Outdoor Living Today GC42 Instructions / Assembly
Contents
1. Front Door Header Trim T 27 Locate Front Door Header Trim T and place between Corner Door Trim flush against Door Header and Plywood Roof Make sure Door Header Trim is positioned so it does not impede the opening and closing of Doors When correctly positioned secure with 5 1 1 4 nails E lt a 28 Unfold Sheet of Roofing Paper U Place on Plywood Roof evenly and nail down with 4 7 8 nails Position nails to penetrate through Plywood Root into wall framing Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 13 Important _ Butt thick end of and 2 2 3 4 ishingle will be facing are included in towards front kit 29 Locate 16 long x 5 1 2 and 2 3 4 wide Shingles V W Starting with a 5 1 2 wide Shingle the left side align first Shingle on front left corner to overhang the Front Door Header Trim and Front Side Corner Trim by 1 1 2 30 When first 5 1 2 wide 16 ong Shingle is correctly aligned E dawn Plywood Roof with 2 7 8 shingle nails 2 1 4 from front edge Position and secure a 2 3 4 wide x 16 long shingle on opposite corner Drill pilot holes first when nailing 2 3 4 wide Shingle to roof Space remaining 5 1 2 wide x 16 long shingles between both outside shingles leaving an 1 8 to 3 8 gap between each Shingle i tt 1 8 to 3 82. m a la lt Flush with 2x2 Side Wall frame Trim Flush bottom of Floor 15 Locate Front Corner Door Trims H Position flush with Side Wall framing and flush with bottom of Floor Attach with 8 1 1 4 finishing nails Complete both sides See Step 24 for complete front trim alignment Completed Front Corner Door Trims es Left Door complete 1 1 2 Bolt gt gt ia Black _ with Hinges attached with Black Top a 0 Screws SS 10 Nut with Washer i Silver 7 16 Locate Black T Hinges I Attach Hinges to Horizontal Door Trim using 1 1 1 2 Bolt with Black Head Note Door is Pre drilled for Bolt Tighen 10 Silver Bolt using wrench Finish Hinge by securing with 2 3 4 Black Screws Drill small pilot holes first to prevent wood from splitting Complete both Doors 4 Hinges Starting with left side Door lift until Hinges contact Door Trims Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 9 1 8 gap 1 2 screws per Hinge initially Shim with p Shingle 17 Leave a gap on left side and bottom of p o Door approximately 1 8 Use a shingle to 7 shim the door at bottom to help position door evenly When door is aligned correctly screw Hinge into Vertical Door Frame Trim with 2 Black Screws Use only 1 screw initially per hinge until both d
3. x 2 1 2 x 61 3 8 Shelf Section AA 1 Vertical Shelf Support 1 1 2 x 1 1 2 x 35 Roof Section BB 4 Shelf Supports 3 4 1 1 2 x 17 3 4 DO VO 1 0 F 1 Roof Plywood 5 8 21 44 CC 2 Shelves 17 1 2 x 18 7 8 U 1 Sheet of Roofing Paper V 27 16 long 5 1 2 wide Shingles Miscellaneous Not Shown on Illustration above W 5 16 long x 2 3 4 wide Shingles 1 Interior Door Stop 3 4 x 1 1 2 x 8 X 8 8 1 2 long x 5 1 2 wide Last Row Shingles Barrel Bolt Plywood Spacer 1 2 x 2 1 2 x 2 1 2 Y 1 8 1 2 long x 2 3 4 wide Last Row Shingle Interior Silver Barrel Bolt Z 1 Roof Ridge Cap 1 2 x 2 1 2 x 47 Shingle Spacing Template 1 8 x 7 1 2 x 40 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 2 4x2 GARDEN CHALET HARDWARE PACKAGE Hardware Kit Provided 3 4 Pas Silver Note screws and nails shown actual size 3 4 Dasa Black 11 4 0 Finishing 1 1 4 ji i Kur AAAI ana a 7 8 Shingle 2 1 2 DR es e Li e Square Drive Bit 1 1 2 e T Bolt with Black Head Silver Nut and Washer I Tee Hinge x4 DD Door Handle X 2 EE Barrel Bolt Silver Barrel Bolt Tools Required Not Provided l Screw Gun Drill Tape Measure Wood Clamp Utility Knife Pliers s 1 8 amp 3 8 Drill Bits Safety
4. Note Our Sheds are shipped as an unfinished product If exposed to the elements the western red cedar lumber will weather to a silvery gray color If you prefer to keep the cedar lumber looking closer to the original color we suggest that you treat the wood 0 with a good oil base wood stain You may also wish to paint your 4 new shed rather than stain it In both cases we recommend that you consult with a paint and stain dealer in your area for their recommendations We hope your experience constructing our 4x2 Garden Chalet has been both positive and rewarding We value your feedback and would like to hear back from you on how well we are doing in the following areas 1 Customer Service 2 On Time Shipping 3 Freight Delivery 4 Quality of Materials 5 Assembly Manual 6 Overall Satisfaction Please call write or email us at Outdoor Living Today Partnership P O Box 96 Sumas Washington 98295 The materials contained in this Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any other proprietary notices contained on the materials No material may be modified edited or taken out of context such that its use creates a false or misleading statement or impression as to the positions statements or actions Toll Line 1 888 658 1658 Fax 1 604 462 5333 sales outdoorlivingtoday com Page 19
5. Header drill 2 pilot holes with 1 8 drill bit through Side Walls and into the end of Header Have i your helper hold Header and Wall steady Secure with 2 2 1 2 screws per side 11 Place Plywood Roof F on Wall Framing and Door Header Align evenly from side to side At the front recess Roof slightly See Step 12 for close up of front Roof alignment When correctly positioned screw to framing with 6 1 1 4 screws Note Be sure screws do not come through Door Header Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 7 Le ft gt 12 Locate both Angle Cut Gable Siding Pieces G There are left and right side pieces Starting with the left side place above Side Wall so lap sidings fit together Plywood Roof and Angle Cut Gable Siding Flush with each other Siding aligned at rear 13 Align Gable Siding flush at rear with Wall Siding and flush with top of Plywood Roof Secure with 7 1 1 4 finishing nails Make sure to nail into edge of Plywood Roof at top and into wall framing at bottom Hammer at slight angle to contact wall framing Align right side Angle Cut Gable Siding Piece 14 Complete right side Angle Cut Gable Siding Piece as per Step 12 13 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 8 Front m _ p gt Corner Door m Trims H Side Wall Frame
6. gap between 31 With 1st row of aan spaced correctly from side to side and overhanging the Front Door Header Trim by 1 1 2 secure each Shingle with 2 7 8 nails Place 2nd row of shingles directly on top of first row except use a 5 1 2 wide shingle on the right side and a 2 3 4 wide shingle on the left Secure both outside Shingles with 2 7 8 Shingle Nails 8 from their butt Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 14 J j 4 i am mA a Shingle 32 Choose 2nd row of 33 Tack Shingle Spacing Template 5 1 2 wide Shingles and place on top 7 1 2 high with 2 7 8 shingle nails flush with of 1st row Position and secure as per front of shingles Position and attach 3rd row of Step 31 outside Shingles as per Step 30 Use 5 1 2 wide on left and 2 3 4 on right side to start Nai i iF rdw ching 5 35 Re position Shingle Spacing Template as per Step 33 Locate 8 1 2 Cedar Shingles X amp Y and position as per Steps 31 34 Position 2 3 4 wide shingle on left and 5 1 2 wide shingle on right Nail 7 from the Butt of the 8 1 2 shingles with 2 7 8 shingle nails per shingle Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 15 0 Roof Ridge Cap 2 36 Center Roof Ridge
7. Aeg W IY CALED approx 1 2 gap Do Not Attach Walls ae Floor until Step 8 A eT fi A Wall Frames o D N Rear Wal Siding Flush with Floor at back 4 4 With Side and Rear Wall correctly positioned attach together at top middle and bottom of vertical wall frames with 3 2 1 2 screws approx 1 2 gap 5 Position 2nd Rear Wall Panel on Floor as per Step 3 amp 4 Attach wall frames together at top middle and bottom with 3 2 1 2 screws Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 5 ESS 7 With Side Wall Panel correctly aligned attach Rear and Side Wall together at top middle and bottom of vertical wall frames with 3 2 1 2 screws Optional Caulking seams will help prevent moisture from entering at seam Caulking not included in kit 8 When all walls are attached together check alignment with the floor When positioned correctly fasten bottom wall framing to floor using 2 2 1 2 screws per wall panel Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 6 Aligned flush at front and top Dado cut to front facing down 9 Locate Door Header E and place between Side Wall framing with dado cut facing down and to the front You will want Front Corner Trim P to cover screws in Step 24 Use Trim to confirm screw location 10 Prior to attaching Door
8. Cap Z from side to side on the rear roof shingles Overhang the Ridge Cap slightly off the back of the shingles Secure with 4 2 1 2 screws Be sure to screw through the Ridge Cap and into Rear Wall framing Drill pilot holes in Ridge Cap to prevent wood from splitting Drill Pilot Hole to prevent Splitting Vertical Shelf Support AA 37 Shelving may be mounted on Left or Right Side of Chalet This Assembly Manual illustrates the Shelving being mounted on the Left Side First locate the Vertical Shelf Support AA Measure 19 from Left Side Wall Framing from the inside Mark position on Door Header Drill Pilot Hole near end of Shelf Support to prevent splitting and attach to Door Header with 1 2 1 2 screw Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 16 38 Locate 1 Shelf Support BB and position on Vertical Shelf Support and Rear Wall framing Drill pilot hole in Shelf Support to prevent splitting and attach with 1 1 1 4 screw on each end on Side Wall Note Make sure Shelf Support is level prior to attaching Attach 2nd framing Drill Shelf Support to Side Wall framing as described above Place pilot hole on Shelf CC on top of Shelf Supports angle before screwing Positioned 3 4 39 Secure Shelf to Shelf Supports with 4 1 1 4 screws Drill pilot holes to prevent wood from splitting 40 Complete positioning and at
9. 658 1658 within 30 days of the delivery of your purchase It is our commitment to you to courier replacement parts free of charge within 10 business days of this notification Replacement parts will not be provided free of charge after the 30 day grace period Outdoor Living Today www outdoorlivingtoday com sales outdoorlivingtoday com Page 1 Exploded View and Parts List for 4 x2 Garden Chalet Not Shown Interior Door Stop Interior Silver Barrel Bolt Shingle Spacing Template Parts List Floor Section A 1 Floor Section 20 1 2 x 45 2 1 2 H 2 Front Corner Door Trims 1 2 x 2 1 2 x 65 1 2 B 4 Floor Legs 1 1 2 3 1 2 x 4 1 Upper Rear Horizontal Trim 1 4 x 1 1 4 43 3 4 2 Side Skirting 1 2 x 3 1 2 x 21 1 Rear Skirting 1 2 x 3 1 2 x 45 4 Filler Trim 1 2 x 1 1 2 x 33 2 Side Front Corner Trim 1 2 x 1 1 2 x 62 2 Side Rear Corner Trim 1 2 x 2 1 4 x 66 3 4 2 Rear Corner Trim 1 2 x 1 1 2 x 67 Wall Section 2 Side Walls 18 1 2 x 62 1 2 2 Rear Walls 22 x 67 1 Door Header 1 1 2 x 2 1 2 x 41 Dado Cut 2 Angle Cut Gable Siding Pieces left right 1 2 x 18 1 2 4 Black T Hinges 1 Center Rear Trim 1 2 x 1 1 2 x 67 2 Door Panels 20 1 4 x 61 3 8 1 Front Door Header Trim 1 2 x 1 x 41 1 Door Flange 1 2
10. Glasses Work Gloves Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 3 You can find the Square Drive Bit for the screws in with the Hardware Kit Bag 1 Flip Floor A over on a level surface Locate Legs B and position in each corner tight to floor and framing and attach with 2 2 1 2 screws Complete all Leg attachments Flip Floor over and complete Leg attachments by screwing 1 2 1 2 screws through Floor Boards into each Leg Level Floor before proceeding to Step 2 You can find the Square Drive Bit for the screws in with the Hardware Kit Bag Side Wall C Side Wall Flush with Floor Frame at Front and Side At Rear a gap will exist Optional Caulking seams will help prevent moisture from entering at seam Caulking not included in kit 2 Locate Side Walls C and Rear Walls D Make sure walls are in correct orientation Siding cut flush with Wall Framing at bottom Position Side Wall on Floor so it sits flush with front and side Have helper hold Side Wall while Rear Wall is positioned on Floor Optional Caulking wall seams will help prevent moisture from entering at seam Caulking not Included in Kit Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 4 3 Align Rear Wall flush to floor at the back and wall framing of Side and Rear s ser Walls together O o Wall Framing aligned together
11. Revision 8 June 11th 2012 O 1 hi i Garden Chalet 4X2 Outdoor Living Today Assembly Manual Thank you for purchasing a 4x2 Garden Chalet Please take the time to identify all the parts prior to assembly Please use Safety Eyewear and Gloves while Assembling Be sure to read and follow all operating instructions for any tools used during assembly Remember NO SAW CUTTING IS REQUIRED Safety Points and Other Considerations Our products are built for use based on proper installation and normal residential use on level ground Please follow the instruction manual when building your Grand Garden Chalet and retain the manual for future maintenance purposes Some of the safety and usage measures you may wish to consider include the product is elevated any structural and building code requirements are solely A Outside Height Rear 73 3 4 the customer s responsibility and should B Outside Height Front 67 3 4 be abided by C Outside Width 48 D Outside Depth 23 1 4 In high or gusty wind conditions it 5 E Door Width 40 advisable to keep the structure securely F Door Height 61 1 4 grounded G Inside Height Rear 67 H Inside Height Front 61 Have a regular maintenance plan to ensure I Inside Width 44 screws doors roof and parts are tight J Inside Depth 20 In the event of a missing or broken piece simply call the Outdoor Living Today Customer Support Line 1 888
12. n tight to Corner Door Trim and flush with bottom of Floor Secure with 3 1 1 4 Nails per piece Complete other side Position Rear Skirting Piece between Side Skirting and secure with 6 1 1 4 nails Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 11 Filler Trims O ad 23 Filler Trims O or nailing strips are positioned in rear side corners There are 2 Fillers per rear corner Starting with Lower Trim position flush to bottom of Side Skirting and nail with 3 1 1 4 nails Place 2nd Filler Trim directly above and secure with 3 1 1 4 nails Complete both sides Side Front d Corner Trim P 24 Place Side Front Corner Trim P tight to Corner Door Trim and flush to top of Skirting at bottom Nail secure with 6 1 1 4 nails Complete both sides A Side Rear Corner Trim Q F 25 Locate Side Rear Corner Trims Q and Rear Corner Trims R Position 1 each in rear corner as illustrated above At bottom Trims should sit flush with Side and Rear Skirting When correctly aligned secure each piece with 8 1 1 4 nails Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 12 26 Place Center Rear Trim S over Rear Wall Seam Trim should sit flush at bottom with Skirting When correctly aligned secure with 8 1 1 4 nails Center Rear Trim S N Flush with ppm m a m 7
13. oor alignments are confirmed Drill pilot holes to prevent wood from splitting F Gap between E Top of Door and Door Header 1 2 Black Screw initially P Complete with 2 additional 2 between Black Screws per Hinge when Doors will D i be covered oors are positioned correctly by Door Flange K 19 Position Right Side Door as per Steps 16 17 Once again use only 1 screw per hinge initially to secure Door to Vertical Door Frame Trim Open and close both Doors to confirm proper Door closing Re adjust Door Screws if necessary When satisfied complete Hinge attachments with 2 additional 2 Black Screws per Hinge Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 10 Flange may 5 Hor Door Trim need 2 N additional 1 20 Open Left Door and position Door Flange K flush against Horizontal Door Trim making sure also to align evenly at top and bottom of Door Trim From the inside screw Flange to door with 4 1 E Door Flange K to be positioned on Left Door screws Important Drill Pilot Holes first to prevent splitting of wood Y p Ss 21 Position Upper Rear Horizontal Trim L on top lap of Rear Wall Panels evenly from side to side Nail Trim into Wall Framing and Roof edge with 6 1 1 4 finishing nails b 22 Locate Side and Rear Skirting M amp N pieces Starting with the side positio
14. tachment of 2nd Shelf as per Step 38 39 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 17 41 Attach Interior Door Stop to Floor with 2 1 1 4 screws To align correctly close Doors in best close Door position Mark and attach Drill pilot holes to prevent splitting gt Mark first and _ then drill hole with 3 8 bit lt lt Install 3 4 5 from bottom of Door 42 Install the Barrel Bolt Plywood Spacer 3 4 from bottom of the Right Door with 2 1 screws Position the Interior Silver Barrel Bolt on the Plywood Spacer and use 3 4 Silver screws supplied in Hardware Package to attach Tap barrel on Interior Door Stop to mark location Open Door and Drill with a 3 8 bit Important Drill shallow Pilot Holes to prevent splitting 43 Attach Door Handles DD Handles are positioned on top section of each door and mounted with 3 4 Black Screws Attach Black Barrel Bolt EE as illustrated above with 3 4 Black Screws Note how female part of Barrel Bolt is positioned higher than male Do a dry run first to position Barrel Bolt correctly Important Drill pilot holes with 1 8 drill bit prior to securing with screws to prevent wood splitting Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 18 OLT Outdoor Living Today Congratulations on building your 4x2 Garden Chalet
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