none BD102K-07800-BR-NL Installation Guide
Contents
1. Step 7 DRYWALL Wall Preparation When installing into drywall a piece of 81 x 5 1 2 x 7 8 solid wood blocking is required to be mounted to the wall before proceeding with the rail installation Position the solid wood blocking by measuring up from the door height H 1 3 4 to the centre of the track Also ensure a gap of 3 8 1 2 at the bottom Lastly ensure the solid wood blocking is level and leave a minimum of 2 from the end of the blocking to the side of the opening as shown If installing with an opening for 80 standard door size remove the top trim and cut the side trim horizontally along the height of the opening Step 8 DRYWALL Wall Preparation Position the rail on top of the wood blocking ensuring levelness mark the holes using a pencil and pre drill 5 16 holes into the wood blocking Step 9 DRYWALL Rail Installation When installing into the solid wood block and wall insert using the provided wall screws Align each spacer to the rail holes inserting spacers and screws with washers securing with a wrench Ensure to insert both stoppers either side of the rail inside the first hole BARN DOOR HARDWARE KIT BD102K 07800 BENT STRAP INSTALLATION GUIDE 78 3 4 2000 mm Door Height 1 3 4 Step 10 Hanging the Door Place the assembled d2. 2K 07800 BENT STRAP INSTALLATION GUIDE Centre to Stile or minimum of 2 51 mm renincorp com acmesystemsandhardware com Step 4 CONCRETE Wall Preparation IF INSTALLING INTO DRYWALL PLEASE PROCEED TO STEP 7 Position the rail by measuring up from the door height H 1 3 4 to the centre of the track Also ensure a gap of 3 8 1 2 at the bottom Ensure the rail is level and leave a minimum of 2 from the end of the rail to the side of the opening as shown If installing with an opening for 80 standard door size remove the top trim and cut the side trim horizontally along the height of the opening Step 5 CONCRETE Wall Preparation Position the rail in place ensuring that it is level mark the holes on the rail using a pencil and pre drill 5 16 holes into the concrete Step 6 CONCRETE Rail Installation When installing directly into concrete insert using the provided anchors and carriage bolts with washers Ensure to un screw to separate the carriage bolt and anchor to install correctly securing with a wrench Ensure to insert both stoppers either side of the rail inside the first hole BARN DOOR HARDWARE KIT BD102K 07800 BENT STRAP INSTALLATION GUIDE 78 3 4 2000 mm Door Height 1 3 4 3 8 9 5mm 1 2 12 7mm Gap under the door
3. BARN DOOR HARDWARE KIT BD102K 07800 BENT STRAP INSTALLATION GUIDE Main Components x1 Rail x5 Wall Spacer x2 Anti jump Block x2 Bent Strap x1 Right Stopper x1 Left Stopper x5 5 16 8mm x 60mm Carriage Bolt x5 5 16 8mm x25mm x5 5 16 8mm x 90mm x2 8 4 2mm x 25mm x2 1 4 6mm x1 Internal x1 Optional x2 Optional Anchor Wall Screw Floor Screws Floor Anchor Floor Mounted Wall Mounted Floor Mounted Door Guide Door Guide Door Guide Pre mounted to Carriage Bolt Tools Required Tape Measure Pencil Cordless Drill Speed Square 1 4 Mortise Router Head Required for Floor Mounted Door Guide Installation IMPORTANT BEFORE YOU BEGIN IF INSTALLING DIRECTLY INTO A NON CONCRETE WALL DO NOT ATTEMPT TO INSTALL THE RAIL SOLELY TO THE DRYWALL OR ANY WALL SURFACE AS THIS MAY NOT SUPPORT THE WEIGHT OF THE RAIL AND MOUNTED DOOR THE RAIL MUST BE INSTALLED ONTO A PIECE OF SOLID WOOD BLOCKING SOLD SEPARATELY USING MOUNTING SCREWS ALSO SOLD SEPARATELY ENSURE THE SOLID WOOD BLOCKING IS SECURED INTO THE STRUCTURAL SURFACE USE A STUD FINDER WHERE NECESSARY TO LOCATE STUDS AND SECURE SAFELY TYPICAL SOLID WOOD BLOCKING SHOULD BE 81 3 4 L X 6 H x 1 D NOTE SEPARATE BOLTS ARE PROVIDED FOR 1 3 8 DOORS AND LONGER BOLTS PROVIDED FOR 1 3 4 DOORS IF INSTALLING WITH THE INTERNAL FLOOR MOUNTED DOOR GUIDE THE DOOR MUST BE MORTISED 1 4 WIDE X 3 4 DEEP CENTRALLY AN OPTIONAL WALL MOUNTED DOOR GUIDE AND FLOOR MOUNTED DOOR GUI
4. DE HAVE ALSO BEEN PROVIDED FOR NON MORTISED DOOR INSTALLATION Step 1 Door Preparation Note a second optional wall mounted door guide has also been provided in this kit should you not wish to mortise your door Mortise 1 4 wide x 3 4 deep groove centrally to the bottom of the door for use with the floor mounted door guide This will ensure smoothness of door travel side to side and will prevent the door from swinging in and out If you prefer you can also have your door mortised at the store you have purchased your door typically for an additional charge See your store for details Step 2 Door Preparation Strap Installation Position each strap to the front of the door centre to the stile or a minimum of 2 from the edge of the door Measure or cut a piece of cardboard 2 high and place between the wheel inner groove and the top of the door to correctly position the height of the straps Mark the top hole with a pencil and pre drill 3 8 holes then secure into place Mark the bottom hole with the strap in place to ensure the strap is secure Repeat for second strap IMPORTANT For 1 3 8 Doors please use the shorter standard bolts provided For 1 3 4 Doors please use the longer additional bolts provided Step 3 Door Preparation Anti jump block Installation Position each anti jump block at least 1 from the edge of the Straps Tighten slightly to secure in place BARN DOOR HARDWARE KIT BD10
5. d Bottom Guides x4 8 5 8 Pan Head Phillips Screws
6. oor onto the secured rail and tighten each anti jump block Ensure all parts are operating correctly by sliding the door side to side Step 11 Floor Mounted Door Guide Installation Once the door is plumb position the floor mounted door guide inside the mortised door line up close to the opening Slide the door side to side to ensure functionality for final placement then mark holes with a pencil and pre drill 1 4 holes If drilling directly into a concrete floor use the provided anchors Step 12 OPTIONAL Wall Mounted Door Guide Installation Line up close to the opening position and secure the wall mounted door guide directly into the wall or trim extending the guide as necessary to allow the door to travel side to side Tighten to secure in place 1 3 16 30mm eiaei 1 8 3 175mm BARN DOOR HARDWARE KIT BD102K 07800 BENT STRAP INSTALLATION GUIDE Step 13 OPTIONAL Floor Mounted Door Guide Installation Line up close to the opening position both the floor mounted door guides to allow the door to travel side to side on both sides of the door Screw into place directly into the floor 1 25 4mm oe 1 8 4mm Step 14 Stopper Installation Slide the door closed and to correct position of both stoppers Using the provided Allen key tighten into position to complete the installation of the Barn Door Kit BARN DOOR HARDWARE KIT BD102K 07800 BENT STRAP INSTALLATION GUIDE x2 Floor Mounte
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