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Genie 4062-TKNMV Instructions / Assembly

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1. P N 37067501312 ASSEMBLY INSTALLATION NTEN Recommended Tools Parts Included POSTE R TO REDUCE THE RISK OF SEVERE INJURY OR DEATH 70705 00706 3 READ AND FOLLOW ALL SAFETY INSTALLATION AND OPERATION INSTRUCTIONS If you have 05 11 D m M l any questions or do not understand an instruction call The Genie Company or your local crew rive ode S Genie Factory Authorized Dealer e DO NOT install operator on an improperly balanced door An improperly balanced door could cause severe injury Repairs and adjustments to cables spring assembly and other hardware must be made by a trained service person using proper tools and instructions Remove all ropes and disable all locks connected to the door before installing operator Install door operator 7 feet or more above the floor Mount the emergency release knob 6 feet above the floor e DO NOT connect the operator to the source of power until instructed to do so e Locate the wall console button A Within sight of door B At a minimum height of 5 feet so small children cannot reach it C Away from all moving parts of the door Install the entrapment WARNING label next to the wall button or console Install the emergency release tag on or next to the emergency release handle The operator must reverse when the door contacts a 1 1 2 inch high object on the floor Potential Hazards at the center of the doorway This is about the size of a 2 x 4 board laid flat BLUE BAG Overhead
2. ad Attaching Door Bracket to Door ia Attaching Door Arm to Door ORANGE BAG hardware to Ceiling creen Bac hardware ORANGE BAG hardware Bracket and Shuttle ue 4a Elevate opener assembly and position 5a Find and mark ceiling at center line of door For finished ceilings attach cross piece Sectional Door Typical 7a Secure emergency release handle to door end rail section C inside bracket not supplied to joists 6a Center bracket on door higher than the Top Roller cord L and attach emergency release Door centerline 7 top set of door rollers cord to shuttle in rail J Using bracket mark holes on door or 7b Using the emergency release cord frame disengage the shuttle carriage Drill 1 8 holes 7c Sectional Doors typically accept Secure with 1 4 20 x 3 4 curved door arm D In some cases self drilling screws straight door arm F may be used if A ob E 7 Some garage door manufacturers the door bracket is mounted on the S B r ross piece provide door brackets that CAN be top edge of door Jocation _ 2 Protective J Door centerline used with your Genie Door Arms 7d With the door closed the angle from door foam cushion 4 arm D to header is 30 max N Sectional Door Wooden Note Support opener and have a second 6a Center bracket on door higher than the top set of door rollers Note One Piece Door Top Edge Face Mount person assist during this step 6b Using bracket mark ho
3. ation and Maintenance Manual for programming instructions DO NOT run opener until travel limits have been set to avoid damage to unit
4. d Mounting Rail Bracket on Header A CLEAR BAG hardware BLUE BAG hardware ORANGE BAG hardware 1a Slide one rail connector K over Powehead end rail section A until it locks 1d Slide door end rail section C into the rail connector until it locks 2a Place shaft coupler large hole over 3a Center header bracket above door mark holes 1b Slide middle rail section B into the rail connector K until it locks 1f Secure screw drives of each section with 2 collars and 2 clips screw drive S 3b Drill two 5 32 pilot holes in header board or 2 x 6 board connected to wall studs 1c Slide second rail connector K onto other end of middle rail section B until it locks 2b Align and slide screw drive coupler 3c Secure bracket with lag screws II hol tor shaft Se No E overmotorsna Typical Installation Highest Point of Door Travel Disengaged Shaft coupler 5 16 x 1 3 4 Lag screw Highest Point Of Travel ne Door centerline Large Small hole hole leader bracket Grooves along shuttle Note The smaller hole fits over the Header fitrinto ral motor shaft and larger hole fits over the drive screw Sectional Door Highest point of door travel as door is opening plus 2c Place powerhead bracket H on Q top of rail with tongue of bracket l inserted into slot on rail The rail is iF connected with closed side facing ut gt 9 up The screw will be underneath and not visible when viewed fr
5. doors are large heavy objects that move with the help of springs under high tension and electric motors Since moving objects springs under tension and electric motors can cause injuries your safety and the safety of others depends v f on you reading the information in this installation poster If you have questions or do not understand the information A wW A R N l N G Cotter pin x2 ee presented call The Genie Company or your local Genie Factory Authorized Dealer In this section and those that follow n pin x2 Clevis pin x2 3 8 16 x 7 8 the words Danger Warning and Caution are used to emphasize important safety information Tw A moving door could result in serious injury or death lt I ANI Bolt x2 Q N A Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury p e Keep people clear of opening while door is moving 1 4 14 x 3 4 4 a A Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury nr e DO NOT allow children to play with the door operator Tapered flange screw x6 3 8 Lock nut x2 Shaft coupler A Caution indicates a potentially hazardous situation which if not avoided may result in injury or property damage e DO NOT operate a door that jams or one that has a broken spring inal Note is used to indicate important steps to be followed or important considerations ORANGE BAG A WARNING Pre instal
6. ire to powerhead away from lights P At powerhead press IN the orange tabs above the terminal to insert the wires with a flat head screw driver console To pow Snead Mount wall console with 6 screws Post ENTRAPMENT WARNING LABEL included in Manual next to the Wall Console Sensor Source Child can be pinned under automatic garage door Death or serious injury can result Note Some homes are pre wired for Safe T Beam devices Never et chia waik or run under moving door Never let child use door opener controls Complete the connection and apply power If the sensor reparan la pinned push cantal Button opuss emergency release or wall console LEDs come ON wire routing is correct Test door opener monthly You may need to wire one sensor at a time to confirm wire routing in some cases a a 1 2 Ready to Program A WARNING A C A U T l 0 N Use of any other wall control can cause unexpected operation of the door and loss of lighting feature Locate wall console within sight of door and far enough from door to N C AUTI 0 N When using insulated staples make only snug enough to hold wire in place Staples too prevent contacting it while operating the console Control must be at least 5 feet above tight can cause damage to wire and cause Safe T Beam System to malfunction floor to prevent small children from operating it Refer to Oper
7. lation Considerations x An Electrical Shock could result in serious injury or death Header bracket Clevis pin long Wire clip x4 This opener includes parts and supplies needed for installation in MOST garages and on MOST garage doors There are e Turn off power before removing operator cover CT Q mH many variations of garages and garage doors A few additional parts and supplies may be needed for installation in YOUR 5 16 x 1 3 4 jw 1 4 20 x 3 4 garage and to YOUR garage door While going over these instructions please note the additional items you may need e When replacing cover make sure wires are not pinched or near moving parts Lag screw x2 Door bracket Release handie Push nut _Self drilling screw x3 For help finding a local Genie Professional Dealer call 1 800 OK GENIE or Customer Service at 1 800 35 GENIE e Operator must be properly grounded A WARNING GREEN BAG _ e 6 5 16 x 1 3 4 _ WARNING HIGH SPRING TENSION Lag screw x2 ps e DO NOT try to remove repair or adjust springs or anything to which door i Parts List spring parts are fastened such as wood block steel brackets cables or other mh DE Is there an electrical outlet within approximately 3 of the point where the powerhead will be If not you need to contact a ik oe YELLOW BAG A Powerhead end rail G Mounting straps M Safe T Beam wall licensed electrician i P 8 x 3 4 1 4 x 3 4 A j console
8. les on door or frame instructions are in the Operation and Maintenance Manual provided 6c Drill 1 8 holes completely through door 6d Fasten bracket with 5 16 x 2 carriage bolts and nuts not furnished Align holes in rail with holes in bracket Slide clevis pin through holes in rail and bracket and secure with push nut by pressing the push nut ends together Insert rubber plugs into powerhead accessory holes if present Attach mounting straps G to joists or cross piece with 2 lag screws 5 16 x Way lag pus 1 3 4 provided in green bag SS not included While supporting opener unit open door N Door Centerline and raise opener unit to clear door so it x passes the rail clearly Secure opener unit in position to mounting straps with nuts and bolts Clevis pin OO V BSI Cotter pin Note Rail should be level to floor For tall garage ceilings additional hanging angle and hardware may be required and is available at leading retail stores Finished Ceiling Door end rail section lt Header y Clevis pin long y Note One Piece Door Top Edge Face Mount instructions are in the Operation 4 lt 30 max Attach and Maintenance Manual provided to joists p A CAUTION 2 fei Doors made of masonite lightweight wood fiberglass and sheet metal must be properly braced before mounting door opener Contact door manufacturer or distributor for any Door bakat 4 questions or c
9. nd of ha a outlets have one installed by a licensed electrician Opener must be properly grounded header on both left and right of door wire through control wire tube on to prevent personal injury and equipment damage NEVER USE AN EXTENSION CORD Check local building codes for any requirement that you must have a cpl me Rees hat powenleaaiang attach as Snow Motor Cover gt lt permanent hard wired connection NEVER REMOVE MOTOR COVER All work inside Secure wire to rail with wire clips cover must be performed by a licensed electrician using proper tools and instructions spaced evenly along rail and wire to header and wall with insulated e Po s ane Control wire tube Striped Note DO NOT exceed maximum wattage Each light bulb should be no more than 100W For Permanent Wiring by an Electrician ug ube Cu kS excess wire Model 2562 requires light bulbs of no more than 60 watts 11a Cut existing wires OUTSIDE CHASSIS Atach wire to terminals on each 10b Insert powerhead lens hinge E into slots in motor cover on powerhead F 11b ite ene be ee Safe T Beam At powerhead twist 2 p 10c Swing lens E up into place It may be necessary to squeeze lens slightly to align ae eee ine aes Nein Hanes striped wires together and insert into lt Sensor A ME aboot Sote at Wp Of mutor cover o E a E ae terminal 1 then twist 2 white wires ource H ie aA oe nat eae i together and insert into terminal 2 Tape excess w
10. om above Align bracket holes with holes on powerhead I and secure with tapered flange screws Use soft material to cushion underside of Opener in order to protect f J AQ powerhead Note Bracket must fit 7 Highest point of door travel plus Sectional door Highest point plus 2 5 into slot One piece door Highest point plus 6 A WARNING P Note T i Door springs are under high tension If spring or shaft is in the way measure above US O AN spring or shaft on the garage door centerline and mark as location for header bracket gt 4 damage to motion DO NOT ATTEMPT TO MOVE ADJUST OR REMOVE DOOR SPRING ot sensor not on all models DO NOT gt remove foam cushion A C AUTI 0 N K m m m H A x Powerhead lide collar over Slide collar Snap clip from underside of Protective foam cushion Header Bracket must be fastened to garage framing DO NOT fasten to drywall particle rail end long hook Mate hooks over joint behind collar powerhead board plaster or other such materials 1 4 14 x 3 4 Tapered flange screw x6 l l To determine highest point of door travel Get on a ladder to the side of your garage door Have someone lift the door open slowly As the door is raised note the point and amount it extends above the door tracks with tape measure that is the highest point of door travel Measured from floor to door or from door to ceiling Attaching Rail to Bracket Mounting Powerhe
11. oncerns The Genie Company is not responsible for any damage caused due to an improperly braced door 3 8 16 x 7 8 Bolt amp 3 8 Lock nut Installing Safe T Beam Installing Wall Console a Connecting Power YELLOW BAG hardware CLEAR BAG hardware Position Safe T Beam source and sensor on Wall mount Route wire from powerhead to For Grounded Outlet connection each side garage door 5 6 above floor IN desired location for wall console gt 11a Plug in the power cord Coil excess cord and tape or twist tie it to top of Mark bracket mounting holes and secure with 4 4 SS Some homes are pre wired and gt powerhead DO NOT PLACE ABOVE LIGHT BULBS 1 4 x 1 1 4 lag screws provided into wood If gn i they may not be color coded N mounting into concrete or block other fasteners are om ot Secure wire with insulating staples required and are available at leading retail stores yo ii v ANI j and cut off excess wire R A WARNING Use garage pre wiring when available or route two l alll Attach wires to wall console as Aol yp Opener is equipped with grounded electrical plug for your protection and only fits lengths of two conductor wires from powerhead ie shown 3 y7 W 1 Compact CFL bulbs can be used grounded electrical outlets DO NOT alter plug in any way If you have no grounded through 4 wire clips and fixed to top of rail across Floor mount option lt gt From above insert opposite e
12. wire e I section H Powerhead bracket Check condition of the door and all its associated hardware Tracks springs hinges rollers Is anything loose or appear Repairs and adjustments must be made by a trained door system technician Self tapping Insulated staple x30 A B Middle rail section I Powerhead N Remote worn If so call a trained professional for an evaluation and repairs if needed DO NOT ATTEMPT TO ADJUST SPRINGS OR using proper tools and instructions screw x2 S 22 l THEIR ATTACHED PARTS J gt gt C Door end rail section J Shuttle 0 Wall console Operate the door manually Does it move freely and smoothly Check the balance of the door by lifting it by hand D Door arm curved K Rail connector P Wireless keypad approximately halfway open and let go It should stay put or move very slowly If not call a trained professional for repairs Need help or have questions DO NOT RETURN to the store z E Powerhead lens L Emergency release cord Optional on some models Clip x2 Collar x2 Rubber plugs x2 Remove all ropes and remove or disable all locks connected to the garage door It is also recommended that T handles be 5 16 18 Lock nut 5 16 18 x 3 4 1 4 x 1 1 4 Safe T Beam Safe T Beam removed Closed loop lifting handles with no protruding parts can remain Call us 800 354 3643 serrated x2 Bolt x2 Lag screw x4 sensor source F Door arm straight Rail Assembly Attaching Rail to Powerhea

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