Clopay 2050 Instructions / Assembly
Contents
1. Cable i ea oep s Mae oA Safety Black Cable Bushing Red Mark on Safety Cable STEP 5 Removing Door Sections amp Track Step 5 1 The door can now be disassembled Starting with the top section remove the hardware and unstack the sections one at atime FIG 5 A Step 5 2 After all sections have been removed from the opening detach all remaining track and hardware from the jambs The hangers that attach the rear ends of the overhead track to the ceiling called rear track hangers in many cases can be reused on the new door if made of 13 gauge 3 32 or heavier steel and is not loose or unstable FIG 5 B A Gang To avoid installation problems which could result in personal injury or property damage use only the track specified and supplied with the door Do not attempt to reuse old track STEP 6 Preparing the Opening Step 6 1 On the inside of the garage your opening should be framed with wood jambs 2 x 6 if possible The side jambs should extend to approximately the same height as the headroom required If you have just removed an old door the jambs should be inspected for the condition of the wood If the Rear Track wood is rotten it should be replaced now The jambs should be plumb and the header should be level If there are any bolts fastening the jambs to the wall the heads should be flush so they don t interfere with the installation of your new door FIG 6 A NOTE Rough op2. self tapping screws to attach strut as shown in the illustration When pre drilled holes in strut do not line up vertically with hinge hole locations you will be required to drill 2 3 16 pilot holes through the strut and the back skin of door at each hinge hole location or use a drill or impact wrench with a 7 16 socket to drive self tapping screws through strut and into door FIG 9 F Step 9 10 Place the top section on top of the other sections and nail in place as before Attach the hinges from the top of the previous section to the bottom of this section FIG 9 D NOTE If your door is to be used with an electric operator you must reinforce the top section before placing it in the opening Proceed to step 10 prior to completing this step Step 9 11 Place a roller in the top and bottom brackets and in the tubes in each of the hinges at the ends of each section Some hinges have two tubes Place the roller in the tube that is farthest from the face of the door FIG 9 G 14 x 5 8 Sheet Metal Screws End Stile FIG 9 F Bottom Bracket 14 x 5 8 Sheet Metal Screws 1 4 x 3 4 Self Tapping Screws Strut If Required Top Bracket 1 Hinge STEP 10 Reinforcing the Top Section for Opener To avoid damage to your door you must reinforce the top section of the door in order to provide a mounting point for the opener to be attached You will need one 1 or three 3 pieces of 1 1 4 x 1 1 4 minim
3. not pressure treated only If you are installing your door into an opening framed with pressure treated lumber purchased after January 2004 two items must be changed 1 5 16 x 1 5 8 lag screws with a minimum galvanization equivalent to G185 must be purchased for this application and Horizontal Track 2 to prevent potential corrosion between lumber and track spring components paint either the surface of the pressure treated lumber or those surfaces of the track and spring components that come in contact with the pressure treated lumber FIG 11 E Step 11 4 Fasten the horizontal angle to the horizontal curved track with two 1 4 x 5 8 track bolts and 1 4 flange nuts so that the heads of the track bolts are on the inside of the track On some doors this angle may be 82 long and will require three additional fasteners per side If the angle has been preassembled skip Step Ko A 11 4 and proceed with Step 11 5 FIG 11 E Flag Bracket ngle Bracket Step 11 5 Temporarily support the rear end of the track with a rope from the trusses overhead in the garage or on a tall ladder d l FIG 11 F j Horizontal Track Step 11 6 Place the track over the roller in the top bracket Attach l the curved end of the horizontal track to the flag bracket with two Vertical 1 4 x 5 8 track bolts and 1 4 flange nuts so that the heads of the Track screws are on the inside of the track The horizontal and vertical track must join tog
4. The damaged area should be lightly sanded with a medium to fine sandpaper making sure to remove all visible red and white rust Wipe this area with a dry clean rag Coat the sanded area witha high quality rust inhibiting zinc enriched primer This type of primer can be found at most paint or hardware stores and should be labeled for covering bare and galvanized steel Once the primer is applied wait the time specified on the primer s instructions before you finish painting your door Paint Your steel garage door can be painted with a high quality 100 acrylic latex flat satin or semigloss exterior grade paint Since all paints are not created equal the following test needs to be performed paint should be applied on a small area of the door following the instructions on the paint container allowed to dry and evaluated prior to painting the entire door Paint defects to look for are blistering and peeling An additional test is to apply a strip of masking tape over the painted area and peel back checking to see that the paint adheres to the door and not to the tape After satisfactorily testing a paint follow the directions on the container and apply to the door Be sure to allow adequate drying time should you wish to apply a second coat Window frames amp inserts can be painted with a high quality 100 acrylic latex The plastic should first be lightly sanded to remove any surface gloss NOTE Do not apply paint when
5. from the face of the door with the door in the open position FIG 15 A Additionally when the door is closed the portion of the operator arm attached to the door should be at angle of approximately 60 degrees from the vertical FIG 15 B Opener Arm Attachment To Horizontal Angle Or Strut Supplemental Bracket Not Available On All Doors Punched Angle Horizontal Angle Or Strut Front View Assembled Opener Arm Punched Angle Lock These Nuts Horizontal Together Securely Angle Or Strut Selia FIG 15 C Doors with odd number of Panels Opener Rail Mounting Distance Ceiling Opener Rail FIG 15 A FIG 15 B Doors with supplied Reinforcement Bracket and Stile in Center of Door Opener Arm Attachment To Vertical Angle Horizontal Punched Angle 3 8 x 1 1 2 Hex Bolt QZ Ca Opener Arm Vertical 2 Punched Angle Top View assembled Mounting Surface Of Door ertical Punched Leave ANGIE Clearance Lock These Opener Nuts Together Arm Securely FIG 15 D Doors with Angle Iron Reinforcement Bracket and Stile in Center of Door Painting your Door Painting Your steel garage door can be painted with a high quality 100 acrylic latex flat satin or semigloss exterior grade paint Before painting the door it must be free of dirt oil caulk waxes and mildew Do not use any type of oil based paint or Alkyd modified acrylic latex paint These pa
6. section it should be attached overlapping the hinges Use 1 4 x 3 4 self tapping screws to attach strut as shown in the illustration When pre drilled holes in strut do not line up vertically with hinge locations you will be required to drill 2 3 16 pilot holes through the strut hinge and door at each hinge location or use a drill or impact wrench with a 7 16 socket to drive self tapping screws through strut hinge and door FIG 7 F Table 7 A Sections Requiring Struts Door Door End Stile R 2 oe 18 2 20 3 Section with general safety label NOTE Doors installed in high windload regions Florida and other high wind prone areas may require additional reinforcement beyond what is detailed in these instructions Please refer to supplemental windload instructions for these areas P01 VN ry C gt amp FIG 7 A Aluminum Weatherstrip Retainer j 1 Hinge oe 14 x 5 8 Sheet Metal Screws End Stile Width Bottom Astragal FIG 7 E 1 4 x 3 4 Self Tapping Screws End Hinge End Stile STEP 8 Lift Handle Attachment Lift Handle Preparation If you have a 2 thick door no modifications to the lift handle are necessary If you have a 1 3 8 thick door cut the stems on the lift handle along the ridge line using a hacksaw Fig 8 A Bottom Section From the front side of the section drill 2 1 2 holes through the section according to the Bo
7. so the above limitation may not apply to you Our warranty shall not extend to or cover deterioration due to damage or rust to the garage door caused by fire an act of God other accident or casualty vandalism radiation harmful fumes or foreign substances in the atmosphere or occurring as a result of any physical damage or the failure of paint that is not applied per the manufacturer s specifications after the garage door left our factory or failure to follow all installation and maintenance instructions Nor shall our warranty extend to or cover any damages due to normal wear and tear or claims with respect to any products that in any way or degree have been altered processed misused or improperly handled or installed If your garage door does not conform to this warranty notify us in writing at the following address promptly after discovery of the defect Clopay Building Products Attn Consumer Services Dept 1400 West Market Street Troy Ohio 45373 Additional copies of our installation and maintenance instructions may be obtained by calling 1 800 225 6729 WE MAKE NO OTHER WARRANTIES REPRESENTATIONS OR COVENANTS EXPRESS OR IMPLIED WITH RESPECT TO THIS PRODUCT INCLUDING BUT NOT LIMITED TO WARRANTIES REPRESENTATIONS OR COVENANTS AS TO WORKMANSHIP DESIGN CAPACITY QUALITY CONDITION MERCHANTABILITY OR FITNESS FOR ANY PURPOSE OF THE PRODUCT EXCEPT FOR ANY IMPLIED WARRANTY AS THAT TERM IS DEFINED IN THE MAGNUSON MOSS WARRANTY FEDE
8. strip out or loss of parts a Car Doos Ea aa 4 Section Doors 1 4 Flange Nut 6 oe ox posh 5 Section Doors 12 16 W x 6 6 7 0 H 4 4 x 3 4 Single Car Doors Single Car Doors X 8 9 W x 6 6 7 0 H 8 9 W x 6 6 7 0 H Hex Head 7 Self Tapping Double Car Doors LTX Double Car Doors Screw 16 W x 6 6 7 0 H 16 W x 6 6 7 0 H Single Car Doors 14 x 5 8 8 O W x 6 6 7 0 H Hex Head Sheet Metal Double Car Doors Screw 16 W x 6 6 7 0 H All Doors Single Car Doors Single Car Doors 8 9 W x 6 6 7 0 H 4 4 x 5 8 8 OW x 6 6 7 0 H Double Car Doors Track Bolt Double Car Doors 16 W x 6 6 7 0 H 16 W x 6 6 7 0 H 5 16 x 1 5 8 4 Section Doors All Doors Lag Bolt 5 Section Doors Keyed Lock Kit If included All Doors parts are detailed in Lock All Doors 0 or 1 instructions More struts may be required in high windload areas 22 P01 STEP 7 Preparing Bottom Door Section Step 7 1 Spread the hardware on the garage floor in groups so that you can easily find the parts Step 7 2 Find the section with the aluminum weatherstrip retainer fastened to one edge The aluminum weatherstrip retainer is on the bottom edge of the bottom section Place the section on saw horses face down FIG 7 A Be sure to cover saw horses with carpet or cloth so as not to scratch section Step 7 3 Bend and break apart bottom brackets by hand along end tabs as shown FIG 7 B Be s
9. the installation of a standard headroom door Supplemental instructions are included with the hardware of each Low Headroom Option Table 3 A Standard Headroom Requirement Chart Track Headroom Spring Type Radius Required EZ Set Extension Spring or 12 10 Extension Spring EZ Set Extension Spring or 15 12 Extension Spring EZ Set Torsion Spring or 12 12 Torsion Spring EZ Set Torsion Spring or 15 14 Torsion Spring Table 3 B Low Headroom Options Reduces Required Spring Type Low Headroom Option Headroom to How can get this option Extension and EZ Set Low Headroom Track Order Low Headroom Track Extension Extension and EZ Set Low Headroom Conversion Kit Available at most retail stores Extension Modifies Standard Track Extension and EZ Set Quick Turn Bracket 8 on 12 Radius Track Order Quick Turn Bracket Set Extension EZ Set Torsion Low Headroom Track 9 1 2 Order Low Headroom Track Front Mount Spring EZ Set Torsion Low Headroom Conversion Kit 9 1 2 Available at most retail stores Modifies Standard Track Torsion Low Headroom Track 9 1 2 Available from and should be Front Mount Spring installed by professional installer only Torsion Low Headroom Track 4 1 2 Available from and should be Rear Mount Spring installed by professional installer only About 3 of additional headroom height at the center plus additional backroom is needed to install an automatic garage doo
10. 1 16 minimum thickness for rear track hangers on doors weighing up to 300 Ibs that use torsion springs or doors weighing up to 150 Ibs that use extension springs If your door exceeds these weight limitations or if you do not know the weight of your door 13 ga angle should be used See page 16 Eight 3 8 x 1 bolts and nuts for rear track hangers Six 5 16 x 11 2 lag screws for rear track hangers Ten 10d 3 nails e Stop Molding e Wood Block Rope G01 R03 0906 STEP 2 READ THIS SAFETY INFORMATION IMPORTANT To Protect Yourself From Injury You Must Carefully Read The Following Safety Information and Warnings Before You Install Or Use Your New Garage Door You can install your new garage door yourself IF a you have help it may weigh up to 500 lbs b you have the right tools and reasonable mechanical aptitude or experience and c you follow these instructions very carefully Garage doors use springs to balance them There are two types of springs installed extension or torsion Each of these is available in either a standard or EZ Set assembly option Please look at the drawings on page 8 to see which springs your old door has If your old door uses torsion springs do not attempt to remove the door or the springs yourself Have a qualified door repair service remove them Attempting to remove a torsion spring assembly without proper training or tools may result in an uncont
11. Backroom i Rough Opening Door Size Sideroom Headroom is the space needed above the top of the door for Backroom Bou the door the overhead tracks and the springs Measure to Height Plus 18 check that there are no obstructions in your garage within that space The normal headroom space requirement is shown in Table 3 A The backroom distance is measured from the back of the door into the garage and should be at least 18 more than the height of the garage door A minimum sideroom of 3 3 4 5 1 2 for EZ Set Extension Spring should be available on each side of the door on the interior wall surface to allow for attachment of the vertical track assembly The rough opening should be the same size as the door FIG 3 A Headroom Required t Track Radius The radius of your track can be determined by measuring the dimension R in FIG 3 B If dimension R measures 11 to 12 then you have a 12 radius track If R 3 3 4 Minimum Side Room equals 14 to 15 then you have a 15 radius track FIG 3 B 5 1 2 Minimum for EZ Set Extension Spring Headroom requirements The standard headroom space requirement is shown in Table 3 A at right See page 8 if you have a question on which type of spring you have Low Headroom If you have restricted headroom several remedies are available See Table 3 B for various options NOTE Installation of the various Low Headroom Options differs from
12. INSTALLATION amp MAINTENANCE Insulated Steel Residential Garage Door Instructions Model Serial No Provided on label on interior door surface Size Register your product online at http warranty clopaydoor com Homeowners Should Retain This Booklet For Future Reference Installed By Clopay BUILDING PRODUCTS A Griffon Company oe e Sele pl amra a LD LI LI LILICICIC OE oo a ees PARE Er zea aS LLILILILICIC Ip Bo SP ai wer AA OA bea B petilo ate ML e 3 Es W TE gt i_ 1 4 Beer ot 4 oe i a we gt Fa 4 Be Tere gt a Tat W 2 by ie wat Am age wer i B ear t gt bain Hit i t ae 100 eyed Liah LLERA T Ea thg CONSUMER HOTLINE e 1 800 225 6729 Hours of Operation ET Mon Fri 8 30 AM 7 PM Sat 8 30 AM 5 PM Clopay Limited Warranty steel Door Limited Warranty Information We will repair or replace at our option any garage door section or hardware that is defective in material or workmanship pursuant to the terms of this limited warranty This warranty extends to and benefits only the original purchaser of the garage door This warranty does not apply to commercial industrial or any other non residential installation We will provide at no cost to you sections section components hardware springs spring components or windows to repair or replace defective sections hardware springs spring components or wind
13. RAL TRADE COMMISSION IMPROVEMENT ACT SUCH IMPLIED WARRANTIES TO BE LIMITED IN DURATION TO A PERIOD OF ONE YEAR FROM THE DATE OF PURCHASE This warranty gives you specific legal rights and you may also have other rights that vary from state to state Glopay BUILDING PRODUCTS Clopay Building Products Inc A Griffon Company A Griffon Company Inc 2011 2 C31 R04 0311 Table of Contents Introduction and Opening Preparation STEP 1 Things to Know Before You BeG IN ccccccccsssececcessececcesscecceeseecseeeeceseueeesseuseeecsesseeesseaseesssaaeees 3 STEP 2 Read Safety MONON wee sete suse c tects atest ees secu tse enev ts avguste var ncossbensenderauercee essedasbestnatdeeteee dasini aa Ekis ienai 4 STEP 3 Check Headroom Backroom SIGGrOOM cc ceceececceccececceceeceececeeceeaecuececneeeaecneseeaeseeseeneenenesneseears 5 STEP 4 Removing the Existing Door Springs cccccseecccecseeeeeeaueeeeeesaeeeeeeseeeeeeeseeseeeseaeeeeseaeeeeesseaeeeeessaees 6 STEP 5 Removing Door Sections and Track cccccccsseeccccssscecceeecececeeccesseseeessuseeeeceusecessuaeeessaeeeessaaass T STEP 6 Preparing the Opening nnnnnennnsenneeserersrrerssrrrrssrrrrsrrrrrsrrrrrsrrrrrsnrrrnnrerrstrrrrtrrrsstrerrrstrrrrsnrrrsstrenne 7 Preparing the New Door Typical Garage Door Installation Illustration ccc ccccccseeceeeseeeeeeeeeeeeeeseaeeeeeeseeeeeeseeeeeeesseeeeeesesseeeessaaeeee
14. brackets should be installed ten inches from the bottom of the track with the flange facing the flat side of the track one on the left and one on the right The next larger sized pair of brackets should be installed centered on the track If you have an 8 high door the remaining pair of brackets should be installed ten inches from the top of the vertical track The flat side of the track goes toward the wall FIG 11 A Step 11 2 Loosely attach the flag bracket to the top of the track with two 1 4 x 5 8 track bolts and 1 4 flange nuts with the head of the bolts in the track Make sure bolts and nuts are attached through the proper holes in flag bracket for your door thickness FIG 11 C Refer to FIG 11 B to determine proper bolt placement NOTE If additional adjustment is required horizontal slots in flag brackets can be used for attachment to vertical track Step 11 3 Place the track over the rollers on the door Move the track close to the door so that the rollers are all the way into the hinges Do not force the track too tightly or the door will bind This should leave about 1 2 between the edge of the door and the track Pilot holes of 3 16 are required at each lag screw location before installing the lag screw Lift track about 1 2 from the floor and fasten the flag bracket and track brackets to the jamb with 5 16 x 1 5 8 lag screws The flag bracket requires three screws one each in the top middle and bottom h
15. denly release spring forces and risk severe injury e Ifthe garage door and or any of the supporting track are damaged operating the door could be hazardous Call an authorized representative of the manufacturer or professional door repair service promptly e f repairs are ever required to your door safety and trouble free operation can be best assured by using original replacement parts e Once you have completed the installation of your new garage door please be sure that your garage complies with all applicable ventilation requirements before you enclose any vehicles in the garage Good ventilation avoids fire and health hazards caused by fumes accumulating within a well sealed garage e Clopay Building Products Company disclaims all liability for any installation that is not in compliance with applicable state or county building codes e Doors equipped with automatic door operators can cause serious injury or death if not properly adjusted and operated To ensure safety of these doors a test the sensitivity of the operator s safety reverse mechanism monthly b if your door has a pull down rope you must remove the pull down rope c make sure the door remains unlocked d donot allow children to play with the controls A Darang In the interest of safety this symbol means WARNING or CAUTION Personal injury and or property damage may occur unless instructions are followed carefully STEP 3 Check Headroom
16. door surface temperature is different from manufacturer s suggested temperature range for application Snap in Decorative Insert Removal And Replacement NOTE DO NOT REMOVE SCREWS from the window frame Decorative inserts are designed to snap in and out of the window frame some doors with windows have a decorative insert attached behind the window They may be moved to the outside of the glass or can be removed for cleaning or painting purposes 1 Remove the four tabs of the insert from under the edge of the inside window frame There is one tab on each side and one on the top and bottom of the insert 2 The insert can be firmly pulled out of the window 3 Replacing the insert is the reversal of the process described for removal The four tabs must be pressed under the lip in the window frame 4 lf preferred the insert can be snapped into the frame on the outside of the glass Glass Replacement By warne To avoid injury use extreme caution in handling glass window pane When the frame is removed the exposed steel edge of the door may be sharp Avoid contact with the steel edges Glass Replacement If your door is equipped with windows and the glass should need replacement follow the steps below 1 With someone holding the outside frame remove the screws from the inside window frame 2 Pull the inside frame out of the door 3 Carefully remove the broken or old glass 4 Insert the new glass The glass sho
17. e 10 use 1 4 x 3 4 self tapping screws to attach strut as shown in FIG 7 F on page 10 When pre drilled holes in strut do not line up vertically with hinge locations you will be required to drill 2 3 16 pilot holes through the strut hinge and back skin of door at each hinge location or use a drill or impact wrench with a 7 16 socket to drive self tapping screws through strut and hinge and into door FIG 9 E Step 9 8 Place the third section on top of the other sections and nail in place as before Attach the hinges from the top of the previous section to the bottom of this section FIG 9 D If you have two sections left repeat Steps 9 7 and 9 8 using 4 hinges on the end of the top edge and 1 hinges to all other stiles along the top edge Step 9 9 Place the last section on the saw horses Attach the top roller brackets as shown The top roller brackets are to be attached with three 14 x 5 8 sheet metal screws The top of the bracket goes into the bottom hinge hole The bottom of the bracket goes in smaller holes either 6 1 4 or 8 depending on door model from the top of section FIG 9 F NOTE 8 and 10 wide doors with 3 end stiles and windows in the top section require the addition of 2 1 4 washers on the bottom of each top bracket before installation of screws See inset in FIG 9 F If your door was supplied with any struts consult Table 7 A on bottom of page 10 use 1 4 x 3 4
18. earing Plate on BA m E lt n O J Red Winding ko Stationary Cone Cone Stationary Sheave o Black Winding Left Red Cone Right Black Cable Drum Cable Drum EZ Set Extension Spring System EZ Set Torsion Spring System Sheave fe EZ Set ge Bb coe ee Winding Unit Hl Left Cable Drum EZ Set Winding Unit EZ7 Set Bracket 2 Oe NOTE The above illustration represents a composite of many of the features found on a variety of garage doors While not representative of any one door it provides a handy reference for the location of specific components Hardware Components NOTE All doors will receive 1 spring kit and 1 or more springs Separate spring installation supplemental instructions should be included with door hardware This supplement contains a list of all spring related hardware along with instructions on proper spring installation All Doors Will Receive 2 Of These Items Track Bracket Longer 3 8 18 x 3 4 3 8 Washer Lg Carriage Bolt Track Bracket ZS Shorter R Top Bracket Curved Horizontal Track Bottom Bracket 2 Vertical 2 Hinge 1 LH 1 RH Track S sss o BVPssssesys 3 Hinge Cable Assembly Horizontal Angle Flag 4 Hinge 5 Section o Bracket 3 8 Hex Nut Doors Only i f a While not representative of any one model the quantities below can be used as a guide In some instances extra screws bolts are provided in the event of
19. ening without stop molding Door size Step 6 2 Door stop molding should be temporarily nailed to the edges of the jambs flush with the inside FIG 6 B Stop molding featuring a built in weather seal is offered as an option Stop Molding Header Jamb Opening Height 2x6 g Side Jamb m Minimum Center Inside Post With 3 3 4 Minimum Width Side Room 5 1 2 iii nr Minimum for EZ Set lt L Extension Spring FIG 6 A Inside of Garage Looking Out P01 R01 0704 Outside Typical Garage Door Installation Illustration Extension Spring System Shown on Complete Door Rear Track Hanger Not Included W Containment Cable Extension Spring DD Dy yy 2D D 2 LD yy yy Dy 2D Da Door Jamb Flag Bracket A Top Bracket Top Bracket a Vertical Track Operator Vertical Track Serial Number Label erial Number Labe Short Track Bracket Bottom Bracket Bottom Bracket 3 Hinge Label P Section 3 3 Hinge General Safety Label 2 Hinge r Long Track Bracket Section 2 2 Hinge 1 Hinge lt j 1 Hinge z m Inside Step Plate Standard Extension Spring System Standard Torsion Spring System Sheave e End Bearing Plates iil ae oT N Torsion Take Center B
20. ensinei aee piniad ariasi biais 20 Replacement Parts ccccccscccsseccssecceeeecececeucecueeseeesseesaueessueeseueeseueeseesaaeessaeessueesaesesaeeessueessueessaeesuaesnaeeseas 20 STEP 1 Things to Know Before You Begin Read the instructions completely before starting the installation of the door Becoming familiar with the components before assembling the door will reduce the installation time Be sure all hardware components for your new door are included before removing existing door see pages 8 9 If your door is missing any parts call the toll free Consumer Services number listed on the front of this manual Allow enough time to do the work removing an existing door will take approximately 1 3 hours An assistant may be required for lifting the unsprung door It can weigh from 100 to 500 pounds A typical installation takes between 9 and 12 hours to complete Keep in mind when planning the installation that the garage will be open and unsecured when disassembling the old and assembling the new door If the garage door is the only opening in the structure make sure everything you need is inside You will have no way of leaving the garage until the track is assembled and installed This will take approximately 5 hours To avoid damage to the door you must reinforce the top section of the door in order to provide a strengthened mounting point for attachment of an automatic opener see page 14 Low Headroom doors requi
21. ertical Angle Punched Angle for Operator Draw Bar ae Attachment Punched Angle N Two 18 or 21 pieces SKA measure top section height Required materials 2 18 or 21 lengths of angle iron 2 x1 bolts 2 2 lock washers 2 4 nuts 4 14 x 5 8 sheet metal screws and 4 1 4 x 3 4 self tapping screws 16 0 up to 18 0 Wide Doors with Strut Notch Cut on Vertical Angle FIG 10 D Required Materials 1 18 or 21 length of angle iron 2 14 x 5 8 sheet metal screws and 2 1 4 x 3 4 self tapping screws STEP 11 Assembling and Installing the Track Before assembling brackets to vertical track be sure to read Step 11 1 and Step 11 2 Refer to illustration for placement of brackets on track NOTE Brackets may already be riveted in place If additional adjustment is required the rivets can be drilled out and the brackets can be reattached with track bolts and flange nuts available through the toll free Consumer Services number see outside cover A earning To avoid installation problems that could result in injury or property damage use only track provided with new door Step 11 1 Loosely fasten the track brackets to the vertical track using one 1 4 x 5 8 track bolt and 1 4 flange nut as shown with the head of the bolt inside the track There are two sizes of brackets for 7 high doors and three sizes for 8 high doors The shortest track
22. es If your door is predrilled for a lock this section will be the one with holes in the center of the panel face Identify the bottom edge as shown in the illustration FIG 9 C Attach a number 2 hinge to each end at the top edge using 14 x 5 8 sheet metal screws Remember that the number is stamped on the side of the hinge that is to be attached to the section Attach a number 1 hinge to all other pre punched holes along the top edge of the section Step 9 5 Keyed Lock Installation If you wish to install a 14 x 5 8 Sheet keyed lock begin the lock installation now according to the Metal Screws supplemental instructions included with the lock hardware If your door did not come with a keyed lock install lift handle as shown on previous page lt a 2 Hinge Bottom Edge End Stile FIG 9 C STEP 9 Installing Door Sections Continued Step 9 6 Place the second section on top of the first section Drive a 3 nail in the jambs at each end and bend it over the edges of the section to hold the section in place Attach the hinges from the top of the first section to the bottom of the second FIG 9 D Step 9 7 Place the third section on saw horses Attach 3 hinges to the ends at the top edge and 1 hinges to each pair of pre punched holes along the top edge using 14 x 5 8 sheet metal screws FIG 9 E NOTE If your door was supplied with more than 1 strut consult Table 7 A on bottom of pag
23. ether to form a continuous channel for the rollers Attach the end of the horizontal angle to the top of the flag bracket with a 3 8 x 3 4 carriage bolt and 3 8 hex nut Use the top set of slots for 15 radius track the middle set of slots for 12 radius track and the bottom set of slots for Low Headroom track FIG 11 G FIG 11 F 3 8 x 3 4 Step 11 7 Rear track hangers need to be made at this time Use Carriage Om Horizontal 1 1 4 x 1 1 4 punched angle 13 gauge or 3 32 steel These are Bolt Angle not provided with the standard hardware They are used to attach the rear of the horizontal track to the ceiling joist Enough angle iron or punched angle should be purchased to make two rear track hangers These hangers must be strong enough to hold the full weight of the door Attach a bolt at least 1 long through the end of each track to stop the door at the end of its travel FIG 11 H A Sway braces must be used to prevent tracks from spreading and allowing door to fall which could cause serious injury Bolts placed in the end of each track FIG 11 H must be at least 1 long to prevent the top section from exiting the track Horizontal Track NOTE Rear track hangers should not be mounted any farther than 6 from the end of horizontal track 3 8 x 1 Bolts amp Nuts Step 11 8 Placement of rear track hangers is critical for the 4 places door to operate properly The rear track hangers sho
24. ide Bottom Section Outside View 1 2 Dia Center Line Of 2nd Section OR 2 3 4 Offset Of Bottom Edge Of Door STEP 9 Installing Door Sections Step 9 1 Place the section in the opening so that it is against the stop molding and centered from side to side Place a level on the section and use a piece of wood under one end or the other if necessary to make the section level FIG 9 A Step 9 2 Remove the level and drive a 3 nail in the jambs at Stop Molding each end and bend it over the edge of the section to hold the section in place FIG 9 B NOTE These nails are all that will hold the stacked door section in place until the tracks are secured to the back jambs Be sure the nails hold the sections firmly in position Step 9 3 With the Table 9 A below determine the order in which you will attach the remaining sections NOTE If a lock assembly was ordered with the door the holes for the lock may be predrilled Lock templates are included in the lock instructions for doors without predrilled holes FIG 9 A Table 9 A Section Order for Various Door Heights 1st 2nd Door Bottom Lock 3rd 4th 5th Height Section Section Section Section Section 6 3 18 18 18 21 6 9 21 21 18 21 7 0 21 21 21 21 Co 7 9 1 8 1 8 18 18 pA 8 0 21 1 8 1 8 1 8 21 u Section with general safety label m TW Step 9 4 Place the next section face down on the saw hors
25. ints will void the warranty of your door Painting preparation Clean surface first with a diluted solution of Trisodium Phosphate The recommended concentration is 1 3 cup of powder to 1 1 2 to 2 gallons of water A cleaning pad 3M Synthetic steel wool GRAY not green should be used saturated with this cleaning solution Rub with even pressure to lightly scuff the surface while ap plying the cleaning solution over all surfaces to be painted A final wipe and rinse with clean water and sponge should be done to remove any loose material Change water often to ensure clean rinse and allow to dry Pre test your paint on a small area see paragraph Paint below If the paint shows signs of poor adherence tape test below there may be a problem with the paint or the surface preparation DO NOT PROCEED Anew paint or further preparation of the surface is called for Alternate cleaning compounds Areas of the country that do not carry Trisodium Phosphate can use a biodegradable cleaner with the cleaning pad above Follow above directions to rinse completely and pre test paint NOTE Sanding could remove rust inhibiting compounds therefore sanding should be done only to damaged areas where bare metal has been exposed Refer to the Paint Repair section of these instructions Paint Repair Should your door s paint finish become damaged exposing the bare metal it will become necessary to repair this area to prevent rust from forming
26. ls that were used to hold sections in place prior to installation of the track assembly Refer back to FIG 9 B Top Roller STEP 12 Lock Installation If Included Bracket Keyed Lock If your door has an exterior keyed lock please complete the installation of the lock at this time following the instructions FIG 11 J provided with your lock hardware If your door has a slide bolt lock install according to the instructions below Slide Bolt The inside slide bolt is installed on the end stile of the second section using 4 14 x 5 8 hex head sheet metal screws steel doors or 4 1 4 x 1 lag screws wood doors FIG 12 A NOTE 3 16 holes may have to be predrilled before installing SCrews The slide bolt rests against the top of one of the rectangular engaging slots in the vertical track Proper alignment is easier to achieve by using track as a guide NOTE It may be necessary to knock out the slug in the vertical track to open the slot for lock engagement Remove slug by FIG 12 A striking with a hammer from the outside of the track IMPORTANT If your door is going to be equipped with an automatic garage door opener make sure that the door is always unlocked when the opener is being used This will avoid damage to the door STEP 13 Pull Rope Manually Operated Doors Only To complete the door section installation tie the pull rope provided to the bottom roller shaft FIG 13 A STEP 14 Spring I
27. n Components Limited Warranty We will repair or replace at our option any garage door hardware section section components spring and or spring component that is defective in material or workmanship for the term defined in the chart above pursuant to the terms of this limited warranty In addition we will repair or replace at our option any garage door section section components that is defective in material or workmanship including but not limited to delamination of the polystyrene insulation from the steel skin Decorative Windows 10 Year Limited Warranty Designer windows snap in inserts clear acrylic windows and window frames are warranted for ten 10 years from date of purchase against manufacturing defects and excessive discoloration This warranty does not cover any damage or loss caused by harmful chemical action abrasive cleansers or breakdowns due to climate extremes or environmental conditions Insulated glass is warranted for a period of ten 10 years for material obstruction of vision resulting from film formation or dust or moisture collection between the interior surface of the insulating glass window pursuant to the terms of this limited warranty No warranty is available for single pane glass WE WILL NOT PAY FOR ANY DAMAGES INCLUDING INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY OR RESULTING FROM DEFECTIVE GARAGE DOOR SECTIONS OR HARDWARE Some states do not allow the exclusion of incidental or consequential damages
28. nstallation one It is now time to install the spring Proceed to springing instructions that came with your spring hardware FIG 13 A STEP 15 Attaching an Automatic Opener IMPORTANT To avoid damage to your door you must reinforce the top section of the door in order to provide a mounting point for the opener to be attached Refer to the section of this manual titled Reinforcing the Top Section on page 14 for specific instructions Failure to reinforce the door as illustrated will void the warranty on your door Na To avoid risk of strangulation or personal injury to children if your door has a pull rope you must remove the pull down rope when you install an automatic garage door opener IMPORTANT When installing an automatic garage door operator make sure to follow manufacturer s installation and safety instructions carefully Remove the pull down rope and unlock or remove the lock If attaching an operator bracket to the wooden anchor pad make sure the wood anchor pad is free of cracks and splits and is firmly attached to the wall Always drill pilot holes before attaching lag screws The operator arm will usually be attached to the vertical reinforcement member at roughly the same height as the top roller of the door Attach the opener arm to the reinforcement as shown in Figures 15 B to 15 D To prevent the top of the door from bending the opener rail should be mounted no less than 2 and no greater than 5
29. oles Do this for both sides of the door When the track brackets and flag brackets are securely fastened to the jamb tighten the track bolts and flange nuts connecting the flag brackets to the tracks FIG 11 D NOTE The tops of the vertical tracks must be level with each other Check this by measuring from the top of the door sections to the top of the track on both sides If they are not equal cut some material off the bottom of one track to lower it or raise the other track Do not raise the vertical track beyond the bottom rollers on the bottom section of door NOTE Do not attach any brackets directly to drywall All track brackets flag brackets and spring brackets should only be attached directly to wood bucks 1 4 Flange 1 4 x 5 8 Track Bolt Note Use One Track Bolt In Slot FIG 11 A Top View Left Side 1 4 Flange 1 3 8 amp 1 1 2 Nut a Thick Door 2 Thick Door Use These Use These Two Holes 1 4 x 5 8 FIG 11 B Track Bolt Left Hand Vertical Track Assembly D Right Hand Vertical Track Tonger Assembly Track Shorter Bracket Track Bracket Finished Track Assembly Bottom FIG 11 C FIG 11 D STEP 11 Assembling and Installing the Track Continued NOTE Pressure treated lumber purchased after January 2004 is treated with chemicals that have highly corrosive effects on metal fasteners The fasteners provided with your door are intended for use with standard lumber
30. om brackets and containment cables should be adjusted or repaired only when the spring tension is released the door must be open These repairs should be made by a qualified door technician or a mechanically experienced person with proper tools and instructions 8 If your door has torsion springs the spring assembly and wood anchor pad should only be adjusted or repaired by a professional door technician Cleaning the Door In order to prevent damage rusting caused by foreign matter adhering to the door the door should be cleaned at least Waxing the Door Coastal and Harsh Environments For coastal and harsh environments it will be necessary to wax the front side of the door following installation Select a good quality car wax and apply according to wax manufacturer s instructions Wax should be applied at least twice a year immediately after cleaning see cleaning instructions above Glass Plexiglass Stained Look Leaded Look Brilliance and Studio Series Windows Cleaning and Care Instructions Clean with a mild solution of a dishwashing detergent and a soft cloth After cleaning rinse thoroughly DO NOT use any ammoniated abrasive or solvent based cleaners of any kind Studio Series Windows Only Use a good grade of automotive paste wax and buff with a soft cloth Windows should be cleaned and waxed at least once annually or more often based on the atmospheric conditions where installed Caution Use care
31. ows All labor costs associated with the removal and reinstallation of any repaired section section components hardware or spring spring components and the installation of replacement sections section components hardware spring spring components or windows will be your responsibility We reserve the right to inspect and or verify any claimed defect The applicable limited warranty periods are as follows Hardware Model Springs 62 62G 64 64G 65 65G 66 66G 67 67G 68 68G 2050 2051 2053 4050 4051 4053 4300 4301 4310 6130 6131 6133 6230 6231 6233 7130 7131 7133 7200 7201 7203 9130 9131 9132 9133 9134 9200 9201 9202 9203 9204 HDG HDGF HDGL HDPS13 HDPL13 HDPF13 HDPS20 HDPL20 HDPF20 Terms and limitations of the limited warranty are further detailed below Paint System Limited Warranty Clopay warrants the sections of the Models listed above against rust through due to the paint finish cracking checking or peeling losing adhesion as follows a in residential single family installations for the years designated above from the date of delivery to the original purchaser b in all other residential installations including installations on facilities owned in common by condominium associations or similar organizations for ten 10 years from date of delivery to the original purchaser pursuant to the terms of this limited warranty Hardware Spring amp Spring Component Sections Sectio
32. r Located on label on the back of the door or on packaging NOTE Be sure to clean behind stop molding on the sides and top of door 2011 Clopay Building Products Company 20 P N 0137390 REV 04 0311
33. r opener Check door opener instructions on O STEP 4 Removing the Existing Door Springs By Lwarnine Garage doors use springs to balance the door weight There are two types of springs used extension and torsion Each of these is available in either a standard or EZ Set assembly option Please look at the drawings on page 8 to see which springs your old door has installed If your present door uses standard torsion springs do not attempt to remove the door or the springs yourself They should be removed by a qualified door service professional Attempting to remove a torsion spring assembly without proper training and tools may result in an uncontrolled release of spring forces which can cause serious or fatal injury Extension springs and EZ Set Springs are shown on a sectional garage door in the illustration on page 8 to see which springs your door has The following instructions detail how to remove these springs by Dann Serious injury could result if spring tension has not been released before other work begins Removing Extension Springs By Lwarnine Use two or more helpers to assist you in lowering the door Step 4 1a Raise the door to the full open position Place C clamps or locking pliers tightly on both sides of the track under the door so the door is held securely in place With the door fully open most spring tension has been removed FIG 4 A Do not attempt to remove or adjust e
34. re special instructions Options for doors with low headroom can be found on page 5 Purchase of additional hardware may be required Check headroom requirements in the chart on page 5 before beginning To avoid installation problems which could result in personal injury or property damage never reuse old track or hardware Doors installed in high windload regions Florida and other high wind prone areas may require additional reinforcement beyond what is detailed in these instructions Please refer to supplemental instructions for these areas Express warranties apply only to doors installed using original factory supplied sections parts and hardware installed in strict accordance with these instructions Tools Needed e C Clamps or Locking Pliers Hammer Screwdriver Tape Measure Level Socket wrench kit Pliers Drill 1 4 3 16 amp 3 8 drill bits and 7 16 socket bit Step ladder Saw horses with carpet or other soft material on top surface 2 needed for doors up to and includiing 9 0 wide 3 needed for doors over 9 0 wide or other supports for placing section on while assembling e Hacksaw Wood Saw T Square Additional tools may be required see the Spring Supplement for more information Additional Material Required Light household oil 1 1 4 x 1 1 4 Minimum punched angle 13 ga 3 32 minimum thickness for Operator Reinforcement see page 14 16 ga
35. rolled release of spring forces which can cause serious or fatal injury Only the track specified and supplied with the door should be used The brackets at the bottom corners of your garage door are under great tension Do not attempt to loosen any bracket fasteners except when and as directed in detail in the following instructions Otherwise the bracket could spring out with dangerous force Do not permit children to play beneath or with any garage door or electric operating controls In removing a garage door that has extension springs follow the instructions carefully including the use of C clamps or locking pliers on both sides of the door in order to keep the door from moving once the springs are removed Keep hands and fingers clear of section joints track and other door parts when the door is opening and closing to avoid injury The lift handles are located for safe operation as well as easy use Bolts must be installed at the rear end of horizontal tracks These act to stop the rollers and keep the door from rolling off the back of the track G01 e Track installations must use sway braces on the rear track hangers to prevent sideways movement If the tracks are not firmly stabilized they might spread allowing the door to fall and cause severe injury and damage e Springs cables and bottom fixtures are under strong spring tension Do not attempt to loosen any fasteners on these components You could sud
36. ssaeeees 8 Hardware Components see eee ere en nares nO ae eg ne ree ne een eee eee 9 Installing the New Door STEF Prepanng Botom SECOM een ee ee eee ene enn eer eee en eee eee ene ee eee eee ree eee 10 STEP 8 Lift Handle Attachment ccccccsesececceesececeeesecceceesceccceusecessueceeseuscessuaueeesseuseesseausesesseaeeeessages 12 STEP 9 Installing Door Sections crc nacectensennseuoiwd inatdneiasiuaibdebeands dodacaeiacadat toes tebe Gdacaaened ootecneeededdadeeed 13 STEP 10 Reinforcing the Top Section for Opener Attachment ccccccccccesececesececeeeeeseeeeesaeeesseeesaneees 14 STEP 11 Assembling and Installing Track cissesscscratecestetern saxtucdesstapensesentaudciexteveesnectiestestotderssevesadtectessiiesks 15 STEP 12 Lock Installation if INCIUGEG ee cecccceceeeeeeeeeeeeeeeeeseeseeeeseeeseeseeeeeeeeseeeeeeeseeeeeseeseeeessaaeeeeseaees 17 STEF T Pull RODG eccrine r ne eee eer eee Tee ante ere een eee eee 17 STEP TS oprima Ui Stal ARNON sanse RAEES eNA Eaa Easan Beia ASEN eeeedensaewensede 17 STEP 15 Attaching an Automatic OPC Nl aceceatscascigencevecncviesadeedesnceenesdesnetisbeuetenwelacededestiarebaeenewieicnceevendindens 18 Maintenance Adjustments Options Panting and VINO OWS satisniutnciensttnteseyrorinututiaaadhin n R inira ar A RARE RER RE ii 19 ETELE EN S EE AE EE EA EAA AA A E NEE EN E T EAE E E A 20 Che king and Adjusting te DOOI aaeeneee ene eer eae nee nee
37. ttom Section Hole Pattern FIG 8 C A T Square should be used to ensure that they are vertically in line If your door has an outside keyed lock the hole pattern should be drilled on the bottom section directly below the lock If your door does not have an outside keyed lock the hole pattern should be drilled directly below the hinge closest to the horizontal center of the door Install the lift handle amp inside step plate assembly using 2 14 x 5 8 sheet metal screws Fig 8 B IMPORTANT Use a wrench or a socket to drive screws Do not over tighten Do not use an electric drill or driver 2nd Section to be installed at the completion of Step 9 4 Not Required on Doors with Outside Keyed Lock From the front side of the section drill 2 1 2 holes through the section according to the 2nd Section Hole Pattern FIG 8 C A T Square should be used to ensure that they are vertically in line The hole pattern should be drilled directly above the hinge closest to the horizontal center of the door Painting Lift Handles Plastic Lift Handles can be painted using a quality spray on or brushed on enamel paint 2ND SECTION CUT HERE FOR 1 3 8 DOORS LIFT HANDLE INSIDE STEP PLATE LIFT HANDLE BOTTOM SECTION INSIDE STEP PLATE 14 X 5 8 SHEET METAL SCREW 2 DOOR SHOWN Lift Handle Hole Drilling Pattern Measure to Hinge Holes On Opposite Side 2nd Section Measure to Hinge Holes On Opposite S
38. uld be 11 by 18 1 2 standard panel windows or 10 7 8 x 39 3 8 long panel windows 5 With someone holding the outside frame reinsert the screws into the inside frame trapping the glass Annual Maintenance 1 Lubricate all moving parts of the door with light household oil including a Lift cables at the bottom bracket button b Bearing of the sheaves c Lock hardware where surfaces turn or slide d Full length of torsion spring to reduce friction between coils e Lubricate steel rollers DO NOT lubricate nylon rollers 2 Check for loose or bent hinges a Tighten loose hinges b Straighten or replace bent hinges Caution To replace bent hinge s or broken roller s Door must be locked and in the down position No more than 1 hinge is to be removed from the door at any given time Under no circumstances should you loosen or remove the bottom bracket without disengaging the spring tension Follow instructions for removing extension springs 3 Check roller for broken wheels bent shafts or worn out bearings 4 Check the door and track supports for loose or missing bolts screws etc Be careful not to over tighten 5 Check the extension cables Are they running properly in the sheaves Check for wear of the cable at the bottom bracket button 6 Check for bent track If bent call an authorized professional dealer 7 Extension spring hardware including springs cables sheaves sheave forks bott
39. uld hold the r horizontal track level and square to the door Squareness should i Sway Brace be measured by comparing two diagonal distances 1 the distance from the top left hand corner of the door to the rear of the right Bolt Blocks hand horizontal track and 2 the distance from the top right hand Door Travel corner of the door to the rear of the left hand horizontal track FIG 11 l opposite page FIG 11 H Step 11 8 Continued Adjust the position of the tracks if the squareness distances are not within 1 2 of each other Horizontal track can be out of level up to 1 from front jamb to rear track hanger FIG 11 1 When the track is square and level with the opening the track hangers can be fastened permanently to the ceiling trusses Three 5 16 x 1 1 2 lag screws are recommended Be sure 3 16 pilot holes are drilled before installing 5 16 lag screws The attachment must be strong enough to hold the weight of the door Ay Lwarnine Use adequate length screws to fasten rear track hangers into trusses Door may fall and cause serious injury if not FIG 11 1 properly secured Step 11 9 With the track installed the top door section can now be properly adjusted With the slide on the top bracket loose force the top of the door against the stop molding or door jamb Pull the roller towards you so it is tight against the groove in the track and tighten the slide bolts FIG 11 J At this time remove the 3 nai
40. um punched angle at least 13 gauge or 3 32 thick from your local hardware or building supply store Figures 10 A to 10 D show how punched angle is to be affixed to door Angle iron may need to be trimmed depending on door section height and distance between center stiles Do NOT install the bracket supplied with the opener Failure to reinforce the door as illustrated will void your warranty 8 0 up to 9 0 Wide Doors Vertical Punched Angle 18 or 21 Long of FIG 10 A Required materials 1 18 or 21 length of angle iron and 4 14 x 5 8 sheet metal screws 10 0 up to 14 10 Wide Doors 27 or 50 Notch Cut on Vertical Angle Punched Angle for Operator Draw Bar Attachment Punched Angle One 27 long piece 12 wide doors require one 50 long piece and FIG 10 C two 18 or 21 pieces measure top section height Required materials 2 18 or 21 and 1 27 or 50 length of angle iron 2 x1 bolts 2 4 lock washers 2 2 nuts 8 14 x 5 8 sheet metal screws NOTE An opener bracket kit specifically designed for opener attachment may be included or may be purchased as an option silver galvanized or white powder coated Instructions are provided with the kit NOTE Operator may be attached up to 2 feet off center Doors with Torsion Springs Only 15 0 up to 15 10 amp 19 0 up to 20 0 Wide Doors x with Strut o E Notch Cut Xe on V
41. ure to remove connecting tab Step 7 4 Insert safety tabs on bottom bracket into slots on end stile of door Slide bottom bracket up to fully engage tabs FIG 7 C Attach all hardware with 14 x 5 8 sheet metal screws Attach the bottom brackets with two screws to the bottom corners of the section Screws go into the end stiles Hook the looped ends of the steel lift cable over the buttons on the bottom brackets If your door came with standard extension springs the lift cables are the longer and smaller diameter of the two sets of cable If your door came with EZ Set Extension Springs do NOT attach lift cables at this time Do NOT use the shorter safety containment cables as lift cables as this can cause improper door function FIG 7 D Ay Carane Failure to properly engage safety tabs on bottom bracket into slots on edge of door can result in severe injury when spring tension is applied Step 7 5 Hinges are identified by number 1 2 3 and sometimes 4 on 5 section doors only This number is stamped on the hinge Attach a number 1 hinge to each pair of pre punched holes along the top edge of the section using 14 x 5 8 sheet metal screws The number is stamped on the side of the hinge that is to be attached to the section FIG 7 E NOTE Determine if your door thickness is 1 3 8 or 2 and determine the width of the endstile FIG 7 E If Table 7 A below shows a need for a reinforcing strut on the bottom
42. when handling decorative windows to avoid scraping or scratching the surface NOTE Minor scratches or scuffs are not considered defects and will not be covered under the window warranty Replacement Parts Replacement parts are available from an authorized professional dealer or a building supply retailer When ordering repair parts always provide the following part name model number and door width and door height W x H For the location of the authorized professional dealer or a building supply retailer nearest you please write or call Clopay Building Products Consumer Services Dept 1400 West Market Street Troy OH 45373 USA Call Toll Free 1 800 225 6729 Hours of Operation ET Monday Friday 8 30 AM 7 PM Saturday 8 30 AM 5 PM MISSING ANY PARTS PLEASE CALL TOLL FREE 800 225 6729 PARTS WILL BE REPLACED PROMPTLY DO NOT RETURN DOOR TO STORE twice a year normal environments or 4 times a year coastal environments The door may need to be cleaned more frequently if road salt accumulates in a winter climate The door should be wiped down with a mild household detergent and rinsed with clear water Stores Do Not Carry Spare Parts IMPORTANT Information Needed When Calling 1 Model number and size of door Located on packaging 2 Spring Type Extension EZ Set Extension EZ Set Torsion or Standard Torsion 3 Store city and state of purchase 4 Contract or serial number if special orde
43. xtension springs with door in the down position Use C clamps to keep the door from moving or falling once the springs are removed Step 4 2 Detach the cable at both ends Disassemble and remove the springs and cable completely from the door NOTE Wood blocks should be placed underneath the door when closing to prevent fingers from being trapped Step 4 3 Remove the C clamps from the track and carefully close the door Some large doors might weigh as much as 500 pounds when the spring tension is removed The weight of the door will not be apparent when you first begin to close the door The door will feel progressively heavier as it is lowered until its full weight as much as 500 pounds is realized about one foot from the floor A single car door may weigh as much as 200 pounds FIG 4 B A anne To avoid injury keep hands and fingers clear of section joints track and other door parts while the door is opening and closing Q G01 Removing EZ Set Extension or Torsion Springs Step 4 1b With the door in the DOWN position position a drill with a 7 16 socket bit over the worm drive Using the reverse counter clockwise direction on the drill remove all the tension from the spring repeat for each side After spring tension has been removed detach the lift cables at both ends Disassemble and remove the springs and cable completely from the door FIG 4 C Black Sheave Housing Lifting Sheave Fork
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