press Here s a small sampling of optional accessories available from your local General International dealer For more information about our products please visit our website at www general ca 25 PIECE RUBBER DRUM SANDING SET 75 025 Turn your drill press into a mini drum sander Ideal for small sanding jobs on curved or odd shaped pieces Kit includes 5 different sized drums 1 2 3 4 1 1 1 2 amp 2 plus 2 sets of 80 grit and 2 sets of 120 grit sanding sleeves for each 9 AUGER DRILL BIT SET 70 105 Heavy duty carbon steel Heat treated and precision sharp ened for quick accurate and effortless cuts Includes 6 bits sizes 1 4 5 16 3 8 1 2 5 8 3 4 with 3 8 shank in a conve nient carrying case ABRASIVE SLEEVES 70 030 10 piece replacement abrasive sleeve set for 70 025 Includes 5 one of each size 80 amp 120 grit sanding sleeves DRILL PRESS TOOL TRAY 70 125 Can be installed on most drill press columns Made from durable plastic with a metal swivel rod 12 X 24 305 X 610 MM DRILL PRESS CHUCK Prevents unintentional user con UNIVERSAL DRILL PRESS TABLE GUARD 70 15
13. t to avoid scratching the surface may also be used to scrape off the coating followed by clean up with solvent Avoid rubbing painted surfaces as many solvent based products will remove paint INSTALLING THE CHUCK 1 Slide the arbor into the quill assembly flat end goes in first 2 Slide the chuck onto the tapered end of the arbor and using the feed handle lower the quill assembly against the table to secure the chuck To avoid damaging the chuck place a piece of wood on the table REMOVING THE CHUCK AND ARBOR Turn OFF and disconnect the drill from the power source Using feed handle lower the quill assembly Insert tool into and all the way through the quill assembly Note It may be necessary fo rotate the quill in order to be able to get the tool all the way through While holding onto the chuck to prevent damage raise the quill assembly The arbor and chuck should fall out CONNECTING TO A POWER SOURCE Plug the drill into a proper receptacle Your power tools should be connected to a dedicated electrical circuit of not less than 14 wire and should be protected with a 15 amp time lag fuse If an extension cord is needed use only 3 wire cords with 3 prong grounded type plugs and 3 pole receptacles Grounding This tool must be grounded to protect the operator from electrical shock The supplied motor recommended for your drill js wired for 110 Volt single phase and has a 3 conductor cord and 3 prong gr
14. vide you with years of reliable service To ensure optimum perform ance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this drill press as well as the sef up maintenance and identification of its parts and compo nents This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference GENERAL INTERNATIONAL WARRANTY All component parts of General International Star Shop machinery are carefully tested and inspected during all stages of production and each machine is thoroughly inspected upon completion of assembly Because of our commitment to quality and customer satisfaction General International agrees to repair or replace within a peri od of 24 months from date of purchase any genuine part or parts which upon examination prove to be defec tive in workmanship or material In order to obtain this warranty all defective parts must be returned freight pre paid to General
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