AIRCAT 803-RW Use and Care Manual
Contents
1. 7 2 2 12 VIBRATION HAZARDS e Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms e Wear warm clothing when working in cold conditions and keep your hands warm and dry e Ifyou experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational health professional e Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in vibration e Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels e Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool e Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS e Air under pressure can cause severe injury e Never direct air at yourself or anyone else e Whipping hoses can cause severe injury Always check for damaged or loose hoses and fittings e Whenever universal twist couplings claw couplings are used lock pins must be installed e Do not exceed the maximum a2. Air Cons Rec Hose Size Air Inlet RPM in in ft lb 90 psi Ibs in CFM in in am nn Air Supply Tools of this class operate on a wide range of air pressure It is recommended that air pressure of these tools measures 90 PSI at the tool while running free Higher pressure and unclean air will shorten the tool s life because of faster wear and may create a hazardous condition and void the warranty Water in the air line will cause damage to the tool Drain the air tank daily Clean the air inlet filter screen on at least a weekly schedule The recommended hookup procedure can be viewed in the illustration below The air inlet used for connecting air supply has standard 1 4 NPT American Thread Line pressure should be increased to compensate for unusually long air hoses over 25 feet Minimum hose diameter should be 3 8 1 D and fittings should have the same inside dimensions OIL DAILY HERE RECOMMENDED HOSE SHUT OFF VALVE AIR SUPPLY a oe as O i ADAPTOR COUPLING ADAPTOR COUPLING N Z NNN WHIP HOSE LUBRICATOR REGULATOR FILTER DRAIN DAILY MODEL 803 RW MR YAT 3 8 REACTION LESS RATCHET PNEUMATIC TOOLS Exploded View amp Parts List 57 A 30 J Se Part Number D Description Description i Spring Pin 3 Air Inlet Throttle Lever 5 Throttle Valve 7 Valve Plug Throttle Valve Ball Bearing Rear End Plate Rotor Blade Front End Plate Ball Bearing Mecha
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4. and consumables that are recommended by the power tool manufacturer 7 2 2 9 WORKPLACE HAZARDS e Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose e Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines e This power tool is not intended for use in potentially explosive atmospheres and is not insulated from coming into contact with electric power e Make sure there are no electrical cables gas pipes etc that could cause a hazard if damaged by use of the tool 7 2 2 10 DUST AND FUME HAZARDS e Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential e Ifthe pneumatic tool is used in a dust filled environment exhaust air can cause a dust hazard e Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or dermatitis risk assessment of these hazards and implementation of appropriate controls of is essential e Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust e Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions e Direct the ex
5. to be defective in material or workmanship during this 2 year period The foregoing obligation is AIRCAT and Florida Pneumatic s sole liability under this or any implied warranty under no circumstances shall it be liable for any incidental or consequential damages This warranty applies to the tool only The warranty does not apply to any attached accessories consumable products such as drill chucks sander backing pads air hammer retainers and chisels or kit accessories or any other accessory included with the tool Any repair required due to normal wear and tear abuse misuse modification of the tool or repair attempts by other than an AIRCAT or Florida Pneumatic Authorized Service Center are not covered by this warranty Return your tool to an AIRCAT or Florida Pneumatic Authorized Service Center freight prepaid Be sure to include your name address copy of purchase with date and description of the suspected defect AIRCAT whose policy is continued product improvement reserves the right to make changes in design or construction at any time without incurring any obligation on tools previously sold Tune Up and Head Kits for all AIRCAT PNEUMATIC impact wrenches and ratchets are available For Authorized Service Centers please visit www aircat com warranty service SERVICE CENTER LISTINGS ENCLOSED AIRCAT a Division of Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter Florida 33458 Toll Free 888
6. AIRZAT PNEUMATIC TOOLS MODEL 803 RW 3 8 REACTION LESS RATCHET Operating Instructions Parts List amp Warranty IMPORTANT Read carefully before operating this tool Failure to operate any power tool properly can result in personal injury and or property damage 7 2 2 3 GENERAL SAFETY RULES e Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on or working near the power tool Failure to do so can result in serious bodily injury e Only qualified and trained operators should install adjust or use the power tool e Do not modify this power tool Modifications may reduce the effectiveness of safety measures and increase the risks to the operator e Do not discard the safety instructions give them to the operator e Do not use a tool if the tool has been damaged e Warnings shall be given against the risk of explosion or fire due to the material being processed e Warnings shall be given against the risk of cutting D 7 2 2 4 PROJECTILE HAZARDS e Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles e Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use 1O Re 7 2 2 5 ENTANGLEMENT HAZARDS CE Entanglement hazard choking scalping and or lacerations can occur if neck ware hair or g
7. haust so as to minimized disturbance of dust in a dust filled environment e Where dusts or fumes are created the priority shall be to control them at the point of emission e All integral features or accessories for the collection extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions e Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in dust or fumes e Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS e Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ringing buzzing whistling or humming in the ears e Risk assessment of these hazards and implementation of appropriate controls of is essential e Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing e Use hearing protection as instructed by your employer or as required by occupational health and safety regulations e Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels e Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise
8. ir pressure stated on the tool e Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure e Never carry an air tool by the hose Important Warnings Ratchets 1 Eye protection and hearing protection and safety gloves must always be worn when operating an impact wrench or impact driver 2 When using heavy impact sockets or sockets on impact wrenches with 3 4 drive anvils or larger a socket retaining ring and pin should be used to prevent the socket falling off and causing injury Accessory Hazards 3 Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or accessory 4 Do not touch sockets or accessories during impacting as this increases the risk of cuts burns or vibration injuries 5 Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded fasteners manufacturer do not use other types or sizes of accessories and consumables the State of California to cause cancer and birth defects or the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling other reproductive harm Wash hands after handling WARNING This product contains lead a chemical known to WARNING This product contains chemicals known to SPECIFICATIONS Model No Free Speed Bolt Capacity Square Drive Max Torque Weight Length
9. loves are not kept away from tool and accessories 7 2 2 6 OPERATING HAZARDS e Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves to protect hands e Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool e Hold the tool correctly be ready to counteract normal or sudden movements have both hands available e Maintain a balanced body position and secure footing e Keep hands away from rotating or reciprocation accessories spindles or other moving parts e Release the start and stop device in the case of an interruption of the energy supply e Use only lubricants recommended by the manufacturer e When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body e While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue e If you experience symptoms such as persistent or recurring discomfort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional 7 2 2 7 REPETITIVE MOTIONS HAZARDS 7 2 2 8 ACCESSORY HAZARDS e Only use sizes and types of accessories
10. nism Housing Mechanism Anvil Mechanism Cover 5 Coupling Sleeve Coupling Nut Ratchet Housing incl 29 Oil Cap Crank Shaft 31 32 33 34 35 36 37 38 39 934 301729 933 301332 934 301733 934 301732 934 301731 934 301741 930137 933 301738 930139 930140 1 934 301742 930142 930143 930107 V 933 302311 90R02607108 933 312352 AC 9PN02000608 970117 934 301 752 933 302312 934 301753 9030129 9PN06001108 934 301724 9AS000143 9ONTB1831 Drive Bushing Yoke Reverse Button Spring Lock Pin Ratchet Pawl Ratchet Anvil 3 8 41 42 43 Thrust Washer Retainer Ring Steel Ball Deflector 50 51 53 54 55 56 57 58 59 Grip Aircat 2 Damping Material Needle Bearing 2 Steel Ball Thrust Bearing 61 10 12 13 14 15 16 17 18 19 0 21 22 23 28 29 30 Maintenance Other factors outside the tool may cause loss of power or erratic action Reduced compressor output excessive drain on the air line moisture or restriction in air pipes or the use of hose connections of improper size or poor condition may reduce air supply Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equal mixture of SAE 10 oil and Kerosene If outside conditions are in order and tool is out of warranty disconnect tool from hose disassemble tool replace worm or damaged parts clean reassemble and re lubricate or take
11. tool to any air tool service center For tools in warranty period send tool direct to Warranty Center Lubrication Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper If it is necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP extreme pressure additive AIRCAT WARRANTY AIRCAT and NITROCAT air tools are warranted to be free from defects in material and workmanship for 2 years from date of purchase We will repair or replace at our option any defective part or unit which proves
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