JET 708457DXK Use and Care Manual
Contents
1. 1 58 JJ6HH 358 Power RR 1 59 6 113 Star Point Screwdriver not shown 2 ent JJ6HH HK Hardware Kit contains items marked with 1 included in JJ6HH HK Hardware Kit 34 Stand Assembly JJ 6HHDX only Bed Parts Models Index No Part No Description Size JI TO1W MT JI TO2W Front Table JJ 66 SX a bebe tribe eie tenths JJ6CSDX 402 Front Table JJ 6CSDX Oise JI TO3W Rear Table JJ 6CSX JJ6CSDX 408 Rear Table 6 5 0 33 tret M Dis 0 LOCK A aen 5 0267091 Set SCrEW 1 4 20 1 da Ted sus TS 0561011 Hex Renee ta E 1 4 20 Bin aen JI TO7W Ball Crank S c MES PIN ers TS 0680061 nee lon PJ882 118 E eee 1 2 12 JATA eec PIVOT lier 13223 JJ6CSX 413 Handwhee2. JI X04 B Capacitor motor not shown 900MFD 125VAC 1 nie JI X04 CA Capacitor Cover iii JI X04 DA Junction Box motor NOt shown nm JI X04 EA Junction Box Cover motor not shown JI X02 A Motor not shown st JJ6CS HK Hardware Kit not shown 5 152704 Key Wrench 3mm not shown 1 JJ6CS OEW End Wrench 8 10mm not 04 1 EM JJ6CS OEW2 Open End Wrench 12 14mm not shown 1 TS 227D081 Wrench 8mm not shown EE JJ6CSDX 326A T Hex Wrench 4mm not 2 2 PEE JJ6 03CS ETE EM 1 o 5AL C10B Tapping 4 25 2 20 5 0680031 Flat Washer AERA eat ER 4 dide PG MQ2 Eogo Eabelz c mex RISE 1 Sarre JJ6CSX 332 Warning on atin At nee 1 Cs 507 Warning Eabel ire 1 508 Voltage Label rr er
3. 1 4 20x3 4 gern 02 Block JJ OC SX 2 QA PJ882 142 Fixed Block JJ 6CSDX 03 Tien os JEJ F04 anm tele laine 0561041 7 16 14 JEJ F05 Std rec ra 14 06 Swivel RR tement inde JEJ F07 RN 16 Spting QA4x12 17 08 Hex Cap Bolt 18 JEJ F09 ERE 19 TS 0561072 Hex nnne nnne nnns 5 8 18UNF 20 10 Bushing 22 2 1 22 JEJ F11W Fence Bracket 6 5 TII JJ6CSDX 221 Fence Bracket 20 6 22 0680061 Flat 1 27 23 JEJ F12 Lock 24 JED F17 ooi AN 0i 25 TS 0051051 Hex Cap 5 16
4. 5 0207021 1 4 20x1 2 Socket Head Cap Screw JJ 6CSDX bb Cutterhead Parts and Assembly JJ 6CSX Index No Part No Description Size M JEE C014 Cutterhead Assembly Index s 1 14 Mira JC C06 Hex de a bk bk era TS 0720091 Lock Washer sertie hu ets 3 8 01 test M Aster 3H 602 eee Bearing HOUSING oe rtr eet ted Dada BB 6202ZZ Bearing unter tree eter 6202ZZ i 01 5F G108 ME 5x5x25 o BB 6203ZZ Ball 6203ZZ 04 Bearing 0 2 10 07 Cutterhead Pulley TS 0267044 Set 1 4 20x3 8 708801 Knife for JJ 6CSX set of 3 Ts 5AH DO6GA Flat Head Socket Screw sse TAA us 1 02 Knife Lock dd s ds dt 38 Cutterhead Parts and Assembly JJ 6C
5. GROUND 230V ELECTRICAL SCHEMATIC 300MFD 125 BLACK BLACK YELLOW BLACK b d wie E 3 RED WHITE gt GROUND BLACK WHITE GREEN 41 Notes 42 43 JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com
6. i eje er TED 1 JI X04 AA Centrifugal Switch not shown inii JI X04 B Capacitor motor not shown 900MFD 125VAC 1 A wi JI X04 CA Capacitor JI X04 DA Junction Box motor not shown JI X04 EA Junction Box Cover motor not shown EM JI X02 A Motor Cord not st 5 152704 Key Wrench 3mm not shown 1 5 152707 Key Wrench 6mm not 1 JJ6CS OEW End Wrench 8 10mm not 1 JJ6CS OEWe2 Open End Wrench 12 14 not shown 1 JJ6 03CS 5x5x30 1 PG MQ2 JE T Eogo Eabol Sn 1 EE JJ6CSX 332 Warning annn nemn nan mm eme Ee 7 0 1 507 Warning 1 34 508 Voltage 1 e 5 0720081 Eock Wash r Lay 4 Shan TS 155
7. 1 DB 509 SWICK BOX e ne EO eec EE EE E PERSE 1 5 0720081 Lock Wash 6r meme ene DIAG mn 4 T siis TS 1550021 Flat Washer ue eere eee ien rere 4 Brent TS 0803032 crest eee enne 5 40 3 8 4 TS 081F032 SCIOW usi m e m a 1 4 20 1 2 4 40 TS 0680021 Flat Washer eR ee Pea etre 4 JEY SO03W Belt Guard re ERE EE 1 42 507 PIATR nn edb eles epee eee 1 rire TS 081C032 SCIOW ccn net onem neta 10 24 1 2 2 cens TS 069204 Flat Wash lic ssi map eere THO cec 2 included in Hardware Kit for JJ 6CSX included in Hardware Kit for JJ 6CSDX 32 Stand Parts and Assembly JJ 6CSX and JJ 6CSDX 45 TS 0561031 Hex 3 87 16 46 05 Door E 47 04 Knob 33 Stand Parts JJ 6HHDX only Index No Part No Description Size Qty JJ6HH 301 Stand BOgy i
8. 34 35 36 37 38 Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the cutterhead or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep knives sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Before turning on machine remove all extra equipment such as keys wrenches scrap stock and cleaning rags away from the machine At all times hold the stock firmly Always use a
9. 18x1 26 5 0561021 Hex Nut nennen nnne nnns 5 16 18 27 5 0051081 Hex Cap 5 16 18x1 3 4 28 es JED FOS Plate a N 29 5 0813032 SChOW men 1 4 20x1 2 30 TS 0680021 Flat Washer 6 5 pM TS 0680021 Flat Washer JJ 6CSDX 1 4 TS 0561052 Flexi E 1 2 20UNF DP CM PJ882 144 Pad Block 0 6 5 2 I3 TS 069204 Flat Washer JJ 6CSDX 10 cse TS 0206021 Socket Head Cap Screw JJ 6CSDX 10 24 1 2 30 Fence Assembly All Models 31 Stand Parts JJ 6CSX and JJ 6CSDX Index No Part No Description Size Qty JI YO1W StaNdBOd rn 1 JI YO1AW ACCESS COVED bea Ib tem bebat 1 Fist TS 0267044 Set SCIOW Lii HL 1 4 20x3 8 2 10 Motor Pulley JJO O SX E ee ettet cte telle ud 1 Hebe eee beet ost 6296125 Motor Pulley 9 6 6 V Belt
10. 230 o A 258 Ibs Model JJ 6HHDX Stock Number Bed and Stand Kit ees a ete a te tee 708466DXK Stock Number Bed Assembly 0 0 00 nnne 708466DXJ Stock NUMBER deve eR ves oS ER d VORNE VERE EET ev ed as 7084665 CAPACITY D E I M MM ME 6 W x 1 2 D Gutterhead Speed ee een ponit 6000 RPM Numb r of KNIVES e vate te tbe bt at a 27 four sided inserts N mber of Rows in Gutterhead i t e e e P a 4 Table Aks o RPT TANN eee etre eee be ete buts bet oett es 7 3 8 W x 56 L x 31 1 4 H luae 3 7 8 H x 32 3 4 L Knife Insert SIZE ts tt ett ett ate tare en ere p b pet t beh 0 59 L x 0 59 W x 0 10T Fence Til ssi t ett ttt en etr teret e he Ft ttu baa ot td at 4551 45 R Positive SIOpS s teet ettet tt lath e e ek Per be e eA 45 L 90 45 R eset et be ruta reu 1HP 1Ph 60Hz 115 230V pre wired 115V Net Weight bete 237 lbs Shipping Welght PEPA EE EA fee eet ette tete tee ts 258 The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations U
11. JJ 6CSX A 90 uite bietet 1 VB A37 V Belt 6 50 37 1 JC MOQ7 LOCK BOlt 23 8 106 eee 3 5 0720091 ES 3 TS 0680031 Flat Washer 4 TS 0051031 Hex Head Bolt 5 16 18 3 4 4 L TS 0561021 Hex Nuts iier e 5 16 18 4 TS 081B042 8 32 5 8 2 005 Star Washer ucc tet itr atat PH 2 T eerie 5 0560061 8 32 2 18 TS 1550021 Flat MASher session ess els ar MA eme 2 502 PUSH GUC e HQ 1 21 2 TS 0680021 Flat Washet iiit ertet IN teat xt 4 22 sun TS 081F032 1 4 20x1 2 4 PO 994542 Mete PP 1 2 gera 1 25 Gh 5QA 104 Strain Relief Bushing 3 2 JI XO4W yere TP 1 E JI X04 AA Centrifugal Switch not shown
12. through opening in stand Pull V belt down and place onto motor pulley C Note If the belt is difficult to roll on the pulley loosen the motor mounting screws Check to make sure that motor pulley and cutterhead pulley are vertically aligned and the V belt does not contact the sides of the opening in the base If the pulleys are not aligned remove belt and adjust the motor pulley in or out on the motor shaft and then re attach the belt The V belt is properly tensioned when finger pressure on the belt half way between the two pulleys causes 1 2 deflection Figure 5 If the belt is too loose loosen the four motor mount bolts push down on the motor to tension the V belt and tighten the mounting bolts A new belt may have a tendency to stretch slightly until broken in After two hours of operation check belt tension again Readjust the tension if necessary 10 DEFLECTION Figure 5 Installing Belt Guard Referring to Figure 6 1 Place the belt guard A over the opening in the stand 2 Line up the holes in the stand with the holes in the guard 3 Attach the guard to the stand using four 1 4 20 x 1 2 pan head machine screws B and four 1 4 flat washers C Installing Cutterhead Guard 1 Referring to Figure 7 2 Remove the screw from the guard post Turn spring knob B approximately one and one half revolutions counter clockwise as viewed from the top and hold Insert the gua
13. A Fig 21 by turning clockwise as viewed from the infeed table Blades are adjusted with jacking screws To lower turn the screw clockwise To raise turn the screw counter clockwise Blades are set at the proper height when the top of the blades are 1 16 above the cutterhead 7 Alternately tighten four screws to hold each blade in place 8 Repeat this process with blades two and three The outfeed table and cutterhead knives are correctly adjusted when all three blades are parallel to the outfeed table and all three blades are set at the same height in the cutterhead Figure 22 Replacing Knives JJ 6CSX AWARNING Planer knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury 1 2 Disconnect machine from the power source Remove blade guard by turning the knob A Fig 23 clockwise while lifting up on blade guard Blades are sharp Use great ACAUTION care when hands are around blade area 3 Loosen four screws A Fig 24 Note Loosen screws by turning in a clockwise direction as viewed from the infeed table Carefully remove the knife C Fig 24 and the lock bar with screws B Fig 24 Repeat for the other two blades Before assembly clean all parts thoroughly and clear cutterhead knife slots of any dust or debris Insert knife into the cutterhead channel making
14. I D Eabel JJ6CSDX 437 1 0 Label JJ 6CSDX 20 cceee cece ee rs JJ6HH 437 D Label JJ 6HHDX JEJ B14W Fence Base JJ 668X pA iens 38A JJ6CSDX 438 Fence Base JJ 6CSDX 0 JED BO2 MOM 40 5FF J12 Spring 20 TS 0680044 Flat trn s 3 8 cde A2 in TS 0680044 Flat Washer eoe mtd AS sm TS 0209071 Socket Head 3 8 16x1 1 2 44 1 178 Set Block Ern en AG ees JEA BO6 JEA BO8 e rre ne ee ieee ete 47 09 AB 5DF B05 aro oc 49 ees 5CO DOSB Lock tiie aster diese tite 1 4 20x7 8 50 TS 0208044 Hex Socket 5 16 18x3 4 51 708815 Push Block 52 TS 1533032 Rei MM M5x0 8Px10 TS 1550021 Flat Riv 5F HO051
15. The apex of the knife at both ends of the knife must just make contact with the straightedge If the apex of the knife comes below the straightedge a gap exists or pushes the straightedge up proceed to the next step Using a 4mm hex wrench slightly loosen the four gib screws Using a 3mm hex wrench loosen the cam locking screws to permit adjustment of the cam described in the next step Important Always keep the cam locking screws snug enough so that the cam can t 10 1 12 13 14 15 contact with knife tip Cutterhead Straight edge Outfeed Table Gib Screw 4 Cam Adjustment 2 Cam Locking Screw 2 Knife Infeed Table Figure 28 rotate freely This is especially important for when the cam is rotated counterclockwise since this action will cause the cam locking screw to loosen further Using an 8mm hex wrench adjust the cam This is a very sensitive adjustment Start by rotating the cam in a clockwise direction just a few degrees Next keep the cutterhead steady by firmly holding on to the pulley place a piece of wood pressed against the knife s edge and press to properly seat the blade Check your progress by repeating steps 4 and 5 If the knife becomes more out of adjustment turn the cam in the other direction The adjustment is almost complete when the requirements described in Steps 4 and 5 are met Next while pressing the knife firmly against the c
16. The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODU
17. a position beyond the cutter knife Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS On Off Switch Padlock The jointer is equipped with a push button switch that will accept a safety padlock see figure not included To safeguard your machine from unauthorized operation accidental starting by young children the use of a padlock is highly recommended JET model PD LK 1 Stock No 709012 is available from your local authorized JET distributor or by calling Walter Meier Manufacturing Inc at the phone number on the cover of this manual Model PD LK 1 On Off Switch Padlock Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for Models JJ 6CSX JJ 6CSDX and JJ 6HHDX Jointers This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact your local supplier or Walter Meier or visit o
18. and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table Figure 34 Surfacing AWARNING Always use a hold down or push block when surfacing stock Surfacing or jointing the face of stock is shown in Figure 35 Adjust the infeed table for depth of cut Cuts of approximately 1 16 at a time are recommended as this allows better control over the material being surfaced More passes can then be made to reach the desired depth Figure 35 Edge Jointing Edge Jointing Figure 36 is the most common operation for the jointer Set fence square with the table Depth of cut should be the minimum required to obtain a straight edge Do not make cuts deeper than 1 8 in a single pass Hold the best face of the workpiece firmly against the fence throughout the feed Figure 36 23 Rabbeting A rabbet is a groove cut along the edge of a board See Figure 37 The width and thickness of the wood to be rabbeted depends upon the width and length of the rabbet However never rabbet a piece of wood less than 12 long Note The knives must be extended beyond the cutterhead by 1 32 See the Setting Knives for Rabbeting and Nicks section on page 20 for this procedure A rabbet cut requires removal AWARNING of the guard Use extreme caution and keep hands clear of cutterhead Always re install guard immediately after rabbeting operation is completed Use push blocks to rabbet
19. cut whenever possible The rabbeting capacity is 1 2 1 Disconnect jointer from power source 2 Setfence for desired width of rabbet 3 Check width of the rabbet by measuring the distance from the end of a knife in the cutterhead to the fence 4 Re connect power It is easier and safer to take a series of shallow cuts Lower the infeed table 1 32 at a time and make successive cuts until the desired depth of rabbet has been obtained See Figure 37 Jointing Short or Thin Work When jointing short or thin work pieces use a push block to eliminate all danger to the hands Two push blocks are shipped with your jointer You can also make your own easily from scrap material Examples are shown in Figure 38 Jointing Warped Surfaces If the wood to be jointed is cupped or bowed place the concave side down and take light cuts until the surface is flat Avoid forcing such material down against the table excessive pressure will spring it while passing the knives and it will spring back and remain curved after the cut is completed _ P7 Figure 37 1 4 HARDBOARD 1 8 to 1 4 THICK SOFT RUBBER KEEP SURFACE CLEAN AND FREE OF GRIT WOOD DOOR HANDLE OR SHAPE FROM 1 1 4 STOCK Figure 38 24 Beveling To cut a bevel lock the fence at the required angle and run the work piece across the knives while keeping it firmly against the fence and tables Several passes may be nece
20. from the power source 2 Remove the front blade guard A and screw H 3 Remove the lock handle B washer C and lock nut D securing the fence assembly E to the table F Lift the fence assembly E from the table From the left side of the stand remove the dust chute G From the back of the machine remove the cabinet access cover not shown Referring to Figure 43 6 Using an 8mm hex wrench loosen two hex cap screws underneath fence base casting E that secure the casting to the table F Remove the fence base casting and set aside 7 Remove four screws and washers A securing the belt guard B Remove the belt guard 8 Remove the V belt C from the cutterhead pulley D If necessary loosen the motor N mounting screws with a 12mm wrench to lt provide slack on the V belt Figure 43 9 Using a 3mm hex wrench loosen two set screws that secure the cutterhead pulley D to the cutterhead shaft Set the pulley and shaft key aside Figure 44 10 Using 14mm wrench remove two screws A Fig 44 and ock washers that secure the cutterhead bearing housings to the base Note These screws and lock washers are more easily accessible through the dust chute 11 Carefully remove the cutterhead A Fig 45 12 Before placing the new cutterhead back into the casting thoroughly clean the saddle and the bearing housings of saw dust and grease so that they se
21. hold down or push block when surfacing stock less than 12 inches long or 3 inches wide or 3 inches thick Do not perform jointing operations on material shorter than 8 narrower than 3 4 or less than 1 4 thick The hands must never be closer than 3 inches to the cutterhead see Figure Never apply pressure to stock directly over the cutterhead This may result in the stock tipping into the cutterhead along with the operator s fingers Position hands away from extreme ends of stock and push through with a smooth even 7 DA motion Never back workpiece toward the infeed table zum Do not make cuts deeper than 1 2 when rabbeting On other cuts such as edging surfacing etc depth of cut should not be over 1 8 to avoid overloading the machine and to minimize chance of kickback HANDS OUTSIDE 3 RADIUS AREA To avoid kickback the grain must run in the same direction you are cutting Before attempting to joint or plane each work piece must be carefully examined for stock condition and grain orientation When working with a swirl grain wood or burls making it necessary to plane against the grain use a lesser depth of cut and a slow rate of feed Move the hands in an alternate motion from back to front as the work continues through the cut Never pass the hands directly over the cutter knife As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in
22. in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation Referring to Figure 9 As received from the factory your Woodworking Jointer is ready to run at 115 volt operation This Woodworking Jointer when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that look like the ones illustrated in A A temporary adapter which looks like the adapter shown in B may be used to connect this plug to a two pole receptacle if a properly grounded outlet is not available THREE PRONG PLUG p GROUND Ip TAB SECURED WITH SCREW GROUN
23. properly when the stone s surface is flush with the knife bevel Against the Grain Outfeed Infeed Table Cutterhead Table WRONG Figure 39 Outfeed E Infeed Table Cutterhead Table CORRECT Figure 40 OILSTONE PARTLY COVERED WITH PAPER INFEED TABLE CUTTER Figure 41 6 Keep the cutterhead from rotating by grasping the cutterhead pulley while sliding the stone back and forth across the table 7 Take the same amount of passes for all three blades When the blades have been sharpened and still are not cutting efficiently trying to touch up the blades further will only cause the formation of a second beveled edge When this starts to happen it is time to replace blades with another set It is recommended to keep a second set of blades on hand so that they may be installed while the first set is being professionally sharpened 25 Cutterhead Removal The entire cutterhead assembly may be removed for cleaning or for bearing and blade replacement Some woodworkers keep a spare cutterhead with replacement blades should the original cutterhead have to be repaired Blades in the cutterhead are AWARNING sharp Use extreme caution when handling the removal of the cutterhead Failure to comply may cause serious injury To remove the cutterhead including bearings studs and housing from the base casting Referring to Figure 42 1 Disconnect the machine
24. 0021 Flat Washer o igen elias MA 4 TS 0803032 SOLOW ee 5 40 3 8 4 TS 081F032 SCrew iii enhn nnne nnns nnns 1 47 20 1 2 4 40 5 0680021 Flat Washer Pine PR 4 AT utes JEY SO03W Belt 1 AD TS 0561031 een me anne 8 1 05 Po 1 A cies 04 Knob 1 AB JJ6HH 3468 ir m 4 25 2 JPS10TS 342 Stop Switch Face oe mee 1 binnen TS 2171012 SCIOW REIS 6 2 Dis JJ6HH 351 Star Washer ec meme eee vied 2 JJ6HH 352 SWITCH Plate sve ei eren merear 1 JPS10TS 343 Main Switch enam ane re 1 54 JPS10TS 347 BOX ii eene Dra 1 bbc JJ6HH 355 Strain Rellef s cce mem e er e 2 DO TS 0208021 Socket Head 5 16 18 1 2 2 DY aso JJ6HH 357 Motor
25. CA JE NE TS 0267044 POSEE 07 ic EN NN 04 ende BB 6203VV D 5F G108 v 1791221 4 1791212 JWP208HH 1 11 Bo cedes JJ6HH 108 gr eut BB 6202VV 10 02 TS 0720091 PLE JEA B01 Description Size Qty Cutterhead Assembly Index 1 thru 12 1 Socket Set 1 4 20 3 8 2 Cutterhead tree d e EP e Ha 1 Bearing HOUSING terree ro ee eee tecla Pase 1 Ball Bearing dete rete e tete 6203 1 et edet be EN bX5X25 1 Helical Cutterhead Unit Index 6 thru 8 1 Knife Insert set 10 total 27 Knife Insert Screw 10 32 1 2 27 Helical Cutterhead 1 Ball Bearing neenon 6202VV 1 Bearing Housing eer ene 1 Lock Wash 6r 5 aeree ertet TT 2 MR 3 8 24 3 1 2 2 40 Wiring Diagram Models ELECTRICAL SCHEMATIC 115V 300MFD 125 START YELLOW BLACK WHITE WHITE RED STOP GREEN
26. CTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier 2 Table of Contents Warranty and eet Ebo EE Fe ERE REPRE ELEME ERE ete ts ERE ERR ERE LR EREREEERERERE Ras ati ee 2 Table e 3 LE 4 PER 6 Spe nn Meter nn ACT hues ae cae tae 7 Unpacking sen PEPPER P 8 9 12 AUST TRI 13 Operating Controls oio ERE ed ee eee 22 OP rAUON ecol 22 25 ec e p 27 Troubleshooting Operating sise 28 Troubleshooting Mechanical and Electrical P
27. D PRONG Os ar Figure 9 The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 230 Volt Operation Referring to Figure 10 If 230V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power source 2 The Jointer motor has four numbered leads that are factory connected for 115V operation as shown in A For 230V operation reconnect the leads as shown in B 3 The 115V attachment plug C supplied with the Woodworking Jointer must be replaced with a UL CSA listed plug suitable for 230V operation D Contact your local Authorized JET Service Center or qualified electrician for proper procedures to install the plug The Woodworking Jointer must comply with all local and national codes after the 230 volt plug is installed 4 The Woodworking Jointer with a 230 volt plug should only be connected to an outlet having the same configuration as shown in D No adapter is available nor should be used with the 230 volt plug 115 Volts 230 Volts Red Yellow Black White Red Black Yellow White Line Line Line Line A B 15 Volts 230 Volts NES lt b o e 5 C D Figure 10
28. Extension Cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating Table 1 shows the correct size to use depending on the cord length and nameplate ampere rating in doubt use the next heavier gauge Remember the smaller the gauge number the heavier the cord Adjustments Drive Belt Tension See step 4 of Installing the Drive Belt Fence Movement The fence can be moved forward or backward across the width of the table B Fig 11 It also tilts up to 45 degrees forward and has a positive stop at 90 degrees To slide fence forward or backward When edge jointing the fence assembly should periodically be moved to different positions to distribute wear on the cutterhead knives 1 2 Push the entire fence assembly B Fig 11 to the desired position and tighten the locking handle Loosen the ocking handle A Fig 11 To tilt fence forward The fence can be tilted forward to any angle down to 45 degrees 1 2 Loosen locking handle C Figure 12 Move the lever forward A Figure 12 to the desired angle down to 45 degrees Or you can place your reference piece on the table and against the fence and adjust the fence until the angle of the fence matches the bevel of your gauge piece 3 Tighten l
29. MW Bandsaws Stackers Beam Clamps Trolleys Plain WW Dust Fittings Fastening Tools Contractor Bottle Jacks MW Presses Surface Grinders Chain Hoist Winches Manua W e nics Hand Tools Air Tools Industrial Cable Pullers M Tapping Manual WW Air Filtration WW La iking Tools 49 ses non precision Clamps Air Tools Light C NS E Trolleys Air Lever Hoists saws WW Ind al r MM Trolleys Electric Pullers JC ode Vises Web Slings Scissor Lift Tables Winches Electric Screw Jacks aging Equip Trolleys Geared V 199 Milling Machines Service Jacks WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE
30. SDX Index No Part No Description Size Qty M JJ6CSDX CA Cutterhead Assembly Index 5 1 15 1 lon JJ6CSDX 101 Special Button Head Socket 12 TS 0720091 Lock Washer ti steel O B 2 Dinde JEA BO1 zn TT TS ent teen 2 3 002 Bearing HOUSING tte rr rd ente te t te o ett d 1 BB 6202ZZ Ball Bearing tr tree eter 620277 lt 1 JJ6CSDX 106 Cutternead tera eti 1 aur 5F G108 OY 1 Bc BB 6203ZZ Ball 620327 1 04 Bearing Housing 1 10 07 Cutterhead Pulley ss 1 TS 0267044 Set 5 2 nennen 1 4 20 3 8 2 12 A 708801DX Knife for JJ 6CSDX set of 3 1 TS 1501021 Socket Head 4 0 7 6 JJ6CSDX 114 ESCA Koto deti 3 JJ6CSDX 115 Adjustment 6 39 Cutterhead Parts and Assembly JJ 6HHDX Index No Part No ERN S JJ6HH
31. This pdf document is bookmarked J E T Operating Instructions and Parts Manual 6 inch Woodworking Jointer Models JJ 6CSX JJ 6CSDX JJ 6HHDX JJ 6CSDX JJ 6HHDX WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennesseee 37086 Part No M 708457DX Ph 800 274 6848 Revision B1 07 2012 www jettools com Copyright 2012 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit jettools com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Warranty reverts to 1 Year Warranty if woodworking WW products listed below used for commercial industrial or educational purposes LIFETIME Lathe Accessories Air Tools Body Repair Kits
32. Wrench 1 6mm Hex Wrench 2 Star Point Screwdrivers 5 Knife Inserts S 10 Knife Insert Screws T O o O Os O 0s __ JJ 6HHDX E oo Stand Carton c m E r ct dl D Cooo Litr Tools included for Model JJ 6HHDX only Assembly Unpacking and Cleanup 1 Carefully finish removing all contents from both shipping cartons Compare contents of the shipping cartons with the list of contents above Place parts on a protected surface 2 Set packing material and shipping cartons to the side Do not discard until machine has been set up and is running properly 3 Clean all rust protected surfaces bed fence etc with kerosene or diesel oil Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces Cutterhead AWARNING dangerously extreme caution when cleaning knives are sharp Use 4 Apply a thin layer of paste wax to the bright surfaces of the fence and tables to prevent rust Installing Bed to Stand Referring to Figure 1 1 Place bed assembly A on top of stand B Be sure the identification label C on the bed faces the same direction as the switch D on the stand 2 Line up two holes in the stand top E with holes in the bed assembly by viewing through the access door in rear side of the stand 3 Attach stand to bed assembly by using two 3 8 lock bolts and lock washers Fig
33. am snug the two inside gib screws that hold the gib and knife in place Verify that the knife is still in adjustment steps 4 and 5 Tighten the two outside gib screws then the two inside gib screws Verify that the knife is still in adjustment steps 4 and 5 Tighten the gib lock screws Repeat this entire procedure for the remaining two knives Replacing Knives JJ 6CSDX AWARNING Jointer knives are dangerously sharp Use extreme caution when inspecting removing or replacing knives To remove replace a knife Refer to Figure 29 1 Remove four gib screws A with a 4mm hex wrench 2 Remove the gib B and knife C If the knife is being reused knives are double 1 edged clean the knife gib and cutterhead of T a all pitch and debris 3 Lay the new knife or unused edge of the old knife back onto the cutterhead D 4 Replace the gib B and screws A Finger tighten only at this time 5 Press against the cutting edge of the knife at the center of the blade with a piece of wood DO NOT USE FINGERS This is to ensure that the cam is making proper contact with the knife Figure 29 6 Snug the inside two screws then the outside two screws 7 Release the piece of wood pressing against the knife and tighten the gib screws 8 Replace the remaining two blades by repeating steps 1 7 9 Determine if knives need to be set Follow the Outfeed Table Adjustment
34. as the outfeed table 2 Move the fence by releasing ock handle D and pushing the fence assembly until it overlaps the tables B Tighten ock handle D Adjust the fence to a 90 angle by releasing lock handle J pulling up on the fence handle A and tightening the ock handle J Note The stop bolt E should be resting against the stop plate C 5 Place an angle measuring device on the table and against the fence to confirm a 90 setting A Fig 14 6 If the fence is not square to the table release the ock handle J loosen the hex nut F and turn the stop bolt E until the fence is square to the table 7 Tighten the lock nut F to retain the setting Tighten the lock handle J 45 Fence Backward Stop Adjustment Referring to Figure 15 The 45 fence backward stop fence positioned away from the operator is controlled by the stop bolt E 1 Loosen the lock handle A Move the stop plate D out of the way and position the fence at the 135 angle Make sure the fence sits against the stop bolt E Tighten the lock handle A Place an angle measuring device on the table and against the fence to confirm a 135 setting A Fig 16 4 To adjust loosen the lock nut F turn the stop bolt E until a 135 angle is obtained 5 Tighten the lock nut F Figure 13 Figure 16 Infeed Table Depth Stop Referring to Figure 17 The infeed table depth stop A limits the dept
35. at properly 26 13 To re install the cutterhead reverse the above steps Note Make sure that the fence base casting is level with the Outfeed table when securing Lubrication a Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables Occasionally apply a few drops of light machine oil to the infeed outfeed gibs This permits the tables to slide freely The cutterhead ball bearings are lifetime lubricated and need no further care 27 Figure 45 Troubleshooting Operating Problems Trouble Probable Cause Remedy Finished stock is concave on back end Knife is higher than outfeed table Raise outfeed table until it aligns with tip of knife See Outfeed Table Adjustment page 18 Finished stock is concave on front end Outfeed table is higher than knife Lower outfeed table until it aligns with tip of knife See Outfeed Table Adjustment page 18 Cutting against the grain Cut with the grain whenever possible Dull knives or knife inserts Sharpen or replace knives Rotate or replace knife inserts Chip out Feeding workpiece too fast Use slower rate of feed Cutting too deeply Make shallower cuts Inspect wood closely for imperfections Knots imperfections in wood use different stock if necessary Wood has high moisture content Allow wood to dry or use different st
36. during the jointing operation Back 9 Table Lock Knob 10 Fence Tilt Lock Handle 11 Belt Guard 12 Fence Travel Lock Handle 13 Depth Limiter Check the following before operating the jointer Outfeed table must be set level with the high point of the knives or knife inserts Fence adjusted for minimum exposure of cutterhead and locked at desired angle The cutterhead guard must be in place and operating properly except when rabbeting Infeed table set for desired depth of cut Stand away from the cutterhead and turn the machine on for a few moments Listen for any odd noises rubbings vibrations etc Correct such problems before attempting operations on the jointer Carefully check your workpiece for knots holes staples or any foreign material that might damage knives or pose a risk of kickback Also check the workpiece for grain orientation 22 Hand Placement AWARNING Never pass hands directly over the cutterhead At the start of the cut the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth even motion toward the cutterhead Figure 34 After the cut is under way the new surface rests firmly on the outfeed table The left hand is transferred to the outfeed side and presses down on this part of the workpiece at the same time maintaining flat contact with the fence The right hand presses the workpiece forward
37. e dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury 1 Carefully number each blade with a magic marker to make them easier to differentiate 2 Rotate the cutterhead by turning the cutterhead pulley and determine the 12 o clock position of knife number one The 12 o clock position is the highest point a blade will reach in the cutting arc 3 Loosen table lock screw A Fig 19 and gib lock screw B Fig 19 and raise the outfeed table to the height of blade number one by turning hand wheel A Fig 20 Counter clockwise will cause the outfeed table to raise Clockwise will cause the outfeed table to lower Set a straight edge on the outfeed table Position of the table and straight edge should look like Figure 21 Use care when handling the straight edge near the blades so as not to damage them 4 When the outfeed table and blade number one are the same height tighten gib and table lock Screws Important Do not change the setting for the outfeed table again This will only change if the blades are replaced 5 Bring the straight edge toward the left of the jointer and confirm that blade number one is at the same height at the left of the table as it is at the right side of the table Fig 22 6 If blade is higher or lower at the right of the table than it is at the left slightly loosen four screws
38. erhead Knives section If the apex of the knife number one comes below the straightedge a gap exists or pushes the straightedge up proceed with the following steps Loosen both gib lock screws B Fig 18 and the lock knob Figure 25 Raise or lower the outfeed table until the straight edge contacts the knife tip as shown in Figure 26 Using the drive belt or pulley rock the cutterhead slightly to make sure the apex of the knife is just barely contacting the straight edge When adjustment is complete Lock the outfeed table at that setting by tightening the ock knob Figure 25 and gib lock screws B Fig 18 The outfeed table adjustment is complete The outfeed table adjustment is only made against one knife blade number one was arbitrarily selected here After the outfeed table has been set at the correct height do not change it except for special operations or after replacing knives After this adjustment is completed it is necessary to proceed to the Setting Cutterhead Knives section to verify that all three knives are at the correct height and parallel to the outfeed table Straightedge Cutterhead Outfeed Table t Lock Knob Outfeed Tabl Handwheel E Figure 25 Straight edge contact with 4 knife tip Cutterhead Figure 26 Setting Cutterhead Knives JJ 6CSDX Note Before setting knives for model JJ 6CSDX Jointer the Outfeed Table Adjustment should be done to ensure
39. filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power source Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Make sure the woodworking jointer is firmly secured to the floor or bench before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Warnings 20 21 22 23 24 25 26 27 28 29 30 31 32 33
40. h of a cut set by adjusting the infeed table handwheel to a maximum depth of 1 8 For normal operations the depth of cut should never exceed 1 8 except for rabbetting operations If a rabbeting operation is desired 1 Lower the infeed table to 1 8 which will cause the depth stop limiter to engage 2 Loosen the lock handle B and pull out on the stop handle C 3 Continue lowering the table to the desired depth of cut Important Never override the depth stop limiter unless performing rabbeting operations Gib Adjustment After a period of use the gibs may become loose and need adjusting To adjust refer to Figure 18 1 Loosen setscrew locknuts A and gib lock screws B Note The infeed table has three gib adjustment screws A Infeed The outfeed table has two adjustment screws A Outfeed and two gib lock wing screws B Tighten each setscrew 1 4 turn starting at the bottom and working up If a 1 4 turn does not remove all play take another 1 4 turn Repeat a 1 4 turn at a time for all three or two set screws until play is removed 3 Important If gibs are adjusted also perform the Outfeed Table Adjustment to ensure the proper knife height in relation to the outfeed table Tighten wing screws B and lock nuts A Figure 17 NZ A Infeed Figure 18 _ 1 A Outfeed Setting Cutterhead Knives JJ 6CSX AWARNING Cutterhead knives ar
41. l Assembly TS 0267044 Set SCTEW 1 4 20x3 8 TA een 16 BUS TAIN JH T17 VARI 19 18 Adjustirig INUE m2 20 nx 19 Adjusting 5 21 108 PIN IE 03 24 22 cic 20 Eee dep PIDE 28 LOCK ntm ten im teen nee tete oh Mee 24 5 0270031 SOUSCIOW 5 16 18x3 8 25 ens JH T12W ZEIGT 265m JH T22 Cutterhead Guard 2 dn 23 Guard e ton e Ea eet eu 28 m 24 Retaining Washer 20 cin 25 SPINO LE 26 Spring Knob ere aede eres Bienne JEIST2T e n ED REPE EE EE ERR TS 081B042 SOLOW sg mcm NEIN EIL OP 8 32 5 8 dO nitet wA DB TS 081B012 8 32 1 4 Core JJ6 19 ie rene E JJ6 01CS Warning Ernte 06 0265
42. npacking This unit is shipped in two cartons Open both cartons and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Jointer is assembled and running properly Compare the contents of your cartons with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Stand Carton 1 Stand with Motor 1 Stand Cover with Mounting Hardware 1 Dust Chute with Mounting Hardware 1 Pedestal Switch with Mounting Hardware JJ 6HHDX only Main Unit Carton Bed Assembly Fence Assembly Cutterhead Guard A Belt Guard E V Belt D 1 4 20 x 1 2 Pan Head Screws L 1 4 Flat Washers M Lock Handle Flat Washer and Lock Nut for Fence G Fence Handle F Lock Bolts B 3 8 Lock Washers C Handwheel Assembly N Push Blocks K Operating Instructions and Parts Manual Warranty Card AR A A gt D Tools Included for JJ 6CSX 1 12 14mm Open End Wrench 1 8 10 Open End Wrench P 1 3mm Hex Wrench Q Tools Included for JJ 6CSDX 1 12 14mm Open End Wrench 1 8 10mm Open End Wrench P 1 3mm Hex Wrench Q 1 4mm T Hex Wrench 1 8mm Hex Wrench Tools included for JJ 6HHDX 1 12 14mm Open End Wrench O 1 8 10 Open End Wrench P 1 3mm Hex
43. ock Fuzzy grain Dull knives or knife inserts Sharpen or replace knives Rotate or replace knife inserts Cutterhead slows while operating Feeding workpiece too quickly or applying too much pressure to workpiece Feed more slowly or apply less pressure to workpiece Chatter marks on workpiece Knives incorrectly set Set knives properly as described in the Setting Cutterhead Knives section Check that knife slots are clean and free of dust or debris Feeding workpiece too fast Feed workpiece slowly and consistently Uneven knife marks on workpiece Knives are nicked or out of alignment Align knives per the Setting Cutterhead Knives section Replace nicked knives or correct for small nicks see Setting Knives for Rabbeting and Nicks on page 20 28 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Machine will not start restart or No incoming power Verify unit is connected to power on button is pushed in completely and repeatedly trips stop button is disengaged circuit breaker or blows fuses Verify that jointer is on a circuit of Building circuit breaker trips or fuse blows correct size If circuit size is correct there is probably a loose electrical lead Check amp setting on motor starter Switch or motor failure how to distinguish If you have access to a voltme
44. ocking handle C Figure 12 To tilt fence backward 1 The fence can be tilted backward up to 45 that is for a total included angle of 135 from table surface Loosen locking handle C Fig 12 Flip the 90 stop block D Fig 12 out of the Way Move the lever B Fig 12 back to the desired angle up to 135 degrees Or you can place Recommended Extension Cord Gauges AWG Extension Cord Length in Feet 16 16 14 12 12 pg pw fr Fw pe fr we De e Ew we pw ur we based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommended Table 1 12 to 15 15 to 20 21 to 30 Figure 12 your beveled reference piece on the table and against the fence adjusting the fence until the angle of the fence matches the bevel of your gauge piece 5 Tighten locking handle C Fig 12 Important When the tilted operation is finished and the fence is returned to 90 do not forget to flip the 90 stop block D Fig 12 back to its original position 13 Fence Stop Adjustments Periodically check the 90 and 45 backward 1359 tilt accuracy of the fence with an angle measuring device such as an adjustable square or machinist s protractor 90 Fence Adjustment Referring to Figure 13 The 90 stop is controlled by the stop bolt E and the stop plate C 1 Set the infeed table to approximately the same height
45. peration of a woodworking jointer do not use until proper training and knowledge have been obtained Do not use this Jointer for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this woodworking jointer Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this woodworking jointer remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to
46. rd post into hole in table Make sure that the spring inside the spring knob B engages the slot in guard post Thread the screw C back into the guard post Check for proper operation The cutterhead guard A must return fully to the fence when released guard does not return fully pull guard apply more tension to the spring knob B by turning it another half turn counter clockwise and re insert guard If guard closes too quickly and strikes fence too hard release some tension on the spring Insert screw C back into the guard post Installing Access Cover Referring to Figure 8 Install access cover A by placing bottom of panel in the stand and fastening with four 5 40 x 3 8 pan head screws and four flat washers B Installing Dust Chute Referring to Figure 8 Attach the dust chute C to the base with four 1 4 x 1 2 machine screws and four 1 4 washers D 7 A an 6 6 Figure 8 11 Electrical Grounding Instructions This jointer must be ACAUTION grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded
47. ret estet bete 1 JI YO1AW 5 NEEN EENE NAE REEE 1 TS 0267044 Set SCTOW OUR UH ll 1 4 20 3 8 2 Brides 6296125 nnns Motor Pull eee E i HE Eti tet tet 1 7 iier x de ERE RR BET 1 es 7 Lock Bolt tet els 3 8 ie teens 3 5 0720091 Lock Washer Ki 3 5 0680031 Flat 444400 ers 10 5 0081031 Cap Screw 5 16 18 3 4 4 anus TS 0561021 noe Te Te ET ERE ne 5 16 18 4 159 JJ6HH 315 1 162 55 JJ6HH 316 Go M AKELE oa 2 173488 5 0208141 Socket Head Cap Screw 5 16 18 3 2 5 0680031 Flat Washer 2 502 PST GUMS TN 1 21 2 TS 0680021 Flat Washer Ae 4 DD seit TS 081F032 1 4 20x1 2 4 20 tenen JI XO4W
48. rhead Outfeed table too high If the outfeed table is too high a curved finished surface results Figure 31 Outfeed table too low If the outfeed table is too low the work will have a gouge or snipe at the end of the cut Figure 32 Outfeed table at correct setting Figure 33 illustrates the correct setting of outfeed table level with the knives The workpiece will rest firmly on star point screwdriver Outfeed Table Infeed Cutterhead Table 4 2 OUTFEED TABLE TOO HIGH Figure 31 Result Outfeed Infeed Table Guttern ac Table lt lt E Cutterhead Outfeed Table Infeed Table OUTFEED TABLE AT CORRECT HEIGHT Figure 33 both tables with no open space under the finished cut 21 Operating Controls 23 Front Hand Wheel for Outfeed Table Outfeed Table Fence Fence Adjustment Handle Cutter Guard Infeed Table Hand Wheel for Infeed Table On Off Switch amp Operation Important Before operating the jointer make sure all knives or knife inserts are seated and secure in the cutterhead If you are inexperienced at jointing use scrap pieces of lumber to check settings and get the feel of operations before attempting regular work Stabilize long workpieces by using an assistant or roller stands set level with the outfeed or infeed table surface The fence should be adjusted to create minimum exposure to the cutterhead
49. roblems 29 Optional 6550086 2 29 30 Fence Parts a 30 F erice Assembly AI MOIS SERRE ESS SR cn 31 Stand Parts JJ 66SX and JJ 6CS DX cir eorr ved he Y a Ua v E C REO C 32 Stand eb 02 29 21 02 29 21 0 59 21 0 09 210 09 0100 00 920 0 0000 0 000 34 Stand Assembly JJ 6HHDX only 35 Bed Parts AIEMOGeIS 10 200 one 36 Cutterhead Parts and Assembly JJ 6C SX iii 38 Cutterhead Parts and Assembly JJ 6CSDX sss nnns 39 Cutterhead Parts and Assembly 40 Wiring Diagram Models 41 Warnings 10 11 12 13 14 15 16 17 18 19 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This Woodworking Jointer is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe o
50. section steps 3 and 4 only to determine if knives need to be set Do not complete the entire Scale outfeed table adjustment knives need to m be set proceed to the Setting Cutterhead A i Knives section T xd zr I Setting Knives for Rabbeting and Nicks NOTE Habbeting is not applicable to the JJ 6HHDX helical head jointer To position the knives for rabbet cuts take a shop scale with 1 32 graduations and place it against the end of the cutterhead Slide the knife out until it is at the 1 32 mark on the scale that is the knife will now be 1 32 beyond the edge of the cutterhead The gib should remain in normal position even with the edge of the cutterhead Figure 30 This adjustment will ensure that the knife clears the end of the gib and cutterhead and has good contact with the workpiece See the Rabbeting section for further information protrudes 1 32 Figure 30 Note This will also correct for small nicks without requiring replacement of knives 20 Rotating and Replacing Knife Inserts JJ 6HHDX AWARNING Knife inserts are dangerously sharp Use extreme caution when inspecting removing or replacing knife inserts The knife inserts on the model JJ 6HHDX Jointer are four sided When dull simply remove each insert rotate it 90 for a fresh edge and re install it No further adjustment is necessary Use the two provided star point screwdrivers to remove the knife in
51. sert screw Use one of the screwdrivers to help hold the cutterhead in position and the other to remove the screw See Figure 30a It is advisable to rotate all inserts at the same time to maintain consistent cutting However if one or more knife inserts develops a nick rotate only those inserts that are affected Each knife insert has an etched reference mark so you can keep track of the rotations IMPORTANT When removing or rotating inserts clean saw dust from the screw the insert and the cutterhead platform Dust accumulation between these elements can prevent the insert from seating properly and may affect the quality of the cut Before installing each screw lightly coat the screw threads with machine oil and wipe off any excess Securely tighten each screw which holds the knife inserts before operating the planer AWARNING Make sure all knife insert screws are tightened securely Loose inserts can be propelled at high speed from a rotating cutterhead causing injury Determining Correct Table Height When you receive the jointer the knives have been pre set at the factory However the height and parallelism of the knives with the outfeed table should be checked and any needed adjustments made before putting the jointer into operation The outfeed table and cutterhead knives are correctly adjusted when all three blades are parallel to the outfeed table and all three blades are set at the same height in the cutte
52. ssary to achieve the desired result ACAUTION Although the fence may be tilted in or out for bevel cut it is recommended for safety reasons that the fence be tilted in toward the operator making a cradled cut Direction of Grain Avoid feeding work into the jointer against the grain This may result in chipped and splintered edges See Figure 39 Feed with the grain to obtain a smooth surface as shown in Figure 40 Maintenance Blade Care AWARNING Blades are extremely sharp Use caution when cleaning or changing Failure to comply may cause serious injury When gum and pitch collect on the blades carefully remove with a strong solvent Failure to remove gum and pitch build up may result in excessive friction blade wear and overheating When blades become dull touch up blades See Sharpening the Knives NOTE This does not apply to the JJ 6CSDX or JJ 6HHDX models knives or inserts must be rotated or replaced on these Sharpening the Knives JJ 6CSX only Blades are extremely sharp AWARNING Use caution when handling Failure to comply may cause serious injury 1 Disconnect the machine from source the power Remove the blade guard and belt cover To protect the infeed table from scratches partially cover the sharpening stone with paper Figure 41 Lay the stone on the infeed table Lower the infeed table and turn the cutterhead by turning the cutterhead pulley The infeed table height is set
53. sure it faces the proper direction Insert lock bar and screws and tighten to hold in place Blades are set at the proper height when the top of the blade is 1 16 above the cutterhead Do not tighten firmly at this time Repeat for other two blades To set the knives to the outfeed table and to the same height in the cutterhead see Setting Cutterhead Knives JJ 6CSX on page 16 Figure 23 Figure 24 Outfeed Table Adjustment When you receive the jointer the knives have been pre set at the factory However the height and parallelism of the knives with the outfeed table should be checked and any needed adjustments made before putting the jointer into operation Adjust the height of the outfeed table as follows 1 Disconnect jointer from power source 2 Carefully number each blade with a marker to make them easier to differentiate 3 Place a straightedge upon the outfeed table and extend it over the cutterhead Figures 25 and 26 Jointer knives are dangerously AWARNING sharp Do grab the cutterhead itself to rotate it Failure to comply may cause serious injury 4 Rotate the cutterhead using the drive belt or pulley until knife number one is at its highest point The apex of the knife should just barely come in contact with the straightedge If the apex of the knife number one just makes contact with the straightedge no adjustment is required for the outfeed table Proceed to the Setting Cutt
54. t Parts To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www jetttols com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Fence Parts Models Index No Part No Description Size JEJ FW Fence Assembly Complete 66 5 certes JJ6CSDX FAC Fence Assembly Complete 6 50 deles JEJ FOWW Fence Body 6 5 LAS cs JJ6CSDX 201 Fence Body 6 5 E 14 Fence JEJ F02W salt Plate 6 5 JJ6CSDX 208 Tilt Plate JJ 6CSDX Abos JED F16 Stud Dino TS 0561031 NUES opo nnusnn ninun nn Beir eae ee 3 8 16 09 Handle E EIER E 50 109 qo Oo erepto Rue 5CH F13A Flat Head Socket Screw JJ 6C SX 5 16 x1 5 8 BA TS 0207044 Socket Head Cap Screw JJ 6CSDX
55. ter you can separate a switch failure from a motor failure by first verifying incoming voltage at 110 220 10 and second checking the voltage between switch and motor at 110 220 10 If incoming voltage is incorrect you have a power supply problem If voltage between switch and motor is incorrect you have a switch problem If voltage between switch and motor is correct you have a motor problem Motor overheated Clean motor of dust or debris to allow proper air circulation Allow motor to cool down before restarting Motor failure If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested Unit incorrectly wired Double check to confirm all electrical connections are correct Refer to the Wiring Diagram section to make any needed corrections On off switch failure If the on off switch is suspect you have two options Have a qualified electrician test the switch for function or purchase a new on off switch and establish if that was the problem on change out Optional Accessories 708801 Knives for Model JJ 6CSX Jointer set of 3 708801DX Knives for Model JJ 6CSDX Jointer set of 3 708815 Push Block 1791212 Knife Inserts for Model JJ 6HHDX set of 10 29 Parts Ordering Replacemen
56. the proper knife height in relation to the outfeed table Knives for the JJ 6CSDX cutterhead are adjusted by means of a cam It is important to note that the entire adjustment is accomplished within one complete rotation 360 degrees of the cam A full rotation of the cam will cause the knife blade to move a total of 015 from one extreme to the other Turning the cam more than one full rotation will not further adjust the knife setting but will simply begin the adjustment all over again The knife adjustment procedure is outlined below AWARNING Cutterhead knives dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury To adjust refer to Figures 27 amp 28 1 Disconnect jointer from power source 2 Carefully number each blade with a marker to make them easier to differentiate 3 Place a straightedge across the outfeed table extending it over the cutterhead towards one end of the knife AWARNING Cutterhead knives dangerously sharp Do not grab the cutterhead itself to rotate it Failure to comply may cause serious injury 4 Rotate the cutterhead back and forth using the drive belt or pulley until Knife number one is at its highest point The apex of the knife should just barely come in contact with the straightedge Move the straightedge towards the other end of the knife and repeat step 4
57. ur web site www jettools com Specifications Model JJ 6CSX JJ 6CSDX Stock Number Bed and Stand OAAR EEEREN ENOAR 708457DXK Stock Number Bed Assembly 70845715 E 708457DXJ Stock Number Stand 70845 75 Da 708457DXS Cutting Capacity 6 1 16 W 1 2 6 1 16 W 1 2 D Cutterhead Speed 4800 BPM aste tete 6000 RPM N mber of KhlIv6S ii tt tt eet e c e t co cbe 3 Rabbeting Capacity ee t t e et 1 2 3 1 8 8 3 4 Table 7 3 8 W x 45 3 4 x 31 1 4 7 3 8 W x 56 L x 31 1 4 H FONG uci eter ettet tees 3 7 8 H x 29 1 8 1 3 7 8 H x 32 3 4 L Size et tete 6 1 16 x 5 8 1 8 6 1 16 3 4 5 64 Fence Till ertt ete te eere erben ABLE ADR rh eet ets 45 L 45 Positive 4591 908 4551 90 4598 1HP 1Ph 60Hz 115 230 1HP 1Ph 60Hz 115 230V pre wired 115V pre wired 115V Net Weight 219 DS rrr meme nr emma 237 lbs Shipping Weight
58. ure 2 Hand tighten only at this time 4 Line up the third hole in the stand F with the hole in the bed assembly by viewing through the dust chute G 5 Install the third 3 8 lock bolt and lock washer through the dust chute G to secure the bed to the stand 6 Tighten all three lock bolts with a 14mm wrench Installing Pedestal Switch JJ 6HHDX Referring to Figure 3 1 The switch may be installed in either high position or low position to suit the operator Slide the connection plug through the opening A and secure the pedestal switch using two 5 16 x3 screws C and 5 16 flat washers B 2 Connect the plug of the pedestal switch to the motor plug inside the cabinet a Figure 1 High position Low position Figure 3 Installing Fence to Bed Referring to Figure 3a 1 Take the lock handle E flat washer F and lock nut G from the carton Place the fence assembly A onto the table B Be sure the key stock D on the bed lines up with the channel C in the fence casting Place the flat washer F on hole H insert the lock handle E through the fence casting and the table casting Thread the lock nut G onto the lock handle E Make sure the tab on the nut faces up and engages the slot in the table casting Note For rabbeting operations use hole J Installing the Drive Belt Referring to Figure 4 1 Place V belt A onto cutterhead pulley B and
Download Pdf Manuals
Related Search