Englander 28-3500 Installation Guide
Contents
1. combustor plate and fasteners are covered for 1 year against cracking breakage and welded seams from separating 4 Electrical components accessory items firebrick glass and the painted surface are covered for 1 year from the date of purchase Conditions and Exclusions Damage from over firing will void your warranty This warranty does not apply if damage occurs because of an accident improper handling improper operation improper installation abuse or unauthorized repair made or attempted to be made The manufacturer is not liable for indirect incidental or consequential damages in connection with the product including any cost or expense providing substitute equipment or service during periods of malfunction or nonuse All liability for any consequential damage for breach of any written or implied warranty is disclaimed and excluded Some states do not allow the exclusion or limitations of incidental or consequential damages so the above may not apply to you Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the factory The dealer from which the unit was purchased or the factory at our option will perform the warranty service Other Rights This warranty gives you specific legal rights and you may also have other rights which may vary from state to state NOTE THIS WARRANTY IS NULL AND VOID IF YOU DO NOT REGISTER WI2. Blower mounts on bottom rear 5 screws SECTION Vil OPERATING INSTRUCTIONS A Building a Fire Following these guidelines will help ensure a proper fire as well as helping minimize visible emissions WARNING Do not operate unit with bottom ash door open Operating unit with ash door open can cause over firing and damage the unit and will void any warranty Except as specified in Operating Instructions do not operate unit with fuel main door open BURN WOOD ONLY CAUTION Do not elevate the fire Build fire directly on the floor of the unit 10 Notice The surface of your new furnace and the connector pipe may smoke for a short time and this is no cause for alarm This is called cooking out and it is advisable to open doors and windows in your dwelling during the first two hours approximately of operation 1 Place several pieces of crushed paper evenly over the entire bottom of the firebox and lay small dry sticks of kindling on top of the paper 2 Open the draft on the bottom door by unscrewing it counterclockwise move the top draft all the way to the left 3 Check to be sure there are no combustible materials in the immediate area of the stove Be sure the room is adequately ventilated and the flue is unobstructed 4 Ignite the paper and close the door until there is a 1 one half inch opening Leave the ash door at the bottom of the stove completely closed Allow the paper and kindling to bu
3. the old cement from the door channel Once the cement and gasket have been added the door should be closed and latched for twenty four hours to allow the cement to harden Glass If you are replacing the window gasket Part AC GGk the new gasket will already have adhesive on one side First remove the old gasket Next remove the paper on the adhesive side and place the gasket around the outside edge of the glass centered over the edge Fold the gasket edges over on the glass forming a U shape B Firebrick This furnace is equipped with high density high temperature firebrick Any brick that become chipped or cracked especially on the sides of the firebox need to be replaced C Finish This unit is coated with high temperature paint that will retain its original look for several years If the unit should get wet rust spots may appear these can easily be covered with this high temperature spray paint plain steel wool can be used to remove the rust spots before repainting Please contact your dealer or the factory for this paint as other brands may not adhere to the surface of this furnace D Blower and Thermostat This furnace comes with a 850 CFM blower Part BM 1376 Over a period of time the intake of the blower can become clogged with lint or dust and it will require some cleaning To do this unplug the blower from the power source and remove the screws that hold the blower to the stove be sure the stove is
4. ANUFACTURED BY ie ENGLAND S STOVE m FUEL WOOD ONLY ie biel bit MAXIMUM DRAFT 0 05 IN WA ee m ELECTRICAL RATING 3 AMP MONROE VA 24574 E FURNACE IS USED WITHOUT F DANGER D OPERATE WARNING Etoni Aee CAUTION m INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY KEEP CHILDREN AWAY DO NOT TOUCH DURING OPERATION PREVENT CREOSOTE FIRE INSPECT CHIMNEY CONNECTION amp CHIMNEY TWICE MONTHLY amp CLEAN IF NECESSARY DO NOT OVERFIRE IF UNIT OR CHIMNEY GLOWS YOU ARE OVERFIRING f HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN amp CLOTHING AWAY CONTACT MAY CAUSE SKIN BURNS SEE DATA PLATE amp INSTRUCTIONS KEEP FURNISHINGS AND OTHER COMBUSTIBLES FAR AWAY FROM APPLIANCE e You may write your unit s Manufacture Date and Serial Number in the blank spaces on this sample tag for future reference This sample tag also shows the safety info such as UL testing standard etc for your local officials or anyone else who may need reference information LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extends the following warranties Five Year Period 1 Carbon steel and welded seams in the firebox are covered for 5 years against splitting 2 The cast iron door hasp and hinges are covered for 5 years against cracking One Year Period 3 Component parts such as combustor housing flue collar flame impingement plate baffle plate brick retainers
5. ER INCLUDING TIRES MATERIALS CONTAINING PLASTIC WASTE PETROLEUM PRODUCTS PAINT OR PAINT THINNERS OR ASPHALT PRODUCTS MATERIALS CONTAINING ASBESTOS CONSTRUCTION OR DEMOLITION DEBRIS RAILROAD TIES OR PRESSURE TREATED WOOD MANURE OR ANIMAL REMAINS PAPER PRODUCTS CARDBOARD PLYWOOD OR PARTICLEBOARD THE PROHIBITION AGAINST BURNING THESE MATERIALS DOES NOT PROHIBIT THE USE OF FIRESTARTERS MADE FROM PAPER CARDBOARD SAWDUST WAX AND SIMILAR SUBSTANCES FOR THE PURPOSE OF STARTING A FIRE IN AN AFFECTED WOOD HEATER BURNING THESE MATERIALS MAY RESULT IN RELEASE OF TOXIC FUMES OR RENDER THE HEATER INEFFECTIVE AND CAUSE SMOKE Safe Wood burning Practices Once your wood burning appliance is properly installed follow these guidelines for safe operation e Keep all flammable household items drapes furniture newspapers and books far away from the appliance e Start fires only with newspaper dry kindling and all natural or organic fire starters Never start a fire with gasoline Kerosene or charcoal starter e Do not burn wet or green unseasoned logs e Do not use logs made from wax and sawdust in your wood stove they are made for open hearth fireplaces If you use manufactured logs choose those made from 100 percent compressed sawdust e Build hot fires For most appliances a smoldering fire is not a safe or efficient fire e Keep the doors of your wood burning appliance closed unless loading or stoking the live fire Ha
6. IFIED INSTALLER NOTE IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER PLEASE CONTACT CUSTOMER SERVICE at 800 245 6489 FUEL WOOD HEATING CAPACITY Approx 3 000 SQ FT when fed into existing ductwork TESTED TO UL 391 CSA B366 1 ETLM 78 1 NTER Tg r Rev 4 2015 A alow us mock net A letter from our Technical Support department Thank you for purchasing this fine product from England s Stove Works England s Stove Works was started and is still owned by a family that believes strongly in a Do It Yourself spirit that s one reason you found this product at your favorite Do It Yourself store We intentionally design and build our stoves so that any homeowner can maintain his or her unit with basic tools and we re always more than happy to show you how to do the job as easily and as inexpensively as possible From our free downloadable service sheets to our Pellet Service Video to our new wizard style click through Troubleshooting guide on our web site we have always tried to help our customers stay heat ready especially when oil and electricity prices continue to skyrocket Please look at our vast Help section on our web site and call our Customer Service department at 800 245 6489 if you need any help with your unit We are nearly always able to help walk you through any repairs problems or questions you may have PLEASE NOTE While information obtain
7. INSTALLATION AND OPERATION MANUAL MODELS 28 3500 50 SHW35 amp 50 TRW35 WOOD ADD ON FURNACE Thank you for purchasing this product from a fine line of heating equipment Please read this manual before attempting to move or install your unit We wish you many years of safe heating pleasure with your new heating appliance Visit our web site at www heatredefined com for helpful information frequently asked questions parts amp accessory orders and more Please Note the Following Precautionary Statements England s Stove Works highly recommends the use of smoke detectors and Carbon Monoxide detectors with any hearth product including this unit Follow all manufacturer s instructions when using smoke and Carbon Monoxide detectors CAUTION This unit must be installed in accordance with these instructions and must comply with local building and fire codes Failure to do so could result in a chimney or house fire Keep children furniture fixtures and all combustible materials away from any heating appliance Maintain a minimum clearance of 18 18 inches from the flue pipe to any combustibles Refer to information in this manual and on the unit and to all pipe manufacturers instructions This unit is not mobile home approved Do not install this unit in a mobile home READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLING THIS MODEL SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE INSTALLATION SHOULD BE PERFORMED BY A QUAL
8. If you are connecting your unit to a masonry or premanufactured chimney you should use 24 gauge or thicker pipe the thicker the pipe that is used the longer it will last This pipe will require some maintenance and it should be cleaned as needed A chimney sweep can do this job and also evaluate when the pipe needs replacing Note It is a good practice to clean your flue system in the spring to eliminate any lingering odor through the summer months SECTION X THINGS THAT COULD CAUSE THE UNIT TO SMOKE lt is very important that all pipe connections be made airtight This can be done with stove cement or high temperature silicon and sheet metal screws at each pipe joint If the joints are not airtight air can be drawn through these areas affecting the efficiency and or safety of the unit Ideally all combustion air will be drawn through the draft controls on the furnace If there is a clean out door on your chimney this should also be sealed in some manner to make it airtight Downdrafts One cause for chimney downdrafts is air being deflected down the chimney by nearby objects such as the roof trees or a nearby hill Another cause is flue gas being chilled as it passes through the flue 3 system A typical example of this would be the flue system cooling down and the smoke not being able to exit the system thereby building up in the chimney The chimney will then back puff if there is wind blowing across the top of the flue
9. THIN 30 DAYS FROM THE DATE OF PURCHASE WARRANTY IS NOT TRANSFERABLE 9 ADD ON FURNACE PARTS OPTIONS LIST Check your model for paint color trim color etc if ordering a replacement for an original part AC G9 AC GGK AC MBSP AC 1339 AC DGKC AC FCGK AC SB AC SB7 75 AC SH AC SHN AC SH4 AC SH4N AC 2835BA BM 1376 CA 21 CA 24 AC 106 P AC 106 PBN AC 119 Customer Service Department P O Box 206 Monroe VA 24574 All replacement parts can be ordered from our factory at Parts Orders ONLY 1 800 516 3636 or from our web site www englanderstoves com GLASS 9 X 9 with Gasket GLASS GASKET KIT gasket only no glass BLACK SPRAY PAINT THERMOSTAT DOOR GASKET KIT FLUE COLLAR GASKET KIT FIREBRICK 9 X4 X1 1 21 qty FIREBRICK 7 75 X4 X1 14 5 qty LARGE SPRING HANDLE BRASS LARGE SPRING HANDLE NICKEL SMALL SPRING HANDLE BRASS SMALL SPRING HANDLE NICKEL BLOWER ASSEMBLY Blower Thermostat amp Cord 850 CFM BLOWER Blower motor only 8 FLUE COLLAR WITH BOLTS CAST IRON DRAFT CAP BRASS WINDOW TRIM Optional NICKEL WINDOW TRIM Optional BRASS LIP TRIM Optional service englanderstoves com Parts Orders ONLY 800 516 3636 Tech Questions Problems 800 245 6489 Fax 434 929 4810 WARRANTY REGISTRATION for England s Stove Works Purchased by Name Address City State Zip Telephone Email Addre
10. and the wall This should reduce the clearance to a combustible to 12 12 inches SECTION IV THE FUNCTION OF THE ADD ON FURNACE The Add On Furnace is designed to be a supplemental hot air heating system that will connect to your existing heating system The furnace will operate independently of your existing system while using the same hot air ducts that your present furnace uses The furnace comes standard with a 850 cfm part number BM 1376 blower that pushes hot air up both sides and across the top of the unit through an inner duct chamber built around the firebox The heated air exits the unit through an eight inch outlet located on the top near the front of the furnace The eight inch pipe connected at this exit will route the heated air into your duct system A wood furnace does not recover as fast as a conventional furnace so the unit is equipped with a thermostat part number AC 1339 see Figure 4 to turn the blower on and off This ensures that the blower will always be moving hot air into your duct system It is important that you maintain a continuous fire for maximum performance The furnace has a firebrick grate system that is designed to last longer than a standard cast iron grate system Replacing one or two firebricks is less expensive than a complete section of cast iron grate and the brick will hold more heat and make your wood last longer as it burns gt SECTION V HOT AIR HOOK UP See Fig 3 NOTE Th
11. ble for damage caused by the malfunction of a stove due to improper venting or installation Call 800 245 6489 and or consult a professional installer if you have any questions INSTALLATION Venting Introduction This wood stove operates on a natural draft system in which the chimney system pulls air through the stove This unit must be installed in accordance with the following detailed descriptions of venting techniques not installing the stove in accordance with the details listed here can result in poor stove performance property damage bodily injury or death Avoid make shift compromises when installing the venting system England s Stove Works is not responsible for any damage incurred due to a poor or unsafe installation Be certain that all aspects of the venting system are installed to the venting manufacturer s instructions particularly the required clearances to combustibles Also be certain to use an attic radiation shield to prevent insulation from contacting a chimney which passes through an attic The chimney system is the engine which drives a wood stove so it is imperative for proper unit function that the venting system be installed exactly as described in the following section If questions arise pertaining to the safe installation of the stove our Technical Support line 800 245 6489 is available Contact your local code official to be certain your installation meets local and national fire c
12. can be placed back into the unit and the small door closed Never leave the ash door open or the unit unattended G Creosote Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Please visit our web site www heatredefined com and visit your stove model s information page for a link to video instructions including proper operation and best practices gt Refer to the list at the rear of this manual for part numbers SECTION VIII CARE AND MAINTENANCE You may order parts by calling Unit must be cool and power unplugged 800 516 3636 or logging on to before performing any maintenance www heatredefined com A Gaskets Door This unit comes with a 3 4 rope gasket around the door that should be replaced at least every year To replace the door gasket Part AC DGk the old gasket must first be removed entirely prior to adding the new adhesive you may have to scrape
13. combustor Inadequate draft 3 may cause backpuffing into the room and plugging of the chimney or the catalyst Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints An uncontrollable burn or excessive temperature indicates excessive draft Please be mindful of installation location Inversion and other air quality issues can arise in valleys or if unit is installed close to neighboring homes C Do Not Over Fire Your Unit IMPORTANT Using flammable liquids too much wood or burning trash in this unit may result in over firing If the chimney connector pipe glows red or even worse white the stove is over fired This condition could ignite creosote in the chimney which in turn could cause a house fire CAUTION If you do over fire the unit immediately close the draft controls and the door if it is open You should get out of the house and call the fire department Do not use the stove again until the chimney and connector pipe have been inspected and any damaged parts replaced A chimney sweep can perform the inspection and make any necessary repairs D Everyday Fueling This furnace is designed to burn six to eight hours on one filling of good seasoned wood To refuel the unit proceed as follows 1 Open both draft controls as described previously Crack the door approximately 1 one inch and leave it in this manner for two to five minutes Thi
14. cool before doing so Then unscrew the motor from the blower and remove it along with the impeller A vacuum cleaner can be used to remove the foreign material from the intake Reverse this procedure to re mount the blower to the furnace The AC 1339 thermostat requires no maintenance It activates the blower when the firebox temperature rises to 125 degrees Fahrenheit it also oOvmm c w deactivates the blower when the temperature drops to 95 degrees Fahrenheit By shutting off at 95 degrees it allows the furnace to recover as the heat is extracted from the unit and forced through the duct system We recommend that you leave the thermostat at the factory settings until the unit has been burned for at least 30 days E Baffle Plate This furnace has a large baffle plate Part IP 2835 that is located in the top of the firebox This baffle plate lays on an angle iron track and can be removed by sliding it out of the unit If the baffle becomes warped it can be replaced by calling 800 516 3636 or logging on to www heatredefined com Caution Allow the furnace to cool down before removing the baffle plate or performing any maintenance SECTION IX CHIMNEY AND FLUE PIPE MAINTENANCE A Chimney Maintenance Cleaning your chimney is not a difficult task however we recommend a professional do this job A professional chimney sweep can detect problems in your system that you might not recognize B Flue Pipe Maintenance
15. d at least 2 2 inches on either side of the chimney connector B Wall Protection Your furnace can be placed as close as 16 16 inches from a combustible wall Such as paneling wallpaper or drywall to the side of the unit from the back of the unit 13 13 inches is required to a combustible The single wall pipe would need to remain at least 18 18 inches from combustible surfaces In corner installations the unit should be placed so that the stove is at least 12 12 inches from any combustibles and the single wall pipe should be at least 23 23 inches from any combustibles in a corner installation Wall protection will be required if you need to place you furnace closer than the allowed measurements stated above and this can be accomplished by adding a protective board to the wall The board can be mounted to the wall leaving a one inch air space between the wall and the board This can be done by using metal spacers and should allow you to place your unit so that the sides of the unit are at least 12 12 inches from the protective board be sure to check and follow the board manufacturer s instructions and any local codes SECTION Ill FREESTANDING PLACEMENT AND HOOK UP Once you have completed your flue system and installed the floor protection you are now ready to place the unit All of our stoves are well constructed making them very heavy We recommend using a handcart for moving the unit the do
16. e warm air supply duct system should be constructed of materials with a minimum temperature rating of 250 deg F Also the plenums installed to the furnaces are to be constructed of metal NOTE The hot air supply outlet of this supplementary furnace should not be connected to the cold air return inlet of the central furnace since a possibility exists that components of the central furnace could overheat in this situation and cause the central furnace to operate other than as intended Before making the hot air hook up you should have your unit positioned as close to the flue connector as possible and have your flue pipe installed If this has not been done please do so before continuing Located on the top near the front of the unit is an eight inch opening for the mounting of the flue collar When mounting this part be absolutely sure it is fastened securely to the opening as this will be the hot air exit Thirty gauge or thicker pipe should be used from here to the hot air trunk line of your existing hot air system Using the least possible amount of pipe will help the heat transfer to your duct system Cut an eight inch diameter hole in the main trunk line of the furnace duct which is usually located on the top of the central furnace Place the 8 8 inch pipe from the wood furnace into the hole see Figure 3 and seal the connection with duct tape Thirty gauge or thicker black pipe should be used for the first two feet and then thir
17. ed on our web site and through our 800 number is always free of charge there will be a service charge incurred with any on site repairs or maintenance that we may arrange Wishing you years of efficient quality and comfy heating England s Stove Works Technical Support Department www heatredefined com 800 245 6489 IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT CUSTOMER SERVICE at 1 800 245 6489 lS SAFETY NOTICE IF THIS UNIT IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY AND PROTECTION FOLLOW ALL OF THE INSTALLATION INSTRUCTIONS INSTALLATION SHOULD BE PERFORMED BY A QUALIFIED INSTALLER CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS FOR RESTRICTIONS AND INSTALLATION INSPECTIONS REQUIRED IN YOUR AREA IMPORTANT DO NOT OVER FIRE SEE DO NOT OVER FIRE YOUR UNIT IN THE OPERATING INSTRUCTIONS SECTION CAUTION Hot Surfaces Keep children away Do not touch during operation SECTION I FLUE SYSTEM Note Flue systems and flue pipe are not furnished with the unit they must be purchased separately Follow all manufacturers instructions THE UNIT IS NOT TO BE CONNECTED TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE This appliance requires a masonry or pre manufactured chimney listed to UL103HT sized correctly A Existing Flue System The Add On furnace is designed to connect to an existing flue system such as masonry or HT Pipe preman
18. em must terminate 3 0 ft above the point where it s centerline passes through the roof AND the chimney must terminate 2 0 ft above part of the dwelling within a 10 ft radius of the chimney Installation Diagrams and Thermostat Wiring This appliance requires a masonry or pre manufactured chimney listed to UL103HT sized correctly anc Figure 2 Installation into a HT Pipe Flue System LEFT Through the Roof RIGHT Through the Wall IMPORTANT NOTE Do NOT connect this furnace to an external thermostat Wiring All wiring must conform to local and national electrical codes and ordinances Connect in accordance with the wiring diagrams provided by the equipment manufacturer If none are provided the following represents a typical installation Figure 1 Installation into a Masonry Flue NOTE 13 required from back of unit to a combustible 16 required from sides of unit to a combustible See Floor and Wall Protection sections and data label CAUTION Line voltage jumper is factory installed on some models This jumper must be removed Jumper when limit switch is used in low voltage or on stove for all clearances Factory tnstatod Optional Remote millivolt circult On Some Models Manual Switch For Summer Fan Optional Remote Manual Switch For Summer Fan Recommended position of Backflow Damper Limit Fan To Low Vo
19. ltage lt 10 Q g To Oil Burner Switch Switch Ormio pO OF p Control Or Bumer Circuit Transformer Primary Fan Line Motor Note Make L1 HOT on 120V installation Note Make L1 HOT on Diagram Using Limit In Line Voltage Circuit 120V installation Diagram Using Limit In Low Voltage or Millivolt Circuit OPERATION SUMMER FAN OPERATION The cover does not have to be removed to access the lever To turn the fan on slide the lever to the left MAN position To turn the fan off slide the lever to the right AUTO position For automatic operation of the fan during the heating or cooling season the lever must be in the AUTO position SETTING THE DIAL er ee an To set pointers hold dial securely with one hand and move the pointers with the other hand Do not force the pointers past any stops on the dial even though the dial may be graduated beyond the stops Add On Furnace Central Furnace Figure 3 Hot air outlet hook up to ductwork NOTE Be sure to connect to ductwork from furnace s 8 hot air outlet only see Section V To prevent air flow from central furnace Limit Pater i _ Move the right hand pointer so that its straight edge Canter Limi Opens b eing dir ected back into th e Add on furnace indicates the temperature at which the contacts should rant On A Backflow Damper is required in the 8 hot air outlet pipe tha
20. n used To test your firewood simply push the pins into the wood and wait for a reading Remember don t just stick the meter into the ends of your firewood To get the most accurate reading split the wood and test the center The center of the log will contain the most moisture How Far Should Drive Non Insulated Pins into Wood To full depth if possible However at moisture levels below 10 it is usually sufficient to make good positive contact with the wood At higher levels of moisture and especially if you have a steep gradient full penetration is a must F Ash Removal and Disposal Check the ash pan often to ensure that the ash level to ensure that it is not filled completely The small door below the firebox contains an ash pan and how often it is dumped will be determined by the manner in which the stove is used Be sure the ashes in the pan are cooled down before removing the pan Using heavy gloves to protect your hands open the small door and slide out the ash pan Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled r After emptying the ashes the ash pan
21. odes and if you re uncertain about how to safely install the stove we strongly recommend contacting a local NFI certified installer to perform the installation Venting Guidelines e ALWAYS install vent pipe in strict adherence to the instructions and clearances included with your venting system e DO NOT connect this wood stove to a chimney flue which also serves another appliance e DO NOT install a flue pipe damper or any other restrictive device in the exhaust venting system of this unit e USE an approved wall thimble when passing through a wall and a ceiling support fire stop when passing through a ceiling e INSTALL three sheet metal screws at every chimney connector joint e AVOID excessive horizontal runs and elbows as both will reduce the draft of the venting system and will result in poor stove performance e INSPECT your venting system often to be certain it is clear of creosote fly ash and other restrictions e CLEAN the venting system as detailed in the maintenance section of this manual e ADHERE to the 10 3 2 rule regarding chimney terminations e INSTALL single wall chimney connector with the male end down to prevent creosote leakage Follow double wall chimney connector manufacturer s instructions regarding proper pipe installation The 10 3 2 Rule The chimney WARNING Venting system surfaces get HOT and can cause burns if touched Noncombustible shielding or guards may be required syst
22. or and firebrick can be removed to make the unit slightly lighter first make a diagram of the firebrick layout for later reference Never attempt to handle this product alone After the unit is in place the flue collar spring handles and any optional equipment can be added gt Chimney Connector Pipe This black pipe must be 6 6 inches in diameter and a 24 gauge or heavier pipe Do not use aluminum or galvanized steel as they cannot withstand the high temperatures of a wood fire Do not use single wall pipe as a chimney You must connect your stove to a chimney comparable to those illustrated in this manual The chimney connector pipe lengths must be attached to the stove and to each other with the crimped end toward the stove This will allow any creosote that might form to remain within the pipe As a safety precaution all joints should be sealed with high temperature silicone AC RTV3 and secured with three sheet metal screws For proper operation the chimney connector should be kept as short as possible Horizontal lengths of chimney connector pipe should never exceed 6 6 feet and should have an upward slope of 1 4 one quarter inch per foot Maintain 18 18 inches clearance between the wall and ceiling on any chimney connector pipe unless wall protection is installed If using wall protection the wall protection should be a U L listed stove board with a 1 one inch clearance air space between the board
23. pin draft completely gt Practical Tips for Building a Fire Once your wood burning appliance is properly installed building an effective fire requires good firewood using the right wood in the right amount and good fire building practices The following practical steps will help you obtain the best efficiency from your wood stove or fireplace e Season wood outdoors through the summer for at least 6 months before burning it Properly seasoned wood is darker has cracks in the end grain and sounds hollow when smacked against another piece of wood e Store wood outdoors stacked neatly off the ground with the top covered e Burn only dry well seasoned wood that has been split properly e Start fires with newspaper and dry kindling as discussed earlier in the manual e Burn hot fires e To maintain proper airflow regularly remove ashes from your wood burning appliance into a metal container with a cover and store outdoors CAUTION e NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE ADDITIONALLY NEVER APPLY FIRE STARTER TO ANY HOT SURFACE OR EMBERS IN THE STOVE DO NOT USE CHEMICALS OR FLUIDS e TO START THE FIRE e DO NOT BURN FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL e DO NOT BURN GARBAGE LAWN CLIPPINGS OR YARD WASTE MATERIALS CONTAINING RUBB
24. rmful chemicals like carbon monoxide can be released into your home e Regularly remove ashes from your wood burning appliance into a metal container with a cover Store the container of ashes outdoors on a cement or brick slab not on a wood deck or near wood e Keep a fire extinguisher handy e Remember to check your local air quality forecast before you burn B Draft Controls and Draft This unit has a draft control system that is used to determine the amount of combustion air that enters the stove The more the controls are opened the more air will enter the firebox and thereby increase the heat output of the unit This will by creating a hotter fire make your fuel burn faster Pushing the slide draft located above the door to the left opens the damper and unscrewing the bottom screw damper counterclockwise located on the bottom ash door opens that control No two flue systems are identical you will have to experiment with your furnace draft settings to achieve the maximum burn time and heat output If you have any problem regulating the furnace consult your local dealer or our Customer Service department at 800 245 6489 Draft Draft is the force which moves air from the appliance up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography nearby obstructions and other factors Too much draft may cause excessive temperatures in the appliance and may damage the catalytic
25. rn freely for 10 to 15 minutes 5 Once the kindling is burning freely slowly open the door and add several pieces of dry split wood to the fire Continue to leave the 1 2 one half inch crack in the door and allow the stove to burn another 15 to 20 minutes 6 Once the split wood has burned to a charcoal base then you can fill the firebox with seasoned wood Allow the unit to burn for another 15 to 20 minutes with the 1 2 one half inch crack in the door 7 Close the door completely and tighten the bottom draft to the closed position clockwise Move the top slide draft damper all the way to the right closed then select your heat level by moving it back to the left Note The proper setting will be determined by the draw of your individual flue system DANGER RISK OF FIRE OR EXPLOSION DO NOT BURN GARBAGE GASOLINE DRAIN OIL OR OTHER FLAMMABLE LIQUIDS NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE WARNING RISK OF FIRE Do not operate with flue draft exceeding 05 in water column Do not operate with fuel loading or ash removal doors open Do not store fuel or other combustible material within marked installation clearances or anywhere near unit Inspect and clean flues and chimney regularly In the event of a POWER FAILURE close the bottom s
26. s will allow the excess smoke to go up the chimney system by increasing the draft 2 Now you can slowly open the door you should see a hot bed of coals in the firebox If the fire has burned out stop here and refer to the procedure for Building a Fire 3 Use a poker to rake the dead ashes through the grates into the ash pan Be sure to leave some live ashes in the firebox 4 Load the firebox with dry seasoned wood Do NOT load any higher than the side brick retainers Leave the door cracked approximately 1 2 one half inch Allow the fire to burn in this manner for 15 to 20 minutes 3 5 Close the door completely leaving both draft controls in the open position and allow the furnace to burn in this manner for another 5 to 10 minutes 6 Close both draft controls then open both controls to your desired setting as described previously in Building a Fire E Moisture Meter Firewood is ready at 10 25 moisture content Newly cut logs can have a moisture content MC of 80 or more depending on species Since wood shrinks and can also split twist or otherwise change shape as it dries most wood is dried before being used Air drying or seasoning is the most common method used for cord wood In most parts of the United States the minimum moisture content that can be generally obtained in air drying is about 12 to 15 percent Most air dried material is usually closer to 20 percent moisture content whe
27. ss DEALER INFORMATION Purchased From Dealer Address City State Zip UNIT INFORMATION Please be sure to refer to sticker on back of manual or box to complete this section Model Number Purchase Date Purchase Price Serial Number Mfg Date How did you first hear about our product please check one Word of Mouth Burn Trailer Demonstration Internet Other Where did you receive information about our product please check one ____ Rec d info via phone _ Dealer Name of dealer ___ Internet Other IMPORTANT NOTICE THIS REGISTRATION INFORMATION MUST BE ON FILE FOR THIS WARRANTY TO BE VALID PLEASE MAIL THIS INFORMATION WITHIN THIRTY 30 DAYS FROM THE DATE OF PURCHASE Mail To England s Stove Works Inc Customer Service Department P O Box 206 Monroe VA 24574 Or Fax To 434 929 4810 24 hours a day Or now available Go online to complete your Warranty Registration Visit www heatredefined com if you prefer to register online 9
28. system This situation can normally be avoided if the furnace runs at a sustained temperature thus not allowing the system to cool down Smoke Detectors England s Stove Works Inc highly recommends the use of smoke detectors in every room of the house However locating a smoke detector directly above this unit can result in nuisance alarms CAUTION This unit is meant to operate only with door closed Smoke spillage and an inefficient lazy burn will result from attempting to operate the stove with the door open Additionally using prohibited fuels can create an unsafe situation and can also generate excess carbon monoxide Carbon monoxide is an odorless colorless gas which can be deadly The use of a carbon monoxide detector is strongly recommended 39 LISTED SOLID FUEL ADD ON FURNACE MINIMUM CLEARANCES TO BEE MODEL 28 3500 SO SHW 35 SO TRW 35 keuna SOUGUSTISEEMABERIALS ETE SERIAL NO 18 FROM BACK OF FLUE eiiiai TOWALL S m TOSIDEWALL 6 FROMSIDEWALL TESTED TO UL 391 CSA B366 1 ETL 78 1 12 FROM BACKWALL DO NOT REMOVE OR COVER THIS LASEL m 2 FROM PLENUM AIR DUCTS TO CEILING E FLOOR PROTECTION INSTALL ON A NON COMBUSTIBLE FLOOR OR USE A LISTED FLOOR PROTECTOR WITH A MINIMUM K FACTOR OF 0 43 B T U INGH CORNER INSTALLATION SQUARE FOOTAHOUR DEGREE FAHRENHEIT THE FLOOR PROTECTOR MUST UNIT TO CORNER 12 FLUE TO CORNER 23 WN 3880 M
29. t connects from the Add On Furnace to the Central Furnace see Figure 3 We also recommend a 8 eight inch 90 degree elbow a slightly larger hole will be required for installation inside central furnace plenum or ductwork open The limit pointer should never be set any higher than the setting recommended by the furnace manutac turer Fan Move the Fan On pointer so that its straight edge indicates the temperature at which the fan contacts should close to start the blower Move the Fan Off pointer so that its straight edge indicates the temperature at which the fan contacts should anen tn ston the hinwer Left Hand Pointer Fan Of SAFETY STOP Figure 4 Blower thermostat wiring diagram Limit Stop SECTION II FLOOR AND WALL PROTECTION A Floor Protection There is no protection required if your floor is constructed of a noncombustible material such as concrete If your floor is constructed of a combustible material such as hardwood carpet or linoleum some type of floor protection will be required When selecting the required floor protection it is important that you install a U L approved board The approved floor protection should be placed underneath the furnace and should be large enough to provide a minimum of 8 8 inches behind the unit 8 8 inches on both sides and 16 16 inches at the front door s location It should also be placed underneath the chimney connector and exten
30. th single wall pipe only IMPORTANT Be sure to refer to the data label and other markings on the appliance for additional information including clearances to combustibles C Installation of a New Flue System 1 Masonry Flue If you are considering a masonry flue see Figure 1 you should contact your local building officials for the proper procedures required in the construction We recommend that you consult with and have your flue built by a licensed bonded contractor Most masonry flues are placed against the outside wall and extend up the side of the house A flue thimble is then inserted through the wall making the connection with the vertical flue and the stove flue pipe Extreme caution should be exercised when drilling through the wall You must maintain proper clearances between the connecting liner and any combustible wall We do recommend that you have a flue clean out door at least 2 two feet below the flue thimble for easy access and cleaning This door should be made as air tight as possible It is the customer s responsibility to be sure the chimney or flue system is in a safe operating condition The manufacturer will not be held responsible for an accident attributed to a unit connected to a faulty chimney or flue system 2 Premanufactured Flue System In the past few years premanufactured flue systems have become very popular This type system is fairly easy to install and when installed correctly it is a ver
31. ty gauge or thicker galvanized pipe can be used to connect to the existing furnace duct Sheet metal screws should be used to secure each joint of pipe and an aluminum heat resistant tape can be wrapped around each joint to give an airtight seal See Figure 3 for more information including the use of a Backflow Damper Follow the manufacturer s instructions when installing a Backflow Damper SECTION VI BLOWER AND THERMOSTAT INSTALLATION A Blower Installation The BM 1376 blower will be mounted to the opening that is located at the bottom on the rear of the stove The blower will simply mount to the opening with the five screws that are installed on the unit The heat circulation blower on this furnace requires periodic lubrication this lubrication should be performed no less than every three months of normal operation To properly lubricate the blower use an eye dropper or similar dispensing device to drip 5 7 droplets of SAE 20 oil into the oil port on the side of the blower motor B Thermostat Installation The thermostat blower and power cord are all prewired see Figure 4 for thermostat instructions however the thermostat must be connected to the furnace after installation of the blower Do this by inserting the probe portion into the stove remove the cover first to reveal the mounting plate and fastening the thermostat to the unit with the four screws that are mounted on the furnace Refer to the following illustraton
32. ufactured flue pipe If you have a masonry flue system you need to inspect the inner liner very carefully for cracks If there is no liner in your chimney we recommend you install a stainless steel liner or have one installed If you have an existing premanufactured flue system it should be inspected to ensure there are no cracks buckling or warping We strongly recommend that you have a qualified chimney sweep clean and inspect your flue system DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Always try to position the unit as close as possible to the flue servicing the unit The fewer total pipes that are installed the better the stove will draw B Flue Size Required The proper flue size is determined by the inside diameter of the flue collar on the unit This furnace is equipped with a 6 6 inch TOP EXHAUST flue collar The connector pipe should be six inches or larger but never less in diameter than the collar on the stove The area of the chimney liner must be equal to or greater than the area of the collar on the stove Example The area of a 6 6 inch diameter flue collar is 28 87 square inches therefore the connector pipe should be at least a 6 6 inch diameter pipe and the chimney liner must be at least 28 87 square inches but no greater than 84 8 square inches Connector pipe should be at minimum 24 gauge steel and 18 18 inches from a combustible wall or ceiling This unit is tested wi
33. y safe There are many premanufactured flue systems on the market from which to choose In making your choice be sure the system has a recognized label of approval such as U L B O C A or C B O Any of these labels will ensure the flue system is constructed of the proper materials and meets the required safety standards Your local dealer will normally handle an approved high quality flue system NOTE Be sure to use HT Pipe There are two very popular methods of installing a premanufactured flue system The first which is the least expensive is up through the ceiling and out the roof see Figure 2 This is the most direct route and creates more draft because less pipe is normally used Single wall pipe 24 gauge is used up to the ceiling with triple walled pipe through the attic and out the roof The second method of installation is to go through the wall and up the outside of your home or structure See Figure 2 This method is more expensive because it requires more pipe and once outside the home insulated or triple wall pipe is required Extreme care should be used in any installation and the manufacturers instructions should always be followed If you choose this type installation a qualified contractor or bonded chimney sweep should install this system It is the customers responsibility to be sure the flue system is in a safe operating condition IMPROPER INSTALLATION The manufacturer will not be held responsi
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