none K2387-5 Instructions / Assembly
Contents
1. Order K2423 1 STICK OPTIONS Accessory Kit For stick welding Includes 35 ft 10 7 m 2 0 electrode cable with lug 30 ft 9 1 m 2 0 work cable with lugs headshield filter plate work clamp and electrode holder 400 amp capacity Order K704 Remote Control Remote control rheostat permits machine output changes up to 100 ft 30 m from the machine Includes local remote switch and receptacle for older machine control panels Order K924 4 Classic 300 HE TIG OPTIONS PTA 26V TIG Torch Air cooled 200 amp torch equipped with valve for gas flow control 25 ft 7 6 m length Order K1783 9 Magnume Parts Kit for PTA 26V TIG Torch Magnum Parts Kit provides all the torch accessories you need to start welding Parts kit provides collets collet bodies a back cap alumina nozzles and tungstens in a variety of sizes all packaged in an easy to carry reclosable pack Order KP509 TIG Module Portable high frequency unit with gas valve for TIG welding Rated at 300 amps 60 duty cycle Order K930 2 Control Cable Connects welder and TIG Module controls Order K936 4 Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft 61 9 m from the power source 45 ft 13 7 m length Order K937 45 Arc Start Switch Needed if an Amptrol is not used when TIG welding Comes with a 25 ft 7 6 m cable Attaches to the TIG torch for convenient2. level remote box and 100 ft 30 m cable Includes local remote switch l and receptacle for older machine control panels Make fine current Engine hour meter to track scheduled maintenance adjustments up to 100 ft 30 m from the machine Additional engine gauges indicate oil pressure and engine temperature Wire Welding All day welding with 16 gallon 60 6 liters plastic fuel tank with e Optional Wire Feed Module for CV wire welding Increases productivity combination fuel cap fuel gauge and reduces welding costs Rated at 300 amps 35 volts at 6096 duty Oil drain valve and tube are standard cycle 325 amps 34 volts at 35 duty cycle Recommended wire feeders include LN 25 Ironworker or Activ8 Across the Arc models Opa TOT STA AHON EUG GES Module has 14 pin connector for Lincoln Electric wire feeders that Local Remote switch and receptacle are factory installed for easy use a control cable with 115V AC input LN 7 GMA and LN 8 Built in connection of the remote control contactor for cold tip electrode When CV wire welding with optional Wire Feed Module idler may need to be set to high position for low current processes e Optional K2464 1 Remote Control Kit for stick and wire welding is available for machines that have the Wire Feed Module installed Make output adjustments up to 100 ft 30 m from the machine KEY CONTROLS 1 Current Range Selector 2 Fuel Gauge Engine Hour Meter 4 C3 COARSE CURRENT s
3. For stick welding and other processes where gt Construction s slope control is desired Fine tuning within gt Maintenance each range and Repair i gt 300 Amps Output 60 Duty Cycle lt J bo Fa Welds up to 7 32 in 5 6 mm Fleetweld 5P cellulosic and Excalibur low hydrogen CENT electrode PESA eo P M ee NO oe Two Year Extended Warranty Available in the U S A and Canada m LINCOLN E THE LINCOLN ELECTRIC COMPANY Due 22801 St Clair Avenue Cleveland OH e 44117 1199 e U S A ELECTRIC jee ae ee nid de PH 1 216 481 8100 www lincolnelectric com THE WELDING EXPERTS Lincoln Global Inc All Rights Reserved Arc Performance Generator Performance e 350 Amp maximum output e 3 000 total watts of AC power from a 120V or 240V duplex e Arc gouging with up to 3 16 in 4 7 mm carbons receptacle for power tools and lights e 2 0 70 mm cable recommended for 200 250 ft 61 76 m e Circuit breaker protection 120V AC 20 amp output will combined lengths of electrode and work cables operate up to a 9 in 229 mm grinder NEW NEW e Weather protected receptacle covers e GFCI Ground Fault Circuit Interrupter is sealed from moisture for more reliable operation FEATURES Industrial 3 cylinder smooth running water cooled diesel engine Stick Welding Kubota D1503 e Optional K924 4 Remote Control Kit for stick welding Includes Fuel gauge on control panel to easily monitor fuel
4. NEW gt Fuel Efficient Industrial Diesel Engine N ENGINE DRIVEN WELDERS Classic 300 HE Processes Output Range HP Speed RPM Stick TIG MIG Flux Cored Gouging 40 350A DC Welding Kubota 24 7 HP 1800 RPM 1 CV wire welding with Wire Feed Module 3000 Watts AC Generator Weight Dimensions H x W x D Product Numbers Sin Ge Current Voltage B i uen 7 1 x 24 3 x 62 8 in K3198 1 Classic 300 HE Kubota 200A DC 32V 60 943 x 616 x 1594 mm 250A DC 30V 100 i To Top of Exhaust Tube See back for complete specs ir id of Cylinders 45 5 in 1156 mm Excellent for Pipelines Construction and Maintenance The Classic 300 HE features proven simple and rugged construction along with Lincoln Electric s well known pure DC generator design for excellent performance on pipe construction and m m maintenance welding ete FEATURES Ges opu 3 cylinder water cooled 1800 RPM engine Big fuel savings compared to previous engine Kubota 15 at 300A 30 at low idle vs Classic 300 D Fuel gauge on control panel gt Pure DC Generator Welding Output Produces the welding arc preferred by pipeline operators and contractors for precise control of the arc in demanding code applications gt All Copper Windings Enhances arc stability for a really smooth high performance arc APPLICATIONS INPUT OUTPUT Five Current Ranges with Overlap Pipeline p cc fev E
5. PM HIGH IDLE 1 800 RPM LOW IDLE 1 440 RPM Fuel Consumption 1 1 Gals Hr 4 2 liters Hr 0 4 Gals Hr 1 3 liters Hr 0 3 Gals Hr 1 0 liters Hr Kubota engine warranty for U S and Canada is 2 years 2 000 hours 3 years major components Some limitations exist for Canada See warranty statement for details LINCOLN ELECTRIC THE WELDING EXPERTS SYSTEM SELECTION Ready Pak Welding Package Assembled Order K2387 5 Classic 300 HE Kubota Ready Pak Package One Pak Welding Package Unassembled Order K2386 5 Classic 300 HE Kubota One Pak Package Get a welding package with one order number Each Package Contains Classic 300 HE without Wire Feed Module Medium Welder Trailer K2636 1 Duo Hitch 2 in 51 mm Ball Lunette Eye Hitch included Fender and Light Kit K2639 1 Cable Rack K2640 1 Cable Connectors two K2487 1 Electrode Cable 2 0 two 50 ft 15 3 m lengths K2485 2 Electrode Cable 2 0 10 ft 3 m K2483 2 Work Cable 2 0 50 ft 15 3 m K2484 2 300A Electrode Holder K909 7 300A Work Clamp K910 1 One Pak Welding Package Unassembled Only major items shown xA ut I 4 ow Classic 300 HE K2640 1 Cable Rack LINCOLN ELECTRIC THE WELDING EXPERTS Ready Pak Welding Package Assembled Duo Hitch 2 in 51 mm Ball K2636 1 Medium Welder Trailer Lunette Eye Hitch included shown with K2639 1 Fender amp Ligh
6. finger control Order K814 Contactor Kit For use with TIG Module and Classic 300D Order K938 1 WIRE FEEDER OPTIONS Wire Feed Module Provides constant voltage CV output with excellent arc stability for Innershield welding and MIG welding Easy installation Recommended wire feeder is the LN 25 Ironworker Order K3964 1 Remote Control Kit Stick amp Wire For Classic and Pipeliner machines that have the wire feed module Contains a rheostat for stick output a potentiometer for wire output and 100 ft 30 m of control cable Order K2464 1 5 LN 25 Ironworker Wire Feeder Portable CV unit for flux cored and MIG welding with MAXTRAC wire drive system Includes digital meters for wire feed speed amperage and voltage gas solenoid internal contactor and 5 64 in 2 0 mm drive roll kit for cored wire Has 8396 reduced wire feed speed capability for 6 o clock pipe welding with Innershield wire Order K2614 9 K126 PRO Innershield Gun For self shielded wire with 15 ft 4 5 m cable For 062 5 64 in 1 6 2 0 mm wire Includes K466 10 Connector Kit Order K126 12 Drive Roll and Guide Tube Kit For 068 072 in 1 7 1 8 mm cored or solid steel wire Order KP1697 068 Magnum PRO 350 Ready Pak 15 ft 035 5 64 in Magnum PRO MIG flux cored welding guns are rated 100 duty cycle The guns are designed for high amperage high duty cycle applicati
7. gement Systems CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincoln Electric for information or advice about their use of our products Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application Our employees however are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment Accordingly Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice Moreover the provision of such information or advice does not create expand or alter any warranty on our products Any express or implied warranty that might arise from the information or advice including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed Lincoln Electric is a responsive manufacturer but the selection and use of specific products sold by Lincoln Electric is solely within the control of and remains the sole responsibility of the customer Many variables beyond the control of Lincoln Electric affect the results obtained in applying the
8. ironmental standards e Canadian Standards Association CSA certified Cross country pipe welding MACHINE SPECIFICATIONS Rated DC Output DC Current Current Voltage Fine Adjustment Duty Cycle Range NEMA Ratings 300A 32V 60 250A 30V 100 Dimensions HxWxL Weight inches mm Ibs kg Ordering Information Auxiliary Description Power 300 Amp DC Arc Welder Classic 300 HE Kubota 40 350 Amps 3 000 Watts 60 Hz AC 37 1 x 24 3 x 62 8 943 x 616 x 1594 To top of exhaust tube 45 5 1156 220 Max 160 240 120 190 80 130 Min 90 All Copper Windings 90V DC MAX OCV 20 Amps 120V with sealed GFCI Module Pure DC Power Generator 13 Amps Q 240V Based on a 10 minute period High Altitude Kubota for maximum rating derate the output 4 for every 1 000 ft 300 m above 4 900 ft 1500 m 2 120V will operate either 60 Hz or 50 60 Hz power tools lights etc ENGINE SPECIFICATIONS Engine Model Description Kubota 3 Cylinder D1503 4 Cycle Diesel Water Cooled EPA Tier 4 Diesel Engine Cast Iron Cylinders Block Crank Case Electronic Governor 3 Horsepower amp Displacement 24 7 HP 1800 RPM 91 5 cu in 1 5 liters Ignition Compression Ignited Classic 300 HE 3 Dry Capacities FUEL 16 Gals 60 6 liters OIL 5 9 Qts 5 6 liters COOLANT 7 8 Qts 7 4 liters Operating Speeds FULL LOAD 300A 1 800 R
9. ons in extreme environments where heat resistance and fast serviceability are key Order K2652 2 10 45 Drive Roll and Guide Tube Kit For 035 in and 045 in 0 9 mm and 1 1 mm solid steel wire Order KP1696 1 Magnum SG Spool Gun Hand held semiautomatic wire feeder Requires SG Control Module Order K487 25 SG Control Module The interface between the power source and the spool gun Provides control of the wire speed and gas flow For use with a spool gun Order K488 Input Cable For SG Control Module For Lincoln engine power sources with 14 pin MS type connection separate 115V NEMA receptacles and output stud connections Order K691 10 LINCOLN ELECTRIC THE WELDING EXPERTS PRODUCT SPECIFICATIONS Rated Output Net Product Product Current Voltage Output Number HP amp HxWxD Weight Name Number Duty Cycle Range Engine of Cylinders Speed RPM inches mm Ibs kg Classic 300 HE K3198 1 250A 30V 10096 Welding Kubota 24 7 1800 Machine only 1371 622 300A 32V 60 40 350A DC D1503 Diesel 37 1 x 24 3 x 62 8 Classic 300 HE One Pak K2386 5 AC Power EPA Tier 4 943 x 616 x 1594 3 000 watts To top of exhaust tube Classic 300 HE Ready Pak K2387 5 45 5 1156 For best welding results with Lincoln Electric equipment always use Lincoln Electric consumables Visit www lincolnelectric com for more details Manufactured at a facility with certified ISO Quality and Environmental Mana
10. se types of fabrication methods and service requirements Subject to Change This information is accurate to the best of our knowledge at the time of printing Please refer to www lincolnelectric com for any updated information LINCOLN ELECTRIC THE WELDING EXPERTS
11. t kit 4 Classic 300 HE RECOMMENDED ACCESSORIES 115 Volt Shown with optional K2639 1 Fender amp Light Kit GENERAL OPTIONS Power Plug Kit Provides two 115V plugs rated at 20 amps each and two 230V plugs rated at 15 amps each 115V plugs may not be compatible with common household receptacles Order K802D Spark Arrestor Kit Attaches to muffler exhaust tube Virtually eliminates spark emissions Order K903 1 Medium Welder Trailer For heavy duty road off road plant and yard use Includes pivoting jack stand safety chains and 13 in 330 mm wheels Stiff 120 in 3 0 mm welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance Low sway suspension gives outstanding stability with manageable tongue weight Wheel bearings are packed with high viscosity high pressure low washout Lubriplate grease Includes a Duo Hitch a 2 in 51 mm Ball Lunette Eye combination hitch Overall width 60 in 1524 mm Overall length 124 in 3150 mm Order K2636 1 Trailer K2639 1 Fender amp Light Kit K2640 1 Cable Rack Stainless Steel Sheet Metal Kit Stainless steel roof and doors Also includes decals mounted door latches door hooks bumpers and all required mounting hardware Fits K6090 9 and 10 Pipeliner 200D and K1643 1 thru 11 Classic 300D Classic 300 HE SAE 3008 SAE 300 HE
12. uus C FINE CURRENT AND 0 0 9 Engine Temperature Gauge wen Lm ais T Oil Pressure Gauge nir y S 3 Engine Battery Charging Light 1 73 oo F a 16 4 Engine Protection Light i 5 Idler Control hie e EE 6 Run Stop Switch CLASSIC 300 HE 7 Start Button s 8 Glow Plug Button 2 m 9 240V Circuit Breaker 15 amps 14 10 Sealed GFCI 13 11 Local Remote Control Switch 12 Local Remote Receptacle gt 13 120V Circuit Breaker 20 Amps 10 14 120V AC Receptacles and Cover 8 9 15 240V AC Receptacles and Cover 16 Fine Current and 0 C V Adjustment for Stick Welding LINCOLN amp ELECTRIC 2 Classic 300 HE THE WELDING EXPERTS QUALITY AND RELIABILITY e Both engines have glow plugs for cold weather starting e Automatic shutdown protection for low oil pressure or high water temperature with indicator light on control panel e Indicator light for a malfunction of the engine battery charging system e Electronic engine idler extends engine life and reduces fuel consumption ECU Engine Control Unit for engine protection idler and governor is in a sealed housing for a robust environmental shield e Single side engine access for easy routine maintenance e Attractive and durable pearlescent gray finish paint e Three year Lincoln Electric warranty engine is warranted separately by the manufacturer e Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 env
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