Florida Pneumatic FP-985 Use and Care Manual
Contents
1. line Regulator In line Lubricator In line Filter Part OA B OD E 6 H Air Compressor Maintenance Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged LUBRICATION o An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation o Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil o Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper o If itis necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment o Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP extreme pressure additive FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Operation 1 Operating the drill 2 Changing the rotation direction o This Drill2. 1315 9ST25103 9OB 04 9ST31318 921638 920312 HOUSING 1 PIN WASHER VALVE SPRING EXHAUST SLEEVE O RING AIR INLET WASHER SILENCER TRIGGER REVERSE LEVER O RING O RING BUSHING O RING O RING VALVE STEM PACKING BEARING v N N N N A AA y Se A a Se Se 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 9ST21313 970018 1 9ST21315 921316 1 921317 1 935121319 921024 9ST31328 9OB 31 9ST31330 924527 1 9ST165052 970028 1 921326A 924531A 9ST31336 921329 1 5950 921331 920305 REAR PLATE PIN CYLINDER ROTOR ROTOR BLADE FRONT PLATE BEARING WASHER BEARING GEAR LINK GEAR NEEDLE BEARING PIN GEAR PLATE BEARING CLAMP NUT WASHER 3 8 CHUCK w key CHUCK SCREW SPRING FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance 4 ription AQ AQ NYO OC B gt AIR TOOLS Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use
3. 2 2 8 7 2 2 3 Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on 7 2 2 5 Entanglement hazard choking scalping and or lacerations can occur 1 2 2 1 7 2 2 9 GENERAL SAFETY RULES or working near the power tool Failure to do so can result in serious bodily injury Only qualified and trained operators should install adjust or use the power tool Do not modify this power tool Modifications may reduce the effec tiveness of safety measures and increase the risks to the operator Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged Warnings shall be given against the risk of explosion or fire due to the material being processed Warnings shall be given against the risk of cutting PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use ENTANGLEMENT HAZARDS if neck ware hair or gloves are not kept away from tool and acces sories OPERATING HAZARDS to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool Hold the tool correctly be ready to counteract normal or sudden movem
4. FP 985 Al R TOO LS Reversible 3 8 in Drill DRILLS General Safety Information amp Replacement Parts Pa s ESN fq FLORID PNEUMATIC I ge TABLE OF CONTENTS General Safety Information E E eee eee kone ee eee 2 WARNING This product contains lead a chemical known to Air Compressor and Air Tool Safety 2 3 the State of California to cause cancer and birth defects or TOO Specifications asec ceine eee wee eww eee ewe 3 other reproductive harm Wash hands after handling INStANQUON u y cy hn 4 esos ee G4 eG au enGuaueuesess 4 Maintenance Lubrication 4 WARNING This product contains chemicals known to Operation nanan cen ne seee ewe week wens saceaceees 5 the State of California to cause cancer and birth defects or Troubleshooting assassaaa 6 other reproductive harm Wash hands after handling Willy Z si E T E E E E E E E E 6 DCE VICE WAN Sie aE EE EAE EEE AEE 7 WARNING Risk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Safety Information A 7 2 2 4 e amp 7 2 2 6 Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves 7
5. OOL SAFETY 1 Risk of Bursting Do not adjust the regulator to result in output pressure greater than the marked maximum pressure of this air tool 2 Ensure the hose is free of obstructions or snags Entangled or snarled hoses can cause loss of balance or footing and may become damaged 3 Never leave a tool unattended with the air hose attached 4 Do not operate this tool if it does not contain a legible warning label 5 Do not continue to use a tool or hose that leaks air or does not function properly 6 Never direct a jet of compressed air toward people or animals 7 Protect your lungs Wear a face or dust mask if the operation is dusty Important Warnings Drills 1 Remove the chuck key before drill starts WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint crystalline silica from bricks and cement and other masonry products arsenic and I chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specifically designed to filter out microscopic particles 2 High reaction torque can be d
6. Remove the bit FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Troubleshooting Possible Cause Solution a The tool runs slowly or will not There is grit or gum in the tool Flush the tool with air tool oil or gum solvent operate The tool is out of oil Lubricate the tool according to the lubrication instructions in this manual The air pressure is low o Adjust the regulator on the tool to the maximum setting o Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The air pressure drops o Ensure the hose is the proper size Long hoses or tools using large volumes of air may require a hose with an I D of 12 or larger depending on the total length of the hose Do not use a multiple number of hoses connected together with a quick connect fitting This causes additional pressure drops and reduces the tool power Directly connect the hoses together There is a worn rotor blade in the motor Replace the rotor blade There is a worn ball bearing in the motor Remove and inspect the bearing for rust dirt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out There is water in the tank Drain the tank See the air compressor manual of the tool s exhaust for instructions Lubricate the tool and run it until water is not
7. dical advice from a qualified occupational health professional Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in vibration Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and discon nect tool from air supply when not in use before changing acces sories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for dam aged or loose hoses and fittings Whenever universal twist couplings claw couplings are used lock pins must be installed Do not exceed the maximum air pressure stated on the tool Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure Never carry an air tool by the hose Safety Information continued AIR COMPRESSOR AND AIR T
8. elect maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in dust or fumes Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ring ing buzzing whistling or humming in the ears Risk assessment of these hazards and implementation of appropri ate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing Use hearing protection as instructed by your employer or as required by occupational health and safety regulations Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms Wear warm clothing when working in cold conditions and keep your hands warm and dry If you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek me
9. ents have both hands available Maintain a balanced body position and secure footing Keep hands away from rotating or reciprocation accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply Use only lubricants recommended by the manufacturer REPETITIVE MOTIONS HAZARDS When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discom fort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional ACCESSORY HAZARDS Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines This power tool is not intended for use in potentially
10. eveloped in the case of stalling which can be caused by excessive loads being applied to the drill bit by the drill bit snagging on the material being drilled into or by the drill bit breaking through the material being drilled 3 In cases where the means to absorb the reaction torque are requested it is recommended to use a suspension arm whenever possible If that is not possible side handles are recommended for straight case tools and pistol grip tools In any case it is recommended to use a means to absorb the reaction torque above 4 Nm for straight tools and above 10 Nm for pistol grip tools 4 Keep hands away from the rotating chuck and drill bit Specifications Vibration Level m sec2 1 1 H Noise Level dBA 87 Free Chuck Type Spindle me Air Rec Hose Rec Bes inti i i t Inlet Size Air ons Description Speed Capacity Thread Motor Weight teng p Model No in in HP Ibs in NPT in Pres cfm 3 8 Reversible Pistol Drill FP 985 1 800 3 8 Jacobs 3 8 24 3 4 25 7 1 4 SAADE 90 psi 4 FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Installation 1 Cleaning the air hose o A3 8 air hose is required with a maximum length of 25 ft o Clean the air hose of accumulated dust and moisture before connecting it to the air supply NOTE If a longer air hose is required connect a 1 2 A air hose to the 3 8 air hose to ensure the drill has the necessary air supply In
11. evident Lubricate the tool again and run for 1 2 seconds Limited Warranty Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship Tools thought to be defective should be returned to the factory or an authorized service center transportation charges prepaid for examination and consequent repair or replacement This warranty does not cover damage to tools arising from alteration abuse or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pneumatic Manufacturing Corporation or its authorized repair stations The duration of the Warranty and any other Warranty including but not limited to any implied Warranty of merchantability is expressly limited to two years beginning from the date of the delivery to the original user The obligation of Florida Pneumatic Manufacturing Corporation under any Warranty express or implied is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Service Parts Exploded View Drawing 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 9ST31301 920303 9ST288316 9ST288315 9ST31305 9ST31306 9ST31307 9ST31308 9ST31309 9ST31310 920310 1 9DL20309 950331 9ST31314 9ST3
12. explosive atmo spheres and is not insulated from coming into contact with electric power Make sure there are no electrical cables gas pipes etc that could cause a hazard if damaged by use of the tool 7 2 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 If the pneumatic tool is used in a dust filled environment exhaust air can Cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or der matitis risk assessment of these hazards and implementation of appropriate controls of is essential Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions Direct the exhaust so as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission All integral features or accessories for the collection extraction or Suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions S
13. is designed to operate on 90 PSIG Lower o The direction of the bit rotation is reversible pressure below 90 PSIG will reduce performance of the tool Higher air pressure over 90 PSIG raises the performance of the tool beyond its rated capacity and could cause serious damage to tool and user o Control the rotation direction by moving the side mounted switch to F forward or R reverse as required for the operation MD W lea L N lt A 3 Installing and removing the bits 4 Driving or removing screws o Place the rotation direction switch in the correct position WARNING Disconnect tool from air supply before servicing forward or reverse for the operation or changing accessories oO Hold the reversible drill with one hand l l o Place the bit on the screw head and slowly depress the To install the bits switch trigger Start the bit slowly for more control o Remove the air supply from the reversible drill o Insert the drill bit as far as possible into the opening o Using an appropriately sized chuck key turn the chuck key clockwise to securely tighten the drill bit tap or reamer in the drill chuck o Always remove the chuck key before connecting the drill to the air line To remove the bits o Remove the air supply from the reversible drill o Using an appropriately sized chuck key turn the chuck key counterclockwise to loosen the drill bit tap or reamer in the drill chuck o
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