Arrow PC1020 Instructions / Assembly
Contents
1. i i From wall or 312 4cm Mounted 2x4 2x6 poi A tin ee 1 4 WoodFrame Level Concrete Slab i as L 7 28 cae DESEA 117 1 2 _ 117 12 Te a P oe nl in 298 5cm Min 249 _ 298 5 A E 5 1 2 Mine 632 5 cm 14 O cm it lt 4 Y Concrete Footing OPTION 2 Concrete Slab J 12 All concrete minimum 2500 P S I 30 5 cm The slab should be at least 4 10 2 cm thick It must be level and flat to provide good support for the posts The following are the recommended materials for your foundation O 2 x 4 s 38 mm x 89 mm will be removed once the concrete cures O Concrete Sheet of 6 mil plastic O 6 x6 15 2 cm x 15 2 cm reinforcing mesh O q O dl 7 F a 10 0 2 ont Min Prepare the Site Construct a Foundation 1 Dig a rectangle 10 25 4 cm deep into the ground remove grass Note Finished Slab dimensions with lumber removed 2 Fill up to 4 10 2 cm in the square with gravel 2 5 1 cm of sand 6 x6 15 2cmx 15 2cm Mesh r7 e Plastic Barrier re N RA sxe 2 5 1cm Sand and tamp firm AT Y x a s i Pot Yes AO 2cm 3 Cover sand with a sheet of 6 mil plastic Gravel Bed 4 Construct a wood frame using 2 x 4 38 mm x 89 mm lumber Make reinforcing stakes 5 Pour in concrete to fill in the hole and the frame giving a total of 4 10 2 cm thick concrete Use reinforcing mesh in embedded concrete Be sure surface is level 6 Allow 5 8 hours for construction concrete2. 66626 Weather Seal 1 Attach weather stripping 3 16x2 5 mm x 5 1 cm to one end on the inside of rear roof channels Con tinue to stick weather stripping to rear roof channels Peel paper backing 2 Fasten top of right roof panel using two 10 32x7 16 11 mm bolts and square nuts into bottom flange on rear roof channel Fasten bottom of panel using two 10 32x3 4 19 mm bolts into front facia Pass bolt through panel and tighten until snug Do not over tighten IMPORTANT 2x4 s 38 mm x 89 mm centered under roof panel will help you align the holes 3 Lock a main roof panel and right roof panel together and slide into the rear roof channel We recommend that the two mating edges are lubri cated with a liquid detergent when sliding into the channel Use a 2x4 38 mm x 89 mm and hammer to lightly tap roof panels into place Be sure entire rib on roof panels are interlocked together 4 Fasten top and bottom of panel in the same manner Fasten overlap ping ribs to rear roof channel using a 10Ax3 8 10 mm screw 5 Continue installing the remaining seven main and the left roof panel as before NOTE Leave out outer rib screw for trim piece in the next assembly step on the right and left roof panel 3 16x 2 5 mm x 5 1 cm one To square unit measure diagonally Make sure both diagonal measurements are the same These measurements are taken from opposite ends of facia and rear wall channel Measu
3. Owner s Manual amp Assembly Instructions BLO1 PATIO COVER CARPORT Model No PC1020 _ Attached 3 World s Leading Maker of Storage Buildings i an Missing Parts Questions on Assembly Call 1 800 851 1085 or assist arrowsheds com Do not return to dealer they are not equipped to handle your requests 705120511 Storage Area 197 Sq Ft 1692 Cu Ft y CAUTION SOME PARTS HAVE SHARP EDGES CARE 18 3 m 47 9 mi l MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES j I TO AVOID A MISHAP FOR SAFETY SAKE PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION WEAR GLOVES BUILDING DIMENSIONS Size rounded off to the nearest foot WHEN HANDLING METAL PARTS Exterior Dimensions Interior Dimensions Approx Foundation Roof Edge to Roof Edge Wall to Facia Size Size Width Depth Height Width Depth Height 10 x 20 123 x 249 120 3 4 240 1 4 106 1 2 119 238 102 3 0mx 6 0m 312 4 cm x 632 5 cm 306 7 cm 610 2cm 270 5 cm 302 3cm 604 5cm 259 1 cm BEFORE YOU BEGIN Owner s Manual Before beginning construction check local building codes regarding footings location and other requirements Study and understand this owner s manual Important information and helpful tips will make your construction easier and more enjoyable Assembly Instructions Instructions are supplied in this manual and contain all appropriate information for your model Review al
4. aces tothe end of the left amp right rear roof channel using four 10 32x7 16 11 mm bolts and square nuts Hint Position the short and long flange as shown in the diagram Pre Assemblies 9673 Long Flange Cw Cr a 9665 a Short Flange Long Flange Short Flange O Parts Needed For O Post Pre Assemblies The anchor brackets in this step will be used later to anchor the unit to the base foundation 1 Position an anchor bracket in side the left center amp right posts align holes and fasten using a 3 8 16 x 3 1 4 83 mm hex head bolt and hex nut Make three assemblies Do not overtighten 9661 or 9671 or 9660 3 8 16x3 1 4 83 mm 7 Hex Head Bolt oo RERNU 9661 Left Post one 9671 Center Post one 9660 Right Post one 9652 Anchor Bracket three O Parts Needed For O Step 3 Mounting Rear Roof Rear Roof Channel Assembly two 66627 Weather Seal a Channels to Structure 1 2x 1 1 2 13 mm x 3 8 cm two 1 Positioning The height from the bottom of post to the bottom of rear roof channel is 8 8 1 2 265 4 cm minimum to 9 274 3 cm maximum For unit installed over a door in order to maintain door clearance the minimum height above door is 6 15 2 cm If distance is less than 8 8 1 2 265 4 cm bottom of posts will have to be trimmed with hacksaw in order to obtain 2 1 2 6 4 cm slope If this is necessary drill two new holes in post and re attach
5. anchor For installation where a door is not involved do not block windows with rear roof channels Once dimensions are established level rear roof channels and mark structure 9673 6 15 2 cm Min 9674 evel LJ 9665 t 9665 7 8 8 1 2 265 4 cm Min 9 274 3 cm Max m Post i END VIEW 2 Channel Weather Stripping Attach weather stripping 1 2x 1 1 2 13 mm x 3 8 cm to one end on the outside of rear roof channel Making sure weather stripping is flush with top flange of rear roof channel continue to stick weather stripping to rear roof channels Peel paper backing Rear Roof Channel Assemblies 1 2x1 1 2 13 mm x 3 8 cm ip Weather Seal Step 3 continued BL13 3 Attachi NJ It is important that the rear roof channels be securely anchored to a sound and flat mounting surface A special mounting board 2x4 2x6 x19 10 38 mm x 89 mm 38 mm x 140 mm x 604 5 cm can be used if existing surface is questionable or on mobile homes The mounting board should be attached with wood screws drilled into the wall studs on frame construction Masonary anchors should be used on brick or masonary installations Also on frame construction if stud or rafter spacing is greater than 16 40 6 cm oncenter use the mounting board Countersink all fasteners Attach at each stud 42 Note Poke a hole through weather seal 3 5 om AR ae using an awl before drilling or fastening ZA Count
6. cure 24 hours before proceeding and a week to harden before driving on BLO7 E 66623 10Ax3 8 10 mm Screw 96 66629 3 8 16x3 1 4 83 mm Hex Hd Bolt 3 Hardware 66625 410 32x3 4 19 mm 66624 66433 Bolt 20 10 32 Well Nut 20 3 8 16 Hex Nut 3 Packed with Screws Packed with Screws 66628 10 32x7 16 11 mm 65106 Bolt 44 10 32 Square Nut 44 Packed with Screws Packed with Screws Parts List Parts in Carton One Number Description in santon Med Right Facia Left Facia Top Front Trim Top Left End Trim Top Right End Trim Weather Seal 3 16 x 2 5 mm x 5 1 cm Weather Seal 1 2 x 1 1 2 13 mm x 3 8 cm Anchor Bracket Roof Channel Channel Brace Front Splice Trim Corner Trim Left Post Center Post Right Post Left Rear Roof Channel Right Rear Roof Channel Top Trim Cap Naz2xA0NAaA0N Parts in Carton Two Key a Number Description in Carton dea 9662 Right Roof Panel 9653 Main Roof Panel see Parts in Carton Three Assembly Part Part Quantity Check Key No Number Description in Carton List 20 9663 Left Roof Panel 1 21 9653 Main Roof Panel 4 8 Z Pa D lt 2 Pa a D 7 1 Parts Needed For Rear Roof Channel 9673 Left Rear Roof Channel one 9674 Right Rear Roof Channel one 9665 Channel Brace two The rear roof channel assemblies attach to the permanent structure and support the unit 1 Fasten the channel br
7. e your unit One person can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your unit Decide which method of anchoring and the type of foundation you wish to use in order to form a complete list of the materials you will need e Eye Goggles e Work Gloves No 2 Phillips Screwdriver e Step Ladder Optional Time Savers Foundation Preparation With Hardened Magnetic Tip e Utility Knife Scissors e Wrench Nut Driver e Hammer and Nails be A oe a od e Pliers e Electric Cordless Drill e Spade or Shovel able spee rill WI ilips tip at AA eae pean by Carpenters Level e Square e Hand Saw Power Saw as much as 40 e Tape Measure e String for squaring frame e Lumber and or Concrete Selecting and Preparing Your Site Before assembly you will want to decide on a location for your unit The best location is a level area with good drainage eAllow enough working space for ease of moving parts into position during assembly Before you begin the first steps in assembling your parts a foundation should be constructed and an anchoring system should be ready to use SAFETY FIRST Safety precautions are important to follow throughout the construction of your patio cover carport eCare must be taken when handling various pieces of your unit since some contain sharp edges Please wear work glove
8. ersink Screws Option 1 Attachment to Stud or Rafter Locate studs or rafters in mounting wall With rear roof channel level on wall drill a 3 16 5 mm hole 1 2 5 cm from top flange through rear roof channel s web and wall at every stud or rafter Make sure there is a hole on each end of channel Remove rear roof channel from wall and enlarge holes in rear roof channel with a 7 16 drill bit This hole will enable the fastener to pass through the rear roof channel Align holes in wall with holes in rear roof channel Attach rear roof channel to wall with 3 8 x2 1 2 10 mm x 6 4 cm screws and washers provided your local code permits the use of this screw Note If a special mounting board was used holes are provided in rear roof channel for attaching to wall Weather Seal Attach at each stud 3 8 x 2 1 2 10 mm x 6 4 cm t l Lag Screw amp Washer into Wall Stud Option 2 Attachment to Brick or Masonary Use masonary fasteners purchased locally 12 30 5 cm on center Level rear roof channel on wall using holes in rear roof channel as a guide drill holes in wall atthe center and each end of channel with proper size masonary bit do not drill holes in mortar joints Attach rear roof channel to wall with masonary anchors Repeat procedure for remaining holes in rear roof channel Note If a special mounting board was used holes are provided in rear roof channel for attaching to wall Weather Seal Masonary A
9. he corners with top trim caps using four screws E 10Ax3 8 10 mm SO Pa Screw 21 Step 10 Leveling and Anchoring Posts BO22 Check to be sure front facia and rear roof channel are still square Level each post Stand at one end and visually check the alignment of the post Once all posts are aligned mark fastener location using holes in bot tom flanges of anchor bracket as a guide Masonary Using a masonary bit drill holes to fit masonary fasten ers not provided Attach bottom flanges of anchor bracket to slab or footing using instructions packed with masonary fasteners Deck using a wood bit drill holes to fit wood fasteners not provided Attach bottom flanges of anchor bracket to deck using instructions packed with wood fasteners Post Drill Masonary Anchors j Anchor Bracket Flange Suggested Guttering System not included BL23 If the locality where you have installed the patio cover carport could benefit from a gut tering system we recommend the following list of materials not included Two 10 304 8 cm gutters with splice or O One 20 609 6 cm gutter One downspout One outlet One right amp One left end cap Sealant Nine hidden hangers with nine 1 1 2 38 mm bolts and nuts O Three standard elbows Two bands with four sheet metal screws 1 Assemble the gutter on the ground using sealant 2 Temporarily remove top front tr
10. hey decay 3 Touch up scrapes or nicks and any area of visible rust as soon as possible Make sure the surface is free of moisture oils dirt or grime and then apply an even film of high quality touch up paint 705120511
11. im lift as sembly to unit and mark top left and right end trim where gutter meets trim Remove gutter system and notch using tin snips top L amp R end trim so gutter fits flush along front of unit 3 Evenly space out five hidden hangers in gutter making sure one is in the outlet Attach gutter assembly to front facia front roof chan nel using five 1 1 2 38 mm bolts and nuts through hidden hangers Replace top front trim 4 Assemble the downspout on the ground 5 Hold in place on outlet Attach to post with two bands Drill 3 32 2mm holes and fasten with sheet metal screws Gutter Outlet Left End Cap Post Ty Bany Downspout Screw Top Front Trim Top End Trim 1 1 2 38 mm Bolt A Hidden Hanger 4 23 PC1020 SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture Problem areas include screw holes unfinished edges or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing or stop it quickly as soon as it appears 1 Avoid nicking or scraping the coating surface inside and out 2 Keep roof and post perimeter free of debris and leaves which may accumulate and retain moisture These can do double damage since they give off acid as t
12. l instructions before you begin and during assembly follow the step sequence carefully for successful results Foundation and Anchoring Your patio cover carport must be anchored to prevent wind damage A foundation is also necessary as a base in order to construct a square and level unit Anchoring and foundation materials are not included with your unit Your assembly instructions provide information on a few methods commonly used to secure and level a patio cover carport Parts and Parts List Check to be sure that you have all the necessary parts for your unit eAll part numbers can be found on the parts All of these numbers before the must agree with the numbers on the parts list elf you find that a part is missing include the model number of your patio cover carport and contact Arrow Shed LLC Customer Service Department 1101 North 4th Street Breese Illinois 62230 1 800 851 1085 or assist arrowsheds com eSeparate contents of the carton by the part number while reviewing parts list eFamiliarize yourself with the hardware and fasteners for easier use during construction These are packaged within the carton Note that extra fasteners have been supplied for your convenience PLAN AHEAD Watch the Weather Be sure the day you select to install your unit is dry and calm Do not attempt to assemble your unit on a windy day Be careful on wet or muddy ground Teamwork Two or more people should work together to assembl
13. nchor 13 Parts Needed For Roof Channel Assembly 9656 Roof Channel four Post Assemblies three Get help holding post in place while attaching the roof channel 1 Position a roof channel with small hole 1 1 8 2 9 cm from end at left post and fasten to channel brace us ing four 10 32x 7 16 11 mm bolts and square nuts Fasten other end to the top end of the left post noting location of lock seam using two 10 32x7 16 11 mm bolts and square nuts and two 10Ax3 8 10 mm screws 2 Fasten a roof channel with small hole 1 1 8 2 9 cm from end to the front of left post using the same fasten ers with opposite end overlapping center post by 1 1 2 3 8 cm fasten as before Brace center of unit with 2x4 s 38 mm x 89 mm as shown 3 Repeat procedure with next roof channel to center and right post 4 Repeat procedure with next roof channel as done in Step 1 to right post and channel brace 7 N 14 N 210 327 116AP 11 mm Bolt a Sea 10Ax3 8 A y 10 mm Screw e P 10 32 Square Nut i 1 i __ 9661 Left Post 9671 Center Post Step 4 continued 9660 Right Post 9671 Center Post a NX 1 1 8 2 9 cm aX SS gt No Parts Needed For 9654 Right Facia two 9657 Left Facia two Facia Assembly 1 Place right and left facia over front roof channels with largest STEP amount
14. of holes on top Butt together and fasten bottom flange with ten 3 10Ax 3 8 10 mm screws Fasten top flange using six 10 screws where Press firmly against mounting surface shown 10 32 Well Nut STEP et V 2 Place right and left facia over end roof channels Fasten bottom flange with five 10 screws Fasten top flange in the same manner 3 Place a well nut on top flange of the front right and left facia Insert all the way into pre drilled hole until flange is firmly against mounting sur face Continue along length of the front right and left facia pieces 1 l Si RoofChamnel j O Parts Needed For O Corner Front Splice 9670 Corner Trim four 9669 Front Splice Trim three Trim 1 Fasten front splice trim to the seam where front facia meets with four 10 screws 2ifa special mounting board was used use remaining front splice trim pieces to cover ends of board in stead of corner trim Fasten using two 10 screws 3 Position corner trim to inside corners with short flange to facia and fasten with two 10Ax3 8 10 mm screws Position corner trim to out side corners with long flange on the front facia and fasten with four 10 screws Repeat procedure on opposite end of unit A Short Flange xs 96705 Se Parts Needed For Roof Assembly O 9662 Right Roof Panel one 9653 Main Roof Panel eight 9663 Left Roof Panel one
15. ps e Wash off inked part numbers on coated panels with soap and water Keep this Owner s Manual and Assembly Instructions for future reference Foundation Recommendations The Foundation For Your Patio Cover Carport Note Before beginning construction check local building codes regarding footings location and other requirements OPTION 1 Concrete Footings All concrete minimum 2500 P S L Footing Bearing is based on soil pressures not to exceed 1 000 P S F Footing Depth to extend to below frost line but not less than 12 30 5 cm where new footings are used If posts are not anchored to a concrete slab a footing is needed To locate footing follow diagram below Dig footing the minimum dimensions shown Be sure footings are level with each other Dimensions may vary depending on your soil conditions consult local codes for footing requirements Using 3 4 19 mm thick boards frame footings The board height will be the height required to make sure the footings and concrete slab if used are level with each other Pour concrete Allow concrete to cure 24 hours before proceeding Note The depth of slab 123 312 4 cm will vary depending upon place of attachment for patio cover carport If you mount a 2x4 2x6 38 mm x 89 mm 38 mm x 140 mm on wall you will need to add 1 1 2 3 8 cm If you mount to the eave you will need to add a the length of the eave 117 1 2 298 5 cm 123 Min
16. re from the top outside edge of facia to the top outside edge of the rear wall channel If diagonal dimensions are not the same adjust assembled facia section left to right until the diagonals are equal Diagonal Measurement Rear Roof Channel Assemblies Rear Roof Channel Assemblies 3 16 x 2 5 mm x 5 1 cm Weather Seal STEP 1 Step 7 continued BO19 Do not fasten until next step END VIEW ON Fasten Overlapped Ny i 10 32 Square Nut 10Ax3 8 10 mm Screw 38 mm x 89 mm 2x4 38 mm x 89 mm 8 b 10 32x7 16 11 mm Bolt END VIEW SON ar i a _ STEP 10 32 Well Nut _ P A se a 3 i 19 Parts Needed For Top Left and Right 9667 Top Left End Trim one 9668 Top Right End Trim one End Trim 1 Fasten top right end trim to the outer right roof panel rib using four 10Ax3 8 10 mm screws Do not fasten the bottom hole until the next step 2 Repeat procedure for the top left end trim on the outer left roof panel rib 10Ax3 8 10 A g e JA AS 7 9667 20 Parts Needed For 9664 Top Front Trim two Top Front Trim 9655 Top Trim Cap two 1 Position top front trim to ends of roof panels overlapping top left end trim and fasten usingfive 10 screws 2 Overlap with next top front trim and fasten together using six 10 screws along length 3 Cover seams where trims meet at t
17. s eye protec tion and long sleeves when assembling or performing any maintenance on your unit EEE A i gt A safety edge Keep children and pets away from worksite to avoid distractions and any accidents which may occur Never concentrate your total weight on the roof of the unit When using astep ladder make sure that it is fully open and on even ground before climbing on it ePractice caution with the tools being used in the assembly of this unit Be familiar with the opera tion of all power tools Do not attempt to assemble the unit if parts are missing because any unit left partially assembled may be seriously damaged by light winds Call 1 800 851 1085 or assist arrowsheds com Do not attempt to assemble the unit on a windy day because the large panels acting as a sail can be whipped about by the wind making con struction difficult and unsafe CARE amp MAINTENANCE Finish For long lasting finish periodically clean and wax the exterior surface Touch up scratches as soon as you notice them on your unit Immediately clean the area with a wire brush wash it and apply touch up paint per manufacturer s recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage unit making it unsafe Fasteners Regularly check your unit for loose screws bolts nuts etc and retighten them as necessary Other Ti
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