Lincoln Electric K2819-1 Use and Care Manual
Contents
1. Electric Motor 1 HP Portable Grinder 7 in Halogen Work Light Hand Drill 3 8 in Heater Submersible Pump 1 HP Sump Pump Lincoln Electric Wire Feeder Welder Lincoln Electric Plasma Cutter 2 500 4 000 1 500 2 400 Equipment with unusually high START UP WATTS is listed For start up of other tabled equipment that uses a motor allow up to 2 times the RUNNING WATTS shown above Multiple loads can be used as long as the total load does not exceed 5 200 watts continuous Note Wattage listing is approximate Check your equipment for actual wattage FEATURES e Low Lift grab bars provide more leverage compared to competitive equipment for lifting the Outback 185 on and off truck beds and other high surfaces Grab bars also provide extra protection against product damage e 1 1 4 in 32 mm diameter rugged tube has holes in base cross members for easy truck mounting e Automatic engine idler for greater fuel economy longer engine life and reduced noise e Kohler 14 HP Model CH440 OHV overhead valve gasoline engine with Electric start with recoil start backup for a weak battery Cast iron cylinder liner for long engine life Automatic shutdown for low oil level 3 Year Kohler engine warranty Electric start switch for easy starts Switch combines OFF START and IDLE functions into one simple compact easy to use switch Easy to maintain engine with oil changes only every 1002. continuous voltage control for MIG and flux cored welding Maximum output is not available as current input from the AC generator is lim ited Add the K2532 1 Magnum 100SG Spool Gun for aluminum MIG welding Order K2473 1 Magnum 100SG Spool Gun Designed to easily feed 4 in 102 mm diameter 1 Ib 0 45 kg spools of 030 in 0 8 mm or 035 in 0 9 mm diameter SuperGlaze aluminum MIG wire Includes gun adapter kit 035 in 0 9 mm contact tips qty 3 gas nozzle and a 1 Ib 0 45 kg spool of ae GFCI duplex is limited to 20 amps SuperGlaze 4043 035 in Two kits required 0 9 mm MIG wire Packaged in a Order K1690 1 convenient carrying case Undercarriage Requires POWER MIG 140C or 180C Puncture proof foam filled tires for durability and easy transport Long WIRE FEEDER OPTIONS Order K2532 1 handles with comfortable non slip POWER MIG 140C grips for easy lifting Handles fold Premium compact wire welder with down for storage when not needed continuous voltage control for MIG PLASMA CUTTING Convenient holders for wrapping and flux cored welding Maximum Tomahawk 375 Air welding output cables output is not available as current Cuts metal using the AC generator Order K2722 1 input from the AC generator is lim power from the engine driven ited Add the K2532 1 Magnum welder This product includes an 100SG Spool Gun for aluminum integrated internal air compressor Lift Bail Kit MIG w
3. hours No oil filter to change Hour meter on control panel to monitor run time for scheduled engine maintenance see next page Noise at rated load 103 3 dB Sound Power Lwa 78 9 dBA Sound Level at 23 ft 7 m Combination muffler spark arrestor virtually eliminates spark emissions QUALITY AND RELIABILITY e Welding and AC generator outputs rated at 104 F 40 C e Dependability and long life aided by all copper windings in rotor and stator with high quality insulation e Red and black powder paint finish offers increased durability with added protection from rust and corrosion Ultraviolet resistant to better retain color and gloss LINCOLNE ELECTRIC THE WELDING EXPERTS 2 Manufactured under a quality system certified to ISO 9001 requirements This equipment meets U S EPA EVAP standards for reduced emissions of gasoline vapor Canadian Standards Association CSA certified Three year Lincoln Electric warranty on parts and labor engine is warranted separately by the manufacturer Outback 185 Engine Driven Welder KEY CONTROLS 1 Engine Choke Control 5 6 7 8 Stainless Steel Cable 2 Start Run Stop Switch 3 Idler Control Switch 4 Engine Hour Meter 5 Output Control Dial 4 6 120 Volt AC Receptacles 3 NEMA 5 20R 2 7 120V Circuit Breakers 8 240V Circuit Breaker h a a 9 240 Volt AC Receptacle ouTBACK 185 NEMA 6 50R 10 10 10 Output Studs 11 Grounding St
4. OUTBACK 185 ENGINE DRIVEN WELDERS Processes Stick Product Number K2706 2 See back for complete specs Output Range 50 185A DC Welding 5 700 Watts Peak AC Generator 5 200 Watts Continuous AC Generator Rated Output Current Voltage Duty Cycle 100A DC 25V 100 130A DC 25V 60 150A DC 25V 20 Number of Cylinders 1 HP Speed RPM 14 HP 3 600 RPM Weight Dimensions H x W x D 295 Ibs 134 kg 25 6 X 21 8 x 31 5 in 651 x 553 x 800 mm Built for the Outdoors Great for anyone who needs portable DC stick welding and AC generator power The Low Lift grab bars on both ends make lifting the Outback 185 on and off truck beds easy The compact Outback 185 is easy to start with all engine controls on the front of the machine and it s easy to use for welding Use the AC generator power for a variety of applications described below with the large 6 8 gallon 25 7 liter fuel tank Plug in a Lincoln Electric POWER MIG 140C or POWER MIG 180C for wire welding too FEATURES gt Low Lift Grab Bars Patent Pending More leverage for lifting unit on and off truck beds Extra protection against product damage Best in class feature gt All Engine Controls on Front Control Panel Easy access for starting especially when mounted on truck beds Front panel includes electric start switch and engine choke control Best in class feature gt 1 1 4 in 32 mm Diameter Rugged Tub
5. e Frame Great for all around sturdy protection Best in class feature gt 6 8 Gallon 25 7 Liter Fuel Tank Less frequent re fueling for extended run times Large fuel fill opening for easy re fueling too Best in class feature gt Weld with up to 5 32 in 4 mm Stick Electrode Up to 185 amps of DC output for many applications gt 5 700 Watts Peak AC Generator Power 5 200 Watts Continuous Many uses Grinder work lights pump motor starting or emergency power Plug in a Lincoln Electric POWER MIG 140C or POWER MIG 180C for wire welding Plug in a Lincoln Electric Tomahawk 375 Air to cut metal N S 9001 2000 14001 2004 gt O E APPLICATIONS gt Service Trucks gt Fence Contractors gt Maintenance Crews gt Farmers gt Ranchers INPUT SI Gers SIP LJ THE LINCOLN ELECTRIC COMPANY OUTPUT ec PS k Powered By KOHLER E S o YEAR WARRANTY ANOS DE GARANTIA ANS DE GARANTIE Two Year Extended Warranty Available in the U S A and Canada LINCOLN 22801 St Clair Avenue Cleveland OH 44117 1199 U S A ELECTRIC PH 1 216 481 8100 www lincolnelectric com Publication E6 70 Issue Date 05 11 Web Update 08 11 Lincoln Global Inc All Rights Reserved THE WELDING EXPERTS ARC PERFORMANCE e Single full range calibrated welding output dial makes it simple to dial in the ideal current for your re
6. elding Order K2806 1 For best welding results with Lincoln Electric equipment always use Lincoln Electric consumables Visit www lincolnelectric com for more details CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincoln Electric for information or advice about their use of our products Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application Our employees however are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment Accordingly Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice Moreover the provision of such information or advice does not create expand or alter any warranty on our products Any express or implied warranty that might arise from the information or advice including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed Lincoln Electric is a responsive manufacturer but the selection and use of specific products sold by Lincoln Electric is solely within the cont
7. nuous AC generator power LINCOLN Outback 185 Engine Driven Welder 3 ELECTRIC THE WELDING EXPERTS PRODUCT SPECIFICATIONS Rated Output Number HP Dimensions Net Product Product Current Voltage Output Engine of Speed HxWxD Weight Name Number Duty Cycle Range Model Cylinders RPM inches mm Ibs kg Outback K2706 2 100A DC 25V 100 50 185A DC Kohler 1 14 3 600 25 6 x 21 8 x 31 5 295 185 130A DC 25V 60 5 700 Watts Peak CH440 651 x 553 x 800 134 150A DC 25V 20 5 200 Watts Continuous RECOMMENDED ACCESSORIES AND OPTIONS GENERAL OPTIONS Accessory Kit For stick welding Includes 20 ft 6 1 m 6 electrode cable with lug 15 ft 4 6 m 6 work cable with lugs headshield filter plate work Clamp electrode holder and sample pack of mild steel electrode 150 Easily installed kit for lifting the machine with a fixed lifting point Order K2819 1 Canvas Cover To protect the Outback 185 when not in use Made from attractive red canvas material that is flame retar dant mildew resistant and water repellent Order K2804 1 GFCI Receptacle Kit Includes one UL approved 120V ground fault circuit interrupter duplex type receptacle and installation instructions Replaces the factory installed 120V duplex receptacle Each receptacle of the GFCI duplex is rated at 20 amps Maximum total current from the Order K2471 1 POWER MIG 180C Premium compact wire welder with
8. pair maintenance or fabrication project Dial e Up to 185 amps of smooth DC welding output for welding steel Stainless steel cast iron or hardfacing projects with up to 5 32 in 4 mm stick electrode Choose from a broad range of electrodes including Lincoln Electric Excalibur 7018 AWS E7018 and Fleetweld 5P AWS E6010 also includes operating ranges for 3 32 in 2 4 mm 1 8 in 3 2 mm and 5 32 in 4 mm electrode AC GENERATOR PERFORMANCE e Delivers up to 21 6 amps continuous power from the 240V AC receptacle and up to 40 amps continuous power from the two 120V AC duplex receptacles e Plug in a low cost Lincoln Electric POWER MIG 140C or POWER MIG 180C compact wire feeder welder directly to an Outback 185 no adapters needed for high productivity wire welding Weld with flux cored or MIG wire on steel and stainless steel Weld aluminum with the MIG process using the optional Magnum 100SG spool gun e Plug in a Lincoln Electric Tomahawk 375 Air plasma cutter to cut metal This product includes an integrated internal air compressor e All outlets are circuit breaker protected and have weather protective covers e Optional GFCI Ground Fault Circuit Interrupter Kit available for additional protection from electric shock GENERATOR POWER APPLICATION CHART Start Up Watts Peak 1 500 2 400 2 500 4 000 Suggested Power Applications Running Watts Continuous Airless Sprayer 1 3 HP
9. rol of and remains the sole responsibility of the customer Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements Subject to Change This information is accurate to the best of our knowledge at the time of printing Please refer to www lincolnelectric com for any updated information LINCOLN ELECTRIC THE WELDING EXPERTS
10. ud 11 MACHINE SPECIFICATIONS Dimensions Product Product CC Rated Output Generator HxWxL Weight Name Number Description Current Voltage Duty Cycle AC Power inches mm Ibs kg Outback 185 185 Amp DC DC Constant Current 5 700 Watts Peak 25 6 X 21 8 X 31 5 Arc Welder 100A DC 25V 100 5 200 Continuous 651 x 553 x 800 with 130A DC 25V 60 60 Hz 120V 240V AC 5 700 Watts Peak 150A DC 25V 20 Single Phase 5 200 Watts Continuous 100 Duty Cycle AC Power Circuit Breaker Protection Current Range 120V Duplex Receptacles 50 185 A 20 Amps Each 40 Amps Total Max OCV 3750 RPM 80V RMS 240V Receptacle 21 6 Amps 1 When welding available auxiliary power will be reduced 2 120V will operate either 60 Hz or 50 60 Hz power tools lights etc 3 Circuits cannot be wired in parallel to operate the same device ENGINE SPECIFICATIONS Horsepower amp Operating Fuel Description Displacement Ignition Capacities Speeds Consumption Kohler 1 Cylinder 4 Cycle 14 HP 3 600 RPM Electric Start with Recoil FUEL FULL LOAD 1 09 Gals Hr CH440 Overhead Valve 26 2 cu in Start Included 6 8 Gals 25 7 Ltrs 3 400 RPM 4 13 Ltrs Hr Air Cooled Gasoline Engine 429 cc Manual Choke Aluminum Alloy On Off Switch OIL HIGH IDLE 0 45 Gals Hr Cast Iron Liner 1 2 Qts 1 1 Ltrs 3 750 RPM 1 70 Ltrs Hr LOW IDLE 0 22 Gals Hr 2 275 RPM 0 83 Ltrs Hr 4 Kohler warranty is three years 5 Conti
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