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WEN 4210 Use and Care Manual
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1. OPERATOR S MANUAL 10 Drill Press with Laser Model 4210 IMPORTANT Your new tool has been engineered and manufactured to WEN s high standards for depend ability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your tool properly and only for what it is intended you will enjoy years of safe reliable service It s not how it s WEN the project get s done Have product questions or need technical support Please feel free to contact us Q WenProducts com 800 232 1195 M F 8 4 30 CST amp techsupport wenproducts com Table of Contents Techa eard c eee ie ae ren er rere ee ere rn ree eee ere ree 2 General salei y GUC e E EEEO 3 Specife Salety rules for drill Presse Snsnrenare ririri E E a E EETA 5 FlCciiCal IN1OrMaHON a 2 cic case reseueen torus a dannasaenncaennetss 6 Know your dill DCSS erraria ranna AAE A Aes 8 Assemb ANG AG USUNCMIS iconicicanuti supa EA E TA O EAS 9 Operat oera eiae ATEN TEETE 21 Mante made Cerere aa ETO A EE EA S 25 EXMIOGEG VIC W ionia aussie O E iene Poe eee 26 PAIS ALS errea ba tecsmes aicived asad E E E E eee sateen 21 V T r A T E E O E T E E ar 28 Technical data 10 Drill Press with Laser Crosshair Item 4210 Motor 120 V 60 Hz 3 2 A Horsepower 1 3 HP single phase Motor speed Drilling capac
2. Should any part of your drill press be missing damaged or any electrical component fail to perform properly shut power off and unplug the drill press Replace missing damaged or failed parts before resuming operation Electrical information Grounding instructions IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides the path of least resistance for electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet installed by a licensed electrician IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or 1f you are not sure if the tool is properly grounded USE ONLY THREE WIRE EXTENSION CORDS that have 3 pronged plugs and outlets that accept the tool s plug as shown in Fig A Repair or replace a damaged or worn
3. alignment of moving parts jamming breakage improper mounting or any other conditions that may affect the tool s operation Any part that is damaged should be properly repaired or replaced before use 18 MAKE THE WORKSHOP CHILDPROOF Use padlocks and master switches and ALWAYS remove starter keys 19 DO NOT operate the tool if you are under the influence of drugs alcohol or medication that could affect your ability to use the tool properly 20 USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87 1 Normal safety glasses only have impact resistant lenses and are not designed for safety Wear a face or dust mask when Vay working in a dusty environment Use ear protection such as plugs or Z Ygrorennur muffs during extended periods of operation al Laser safety AVOID EXPOSURE Laser 1 Do not stare directly at the laser beam Eye damage may occur if a aperture you deliberately stare into the beam en TA ERICA 2 The laser light beam used in this system is Class II with maximum Dack n 1 mW and 660 nm wavelengths AVOID DIRECT EYE VITER L EXPOSITION D l rtent d EXPOSURE Da ear 3 The laser must be used and maintained in accordance with the lt DANGER gt manufacturer s instructions D gt e Never aim the beam at any person or an object other than cMiieinin ATON the workpiece DANGER RADIACI N LASER e Do not project the laser beam into the eyes of others ee a e Always ensure the laser beam is aimed
4. at a workpiece tke pingar meyan ans le faisceau without reflective surfaces as the laser beam could be projected into your eyes or the eyes of others ENO pa Complies with 21 CFR 1002 12 Specific safety rules for drill presses WARNING Do not operate your drill press until it is completely assembled and installed according to the instructions l 2 10 11 12 13 14 15 Never turn on the drill press before clearing the table of all objects tools scraps etc Always keep hands and fingers away from the drill bit Do not drill material that does not have a flat surface unless a suitable support is used Never start the drill press with the drill bit pressed against the workpiece Make sure the table lock is tightened before starting the machine Never perform layout assembly or set up work on the table while the drill is in use Make sure drill bit is securely locked in the chuck Make sure chuck key is removed from the chuck before turning power on Adjust the table or depth stop to avoid drilling into the table Always stop the drill before removing scrap pieces from the table Use clamps or a vise to secure workpiece to the table This will prevent workpiece from rotating with the drill bit Do not wear gloves when operating a drill press Shut the power off remove the drill bit and clean the table before leaving the drill press Set the drill press to the speed appropriate for the job
5. block of wood 4 under the chuck 1 and tapping the wood with a hammer 5 or tap the chuck with a rubber mallet CAUTION To avoid damaging the chuck make sure the jaws are completely recessed into the chuck Do not use a metal hammer directly to drive the chuck into the spindle 13 Assembly and adjustments continued Remove the chuck Fig 14 1 Turn the feed handles 1 to lower the chuck 2 to the lowest position 2 Place a ball joint separator not shown above the chuck 3 and tap it lightly with a hammer 4 to cause the chuck to drop from the spindle Note To avoid possible damage be prepared to catch the chuck as it falls Install the belt Fig 15 1 Open the pulley and belt cover 1 2 Loosen the belt tension lock knobs 2 on both sides of the drill press 3 Slide the motor 3 as close to the drill press head as possible 4 Place a belt 4 on the motor pulley 5 and the spindle pulley 6 in the proper position for the desired speed see Fig 17 5 Pull the motor away from the drill press head until the belt is properly tensioned Tighten the belt tension lock knobs 2 Note The belt 4 should be tight enough to prevent slippage Correct tension is set if the belt flexes about 1 2 13 mm when thumb pressure is applied at the midpoint of the belt between the pulleys 14 Assembly and adjustments continued Adjustments Align the belt pulleys Fig 16 1 Check th
6. housing 3 carefully pull it out until it clears the raised notch 4 Turn it until the next notch 5 is engaged with the raised notch to increase the tension turn it counterclockwise to decrease the tension turn it clockwise Tighten the two housing nuts IMPORTANT Do not overtighten the two nuts If the nuts are tightened too much the movement of the spindle and feed handles will be sluggish 18 Assembly and adjustments continued Angular play of the spindle Fig 24 Move the spindle to the lowest downward position and hold in place With your other hand try to make it revolve around its axis with a side motion If there is too much play proceed as follows 1 Loosen the lock nut 1 2 Turn the screw 2 clockwise to eliminate the play but without obstructing the upward and downward motion of the spindle a little bit of play is normal 3 Tighten the lock nut 1 Install drill bits Fig 25 1 Place the chuck key 1 into the side keyhole of the chuck 2 meshing the gear teeth 3 2 Turn the chuck key counterclockwise to open the chuck jaws 4 3 Insert a drill bit into the chuck far enough to obtain maximum gripping of the chuck jaws 4 Center the drill bit in the chuck jaws before final tightening of the chuck 5 Use the chuck key for the final tightening to make sure the drill bit will not slip while drilling WARNING To avoid injury make sure the chuck key is removed from t
7. moving parts and draw you in ALWAYS wear non slip footwear and tie back long hair 8 WEAR A FACE MASK OR DUST MASK as the drilling operation produces dust WARNING Dust generated from certain materials can be hazardous to your health Always operate the drill press in a well ventilated area and provide for proper dust removal Use dust collection systems whenever possible 9 ALWAYS remove the power cord plug from the electric outlet when making adjustments changing parts cleaning or working on the tool 10 KEEP GUARDS IN PLACE AND IN WORKING ORDER 11 AVOID ACCIDENTAL START UPS Make sure the power switch is in the OFF position before plugging in the power cord 12 REMOVE ADJUSTMENT TOOLS Always make sure all adjustment tools are removed from the drill press before turning it on General safety rules continued 13 NEVER LEAVE A RUNNING TOOL UNATTENDED Turn the power switch to OFF Do not leave the tool until it has come to a complete stop 14 NEVER STAND ON A TOOL Serious injury could result if the tool tips or is accidentally hit DO NOT store anything above or near the tool 15 DO NOT OVERREACH Keep proper footing and balance at all times Wear oil resistant rubber soled footwear Keep the floor clear of oil scrap and other debris 16 MAINTAIN TOOLS PROPERLY ALWAYS keep tools clean and in good working order Follow instructions for lubricating and changing accessories 17 CHECK FOR DAMAGED PARTS Check for
8. Ninety days for all WEN products if the tool is used for professional use SELLER S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and to the extent permitted by law any warranty or condition implied by law shall be the repair or replacement of parts without charge which are defective in material or workmanship and which have not been misused carelessly handled or misrepaired by persons other than Seller or Authorized Service Center To make a claim under this Limited Warranty you must return the complete power tool product transportation prepaid to Great Lakes Technologies LL C 1675 Holmes Road Elgin IL 60123 with a copy of the original receipt which is legible and clearly defines Date of Purchase including month and year and Place of Purchase THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES DRILL BITS ROUTER BITS JIGSAW BLADES SANDING BELTS GRINDING WHEELS AND OTHER RELATED ITEMS ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN THE U S SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU IN NO EVENT SHALL SELLER BELIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS ARISING FROM THE SALE OR USE OF THIS PRODUCT SOME STATES IN THE U S AND SOME CANADIAN PROVINCES DO NO
9. T ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U S PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY THIS LIMITED WARRANTY APPLIES ONLY TO PORTABL EELECTRIC TOOLS BENCH POWER TOOLS OUTDOOR POWER EQUIPMENT AND PNUMATIC TOOLS SOLD WITHIN THE UNITED STATES OF AMERICA CANADA AND THE COMMONWEALTH OF PUERTO RICO FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES CONTACT THE WEN CUSTOMER SUPPORT 28
10. ation square 4 on the table as shown The drill bit should be parallel to the straight edge of the square If an adjustment is needed loosen the bevel lock 5 with a wrench Square the table to the bit by tilting the table Tighten the bevel lock bolt 5 when square 17 Assembly and adjustments continued Drilling depth Fig 22 1 To stop the drill at a specific depth for consistent and repetitive drilling loosen the depth scale lock 1 located on the depth scale hub 2 2 Turn the hub until the pointer 3 is aligned to the desired depth on the scale 3 Tighten the depth scale lock 1 The chuck will stop after traveling downward to the distance selected Note All the necessary adjustments for the working of your drill press have been done at the factory Please do not modify them However because of normal wear and tear of your tool some readjustments might be necessary Spindle return spring Fig 23 The spindle is equipped with an auto return mechanism The main components are a spring and a notched housing The spring was properly adjusted at the factory and should not be readjusted unless absolutely necessary If it needs to be adjusted proceed as follows 1 Unplug the drill press 2 Place a screwdriver into the loop 1 to hold the spring in place 3 Loosen the two housing nuts 2 approximately 1 4 6 mm Do not remove the nuts from the threaded shaft 4 While firmly holding the spring
11. cord immediately 1 A lt p 4 ca chi es P te eget S m 1 2 E Ta ae j Fig A e 3 1 3 pronged plug 2 grounding prong 3 properly grounded outlet CAUTION In all cases make certain the outlet in question is properly grounded If you are not sure 1f it is have a licensed electrician check the outlet Electrical information continued WARNING This drill press is for indoor use only Do not expose to rain or use in damp locations Guidelines for using extension cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to be used according to cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Minimum Gauge for Extension Cords AWG When using 120 V only Ampere Rating Total Length of Cord in feet Not More Than Not Recommended Make sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your tools This circuit must not be less than a 12 wire an
12. d should be protected with a 15 A time delayed fuse Before connecting the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor WARNING This tool must be grounded while in use to protect the operator from electric shock Know your drill press ST TAMM AaAW gt Power cord Tension lock knob Pulley housing cover On off switch Light switch Feed return spring and cover Chuck Pulley housing knob Belt pulley speed chart Spindle pulley HnWmOWOZSarR Motor pulley Motor Feed handle Locking screw Column Rack Crank handle Column support Base Table Light bulb not provided Quill Depth scale Depth tension knob Bevel scale Support lock handle Rack collar Laser switch Laser light 2 Chuck key Assembly and adjustments Unpacking Fig 2 Unpack the drill press and all its parts and compare against the list below Do not discard the carton or any packaging until the drill press is completely assembled To protect the drill press from moisture a protective coating has been applied to the machined surfaces Remove this coating with a soft cloth moistened with kerosene or WD 40 Do not use acetone gasoline or lacquer thinner to clean Apply a coat of good paste wax to the table and column Wipe all parts with a clean dry cloth A Head motor assembl
13. e alignment of the pulleys with a straight edge 1 such as a ruler level or framing square by laying the straight edge across the top of the pulleys 2 2 If the pulleys are not aligned release belt tension by loosening the belt tension lock knobs 3 on both sides of the head 3 Loosen the motor mount nuts 4 with an adjustable wrench and lower or raise the motor until the pulleys are aligned 4 Tighten the motor mount nuts 4 with an adjustable wrench to maintain the position 5 Lock the motor for the proper belt tension and tighten the tension lock knobs 3 Spindle speeds Fig 17 This drill press offers 5 spindle speeds from 570 to 3050 RPM The highest speed is obtained when the belt is positioned on the largest motor pulley step and the smallest spindle pulley stop Fig 17 spindle motor spindle motor spindle motor spindle motor spindle motor 570 RPM 900 RPM 1390 RPM 2050 RPM 3050 RPM 15 Assembly and adjustments continued WARNING Disconnect the drill press from the power source before making any speed adjustments Adjust speeds and tension the belt Fig 18 1 Open the drill press pulley cover 1 2 Loosen the belt tension knobs 2 on both sides of the drill press head Pull the motor 3 toward the drill press head 4 Set the belt on the desired steps of the motor 4 and spindle 5 pulleys according to the belt positions on the spindle speed chart Fig 17 5 Pull the mo
14. feature the switch cannot be turned ON without the key 2 Flip the switch upward to the ON position 3 To turn the drill press OFF move the switch to the down position 4 To lock the switch in the OFF position remove the safety key from the switch Store the key in a safe place 5 Press the light switch 3 to the ON position to turn on the light Position the table and workpiece Fig 29 Always place a piece of backup material 1 wood plywood etc on the table underneath the workpiece 2 This will prevent splintering on the underside of the workpiece as the drill bit breaks through To keep the material from spinning out of control it must contact the left side of the column as illustrated or be clamped to the table Note For small workpieces that cannot be clamped to the table use a drill press vise optional accessory not included The vise must be clamped or bolted to the table to avoid injury your hand while drilling position them to the left side of the column If the workpiece and the backup material are not long enough to reach the column clamp them to the table Failure to do this could result in personal injury i WARNING To prevent the workpiece and the backup material from being torn from 21 Operation continued WARNING To avoid injury make sure the chuck key is removed from the chuck before starting any drilling operation Drilling a hole Use a cente
15. he chuck before starting any drilling operation 19 Assembly and adjustments continued WARNING DO NOT STARE DIRECTLY AT THE LASER BEAM A hazard may exist if you deliberately stare into the beam Please observe all safety rules as follows The laser shall be used and maintained in accordance with the manufacturer s instructions Never aim the beam at any person or an object other than the workpiece Do not project the laser beam into the eyes of others Always ensure the laser beam is aimed at a workpiece with out reflective surfaces as the laser beam could be projected into your eyes or the eyes of others gt gt gt Laser switch Fig 26 The laser switch 1 is located on the left side of the drill press housing Adjust the laser line Fig 26 and 27 1 Place a workpiece on the table 2 Turn the laser switch 1 to the ON position 3 Lower the drill bit to meet the workpiece 2 The two laser lines should cross where the drill meets the workpiece 4 If the laser needs to be adjusted 1 Using a3 mm hex wrench turn the laser adjustment hex screws 3 counterclockwise 2 Move the laser light housing 4 until the two lines intersect where the drill meets the workpiece DO NOT stare directly at the laser lines 5 Re tighten the adjustment hex screws 3 20 Operation Switches Fig 28 1 To turn the drill press ON insert the safety key 1 into the switch housing 2 As a safety
16. he drill bit may seize the workpiece and throw it causing serious injury The drill bit will break if the metal piece suddenly hits the column If the metal is flat clamp a piece of wood under it to prevent turning If it cannot be laid flat on the table then it should be blocked and clamped Drilling wood Brad point bits are preferred Metal piercing twist bits may be used on wood Do not use auger bits They turn so rapidly that they lift the workpiece off the table and whirl it around Always protect the drill bit by positioning the table so the drill bit will enter the center hole when drilling through the workpiece To prevent splintering feed slowly when the bit is about to cut through to the backside of the workpiece To reduce splintering and protect the point of the bit use scrap wood as a backing or a base block under the workpiece Feeding the bit Pull down on the feed handles with only enough force to allow the drill bit to cut Feeding too rapidly might stall the motor cause the belt to slip damage the workpiece or break the drill bit Feeding too slowly will cause the drill bit to heat up and burn the workpiece 24 Maintenance WARNING For your own safety turn the switch OFF and remove the plug from the power source before maintaining or lubricating the drill press Blow out or vacuum sawdust or metal chips that accumulate in and on the motor pulley housing table and work surface Apply a light coat
17. ity Chuck capacity Pulley speeds Table size Chuck to table Laser module Laser wavelength Laser output Overall height Weight 1700 RPM no load 2 1 4 0 1 2 5 570 900 1390 2050 3050 RPM 7 5 8 x 7 5 8 9 3 8 maximum capacity Class II 660 nm 1 mW 28 1 4 55 b General safety rules Safety is a combination of common sense staying alert and knowing how your drill press works SAVE THESE SAFETY INSTRUCTIONS WARNING To avoid mistakes that could cause serious injury do not plug in the drill press until the following steps have been read and understood 1 READ and become familiar with this entire instruction manual LEARN the tool s applications limitations and possible hazards 2 AVOID DANGEROUS CONDITIONS Do not use power tools in wet or damp areas or expose them to rain Keep work areas well lit 3 DO NOT use power tools in the presence of flammable liquids or gases 4 ALWAYS keep your work area clean uncluttered and well lit DO NOT work on floor surfaces that are slippery with sawdust or wax 5 KEEP BYSTANDERS AT A SAFE DISTANCE from the work area especially when the tool is operating NEVER allow children or pets near the tool 6 DO NOT FORCE THE TOOL to do a job for which it was not designed 7 DRESS FOR SAFETY Do not wear loose clothing gloves neckties or jewelry rings watches etc when operating the tool Inappropriate clothing and items can get caught in
18. nce selected on the depth scale oS 22 Operation continued Depth scale method Fig 31 1 With the switch 1 OFF turn the feed handle 2 until the drill bit tip 3 slightly touches the top of the workpiece 4 2 Hold the feed handles in that position 3 Loosen the depth lock knob 5 4 Spin the depth scale hub 6 until the desired drilling depth is at the scale pointer 5 Lock the depth lock knob The chuck and drill bit will now drill into the workpiece only to the distance selected on the depth scale A wary ay General Drilling Guidelines WARNING To avoid injury make sure the chuck key is removed from the chuck before starting any drilling operation Drilling speeds Important factors when determining the best drilling speed e Type of material Size of the hole to be drilled Type of drill bit or cutter Desired quality of the cut Remember smaller drill bits require greater speed than large drill bits Softer materials require greater speed than harder materials 23 Operation continued Drilling metal Use metal piercing twist drill bits It is always necessary to lubricate the tip of the drill with oil to prevent overheating the drill bit All metal workpieces should be clamped down securely Any tilting twisting or shifting causes a rough drill hole and increases the potential of drill bit breakage Never hold a metal workpiece with your bare hands The cutting edge of t
19. of paste wax to the column and table to help keep these surfaces clean and rust free The ball bearings in the spindle and the V belt pulley assembly are greased and permanently sealed Pull the spindle down and oil the spindle sleeve moderately every three months Lubricate the table bracket and locking knobs if they become difficult to use CAUTION All servicing of the drill press should be performed by a qualified service technician 25 Exploded view 26 Parts list 4 aai0004 Bae fs s 4210 005 Hex head screw 1 6 4210 006 Crank hande T e 4210 008 Hex head screw 1 o fao Toe fr 210 011 7210014 26 4210 026 washer f s feos Rod f gt 4210 053 60 4210 060 Knob 4210 061 4210 062 4210 064 66 4210 066 Ball bearing 2 68 4210 068 Pulleyinsen T 69 4210 069 Pulley spindle T 74 4210 074 Screw ae 77 4210 077 Retainingring 1 a 79 4210 079 Liebe Ji eo 4210 080 Tie wire 3 1 1 1 21 Limited Two Years Warranty WEN Products is committed to build tools that are dependable for years Our warranties are consistent with this commitment and our dedication to quality LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES LLC Seller warrants to the original purchaser only that all WEN consumer power tools will be free from defects in material or workmanship for a period of two 2 years from date of purchase
20. r punch or sharp nail to dent the workpiece where you want the hole With the switch OFF bring the drill bit down to the workpiece lining it up with the location of the hole Turn the switch ON and pull down on the feed handles with only enough effort to allow the drill to cut e Feeding too slowly might cause the drill bit to turn e Feeding too rapidly might stop the motor causing the belt or drill to slip tearing the workpiece loose or breaking the drill bit e For deeper cuts drill into the workpiece about 1 4 6 mm and raise the drill bit out of the workpiece This will clear chips out of the hole Drill again another 1 4 6 mm and raise the drill bit out of the hole to clear debris and chips Repeat until finished drilling the hole Practice with scrap material to get the feel of the machine before attempting to do any regular drilling operation When drilling metal it will be necessary to lubricate the tip of the drill with oil to prevent overheating the drill bit Drilling to a specific depth Drilling a blind hole not all the way through the workpiece to a given depth can be done in two ways Workpiece method Fig 30 1 Mark the desired depth of the hole on the side of the workpiece 1 2 With the switch off bring the drill bit 2 down until the tip is even with the mark Hold the feed handle at this position 4 Lock the depth scale lock knob The chuck and the drill bit will now be stopped at the dista
21. tor away from the drill press head to increase the belt tension Tighten the tension knobs 2 6 The belt 4 should be tight enough to prevent slippage Correct tension is set if the belt flexes about 1 2 13 mm when thumb pressure is applied at the midpoint of the belt between the pulleys SS Table adjustments Raise or lower the table Fig 19 1 Raise or lower the table by loosening the column lock handle 1 and turning the crank handle 2 until the table is at the desired height 2 Tighten the table lock handle 1 before drilling 3 Rotate the table around the column by loosening the column lock handle 1 and turning the table around the column to the desired position 4 Tighten the lock handle before drilling 16 Assembly and adjustments continued Tilt the table Fig 20 The table can be tilted from 0 to 45 to the left and right l 2 5 Square the table to the head Fig 21 l Loosen the bevel lock bolt 1 with a wrench Tilt the table 2 to the desired angle using the bevel scale 3 as a basic guide Re tighten the bevel lock bolt 1 To return the table to its original position loosen the bevel lock bolt Realign the bevel scale 2 to the 0 setting Tighten the bevel lock bolt 1 with the wrench Insert a 3 7 6 cm drill bit 1 into the chuck 2 and tighten Raise and lock the table 3 about 1 2 5 cm from the end of the drill bit Place a combin
22. up the laser switch cover 3 3 Insert 2 AA batteries in the laser battery compartment 4 4 Close the laser switch cover CAUTION Remove the laser light batteries when the tool is to be stored without use for a few days or more If left in position the batteries might leak and damage the laser light assembly Damage due to leaking batteries is not covered under the warranty Light bulb Fig 11 Insert the light bulb 1 in the socket 2 in the motor head assembly Note The light bulb is optional Use an appliance sized bulb similar to those used in a refrigerator or oven The light bulb is not supplied with the drill press 12 Assembly and adjustments continued Mount the drill press Fig 12 Your drill press must be securely fastened through the mounting holes 1 to a stand or work bench with heavy duty fasteners This will prevent the drill press from tipping over sliding or walking during operation IMPORTANT If the stand or workbench has a tendency to move during operation fasten it securely to the floor Install the chuck Fig 13 1 Inspect and clean the taper hole in the chuck 1 and the spindle 2 Remove all grease coatings and particles from the chuck and spindle surfaces with a clean cloth 2 Open the chuck jaws 3 by turning the chuck barrel clockwise by hand Make sure the jaws are completely recessed inside the chuck 3 Seat the chuck on the spindle by placing a
23. w 2 with the 3 mm Allen wrench to hold the rack in position Note Make sure there is enough clearance to allow the table to rotate around the column The collar must sit loosely over rack and not angled on the column To avoid column or collar damage only tighten the set screw enough to keep collar in place Fig 6 7 Insert the table support crank handle 9 into the worm gear shaft on the side of the table support 8 Make sure the set screw 10 is aligned on the flat of the shaft and as close to the table support as possible Tighten the set screw Fig 7 8 Position the table in the same direction as the base and tighten the column lock handle 11 Drill press head to column Fig 8 1 Lift the drill press head assembly 1 carefully and place the mounting hole of the drill press head onto the top of the column 2 Make sure the head is seated properly on the column 2 Align the direction of the drill press head to the direction of the base and the table 3 Tighten the two set screws 3 using an Allen wrench 11 Assembly and adjustments continued Feed handles Fig 9 1 Thread the three feed handle rods 1 into the holes on the feed hub 2 2 Hand tighten Note One or two of the feed handles may be removed if an unusually shaped workpiece interferes with handle rotation Laser batteries Fig 10 1 Turn off the laser 2 Press the tab 1 located below the laser switch 2 and lift
24. y H Chuck key B Column assembly I Allen wrench 2 C Table J Hex head bolts 4 D Base K Crank handle E Chuck L Feed handles 3 F Worm shaft M AA batteries 2 G Lock handle Assembly and adjustments continued Tools needed for assembly e Adjustable wrench e Phillips screwdriver e Hammer and block of wood Base to column Fig 3 l 2 Set the base 1 on the floor Place the column tube 2 on the base 1 align the column support holes with the base holes Install a bolt 3 in each column support hole and tighten with the wrench Table to column Fig 4 7 l 2 Loosen set screw 2 in rack collar 1 and remove the collar Remove the rack 3 from the column 4 Insert worm shaft 5 into the hole of the table support crank handle 6 from inside the table support The worm shaft 5 should extend outside the housing about 1 25 mm Insert the rack 3 into the geared groove of the table support 6 Make sure the worm shaft 5 on the inside of the table support is engaged with the teeth of the rack The table support should sit at the center of the rack Slide the table support and rack assembly 3 5 and 6 down together onto the column Insert the bottom edge of the rack into the lip 7 of the column support Hold in this position until step 6 is completed 10 Assembly and adjustments continued 6 Place the collar 1 bevel side down over the rack Tighten the set scre
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