JET 708531 Use and Care Manual
Contents
1. 1 84 JWP160O8S 184 dan tono e beh en 5 5 30 1 85 JWP15H 017 Motor Pulley pies Ee Ee tn UE 1 BT JWP160S 187A SWICK al ns 1 88 JWP15H 076A SWILGCHS Plate a ceret mc Ds 1 89 JWP1608S 189 Tooth Washer n 2 QO acis JWP160S 190 SOW T E 3 16 24 x 1 3 4 2 lasse JWP160O8S 191 NU 3 16 24 2 92 neis 1605 192 tete tte tee re et 2 29 Base Assembly Base Assembly Parts List Index No Part No Description Size Quantity 1605 201 Lifting hotte 4 JWP15H 207 Nuit FIXEUEG ior eet oe de eremo ta veste cea etaed oss 4 1605 203 essei bie een 3 1605 204 4 Dii t TS 1523041 Socket Set Screw M6x12L 4 Gris JWP15H 203 Gro RICETTE EIS 4 1605 207 MT 1 Blu TS 1525021 Socket Set Screw2. M8x20L 5 64 5 1540041 Hex MO bets Roos 6 GO 1605 165 Roler cto E ak 1 JWP15H 046 Limiter Plates E RES 1 Of oes 5 1534041 Machine Screw Flat Head Phillips Mb5 10L i xot 2 GB JWP15H 026 cm RICE 5X5X22 inge 2 GO JWP160S 169 RIVET du eos 2 JWP15H 031 Sprocket n decet ect RUE EL 4 120 1482031 Cap Screw M6x16L 2 T3 usus JWP15H 073 Su cip 06 63 1 1605 174 Chip Bracket eR eet ec 1 1605 175 ee 1 10 5 1605 176 KO nat 1 This JWP15H 045 Retaining Ring ETWS 15 eos 2 178 JWP15H 042 Colar 45 T9 s JWP15H 044 Anti Kick FInger sedo deett d edd 44 BO uus 1605 180 eed edi ue edet 1 1605 181 eee 1 82 JWP15H 027 loei ES 1 1605 183 Power
3. 8 Parts Inventory EAE EO A HR tacts 8 rmt EE 9 TEM 9 Planer Unt Placement eae eerte 9 Starter BOX xia ie 10 Flandwhee eee Rad e ertt ER EPOR tau EUER NERIS VER E 10 Extensiori Rollers tte e REDDE avedet ENTERA 10 Dust Collection Hood nad e repe ei een nain ent dt iesu dE 10 Electrical Connections eon Ex pee E Eb CURE ox rona mt den Oe 11 Extenslon GOEds don sed Dea der eee ta a POSEE does 11 LEE 11 11 Control and Adj stmients n Lt 11 Pulleys and Belts 3 3 rm ee ideale Le c Bev ane LEO n lle den coe rez ves ese 12 Pulley Alignimert 3 maniere deeded eed a deta ide honor ede aden Sed Lue tege E ld en 12 Belt Tension oe eMe ee LO 12 Table ode dan Pee ree ee do 13 Extension Roll r etd ee tet he eee ot eee a anne De E eee dn 13 Depth of Cut Adjustment die eese Re recess LE re oe decore Lee ni Ld d
4. A tmt cer Knives set of 3 FAI Universal Mobil Base 24 Troubleshooting Performance Troubleshooting Problem Possible Cause Solution Snipe Table rollers not set properly Adjust rollers to proper height Inadequate support of long Support long boards with extension rollers Note Snipe boards be minimi but Uneven feed roller pressure front Adjust feed roller tension to back Dull knives Sharpen knives Lumber not butted properly Butt end to end each piece of stock as they pass through Fuzzy Grain Planing wood with a high Remove high moisture content from wood by moisture content drying Dull knives Sharpen or replace Torn Grain Too heavy a cut Adjust proper depth of cut Knives cutting against grain Cut along the grain Dull knives Sharpen knives Rough Raised Dull knives Sharpen knives Grain Too heavy a cut Adjust proper depth Moisture content too high Remove high moisture content from wood by drying Rounded glossy Dull knives Sharpen or replace knives surface Feed speed too slow Increase speed Cutting depth too shallow Increase depth Poor feeding of Inadequate feed roller pressure Adjust feed roller tension If proper tension lumber cannot be achieve replace feed rollers Planer bed rough or dirty Clean pitch and residue and wax planer table Transmission v belt slipping Tighten transmission v belt Surface
5. Clearance Angle Figure 38 Lubrication The bearings on the cutterhead are factory To replace the gearbox lubricant lubricated and sealed for life no lubrication 1 required Remove the drain plug 3 Fig 39 and filler cap A Fig 40 Drain dirty oil thoroughly Gearbox The oil in the gearbox must be drained and replaced after the first 20 hours of Tighten ihe drain plug operation See the Lubrication Table 3 Fil with clean lubricant through hole Inspect levels periodically and change yearly Sy Fig 40 Replace gear oil more frequently under heavy Tighten filler cap A Fig 40 use Fill until the oil reaches the top of the filler plug port for correct oil level Figure 40 Figure 39 No Fig Position Interval Suitable Types of Lubricant 1 39 Drive Chain Inspect and lubricate monthly Grease 2 39 Gear Box When operated more than HD 100 Mobil Gear 627 Shell Omala 2 500 hours 100 ESSO Spartan EP 100 3 41 Lead Screw Inspect and lubricate Monthly Grease 4 41 Column Inspect and lubricate weekly SAE 30 Inspect monthly lubricate Grease or good quality bicycle chain 3 Table pham when needed lubricant Inspect and lubricate daily before startup 6 43 Feed Rollers Lubrication Table 23 Figure 43 Figure 42 Optional Accessories 089814
6. S 1 TS 1504091 Socket Head Screw M8x45L 1 zen 1605 150 Ball Bearings iriiri 6205 2NSE 1 is JWP160O8S 151 8 8 40 1 52 xe JWP1608S 152 Knife te Dated aes 3 25 PR 708814 KNIVES SCE Of 3 1 54 1605 154 LE 6 5 1513021 Socket Head Flat 5 121 6 56e JWP1608S 156 eripe 1 28 Head Assembly Parts List Index No Part No Description Size Quantity Of ciis JWP15H 007 OGIOW xc avit hieme totem ERE 18 DO cm 5 1503041 Socket Head Cap Screw M6x16L 8 Dre TS 1524031 Socket Set M8x12L 1 60 JWP15H 020 SPAIN A 4 JWP208 019 LIE 4 G2 JWP15H 022 ic tad obe fac t ubt tb 4 TS 1490031 Cap Screw
7. 26 Parts Listfor the JWP 16O5 Planer 2 tor eee Pee titur ER TUE ERE ELI 27 Hoad EE 27 Head Assembly Parts re eR DER eka shade desk DEBE UR ep OUR ot tae ae 28 Bas AsSembly 30 Base Assembly Parts BISU nina AE dde acude gd 30 Gear Box ittis PERDER 32 Gear Box Assembly ie concetti Ex tede DERE cc 33 Stand Assembly Stand Assembly Parts List Electrical Schematic for JWP 160S Planer 11 12 13 14 15 16 A Warnings Read the manual Always read the owner s manual carefully before attempting to use the machine Know the limitations and hazards associated with the use of this planer Installation If mounting machine to the floor use high quality anchor bolts through the mounting holes on the base If using a mobile base be sure to lock the wheels Eye protection Always wear approved safety goggles glasses or a face shield when operating this machine NOTE Common eyeglasses are only impact resistant they are not safety glasses Also use face or dust mask if the cutting operation is dusty Dress code Do not wear loose clothing neckties jewelry or gloves that can get caught in moving parts Confine long hair Keep sleeves above the elbow Placement Place machine so that potential
8. Euler 2 13 cit 05 28408 Oil Seal sese deem den TC28x40x8 1 dns JWP15H 301 Gear BOXE 1 JWP15H 336 eu 1 16 e 88 62012 2 e de 62012 2 3 Vise et Se JWP15H 314 Shafts xou emat eL Co ex ML d 1 18 5 s JWP15H 320 Re De ede c ade sed 6x6x40 1 JWP15H 312 TA att itx 1 2055 JWP15H 334 KNOB D 1 DA wc JWP15H 325 e oerte E REUNIR RE RACES jap EE E 1 1482031 Hex Cap Screw M6x186L 1 Dit JWP15H 318 Gear 96 92 1 24 JWP15H 323 xiii o RU een a al a bet 1 25 ide JWP15H 322 ion 1 28 3 JWP15H 321 ty ence DELE ER 1 21 3 05 25476 BIKE 1 206 BB 6204Z Ball 62047 1 29 uus 1605 329 Hex Flange Screw n 6 121 1 30 tuos JWP15H 329
9. JWP160O8S 111 lec 1 T2 Lire 5 1490041 Hex Cap SCrew zu efe eite it M8x25L 1 dde 5 1550061 rene ave 9 dis JWP15H 014 Machine Pulley isc Ratha ata eie ie ER 1 rrr 5 1540061 Flex NUES ee PR eet cata EU MB 12 TE s 1605 117 MOTO x nde er eene eee de a RII 1 1490081 Cap Screw M8x45L 4 9 61 1 es 58 ose 1 ebat onda eum pic 1 22 s PA C57 eee Idle Pulley e dtr etr Deme 1 PME oen Shat sri ederet made ae 1 4555 PA C60 iocos ceci iei EL 1 2 1503031 Socket Head Screw M6x12L 3 26 JWP160S 126 Collector Flood ed s reduce loe Se x eae 1 21 2 ds 1605 127 Upper de e darte Win aa 1 28 JWP15H 040 Deflector Plate aiinsir nah 1 29 de JWP1608S 129 oe peine eme
10. Machine Accessories Contractor Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Mobile Bases Air Tools Industrial Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Mill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are us
11. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products not sold in Canada by Walter Meier 2 Table of Contents Table of ciem Donner eh De dade tke P tarte dur docu de 3 Warning aye ar a anA E 5 Satety Decals iecore ertum deduce actu ea priu RA EANA dad Tux saa od Ran dedu OM EANTA dos nad datu es 6 Features of the JWP 160S Planer ida aaa det cea een nn os tu aa Lr dE Pe auae 7 02 22 co case en ded ata cet dap Teak ERR SURE Lg PRA e dH aae exe deoa e tor Tae sx 7
12. 14 Knite Adj stmiert 2 e eee nte ede i re x ee D Ee eee Ll dee LE 14 Removing and Replacing Knives sise 15 Table Adjustment Linen das o 16 Checking Work Table Parallel to Cutterhead 16 Adjusting Work Table Parallel to Cutterhead Fine Adjustment 17 Adjusting Work Table Parallel to Cutterhead Major Adjustment 17 Transmitting TS 18 Infeed amp Outfeed Roller Spring Tension Adjustment 18 AntEKlckback o dt 18 Checking and Adjusting the Feed Roller Heights 19 121214510 E 20 Bere eet 20 LOCKS EU 20 Power Feed aieo tod on atit tbt otio tbe 21 Handwheel 22 A tees tee ve et teen ero dead 21 Depth BImiter ted E edt c domi ee 21 Initial ox tette Sag reo es LR SEEDS 21 Maintenance PLE 22 LE 22 Sharpening LE 22 UB RICALIO LPS 23 Optional Accessories 24 TROUDIGSMOOUNG Soina AA E A ATETA 25 Performance Troubles hooting Cre ERE eee AARE 25 Mechanical Troubleshooting x me
13. Bag for Handwheel 1 M10 Hex Nut 1 M10 Flat Washer 1 Direction Label Hardware Bag for Infeed Outfeed Extension Rollers 6 M8 x 20 Hex Head Screws 6 8 12 Screws 6 M8 Flat Washers Hardware Bag for Dust Hood 6 M6 x 12 Hex Head Screws Hardware Bag for Base to Stand 4 M8 x 30 Hex Head Screws 4 M8 Hex Nuts 8 M8 Flat Washers Assembly Most of the JWP 16OS Planer has been assembled at the factory However some parts must be assembled after delivery Use care when cleaning the cutterhead the knives are very sharp Stand Assembly Refer to Figure 1 1 Cast Foot Assembly Using parts from the cast foot assembly hardware bag mount casting 2 to leg 1 by inserting two socket head flat screws 3 through the casting 2 and leg 1 Place a flat washer 4 and hex nut 5 on the screw and tighten Repeat for remaining three legs 2 Stand Top front The front and rear top stands braces are identical except for the JET logo on the front piece Mount one end of the stand top 6 to a leg 1 and fasten using two each carriage bolts 7 flat washers 8 and hex nuts 9 Note Do not over tighten at this time This will be the final step in the assembly 3 Fasten a second leg to the other end of the stand top repeating the step above 4 Take one long stand brace 10 and with 4 ea bolts washers and hex nuts fasten to the legs of the assembly just completed in the steps 2 and 3 Fast
14. PLE 1 JWP15H 330 Handle aee restes dert PE cda ee 1 325g JWP15H 333 T 1 EN aes JWP15H 327 Chain not shown 1 33 Stand Assembly Stand Assembly Parts List Index No Part No Description Size Quantity 1605 401 Upper Side Brace I oett to tene ier Et edens 1 Phare 1605 402 Upper Front BFace tlie Dea ex Pene t 2 1605 403 Down Side Brace RR 2 LoT 1605 404 Down Front Brace rise cases P dnte te COR 2 Dis 5 1550061 Flat Washer sessi a 48 TS 0561021 Hex mirent 5 167 18 32 1605 407 Carriage Bolt 5 16 18x14L 32 Brosse TS 1540061 nra EE 12 5 1515021 Socket Head Flat 5 940 m 8 1605 410 DE 4 1605 412 4 jg JWP1608 413 Upper Side Brace R ariaa ora aa enne Run RR ein 1 34 Electrical Schematic for JWP 160S Planer 33 222 rms
15. eene EEE 3 Bis 5 1504101 Socket Head Screw M8x50L 4 31 2 5 1540072 10 1 25 4 i io JWP160S 133 Label Direction TD 1 34 1605 134 Handwheel 1 Dis dee JWP15H 060 cS 1 36 3 2 JWP15H 109 EP 1 Basses JWP15H 108 Lock BUSHING EE 2 BB us 5 1482021 a M6x12L 4 3945s 5 1550041 Flat Washer Jede deett MG ederet eis 6 40 1605 140 Head Casting se be aded t ete teva 1 Ass JWP15H 036 Plate Springs ne me ee 3 42 JWP15H 021 Socket Set Screw M22 1 5Px20L 4 5 1523051 Socket Set Screw M6x16L 4 44 1605 144 o 2 45 s JWP15H 106 Lock piter de ee e E oe nee 2 AGL stdin PE C22 Plate tives cette SUME 2 sn JWP15H 062 logre EE 2 AB e JWP 15H 061 COVEN 2
16. in position B D A C E 21 15 6 If additional knives must be reset repeat steps 4 and 5 for each knife 7 After all three knives are set with screws just snug back out and tighten the six gib screws D Fig 21 amp Fig 23 of the first knife against the slot starting with the end screws then the center screws until the knife is securely held in the cutterhead Tighten remaining two knives in the same manner Important Double check all gib screws for tightness CUTTERHEAD fer Removing and Replacing Knives Planer knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury Figure 23 To remove a knife 1 Disconnect machine from power source 2 Remove four screws A Fig 20 from the upper cover and three from the bottom of the dust port Remove the cover dust port Fig 20 as a unit The cutterhead assembly can be seen from the opening on top Refer to Figure 21 3 Loosen the gib C by turning the six gib screws D into the gib Remove gib C knife A and springs E Note The inner two springs may pop out when the knife and gib are removed 4 Remove the remaining two knives in the same manner 5 Thoroughly clean the knife slots gibs springs and gib screws Check the gib screws if t
17. kickback area is not in line with aisles doorways wash stations or other work areas Do not use machine in a damp or wet location or expose to rain Keep work area well lighted Electrical grounding Your machine must be electrically grounded If a cord and plug are used make certain the grounding lug connects to a suitable ground Follow the grounding procedure indicated by the National Electrical Code Guards Be sure machine guards are in place and in good working order Do not operate while gear cover is open If a guard must be removed for adjustments or maintenance it should be reinstalled immediately upon completion of the procedure and before operating the machine Housekeeping Before turning on machine remove all extra equipment such as keys wrenches scrap stock and cleaning rags from the machine Keep the area around machine clean and free of scrap material and sawdust to minimize the danger of slipping Power off Make sure the machine is either unplugged or electrically disconnected and locked out when performing maintenance or service work Also make sure switch is in OFF position before plugging in power cord Never leave the machine running unattended Do not leave machine until it comes to a complete stop Cutterhead Keep knives sharp and free of all rust and pitch Make sure gib screws are tightened securely Work piece Check material for loose knots nails and other defects that can damage knives and pose a s
18. machine and cause injury 8 Keep your work area clear 9 Wood with excessive water content or wood exposed to rain ice or snow will plane poorly and cause excess wear to the knives and motor Excessive moisture will also hasten rust and corrosion 10 Learn as much as possible about planing procedures Alternative publications present more wood specific planing requirements Table Locks Before attempting to adjust table height loosen the two fable lock knobs one on the right front of the head casting assembly A Fig 35 and the other on the left rear Figure 35 After the head assembly height is adjusted tighten the two black knobs down again Power Feed Referring to Figure 36 The power feed features two feed rates 16 FPM and 20 FPM When running the machine the operator can control the feed speed by moving the feed control knob Moving the knob toward the machine produces the 20 FPM feed speed A away from the machine produces 16 FPM C and a center position places the gear box in neutral B Figure 36 Set the feed rate while the planer is running but before feeding lumber into it DO NOT change speeds after the cutting operation has begun If the cut is too large the planer will slow down considerably possibly even stalling the motor Turn off the power immediately raise the head assembly and remove the workpiece Re adjust the head assembly to allow a lesser cut and
19. of feed rollers clogged Clear pitch and residue out of teeth Uneven depth of Knife projection Adjust knife projection cut side to side Cutterhead not level with bed Level bed Board thickness Depth of cut scale incorrect Adjust depth of cut scale does not match depth of cut scale 25 Mechanical Troubleshooting Problem Possible Cause Solution Chain jumping Machine will not start restart or repeatedly trips circuit breaker or blows fuses Inadequate tension Sprockets misaligned Adjust chain tension Align sprockets Sprockets worn No incoming power Replace sprockets Verify unit is connected to power Overload automatic reset has not reset When planer overloads on the circuit breaker built into the motor starter it takes time for the machine to cool down before restart Allow unit to adequately cool before attempting restart If problem persists check amp setting on the motor starter inside the electrical box Planer frequently trips One cause of overloading trips which are not electrical in nature is too heavy a cut The solution is to take a lighter cut If too deep a cut is not the problem then check the amp setting on the overload relay Match the full load amps on the motor as noted on the motor plate If the amp setting is correct then there is probably a loose electrical lead Check amp setting on motor starter Building circuit breaker trip
20. should be planed with the rollers set just above the plane of the table Figure 14 The two table rollers are preset at the factory at 0 004 above the table The height adjustment range is from 0 to 0 06 Fig 15 Table 000 060 E ROLLER Figure 15 To adjust the rollers refer to Figure 16 1 Disconnect machine from power source 2 Select a side left or right and lay a steel ruler or straightedge across both rollers A 3 Onthe side selected loosen the screws B with an Allen wrench and turn the eccentric shafts C 12mm hex head adjustment to raise or lower the rollers to the desired level Use a feeler gauge to measure the clearance between the table and the bottom of the straightedge 4 When the proper height is achieved tighten screws B Adjust the rollers from the opposite side of the table in the same manner Important Measure in several places This measurement must be consistent across the entire table VEL Tap T Fr g Figure 16 Extension Roller Referring to Figure 17 Place a straight edge A over the extension roller B and the table to make sure the extension roller and table are at the same height Figure 17 Referring 18 required if adjustment is 1 Adjust the tightness of the mounting bolts A and the depth of the setscrews B on the extension roller frame Various c
21. 1 Flat Washer ER endete c bet een 3 8 4 29 bd 5 1540072 N sse otv ee P Lo Lotes 10 1 25 4 15 209 Retaining 38 1 Lies JWP15H 2068 1 20 ion 1605 226 4 4 20 1 ZT Mdh 1605 227 ee ro be tee o aad ee ed 1 PAS PORTES 1605 228 Scale osi dr ean 1 Lie 1531012 Machine Screw Pan Head Phillips M3X8L 2 1605 230 Columns odo e E Re b est VE sd 1 TS 1490031 Hex Cap Screw M8x20L 6 BAM TS 1524031 Socket Set Screw M8x12L 6 5 1490051 Hex Cap Screw 2 1 tete M8x30L 4 1605 235 ETWS10 4 JWP15H 111 Roller Frame uv ncc rte ide eai de cca td 2 SI 5 1482021 Hex Cap SCrew E ecd ted M6x12
22. L 12 BB TS 1550041 Flat Washer a nat nastier MG 12 300 15 113 Iste BB 12 JWP15H 114 Roller Shaft si c attends o dead nt e Edd et 6 15 112 20 6 31 Gear Box Assembly 32 Gear Box Assembly Parts List Index No Part No Description Size Quantity 5 1550041 Flat 2 Diane TS 1503031 Socket Head Screw M6x12L 1 6204227 620477 1 Ar JWP15H 304 1 5 1503061 Gap Screw D rs 6 251 6 Oni 6201 ote ru 1 Tdv JWP15H 309 Gear En AT 1 JWP15H 310 CI 1 JWP15H 313 2 JWP15H 337 EOD E 1 Ter JWP15H 335 2 JWP15H 339
23. Model ppp e JWP 160S 708531 Maximum 16 Maximum Planing Thickness 6 Maximum Depth of 3 16 Maximum Full Width Depth of Cut 1 8 Maximurm Openlng estate le dan rte 6 3 8 16 Minimum Planing Eength Ini i po a 8 TEENS 3 Planer Blade Size LXW x T Ini ceteri ete then ene 16 1 8 x 1 x 1 8 Gutterhead Speed RPM ipid i edente dee dr eee IRSE DEN sk a ped DO De ten 4 500 Cuts per onore tto ete tend ite ssec tte der ete coe the ML De ese DOR Ibo RI La e und 13 500 Cutterhead Diameter ins EE 2 7 8 Feed Rate RRM isd pose taeda gate te 16 amp 20 Dust Port Diameter ELLE 4 Overall Dimensions x W x H in sise 48 x 32 x 51 Lm 3HP 1Ph 230V Net Weight approx 165 repe cis ea Doe mean a E een Ne DE 430 The specifications in this manual are given as general information and are not binding Walter Meier Manufacturing Inc reserves the right to effect at any time and without prior noti
24. This pdf document is bookmarked JET Operating Instructions and Parts Manual 16 Planer Model JWP 160S WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www waltermeier com Part No M 708531 Revision B 02 2010 Copyright 2010 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits pa Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual DAY Cold Saws Lever Hoists YEAR Hoists Air ES Pullers JCH Models i Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools Lathe Accessories Air Tools 2 9
25. able any further until the infeed and outfeed rollers are adjusted 19 a 0 02 0 5 mm Figure 32 3 Move the gauge block J Fig 33 under one end of the outfeed roller F Fig 33 The bottom of the outfeed roller should just touch the top of the gauge block If an adjustment to the outfeed roller is necessary loosen the jam nut L Fig 33 and turn screw M Fig 33 until the outfeed roller just touches the gauge block Then tighten jam nut L Fig 33 4 Slide the gauge block to the other end of the outfeed roller and repeat the adjustment described in Step 3 5 Recheck the settings and repeat steps 1 4 if necessary GAUGE BLOCK Figure 33 Gearbox Referring to Figure 34 The JWP 160O8 Planer is equipped with a spiral serrated infeed roller F and a solid outfeed roller When the feed rollers are engaged they turn to feed the stock The feed rollers are driven by chains A and sprockets B in the gearbox The gearbox is located on the right side of the planer directly behind the fable lock knob A Fig 35 The gearbox transfers power from the belt driven cutterhead to the power feed rollers A two speed transmission controled by a push pull lever D moves the stock through the planer at either 16 or 20 feet per minute The push pull lever is set while the machine is running ES Figure 34 Operation The JWP 160S P
26. afety hazard for the operator Keep hands away from feed rollers and cutterhead while operating Use the proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersize cord will cause a drop in line voltage resulting in loss of power and overheating For runs up to 25 feet use an 18 AWG or larger gauge cord Do not operate this machine while under the influence of drugs alcohol or any medication If you are not thoroughly familiar with the operation of wood planers obtain advice from your supervisor instructor or other qualified person Health hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Y our risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles 5 Familiarize yourself with the following safety notices used in this manual This mean
27. ains silicone or other synthetic ingredients These materials can find their way into lumber and can make staining and finishing difficult Another option is talcum powder applied with a blackboard eraser rubbed in vigorously once a week this will fill casting pores and form a moisture barrier This method provides tabletop that is slick and allows rust rings to be easily wiped from the surface Another important fact is that talcum powder will not stain wood or mar finishes as wax pickup does Sharpening Knives It is recommended that knives be replaced they become dull or damaged 22 If knives are to be reused it is recommended that they be sharpened by a professional knife sharpener Improperly sharpened knives can cause a number of defects to lumber and put unnecessary load on the motor and drive systems If you must sharpen the knives yourself please take note of the following information Primary Grinding Angle 40 degrees Secondary Grinding Angle 42 degrees The grinding angle has been determined by the factory to be the best compromise for planing a wide variety of wood types In most cases that angle will produce excellent results If you choose to change the angle of your bevel be sure to consult with a trained sharpener or with a reference book before you commit to changing the angle of bevel Cutting Circle Cutting Angle Grinding Angie Back of Knife Face of Knife
28. ang from a rod suspended across the front of the cutterhead casting A Fig 28 and help prevent kickback of stock It is necessary to inspect them regularly to make sure they hang freely Check that they are free of gum and pitch to insure independent movement and correct operation CUTTING ROLLER ASSEMBLY SIDE VIEW CHIPBREAKER INFEED ROLLER CUTTERHEAD OUTFEED ROLLER a Checking and Adjusting the Feed Roller Height The infeed and outfeed rollers propel the lumber through the planer The rollers also press the lumber flat against the planer table The infeed and outfeed rollers are adjusted at the factory and are set at 0 020 below the knife edge at bottom dead center Fig 31 Note Before proceeding with this adjustment make sure the knives are adjusted properly as outlined in the Knife Adjustment section Remove the drive chain cover to access the roller adjustments on the drive chain side of the planer To check or verify the roller height 1 Disconnect the machine from the power Source 2 Turn the handwheel clockwise raising the cutterhead assembly high enough to place the gauge block J Fig 32 on the table directly underneath the cutterhead D Fig 32 Using a 0 02 0 5mm feeler gauge K Fig 32 placed on top of the gauge block lower the head assembly until the knife just touches the feeler gauge when the knife is at its lowest point Do not move the working t
29. ce alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Receiving Carefully unpack the planer and any loose items from the wood crate and inspect for damage Any damage should be reported immediately to your distributor and shipping agent Before proceeding further read your manual thoroughly to familiarize yourself with proper assembly maintenance and safety procedures Remove the protective coating from the table bed rolls feed rolls cutterhead and loose items packed with the machine including lifting handles and motor pulley This coating may be removed with a soft cloth moistened with Kerosene Do not use acetone gasoline or lacquer thinner for this purpose Do not use solvents on plastic parts Parts Inventory Parts requiring assembly 1 Planer Unit 1 4 Dust Hood 2 In Outfeed Extension Roller Assembly 1 Handwheel Cast Foot Assembly 4 Cast Feet 1 Hardware Bag consisting of 8 Socket Head Flat Screws 8 Flat Washers 8 Nuts Stand Assembly Stand Legs Stand Braces long Stand Braces short Stand Top front amp rear Stand Top left Stand Top right Hardware Bag consisting of 32 Carriage Bolts 32 Flat Washers 32 Hex Nuts Accessory Package Handle Knife Gauges Knife Setting Gauge Bar E Rings for Knife Setting Gauge Hex Wrenches 3 4 5 6mm Open Wrenches 8 10mm 12 14mm N BR BR Hardware
30. e a note of the gap if any 5 If the block wedges tightly between the table and the head casting when shifting from one side to the other repeat steps 2 through 4 but start from the opposite end of the head casting D Q z x EE RB a een NL Figure 25 If the gap difference from one side to the other is equal to or less than 0 004 no further adjustment is necessary If the gap difference from one side to the other side is grater than 0 004 but less than 0 016 go to the Adjusting Work Table Parallel to Cutterhead Fine Adjustment section It the gap difference from one side to the other is grater than 0 016 the cutterhead assembly raising chain under the planer base needs to be adjusted see the Adjusting Work Table Parallel to Cutterhead Major Adjustment section Adjusting Work Table Parallel to Cutterhead Fine Adjustment If the gap difference determined in the previous section is greater than 0 004 and less than 0 016 perform the adjustment procedure as follows 1 Determine which side of the table must be raised to correct the gap 2 Locate the two socket head cap screws in the table casting for each of the columns A Fig 26 Loosen both sets of screws for each column on the side you wish to adjust 3 Push down or pull up the cutterhead assembly in the desired direction Hold the assembly in position and re
31. e listed below and described in the following sections Anti Kickback Fingers Infeed Roller Chipbreaker Cutterhead Outfeed Roller W Figure 28 Infeed amp Outfeed Roller Spring Tension Adjustment The infeed roller B Fig 28 and outfeed roller F Fig 28 feed the stock while it is being planed The infeed and outfeed rollers are under spring tension and this tension must be sufficient to feed the stock uniformly through the planer without slipping but should not be so tight that it causes damage to the board and or the rubber coating on the outfeed roller The tension should be equal at both ends of each roller 18 To adjust the spring tension of the infeed and outfeed rollers turn screws A Fig 29 with a hex wrench A clockwise turn increases tension on the pressure spring Fig 30 counterclockwise turn decreases tension Adjust the screws at the other end of the rollers with the same number of turns Note The most effective pressure settings are dependent on the type of lumber being planed Experimentation will determine the best settings Pressure Setscrew J 9 1 1i Pressure Spring 39 Roller Check Nut Te Height Setscrew Figure 30 Anti Kickback The JWP 16OS Planer provides an anti kickback safety feature The anti kickback fingers h
32. ed for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED
33. en to the mounting holes in the middle of each leg Set this assembly aside for now Stand Top rear Repeat steps 2 4 using parts still remaining 7 Take the left stand top 11 Note The right stand top 13 has a cutout and will be used later Secure it to left side of the left legs top mounting holes of the front and rear assemblies previously constructed the JET logo is the front using 4 ea carriage bolts flat washers and nuts 8 Take one short stand brace 12 and secure to the left legs of the front and rear assembly with 4 ea carriage bolts washers and nuts 9 Take the right stand top 13 this piece has the cutout and secure it to the front and rear legs top mounting holes on the right side of the assembly using 4 ea carriage bolts washers and nuts 10 Secure the remaining short stand brace 14 to the front and rear legs middle mounting holes on the right side of the stand with 4 ea carriage bolts washers and nuts 11 Make sure that the stand is symmetrical and level Adjust if necessary and securely tighten all bolts 12 Before mounting the planer on the stand locate the stand on a solid level foundation to ensure best planing performance and anchor to the floor with good quality lag Screws Figure 1 Planer Unit Placement There are four lifting handles Fig 2 on the machine The handles can be pulled out A Fig 2 for use when the planer is to be li
34. fted and moved and slides into the body casting B Fig 2 when not needed If a sling or forklift is used to lift the machine be sure to lift by the handles only Make sure machine is kept in level position while lifting Set the machine on the stand that was assembled in the previous section then secure the base to the stand using parts provided in the base to stand hardware bag consisting of 4 ea 8 x 30 hex cap screws 4 ea M8 hex nuts and 8 ea M8 flat washers te Mos Figure 2 Starter Box The switch assembly starter box and bracket is pre assembled at the factory and simply needs to be mounted to the head casting on the left side of the machine with two socket head cap screws A Fig 3 already in place the head casting Figure 3 Handwheel 1 Remove the tape holding the key in the shaft 2 Place the handwheel B Fig 4 onto the shaft making sure it is oriented so the handwheel slips over the key 3 Remove the adhesive backing from the direction label supplied with the hardware bag for the handwheel Place the label onto the shaft and press it on the handwheel D Fig 4 4 Place flat washer and hex nut on shaft and tighten with wrench 10 5 Mount the handle C Fig 4 for the handwheel in the threaded hole in the handwheel and tighten with a wrench placed over the flat 12mm on the handle EXE 4 Extension Rollers Mount two exten
35. ge listed on the machine s motor plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Figure 7 shows the correct size cord to use based on cord length and motor plate amp rating If in doubt use the next heavier gauge The smaller the gauge numbers the heavier the cord 11 Length of Cord jos 25ft 50ft 100ft 0 6 18 16 1g 7 10 18 16 Li 11 12 16 16 1 13 16 14 12 17 20 12 12 10 21 30 10 10 Figure 7 Adjustments Overview Many parts are factory adjusted The operator should be familiar with the following procedures to gain a better understanding of the JWP 160S Planer s construction and operation Control and Adjustments Refer to Figure 8 for general control and adjustment locations for the JWP 160S Planer and are also listed below A Switch B Handwheel C Table Rollers D Feed Rate Change Knob E Two Table Lock Knobs on Opposing Corners Figure 8 Pulleys and Belts The belt and pulley assembly are on the left side of the planer To inspect for pulley alignment and correct belt tension remove the four hex head screws 10mm holding the cover in place Figure 9 shows the assembly with the cover removed Pulley Alignment 1 Place the edge of a metal ruler so it rests perpendicular against the flat sides of the motor and cutterhead pulleys Fig 11 If the p
36. gt N 3349 oia 112 4 2VAGET 009 5 Gy BLACK pi pi 211 412 673 1 35 J E T WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne TN 37086 Phone 800 274 6848 www waltermeier com
37. gure 20 Planer knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury 3 To check and adjust the knives use the provided knife gauge Fig 22 and check all three knives Press the knife gauge against the cutterhead as shown in Figure 23 Referring to Figure 21 Knives A should just contact the bottom of the center protrusion B of the knife gauge F Important Insure that the feet of the knife gauge sit flush against a clean surface of the cutterhead Make sure that no dust pitch or lubrication buildup is present which can cause errors in the knife blade settings 4 If an adjustment to one or more of the knives is necessary slightly loosen the knife gib C by turning the six gib screws D into the gib Turn the screws just enough to relieve stress in the cutterhead without disturbing the setting of the knives Do this for all three knives at the same time 5 With the gauge F in place over a knife A continue to loosen the gib screws D until the springs E begin raising the knife When knife comes into contact with the center protrusion B of the gauge adjust the jack screws higher or lower to touch the bottom of the knife then snug up the gib by lightly backing out the six gib screws D against the slot Note At this time only tighten the knife in the slot just enough to hold knife
38. he threads appear worn or stripped or if the heads are becoming rounded replace them 6 Inspect the cutting edge of the knives for nicks or wire edge It is recommended that knives be replaced when they become dull or damaged If they are to be reused refer to Sharpening Knives in the Maintenance Section 7 Reinsert springs knives and gib into slot of the cutterhead Back out gib screws just enough to hold the knife in the cutterhead 8 Place knife gauge Fig 23 over knife Still referring to Figure 21 9 While holding down on the knife gauge loosen all six gib screws D by turning them into the gib C until cutting edge of knife comes into contact with the protrusion of the gauge B Adjust the jack screws higher or lower to touch the bottom of the knife Snug up the gib by slightly backing out the six locking screws against the slot Note At this time only tighten the knife into the slot just enough to hold the knife in position 10 Replace and reset the other two knives by repeating steps 3 9 11 After all three knives are set with the screws just snug back out and tighten the six screws D against the slot starting with the end screws first and then the center screws until the knife is securely held in the cutterhead Tighten the remaining two knives in the same manner Important After replacing and checking Knives CHECK AGAIN carefully Make certain the direction of knives is correct and all eig
39. hteen 16 3 knives x 6 screws tightened securely locking screws are Table Adjustment To perform the table adjustments described in the next two sections you will need a straight edge feeler gauge and a home made gauge block made of hardwood Make the gauge block by following the dimensions shown in Fig 24 Precision adjustments require accuracy when milling the gauge block et p 5 127mm 1 4 4mm 3 76mm 6 9 ITA 4 3 4 4 1 2 e em 4 2 mm 51mm oo M Figure 24 gt Checking Work Table Parallel to Cutterhead The worktable is set parallel to the cutterhead at the factory and no further adjustment should be needed If your machine is planing a taper first check to see if the knives are set properly in the cutterhead Then check to see if the worktable is set parallel to the cutterhead by proceeding as follows 1 Disconnect machine from power source 2 Turn the handwheel clockwise raising the cutterhead assembly high enough to place the gauge block A Fig 25 on the work table under one end of the head casting B Fig 25 3 Turn the handwheel to lower the head assembly until the head casting body barely touches the gauge block The blades should not touch the block 4 Slide the block toward the opposite side of the head casting Use a feeler gauge to measure the width of the gap if any between the top of the block and the bottom of the cutterhead Mak
40. ing of the unit Double check to confirm all electrical connections are correct and properly tight The electrical connections other than the motor are pre assembled and tested at the factory Therefore the motor connections should be double checked as the highest probability for error If problems persist double check the factory wiring 26 Parts List the 1605 Planer Head Assembly 27 Head Assembly Parts List Index No Part No Description Size Quantity 1605 101 Pulley Guard seine hante date ere D der 1 Diseases JWP1608S 102 oii tete ie et teet 2 ditor id 3 Sp 5 1491041 Hex Cap Screw M10x30L 3 Aire lasse 5 1550071 Flat Washer ote ec medietas ia MAO i eges 4 Det 1605 105 Pulley Cover dr died ue lee 1 1605 106 Motor Cable 1 Desde dass JWP1608S 107 Strain Relief deep etu Lite don tta neck ve arr e duele te ded ae hs 1 Betis teens JWP160S 108 efe 1 tants JWP1608S 109 Hex Screw cider M10x80L 1 1605 110 Hex Flange Screw cess eee M6x12L 27
41. laner is powerful woodworking machine designed and constructed for professional quality applications 20 Because of its powerful motor and razor sharp knives the JWP 16OS Planer is inherently dangerous should be operated with considerable caution and respect Failure to do so could result in damage to the machine or severe injury to the operator or others in the work area Overview There are a number of safety issues that relate directly to the operation of the planer Keep in mind that these are not all inclusive Work situations wood types and other variables that differ from shop to shop must be considered in order to operate this planer safely Always consider safety and common sense first when operating this or other machinery 1 Always inspect lumber for defects warping cupping twisting etc Do not use lumber of questionable quality 2 Check lumber for nails staples imbedded gravel etc before planing 3 Use the full width of the planer Alternate between the left the right and the middle when feeding lumber into the planer Your knives will remain sharp much longer 4 Remove glues epoxies and other foreign matter before planing lumber 5 Never attempt to plane laminates particleboards plastics or other man made materials 6 Plane wood with the grain Never plane across the grain 7 Do not use boards with loose knots splits cross grain or other defects They can damage the
42. ombinations of loosening and or tightening of the setscrews and bolts will be required to level the extension rollers with the table Adjustment is complete when the straightedge is level with the table and all three rollers touch the bottom of the straightedge 2 Adjust both front and rear extension rollers in the same manner Figure 18 Depth of Cut Adjustment Refer to Figure 19 The cutting depth scale A is a combination inch metric scale with a cutting range from 0 to 6 150mm The distance of upward downward movement is controled by the handwheel B One revolution of the handwheel 5 0 158 Amm Before moving the head assembly up or down loosen the lock knobs C After obtaining the proper height for the head assembly tighten the lock knobs 14 Note The JWP 16OS Planer has two lock knobs one is located by the handwheel C Fig 19 The other is located on the opposite left rear corner AWARNING lock knobs before Always tighten the operating the planer Figure 19 Knife Adjustment When checking or adjusting the cutterhead knives proceed as follows 1 Disconnect machine from power source 2 Remove four hex cap screws A Fig 20 from the upper cover and three from the bottom of the dust port Remove the cover dust port B Fig 20 as a unit The cutterhead assembly can be seen from the opening on top Motor assembly removed for clarity Fi
43. onse endis 10 121 8 1605 209 Roller ee cde Cp helenae 2 88 6082 Bearing luoorone ane ee 4 T ms JWP15H 104 Eccentric Shaft aie le Dee cete ders e dete 4 T2 3 2 JWP15H 221 i bbs ree bo tod dde 1 nee JWP15H 222 x ions ear ihe Mad ee ess Docente E vL 1 disais JWP15H 223 Sprocket oso ees t ee Moos ordered Meus 1 JWP15H 224 Retaining STW 15 1 16 1605 216 en 41x148P 1 Arias TS 1550061 Flat Washer re 18 30 Base Assembly Parts List Index No Part No Description Size Quantity 18 5 1490041 Hex Cap Screw M8x25L 2 E sos 88 620227 oio rete ro eet 6202244 4 205 ss JWP15H 214 Retaining Ring 35 4 21 xus JWP15H 216 OSprocket sis Hose ento Ws LL aes 4 223 TS 068004
44. repeat the operation 21 Handwheel Crank the handwheel to raise or lower the table according to the desired workpiece thickness Each complete revolution of the handwheel moves the head assembly by 0 158 Amm Make sure the height scale is properly adjusted With the depth limiting clip installed you cannot cut full width more than 1 8 in a single pass 3 16 if lumber can fit on either side of the depth limiting clip While cutting this much material is possible it is not recommended Depth Limiter The Model 1605 Planer is equipped with depth limiter located on the bottom of the cutterhead casting just below the warning label A Fig 37 The depth limiter controls maximum depth of cut to 1 8 WARNING Figure 37 To avoid mechanical damage to the planer do not remove the depth limiter Initial Startup After the assembly and adjustments are complete the planer is ready to be tested Turn on the power supply at the main panel Press the Start button Keep your finger on the Stop button in case of a problem The planer should run smoothly with little or no vibration or rubbing noises Investigate and correct the Source of any problems before further operation DO NOT attempt to investigate or adjust the planer while it is running Wait until the planer is turned off unplugged and working parts have come to a complete standstill Always wear ANSl approved safety glasse
45. s or goggles when operating equipment Maintenance General Inspect your planer each time before using Check for the following conditions and repair or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Damaged V belts 5 Any other condition that could hamper the safe operation of this machine Buildup of sawdust and other debris can cause your machine to plane inaccurately Periodic cleaning is not only recommended but also mandatory for accurate planing Close fitting parts such as the cutterhead slot and gibs should be cleaned with a cloth or brush and non flammable solvent and free from clinging foreign matter Remove resin and other accumulations from feed rollers and table with a soft rag and non flammable solvent Periodically check all the chains for proper tension and adjust accordingly if required Tip If a foreign object nicks the knives instead of throwing them away or trying to grind out the deep nick simply stagger the knives in the head moving one knife no more than 1 8 to the right and another knife no more than 1 8 to the left The nick should no longer be noticeable The table should be kept clean and free of rust Some users prefer a paste wax on exposed Steel and cast iron surfaces The wax provides a layer of protection as well as reducing friction between lumber and the table making cuts faster and smoother Avoid any wax that cont
46. s or fuse blows Loose electrical connections Verify that planer is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp setting on motor starter Go through all the electrical on the planer including motor connections verifying the tightness of each Look for any signs of electrical arcing which is a sure indicator of loose connections or circuit overload Motor starter failure Examine motor starter for burned or failed components If damage is found replace motor starter If motor starter looks okay but is still suspect you have two options have a qualified electrician test the motor starter for function or purchase a new starter and establish if that was the problem on changeout Motor starter failure If you have access to a voltmeter you can separate a starter failure from a motor failure by first verifying incoming voltage at 220 20 and second checking the voltage between starter and motor at 220 20 If incoming voltage is incorrect you have a power supply problem If voltage between starter and motor is incorrect you have a starter problem If voltage between starter and motor is correct you have a motor problem Motor failure If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a quality electric motor repair shop and have it tested Miswir
47. s that if precautions are not heeded it may result in serious injury or possibly even death This means that if precautions are not heeded it may result in minor or moderate injury and or possible machine damage Safety Decals Familiarize yourself with the location and content of these decals on your planer WARNING Read instruction manual before operatingmachine Disconnect machine from power source before making Donot operate without all guards properly installed adjustments or cleaning chips away from machine Remove or fasten loose articles of clothing such as neckties etc Keep the floor around machine clean and free from scraps Contain long hair sawdust oiland grease to minimize the danger ofslipping Remove jewelry such as fingerrings watches bracelets etc Donot operate this machine while under the influence of alcohol Use approved safety glasses and or face shield to protect eyes and or dr ugs 4 use other personal safety equipment as required Donot wear Failure to comply with these warnings may result in serious personal injury DO NOT REMOVE OR OBSCURE THIS LABEL gloves Features of the 1605 Planer SHP Motor m Smooth Height Adjustment 4 Dust Port Table Locks on Opposing Corners Magnetic Switches gt gt Two Speed Gearbox Adjustable Bed Rollers Super Strong 3 Roll Infeed Outfeed Wide Base Stand Extension Rollers Specifications
48. sion rollers to the table using the provided 6 ea M8 x 20 hex cap screws 12mm 6 ea 8 flat washers and 6 ea M8 x 12 set screws A Fig 5 The rollers should be adjusted before operating the planer this will be explained later in the Adjustment section Figure 5 Dust Collection Hood Referring to Figure 6 The dust collection hood A comes standard with the model JWP 16OS planer and helps maintain a clean and safe work area lt is assembled to the planer B with six hex head Screws C as shown 6 Electrical Connections Electrical connections must be made by a qualified electrician in compliance with all relevant codes The machine must be properly grounded to help prevent electrical shock and possible fatal injury A power plug is not provided with the JWP 160S planer You may either connect a plug or hard wire the machine directly to your electrical panel provided there is a disconnect near the machine Consult the wiring diagrams at the end of this manual This machine must be grounded Grounding provides a path of least resistance to help divert current away from the operator in case of electrical malfunction Make sure the voltage of your power supply matches the specifications on the motor plate of the machine Extension Cords The use of an extension cord is recommended for this machine but if one is necessary make sure the cord rating is suitable for the ampera
49. tighten the cap Screws 4 Recheck the table to cutterhead parallelism again as described in the previous section then repeat steps 1 3 until the deviation is less than 0 004 17 Figure 26 Adjusting Work Table Parallel to Cutterhead Major Adjustment Refer to Figure 27 1 Disconnect the machine from power source 2 On the underside of the base remove bolt A and loosen bolt B which will allow you to move the idler sprocket assembly C far enough to release tension on the chain 3 Remove chain from the particular sprocket on the corner of the base that must be adjusted 4 Turn the sprocket by hand to bring that corner into adjustment with the other three corners Note Turning sprocket clockwise will increase the distance between the working table and head casting counter clockwise will decrease the distance This adjustment is very sensitive one revolution of the lead screw equals 0 158 4mm of travel It should not be necessary to turn the sprocket more than one or two teeth 5 When adjustments are correct replace chain around the corner sprocket slide sprocket C back to re tension chain tighten bolt B and replace and tighten bolt A Note It may be necessary to perform the Fine Adjustment procedure after the major to achieve the best result Slide sprocket to release tension Figure 27 Transmitting Rollers Figure 28 show the positions of the rollers that ar
50. ulleys lie in straight plane Fig 11 they are aligned Figure 9 If the pulleys need to be aligned 2 Loosen four bolts 12mm on the motor mounting base plate Fig 10 which will allow the motor to move from side to side Motor Pulley Metal Ruler Gearhead Pulley Aligned Not aligned Figure 10 3 Adjust the motor until the pulleys are in the aligned position as shown in Figure 11 4 Re tighten all bolts Figure 11 Belt Tension Check the belt tension by squeezing the belts together in the middle between the motor and cutterhead pulleys as shown in Fig 12 with moderate pressure Proper tension is indicated when there is approximately 1 4 deflection Figure 12 To adjust the belt tension 1 Loosen the two 17mm bolts A Fig 13 that hold the motor pulley assembly to the planer 2 Using a lever raise the motor to increase the belt tension Note Belts will rarely be too tight Adjustment typically requires belt tightening 3 Tighten the bolts and check the belt tension again 4 Verify that the pulleys are still in alignment Figure 13 Table Rollers Two table rollers A Fig 14 ease stock movement as it is fed through the planer The height of the rollers is dependent on the type of wood being planed When planing rough stock set the rollers slightly high to keep the lumber from dragging along the table Smooth lumber
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