Surebonder 9772 Instructions / Assembly
Contents
1. 63 64 65 MAGAZINE SUPPORT TAIL COVER 9772 68 9772 70 68 70 SCREW 5 14 SCREW 5 12 RELEASING BLADE FEEDER CLIP 9772 71 MAGAZINE 71 FEEDER SHOE STOP SCREW8 25 RIVET 9772 73 9772 74 9772 75 9772 77 9772 79 73 74 75 T7 79 66 67 69 RIVET PIN MAGAZINE GASKET STOPPER PUSHER 72 76 78 81 Drive Pin Kit 9772 410 STEEL BAR SPRING SPRING PIN 82 O RING42 9 4 8 16 AIR PLUG TRIGGER 9772 84 9772 43 86 43 SPRING SCREW 4 8 83 84 PISTON HEAD 17 18 DRIVER BLADE www surebonder com To order parts go to 159 86 61 162 60 45 24 25 16 17 54 28 an 4 29 18 55 30 69 63 64 68 a fe D lag c wW O f La R i WY r INY a i Thal F m Z J Y cay H 8 ORO pod es m w lt T S ey 7 y a l 1 o 2 mE Pp A A ly 3 A amp Sy oo A 1 N N wn o CO _ fae we o gt N N H DES 70 69 71 10 72 38 42 47 39 43 48 49 37 22 144 23 15 81 79 69 80 74 75 76 77 78 67 IMPORTANT SAFETY WARNINGS continued Disconnect air hose from nailer before performing maintenance when clearing a jam when tool is not in use when moving it to another location w2. in sites containing lacquer paint benzine thinner gasoline gases adhesive agents and other materials which are combustible or explosive Check for live wires Avoid the risk of electrical shock by checking for live wires that may be hidden by walls floors or ceilings Turn off the breaker switch pertaining to that work area Do not store the nailer in a cold weather environment Keep the nailer in a warm area until the start of work If it is in a cold area bring it in a warm area and allow it to warm up before use Manufacturer assumes no responsibility for consequential or indirect damages from the use of this product Save this manual and have it available for tool operators reference California Proposition 65 You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals known to cause cancer birth defects or other reproductive harm Wear protective gear Inspecting the magazine APPLICATIONS Disconnect the air hose Keep magazine and nose of tool clean and free of any dirt lint or abrasive particles Clean the magazine by removing plastic tips or wood chips which may have Including but not limited to Framing Siding Decking Fencing Sidewall Sheathing accumulated in the magazine Lubricate it with pneumatic tool lubricant Subflooring Trusses Sheathing Crates Pallets Pallet Repair Storing FEATURES When not
3. rings and other rubber parts This will cause the nailer to malfunction Filter regulator lubricator units should always be used Keep the lubricator filled with pneumatic tool lubricant if a lubricator is unavailable supply 2 3 drops of pneumatic tool lubricant into the air plug on the nailer twice a day Cold Weather Care Do not store the nailer in a cold weather environment If the nailer is cold bring the nailer into a warm area and allow to warm up before use To warm the nailer Reduce the air pressure to 40 psi 2 8bar 2 8kgf cm2 Remove all nails from the nailer Connect the air hose and blank fire the nailer The lowered air pressure will be enough to blank fire the nailer Slow speed operation of the nailer tends to warm the moving parts 7 Adjusting Air Pressure N WARNING Do not exceed 120 psi Adjust the air pressure at recommended operating pressure 70 to 120 psi according to the length of nails and the hardness of the workpiece The correct air pressure is the lowest pressure which will do the job Using the Nailer at a higher then required air pressure unnecessarily over stresses the Nailer Testing The Nailer DANGER DANGER Operators and all others within the work area must wear safety glasses with side shields conforming to ANSI Z87 1 specifications ANSI 287 1 Before actually using the nailer test the nailer using the checklist below Disconnect air hose connection from the nailer Remove all nails fo
4. 0 9 9 9 9 9 9 9 9 9 9 9 9 9 9 0 9 DONO NON AON AOU NOOO DADO AD VAVAIRIA VAOR 9 9 9 0 0 0 0 0 9 9 9 0 9 0 9 9 9 0 9 YL Sh YL YL Yh SL YAY LYLE LL YA LYS LA A A A LEA I A A I AA I AL OILL J UAII ILILILILIL LALL LL LILL wy ei La NIAAA ACAI NALIN NINN KOKKO KOKOKOKOKO KIKOKIKO AOKOKOKOKOKOKOKOKOKOKOKOKOXOKO A OX SUREBONDER OX WARRANTY N If you have any problems with this product please call FPC S Corporation toll free at 1 800 860 3838 before returning it to the es X o Round Head place of purchase X Plastic Collated Nails 2 thru 3 1 2 FPC Corporation warrants this product to be free from defects in material and workmanship under normal conditions of use and when used in accordance gt with FPC operating instructions for a period of 90 days from the date of purchase by the user Within the 90 day warranty FPC at its option shall repair 3 or replace this product Product must be returned at the distributor user expense either within warranty or out Repaired or replaced product will receive a 60 day warranty USER MUST BE USING THE PROPER NAILS FOR S amp S THIS WARRANTY TO BE VALID WARRANTY IS VOID IF INCORRECT TYPE OF NAILS ARE USED S be Visit us at surebonder com for our full line of products 21 Round Head 3 1 2 Framing Nailer Includes 3 Allen wrenches open closed end 8mm wrench amp oil Operating Instructions Phone 847 487 4583 Fax 847 487 0174
5. Save this manual for Future Reference website www surebonder com e mail sales surebonder com FPO FPC Corporation 355 Hollow Hill Drive Wauconda IL 60084 Read All Safety Rules and Instructions Carefully 1211 Improper use of this nailer can result in death or serious injury This manual contains important information about product safety Read and understand this entire manual before operating this nailer IMPORTANT SAFETY WARNINGS THE SAFETY WARNINGS BELOW CANNOT COVER ALL POSSIBLE SITUATIONS THAT MAY OCCUR THESE BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO PROTECT AGAINST PERSONAL INJURY TO THE OPERATOR OR OTHER PERSONNEL IN THE AREA AS WELL AS DAMAGE TO THE EQUIPMENT READ AND UNDERSTAND THESE WARNINGS BEFORE USING EQUIPMENT Keep tool away from children and DO NOT allow children near work area Do not allow children or untrained personnel to handle this nailer DO NOT operate this nailer while tired or under the influence of drugs alcohol or medication that makes you drowsy Never point the nailer at yourself or others always assume that the nailer is loaded and proceed with caution Wear safety glasses and ear protection The nailer operator and all personnel in the work area must wear safety glasses that protect the front and side to avoid eye injury Ear plugs should be worn to avoid hearing damage If operator will be working in a situation where overhead work will be done i e on a ladder stai
6. e 16 Gauge 1 60x1 40mm release the feeder shoe and slide it forward Operating Pressure 70 100 PSI 4 7 bar Remove fasteners from the tool Air Inlet Size 1 4 N PT Weight of Tool 8 4 Ibs i gt S F J NAIL SELECTION Use SUREBONDER 800 Series 21 Round Head Framing Nails or most 21 plastic collated nails 2 1 2 to 3 1 2 E O D A lt max 3 1 2 90 mm Exhaust Deflector Depth Adjustment Exhaust deflector can be positioned to point in any Using wrench provided adjust the 113 gt 360 direction Reposition deflector by grasping safety element to achieve desired 2 9mm 3 3mm firmly and rotating to the desired position depth 6 Mode of Operation This nailer is equipped with a contact safety mechanism and does not operate unless the contact mechanism is depressed There are two methods of operation to drive nails with this nailer They are 1 Intermittent operation Trigger fire This mode will drive a nail each time the trigger is pressed and the contact mechanism is in contact with the nailing surface 2 Continuous Operation Bump Fire 4 This mode will drive a nail each time the contact mechanism is pushed while the trigger is pulled and held Intermittent Operation Set the switch to Intermittent operation Trigger fire Push switch in and then down Position the nail outlet on the workpiece with finger off the trigger Depress the contact mechanism firmly until it i
7. hen handing nailer to another person DO NOT place finger on trigger when disconnecting air hose the nailer could fire when reconnected to the air supply Carry nailer by the handle only not by the air hose Do not drive nails close to the edge of the workpiece It could split allowing a nail to fly or ricochet and causing personal injury Do not try to drive nails at too steep an angle Make sure nailer is held firmly during firing to minimize recoil Do not drive a nail into very hard material thin material or on top of an existing nail the nail could ricochet causing personal injury Never use the nailer if it is leaking air the contact safety mechanism is not working nailer has missing or damaged parts or requires repair Make sure all screws and caps are securely tightened Inspect the nailer before each use to insure that the trigger safety mechanism and spring are operating properly Lock the nailer in a clean dry storage area between uses Choice of triggering method is important See Mode of Operation instructions Only use parts nails and accessories supplied or recommended by FPC Corporation Unauthorized parts or fasteners can lead to malfunction and serious injury Only personnel trained by FPC Corporation or the distributor shall repair the product Do not modify this tool in any way Never use in presence of flammable liquids or gases The nailer produces sparks during Operation Never use the nailer
8. in use for an extended period of time apply a thin coat of pneumatic tool lubricant to ee TT UU the steel parts in order to avoid rust Do not store the nailer in a cold weather environment Adjustable Exhaust Keep the nailer in a warm and dry place Bump Fire and Sequential Fire operation Soft Grip handle reduces fatigue Troubleshooting Sawtooth Safety that digs in for Precision Toe Nailing Contact safety mechanism for safe operation Protective tip prevents surface damage The following form lists the common operating system with problems and solutions Please read the form carefully and follow it Fast easy loading WARNING If any of the following symptoms appears during your operation stop using the tool immediately or serious personal injury could result Only a qualified persons or an authorized AIR SUPPLY service center can perform repairs or replacement of tool Disconnect tool from air supply before attempting repair or adjustment When replacing O rings or cylinder lubricate with VAN DANGER air tool oil before assembly NEVER use oxygen or other bottled gases Explosion may occur Problem Check Correction Nailer operates but no nailis Check for jam Clear a nail jam driven Check feeder function Ribbon spring damaged or week Replace ribbon spring This nailer is designed to operate on clean dry regulated compressed air between 70 and 100 psi It is preferable to include an air fil
9. r the nailer 1 Pull the trigger and push the contact safety mechanism THE CONTACT SAFETY MECHANISM AND TRIGGER MUST MOVE FREELY 2 Adjust the air pressure to 70 psi 4 9 bars 5 kgf cm2 Connect air hose DO NOT LOAD NAILS IN THE NAILER THE NAILER MUST NOT LEAK AIR 3 Hold the Nailer downward without touching the workpiece with the contact safety mechanism Pull and hold the trigger for 5 seconds or longer THE NAILER MUST NOT OPERATE 4 Remove your finger from the trigger and press the contact safety mechanism to the workpiece THE NAILER MUST NOT OPERATE 5 If no abnormal operation is observed you may load nails in the Nailer If abnormal operation occurs stop using the nailer and contact the service center immediately Loading Nails NT eee WARNING When loading nails into Nailer Disconnect tool from compressed air supply Do not depress trigger Do not depress the contact safety mechanism Keep Nailer pointed downward
10. ring of a nail can occur Keep your fingers away from the trigger when not firing nails Always keep the nailer pointed downward during loading Do not use an air hose that is too long nailer operator can trip over it Make sure all connections are tight WARNINGS continued next page SOLD SEPERATELY Fastener Kit 9772 420 PARTS Seal Kit 9772 400 Description Description EXHAUST DEFLECTOR 9772 4 WASHER O RING 16 1 7 WASHER 9772 11 PISTON RETAINER PISTON HEAD CYLINDER 11 O RING 40 2 65 9772 15 15 21 SCREW 6 35 O RING56 7 2 9 13 14 16 19 20 9772 21 O RING42 9 4 8 SEAL AIR HOUSING LOWER REMOTE REMOTE HOUSING REMOTE CORE TRIGGER 9772 26 9772 29 9772 32 9772 35 9772 38 9772 39 9772 44 9772 46 9772 48 9772 49 9772 50 26 29 32 CONICAL SPRING O RING 58 2 BUMPER A BUMPER B O R RELEASING BLADE SCREW 5 18 WASHER 34 36 37 35 38 39 44 46 48 49 23 BUSHING NG16 1 8 PIN 3 14 40 NYLON NUT NG19 2 3 O R SPRING PIN 3 16 SPRING 41 SAFETY COVER O R 42 45 NG5 6 1 8 O R CATCH SUPPORT B SPRING PIN 3 32 SCREW 5 12 SPACER GRIP NG8 1 8 CATCH SUPPORT A NO MAR PAD 47 NG 2 3 1 4 O R 52 53 SEAL AIR 33 51 SPRING PAD RETAINER BODY 50 O RING 89 2 9 9772 55 9772 57 9772 61 55 57 WASHER SPRING GUIDE BODY TAIL COVER 54 58 59 SCREW 5 25 WASHER 61 60
11. rn or damaged Replace ribbon spring Quick Connector Quick Coupler Use pneumatic oil o Nailer E LX Purchase Seal Kit 9772 400 To compressor Nails jam Driven nail is bent Drive blade worn Purchase Drive Pin Kit 9772 410 Drives properly at normal Check inside hose diameter Use larger air hose speed but does not drive fully Lubricator Regulator Filter drive at faster nailing speed th aa aa OPERATION To load Insert strip of nails into rear of magazine Do not load with contact safety mechanism or trigger depressed Slide nail strip towards the front of the magazine making sure strip is past the nail stop Adjustable Pull feeder shoe completely behind the nail strip Release the latch and the nail strip will be pushed Exhaust Cover to the front of the magazine Nail stop 1 4 Male Quick Release Connector Bump Sequential Switch Feeder shoe Note Use nail strip with at least 5 nails remaining This tool is equipped with a lockout feature that prevents the tool from being activated when there are 3 or less nails in the magazine The contact nails PoS Nail magazine Nail feeder Rubber Cap Saw tooth My Sr remove cap Contact Safety Mechanism TRS Wigs in Ween AA TVA ade SPECIFICATIONS Overall Dimensions 21 65 x 14 6 x 3 94 Capacity 80 nails Latch Nail Length 2 9 7 1mm 2 3 1 2 Nails Loaded To remove fasteners Depress the latch and Nail siz
12. rs or scaffolding a hard hat must be worn Never wear loose clothing or jewelry because it can get caught in the moving parts of this nailer Make sure long hair is covered to avoid getting it caught in nailer Keep the nailer pointed chi from yourself and others at all times Keep hands and all bod parts away from rear area of nailer near air hose to guard against injury Keep hands and feet away from firing head during use Keep proper balance and footing at all times do not over reach Never use oxygen bottled gas or any type of combustible fuel as a power source it can cause an explosion and serious injury Do not use near flammable liquids or gases the nailer sparks during operation and could cause an explosion and serious injury Use an air hose that will withstand at least 150 psi OR 150 of the maximum pressure of the compressor Never connect this tool to compressed air if the pressure could exceed 200 psi as the nailer could burst Use only clean dry regulated compressed air with pressure not exceeding 120 psi Do not use a non relieving coupler with this nailer if used the nailer could remain charged with air after disconnecting and would still be able to drive a nail even after being disconnected The nailer and air hose must have a coupling so that all pressure is removed from the nailer when the coupling is disconnected Do not depress the trigger or safety mechanism while loading nails accidental fi
13. s completely depressed then pull the trigger to drive a nail After each nail is driven completely release the trigger and lift the nailer off the workpiece To drive another nail move the nailer along the workpiece and repeat this procedure Continuous Operation Set the switch to Continuous Operation Bump Fire Z Push switch in and then up Pull trigger with nailer off workpiece Depress the contact mechanism firmly until it is completely depressed to drive a nail Move the nailer along the workpiece in a bouncing motion Each time the contact mechanism is fully depressed a nail will be driven In order to avoid double fire Do not push nailer on workpiece with strong force Take nailer away from workpiece using recoil Release trigger quickly when performing trigger fire Do not drive nails into thin boards or near corners and edges of work piece Nails can be driven through or away from workpiece and hit someone Never drive nails from both sides of a wall at the same time Nails can be driven into and through the wall and hit a person on the opposite side Never use nailer which is defective or operating abnormally Do not use nailer as a hammer MAINTENANCE Lubrication It is important that the nailer be properly lubricated Without proper lubrication the nailer will not work properly and parts will wear prematurely Use pneumatic tool lubricant Do detergent oil or additives These lubricants will harm the O
14. ter pressure regulator and automatic oiler within 15 feet of the tool if possible An air filter is needed to remove contaminates and moisture that are contained in compressed Check for proper nails Use correct nails air filtering will significantly prolong the life of the tool If an automatic oiler is not installed Week drive Slow to cycle Check air pressure Increase air pressure Do not place 2 to 3 drops of oil into the tool s air inlet twice a day Do not install a quick coupler exceed 120 psi directly into the tool Higher pressure drastically reduces tool life The nailer comes factory equipped with a male quick connector The nailer must always be Drive blade wom Purchase Drive Pin Kit 9772 410 nnected to the air ly with a ling that removes all pr re when it is di l CONNEGIEO OE AI SEPN mies SINE ah rESSUrE VAENU Is ClecOunScten Piston O ring worn or damaged Purchase Seal Kit 9772 400 NOTE all components used with this nailer air hose connectors regulators filters etc must i ie Drives too deep Check air pressure Reduce air pressure 70 100 psi be rated at 120 psi OR 120 of the maximum compressor potential whichever is higher Do iiaii P not connect this nailer to a system with maximum potential air pressure greater than 200 psi Skipping nails Intermittent Check for proper nails Use only recommended nails feed Check nail feeder function Clean and lubricate AIR CONNECTION SET UP Ribbon spring wo
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