Suncast BMS7791 Instructions / Assembly
Contents
1. 57791 Blow Molded Resin Storage Shed ASSEMBLY INSTRUCTIONS Tools Needed for Installation N N N N 77777777 4 To purchase Suncast replacement parts and learn about other Suncast products visit Easy Bolt Easy Driver www suncast com or call 1 800 846 2345 010210410 or 1 630 879 2050 KEEP THESE INSTRUCTIONS You will need Quality Control Number shown below to register your product Quality Control Number Assembled exterior dimensions 7 4 1 2 W x 7 21 2 D x 8 6 2012 Suncast Corporation Batavia IL 0361214 Before You Begin Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations A level and sturdy foundation is required before shed construction can begin Site preparation information is available on pages 10 11 A foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts e Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Check for all parts before you begin assembly Using the provided parts check list on pages 4 9 verify that you have a2. Wood platform Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation surface must be flat and level A vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation To secure the shed to a concrete slab use masonry fasteners available at your local hardware retailer To secure the shed to a wood platform use 1 4 x 2 long lag screws with washers Anchoring floor panel to concrete slab Anchoring floor panel to wood platform Secure shed to concrete slab using masonry Secure shed to wood platform using 1 4 x 2 lag fasteners Screws e Dimensions allow for shed to fit within the nearest 1 on each side 10 Site Preparation and Platform Construction continued Materials NOT supplied with Shed Kit Wood platform critical spacing Sub frame spacing Check all critical spacing measurements Wood platform materials list 2 48
3. DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Shed Assembly Walls continued Hardware Needed 19 for remaining panels Repeat Steps 14 19 Shed Assembly Headers and Truss Parts hardware needed for headers and truss assembly are shown on pages 6 8 Place front header J over door opening and fit two protruding support legs into pockets molded in front corners Secure front header using two screws KK in each front corner Place rear header K over back walls and fit four Slide truss assembly into place Secure with four protruding support legs into pockets molded in back screws KK in each side adaptor bracket Z walls Secure rear header using eight screws KK 20 Shed Assembly Headers and Truss continued 21 Raise ridge beam U up and into rear roof ridge beam bracket Secure with one 2 hex head cap screw HH and one nut JJ Repeat for front header J Note Alignment of ridge beam to bracket may require header panels to be pushed inwards or outwards slightly as ridge beam is slid into place Shed Assem
4. x6 25 x 2 Hex bolt 25 x 75 Philips 375 Washer 3 pan head screw head screw x7 Easy bolt easy driver x4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used Door Handle Kit 0440647 A Door Handle Kit D Q 06308914 Left 0630895 Spacer handle plate X2 0630624 Door handle 2 0670147 Right handle plate Hardware 0480306 Hardware bag 25 Washer xb 25 x 1 Pan head screw Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used Site Preparation and Platform Construction Materials NOT supplied with Shed Kit Note Site preparation is required for this shed Placing the shed on a constructed foundation is highly recommended Without a constructed foundation settling will probably occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly To prepare your shed site follow the steps below 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want Concrete slab 4 thick
5. Critical When installing corners flex corner hinges back and forth several times This will help provide a square corner and ensure proper fit of remaining panels Important DO NOT flex in reverse position as this can crack the panel Push front floor A and rear floor B panels together Align tab on bottom right side of left front C with slot and secure with six screws LL on front floor A Lower panel into slot and lock in place Note Refer to pages 10 and 11 to secure floors to by sliding panel toward door opening foundation Note Use a rubber mallet to push left front corner C into locked position 16 Shed Assembly Walls continued Tip left front C outward slightly and bend corner hinge Tip left front C back to vertical position and align lower tabs on right side with slots in floor Note You will hear a snap when tab is fully engaged Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 14 16 until square and flush Side view 17 Shed Assembly Walls continued 18 Align tabs on bottom of side panel D with slots along front and rear floors Lower panel into slots and lock in place by sliding panel toward front corner Note Use a rubber mallet to push side panel D into locked position Secure side panel with four easy bolts GG working from floor to roof
6. the right to reimburse the owner the purchase price of the unit on a STRAIGHT LINE DEPRECIATED BASIS FOR THE LENGTH OF THE WARRANTY IN LIEU OF REPAIR OR REPLACEMENT The Purchase Price does not include taxes delivery charges site preparation costs permits fees assembly costs or disposal costs THIS WARRANTY IS NONTRANSFERABLE IT IS VALID FOR NORMAL HOUSEHOLD USE ONLY THE WARRANTY IS VOIDED BY COMMERCIAL OR INDUSTRIAL USE IT EXCLUDES FLOOR MODELS CLEARANCE AND OPEN BOX UNITS Notice Suncast does not represent that this unit will meet city county state homeowner s association standards or zoning requirements The owner is responsible for securing all permits and meeting other requirements needed for placement construction and use THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages the limitation or exclusion may not apply to you 28
7. to incorrect assembly Parts 7791 Walls and Floors 0800104 Left front 0B00103 Side panel 0B00106 Back corner x3 X2 0800100 0800102 0800109 Front floor Rear floor Right front Parts 57791 Doors 0631020 Left door window Q 0102201 Left window frame 0B00111 Left door 0102202 Right window frame 0280384 D ring slide bolt 2 7 0630884 Right door window 0440655 Window gasket x1 set 0800105 Right door Parts BMS7791 Headers 0280339 0510541 Roof ridge Ridge beam beam bracket X2 0102203 Header vent 2 0800107 Front header 0800112 Rear header 0440654 Fiberglass vent screen 0280372 Header beam x1 set X2 Parts BMS7791 Roof and Truss E SS 95555555 55555555559 Nd RSD RARD 0B00101 Left roof 0630928 Truss 0280397 Roof support bar X x4 bracket 0102088 Roof connector L 6 0630926 Truss leg 0800108 Right roof 2 2 0630817A Side 0630927 Truss 0631024 adaptor bracket cross beam Truss strap X2 X2 Hardware 0480250A Hardware bag 0480302 Hardware bag 625 Pan head screw x70 0480303A Hardware bag 25 x 2 Hex bolt 25 Locking nut 625 Truss head screw x6 x10 5 Sealing screw
8. AT AFFECT THE FORM FIT OR FUNCTION OF THE UNIT It excludes natural aging of the unit discoloration ordinary wear and tear ordinary weathering sunlight fading or rust It excludes staining caused by mold mildew or tree sap and damage caused by animals including insects vermin or household pets The warranty does not cover damage caused by Acts of Nature including but not limited to wind in excess of 65 mph tornado hurricane microburst hail flood blizzard extreme heat pollution or fire events The following actions void the warranty improper assembly assembly on a foundation other than as described in the assembly instructions use above intended and reasonable capacity misuse abuse failure to perform ordinary maintenance failure to remove snow over 8 inches deep modification cleaning with abrasive tools exposing the unit to heat sources and vandalism Painting sandblasting cleaning with harsh chemicals not recommended for plastics voids the warranty on resin components Modification of the original product voids all warranties Suncast assumes no liability for any modified product or consequences resulting from failure of a modified product Damage due to moving transporting or relocating the product voids the warranty Disassembly of this unit for reasons other than authorized repair voids the warranty Suncast is not responsible for loss of use of the unit labor for repair inspection fees or disposal costs SUNCASTO reserves
9. bly Roof Parts hardware needed for roof assembly are shown on pages 7 and 8 Before proceeding locate and identify channels on Before proceeding locate and identify six front header interior side of right roof L and left roof M Locate tabs and six rear header tabs three underside tabs contained within each channel Lay right roof L directly over three tabs on right side of Press edge of right roof L into channel on truss leg AA front header J With right roof channel seated over on header tabs pull right roof downward at each header tab until roof snaps in place 22 Shed Assembly Roof continued To lock right roof panels L in place the top and middle roof connectors BB slide up and the bottom roof connector BB slides down Pull down each lower corner of roof from outside From inside shed attach tabs on side panel D and right front G corner to roof panel with four screws KK Repeat on other three roof panels 23 Shed Assembly Roof continued Secure right roof panels to truss with three roof For lower roof connectors install one screw LL into connectors BB in corresponding slots in roof panels truss in front of roof connectors For middle and upper roof connectors install one screw LL into truss behind Note Have a second person push roof panels together roof connectors to more easily lock roof connectors on Attach truss strap DD to left truss tie down Z and Rais
10. der tabs on inside Place fiberglass vent screen VV and header vent R peak of front header J and secure with two screws KK into front opening in front header J Secure through DO NOT over tighten screws back of header with four screws LL DO NOT over tighten screws Repeat for rear header K Lay header J on ground with lettering side facing up Place one header beam X into pocket on inside of front header J Attach with six screws KK NOT over tighten screws Repeat for rear header K Note Header beam X has large holes on one side and small holes on other side The small holes must face header 14 Truss Pre Assembly Parts hardware needed for roof and truss pre assembly are shown on pages 7 and 8 Attach truss bracket Y to end of one truss leg AA with 1 hex head cap screw 1 and nut JJ Repeat for second truss leg AA Attach truss cross beam CC to two truss legs AA Place side adaptor bracket Z at end of left truss leg using two hex head cap screws HH and two nuts JJ AA Secure adaptor bracket with one 2 hex head cap Stand truss upright and check cross beam is level screw HH and one nut JJ Repeat for remaining side bracket Z Note DO NOT over tighten side adaptor bracket Z onto end of truss legs AA Overtightening would make roof assembly difficult 15 Shed Assembly Walls Parts hardware needed for wall assembly are shown on pages 4 and 8
11. e roof support bar WW up against roof Slide end truss leg AA Secure with two screws LL of support bar over hex bolt HH on truss leg Slide support bar down to lock into place 24 Shed Assembly Roof continued Secure the other end of roof support bar WW to front Secure roof support bar to roof using four screws KK header J Secure with one screw KK Note For clarity illustration is shown with roof removed Repeat Steps 29 35 to secure remaining roof panels Push down the roof from outside From inside shed secure roof panels together along ridge of roof using six rubber washers YY and six sealing screws AAA Note For clarity illustration is shown with front header 25 right front corner and window panel removed Shed Assembly Doors Parts hardware needed for door assembly are shown on pages 5 8 and 9 Stand right door H upright with three hinge mounts With door hinge in open position slide one door hinge facing right Slide one metal door hinge FF up onto each over each hinge receptacle on inside of right front panel hinge mount Rotate door hinges to outside of door Note For clarity illustration is shown with roof removed Secure each metal hinge plate with one screw MM and one nut JJ Repeat Steps 38 40 for left door 1 Note For clarity illustration is shown with roof removed 26 Shed Assembly Doors continued Insert screw ste
12. ll the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Assistance is required during entire assembly Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals Store heavy items near the bottom of shed e Shed not intended for use by children DO NOT stand sit or store items on storage shed roof Treat carefully in extreme temperatures Repair or replace broken parts immediately Suncast is not responsible for damage caused by weather or misuse At regular intervals inspect your shed to make sure that assembly integrity has been maintained Periodically check that the location you have chosen to set your shed is still level This kit contains parts with metal edges Please be careful when handling Shed Safety and Care Hot items such as recently used grills blowtorches etc must not be stored in the shed Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage Keep roof clear of snow and leaves The shed walls and roof sections have a textured exterior much like vinyl home siding Over time dust may accumulate in the texture When combined with moisture this could encourage the growth of moss or mold on the shed To maintain the look of your shed we recomme
13. ms on left and right handle plates OO From the outside of doors insert door handles NN and through the pre drilled holes in doors While through handle plate holes On inside of doors place holding plates in place on exterior of door secure each spacers PP on each door handle and secure each with with two washers RR and two machine screws CCC one machine screw CCC 7 77777727 4 Complete 27 SUNCASTO Building Shed and Gazebo Year Limited Warranty Your Building Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials The warranty period starts on the delivery date Incidental and consequential damages are not covered Warranty Claims To file a warranty claim contact the manufacturer SUNCAST CORPORATION 701 North Kirk Road Batavia Illinois 60510 Call toll free 800 846 2345 or visit www Suncast com SUNCASTO will repair or replace only the parts that failed under the terms of the warranty In some cases the replacement parts may not be identical but they shall be of equal or greater performance than the original part We may require proof of purchase Proof of purchase may be the original dated store receipt We may require evidence of the failure Evidence of failure may include photographs or returning failed components to SUNCAST WARRANTY LIMITATIONS THIS WARRANTY COVERS ONLY DEFECTS TH
14. nd cleaning it each year with mild soap and water DO NOT use bleach ammonia or other caustic cleaners and DO NOT use stiff bristle brushes Failure to perform annual cleaning could result in permanent staining of the plastic This is not a manufacturing defect and is not covered under warranty Assembly Day Tips Complete site preparation and foundation construction before unpacking parts and beginning assembly DO NOT attempt to assemble on a day with strong winds DO NOT attempt to assemble on days when temperature is below 32 degrees Set aside appropriate amount of time to completely assemble shed Make sure you have assistance nearby to lift and secure parts in place Wear light duty work gloves while assembling shed Once roof is assembled a flashlight may be of use when assembling smaller components inside shed DO NOT usea torque wrench or hand drill to tighten provided Easy bolts Use 010210410 Easy Bolt Easy Driver tool provided ONLY Suncast provides extra hardware for small fasteners for customer convenience In some cases there will be extra small fasteners once the assembly is complete Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due
15. x 96 x 3 4 b T 2 x 6 x 83 2 x 6 x 84 d 8 2 x6 x 12 1 4 11 Door Pre Assembly Parts hardware needed for door pre assembly are shown on pages 5 and 9 12 Peel film from both sides of window S Peel protective film from door edges Note One side of film will say THIS SIDE OUT Make sure this side faces out when installing window Stand left door 1 vertically In this order layer into door channel the window gasket TT door window S and door window frame Q Through the back of door secure layers with ten screws LL Start with four corner screws and finish with remaining screws DO NOT over tighten Screws Note The cut portion of window gasket TT MUST be assembled on bottom of door channel WX Note At least two people are needed during assembly Door Pre Assembly continued Secure center of window with one washer head screw ZZ and rubber washer YY DO NOT over tighten screws Repeat on Steps 1 3 for right door H WW Note At least two people are needed during T assembly At top interior side of left door I attach D ring slide At bottom interior side of left door 1 attach D ring slide bolt W with four screws LL through provided holes bolt W with four screws LL through provided holes 13 Header Pre Assembly Parts hardware needed for header pre assembly are shown on pages 6 and 8 Slide roof ridge beam bracket V un
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