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JET 708595 Use and Care Manual

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1. Holder Small Running Capacitor BO acies JSG96 159 Holder Big Starting Capacitor sssssusss 60 JSG96 160 Plate 55i b o ett tite A e tee cepe A vee JSG96 MGA Miter Gauge Assembly Items 38 46 thru 52 m JSG96 CGA Circle Gauge Assembly Items 42 thru 45 items marked with an asterisk are part of the Hardware Kit page 21 18 Belt Sander Assembly Breakdown 19 Parts List for the Belt Sander Assembly Index No Part No Description Size Qty Ms JSG96 201 Bracket comit euin do c LA IDA IET 1 Dni TS 0208071 Hex Socket Cap Screw seeen 5 16x1 1 4 1 Didi JSG96 208 e 1 d sione JSG96 204 Fixed Plate iioi tom ertet iier don lona 1 banni TS 0680021 Flat Washer sseeeeeeeeene A alaeti av 8 Oi JSG96 206 A ae aka katad kaalu E ce eters 1 4x3 8 sess 3 Mettius JSG96 207 c MP E DO Ditto 1 Bilans JSG96 208 Drive TUME ira 1 Oi de citus JSG96 209 Eee MM 5 8 18UNF 1 TOi JSG96 210 Belt SUpport cat EE 1 ak JSG96 211 Hex Socket Cap Screw marase 5 16x5 8 4 Torre tee TS 0720081 Lock
2. 406 Lock Nut w Flange occooooocccccnoncccccnonnccncnnnncnnnns A E 16 TAA JSG96 407 Leveling Pad ica Aaa Ege cR 4 Buc iis TS 0561031 Hex NUE ciel ioo testo ee etm Led sente O B aita 13 grs the TS 0680041 Flat Washer rermrnanennnnenennannane AM 17 Tias TS 0060131 Hex Head Screw sssssssseseee SIOXQ csse cleans 4 ih JSG96 314 OOM SMM M ME 1 ont JSG96 316 Flat Washer merrnranenennnnnnnn nan 3 8x1 1 8 1 T9 is TS 0060031 Hex Head Screw ssssssssssseee 3 8x3 4 esses 1 14 TS 0720091 Lock Washer ssssseeee IB an 4 TIE JSG96 HKA Hardware Kit for Open Stand includes items marked with 22 Closed Stand Assembly Optional 23 Parts List for Closed Stand Optional Index No Part No Description Size Qty a Reon eee JSG96 301 BSC mata aa e tet aa Simak 1 P JSG96 302 Noodle Oia 4 CMM PJE S05 r aE E EAE E AEE nn 4 r MEM JSG96 304 Hex Head Screw sseseeee aenea 3 8x2 1 2 4 D tm ctn JSG96 305 jid 1 6 PJN S04 iere nido PRIEST 2 GS JSG96 307 SOUSChOW ricardo M6x10 2 Bilans JSG96 308 SPAN c me t
3. Fastening Tools Lathe Accessories Air Tools Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Machine Accessories Contractor Mobile Bases Air Tools Industrial Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Mill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Milling Machines Stackers Trolleys Plain WW Dust Fittings Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodwo
4. KINEMA JSG96 233 tao 10511110 1548010 Em 1 diis ak JSG96 234 enfe ea Salat 1 95 siens JSG96 239 LOCK NUP 2i tren ette ste ette le ores l or 1 SOM a vs JSG96 236 Washer led Sue 2 Mesta JSG96 237 DISC Sprite eoe oar eet bes tenen eode auge da nadala ava ke A ea 2 SB tilka vaada JSG96 238 Lock Handle S eoi Potrai tente oido ara le uen 1 c JSG96 239 PROM PiEy eiii eoo tir ber ete em etis x vi i datlid ku ahhaa 1 40 ionis JSG96 240 o d mE M 1 Alinon JSG96 244 Eccentrc Handle A 1 42d JSG96 242 Hex Socket Cap Screw siessen eeren 1 4x1 1 4 AAA 1 Asia JSG96 243 Lock Nut Mn DLE 2 4h uus JSG96 244 Air Controller Belt reearrnrranneenenenernanananannananenaanane 1 45 JSG96 245 DUSt erui 1 46 JSG96 246 Wing Screw nernennnenenannannnnnaneana MAADE ots 1 47 JSG96 247 Flat Washer sseeesseeeeeeen E esses 3 48 ns JSG96 248 Back GOVOF 542441 cece dete adea a vajama A aded ee tug e dad ro ket bain ec kie 1 49 JSG96 249 SANGING Beltvevs DT 1 50 JSG96 250 Belt Tabla a it a indie 1 E JSG96 251 NE CITO MM
5. UE 2 52 sens TS 0050021 Hex Socket Cap Screw seeen E suus 2 aXe ss JSG96 253 GUIDO ox E 2 54 TS 0561011 Hex NU 2 vet eto Malda teas Red endet MA 2 DO i JSG96 259 Set Screw mrnranenenennnannanannnnnnanaaaa 144N3 4 ii 2 Index No Part No 96 5 ns JSG96 256 y im JSG96 257 Didi JSG96 155 DO iii JSG96 259 0 s JSG96 260 61 5 JSG96 261 62 JSG96 262 63 JSG96 263 64 JSG96 264 A JSG96 HK Description Lock Handle Graphite Pad Indication Label Loosen Tighten Label Flat Washer Serrated Plate Phillips Tap Screw Lock Washer Set Screw Size Qty M DAX UA 2 IA 1 m E A nuda waa 1 E 1 n A 1 4x9 16x1 8 2 A A dese caper ted E E adt d esu na 2 O ales te buds MS3x10 4 DES UEM AAA 1 21 Open Stand Assembly Optional Index No Part No Description Size Qty T nes JSG96 401 Stand Top front and rear short 2 p JSG96 402 Stand Top left and right long sssseeenm 2 cu JSG96 408 Stand Leg w Tool Holder in ninnaa kaiaa a aa a i aaa 2 Aoi JSG96 404 Stand Leg 6 n oet ve d re cn EO e eb re TA POR be e Eo al dde ups E 2 om hia JSG96 405 Garriage BOolt ier edere beds 5 16x5 8 16 Dist ois JSG96
6. Washer mrarennnenenennnnan anna AUG aa dt 5 AS TS 0680031 Flat Was hervir eres chi Ma ai 6 d4 se TS 0270031 UII 5 16x3 8 4 15s JSG96 215 BACK CL torio 1 A TS 0208061 Hex Socket Cap Screw seeen 5B TOXT s des 1 Din TS 0561021 Hex PEE AUG o Aaa 1 18 53 see JSG96 218 alls Rarer neater tree ier M El ALIE uu PLE E 1 d existis JSG96 219 pad5co deux e NER MS Nr 1 20 auus JSG96 220 SI duit i dre Y re dd nh eee 1 4x3 8 eec 1 21 JSG96 221 Follow Roller 2 cerro e Ls eene cet etes een eme e eov vene DV 1 DOV diaa BB 6201ZZ Ball Beating rn coe etn et err ex ale Waa ud ts 2 29 1 JSG96 223 edo STW 11 m 2 Od tita JSG96 224 Shri m 1 ODA uus JSG96 225 BUS Meco X 1 206 19 TS 0680044 Flat Washer circi ei ee NO 1 Ds JSG96 227 Eos dT c cii NEN 1 OGA JSG96 228 Roll Pisa ARDO rt di 1 291 5 dus JSG96 229 Support Bracket cen o dre ec dre ege eet Deae ioc Tad d ea aaa UA 1 30 JSG96 230 Micro Adjusting Seat srsnenrnrraranenennnnenerrarananennai 1 o TS 0207021 Hex Socket Cap Screw seese 1 4x1 2 inttr 6 92 siis JSG96 232 elm Suka 1 S
7. can be removed and the disc table can be used in its place There are two holes in the base below the sanding belt that will accommodate the disc table s support rod and locking handle Sanding Disc Replacement 1 Disconnect machine from the power source 2 Loosen the handle C Fig 14 and remove the table assembly A Fig 14 3 Turn the knob B Fig 14 and swing open the cover 4 Remove old sanding disc by stripping from wheel Make sure the disc plate is clean 5 Press the new disc firmly into place Center Point The center point A Fig 15 provided with the sander can be used for sanding circles The center point can be locked in position by tightening the set screws B Fig 15 On Off Switch The machine can be turned on by moving the switch C Fig 15 to the up position The key D Fig 15 can be removed when the machine is in the off position With the key removed the switch will not operate Figure 13 Figure 14 13 Dust Collection 1 Hook the sander to a dust collector using a 4 diameter hose and clamp A Fig 16 JET offers a wide variety of hoses adapters and dust collectors 2 Loosen the wing nut B Fig 16 and pull the gate C Fig 16 open to allow air suction to the sanding belt Push the gate closed to shut off air suction Tighten the wing nut 3 Push the gate D Fig 16 down to shut off air suction to the disc Lift the gate to open the air suction to t
8. eene hene nnne nnn 20 Open Stand Assembly OptlOnal ierit octo eoe edicto 22 Closed Stand Assembly Optional minmeneeneeerennannanneeneanaa sehen en nnn etina agraint 23 Parts List for Closed Stand Optional cesses eene 24 A Warnings Wear eye protection Always keep guards in place and in proper operating condition Do not operate the machine without the guards for any reason This disc belt sander is intended to be used with wood and wood products only Use of this disc belt sander and a dust collector with metal products is a potential fire hazard Support the workpiece adequately at all times during operation maintain control of the work at all times This disc belt sander is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a disc belt sander do not use until proper training and knowledge have been obtained e REMOVE ADJUSTING KEYS AND WRENCHES Forma habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on e KEEP THE WORK AREACLEAN Cluttered areas and benches invite accidents e DON T USE IN A DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted e KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area e MAKE THE WORKSHOP KIDPROOF wi
9. in the direction of the arrow located on the inside of the belt 8 Re apply belt tension by moving the tension handle to the Tighten position See Belt Tracking Adjustment Figure 9 11 Belt Tracking Adjustment 1 Connect the machine to the power source One time quickly turn the machine ON and OFF This will allow you to view the belt s tendency to run down the middle to the right or to the left The belt should run centered on the sanding drums Do not let the belt run off the drum to the right or left The belt will tear when it contacts parts of the machine 2 Disconnect the machine from the power source Move the tension handle A Fig 10 to the Loosen position Center the belt again and move the handle to the Tighten position 3 Release the tracking lock B Fig 10 by pulling up on the handle If the belt has a tendency to track left of center turn the adjusting knob C Fig 10 counterclockwise until the belt tracks in the center 4 If the belt has a tendency to track right of center turn the adjusting knob clockwise until the belt tracks in the center 5 Secure the tracking lock by pushing the lever down Note when tightening the tracking lock the belt may tend to move to the left 6 Fine tune tracking by turning the adjusting knob C Fig 10 Note To prevent the sanding belt from stretching and to prolong belt life remove tension from the belt if n
10. nena 9 Sander ASSeImbly otro ps ete et op Eten Da ve P Re ies ie o oa det et E dcs Eee eee 9 Adjustimients sect oem edere tido Geo be e Eo es Le deer in eee e e E EO e eda Eheu 10 sanding Belt Table Adjustment ici D et ee ec do de e ERR e EU ei Re 10 Horizontal Sanding Workstop ssssssssssssssesesenen enhn nnt hn nen se ss tne trn nenne nnne rra 11 Sanding Belt Replacement ssssssssssssssssesseenenenen enne nennt etn s nnne none nn rr nsns nenas h nn enn enn 11 Belt Tracking AdJ stimient pisito 12 Disc Fable Adjustme lit ooo orien remp treiber 12 Sanding Disc Replacement snsenenenenenennananenaenanananannnnnnanaanaaan an eter EAEE nenne sh nnns nns 13 Genter POI iere patefecit certe dna aaa cotes bero uot dis Aa ave 13 nsu gre EK 13 D st GONEGUONA esc EE 14 M irite nati ce ero matid rec PEE eei e ru dL ue tM m M Ut ae tie tee 14 KUONO AMO dE 14 Optional ACCESSORIES vta oido did td 14 Meis EE 15 Replacement Parts sente eee Edi eec E aee br rue e EE Ud e E E Un Res 15 Disc Sander Assembly Breakdown sse e enne en nnns nene nh nnne sess nennt 16 Parts List for the Disc Sander Assembly oooooococcccnccccccnnnnncnccnnnncononnnnnncnnnancn eene enne nnn enne nennen 17 Belt Sander Assembly Breakdown esses nennen ene nnn an hne n ntes nn nn nn nn 19 Parts List for the Belt Sander Assembly ooooconoccccccccccccnonococoncnncononnnnnncnnconcn
11. t a MA c t UE pe 2 9 ninas JSG96 309 Roll Picnic AO 2 10 PJN SO2 Foot DA i paseo ite Disi t tee e deer 1 Tis sciens JSG96 311 LOCK Nub it aia M10X1 IA 1 lo TS 0720091 Lock Washer cccccccecceeeceeece cess ene Jm add 4 Oia TS 0680041 Flat Washet aicciscctassiivouicdds ira ee er de cie JE 8 14 JSG96 314 Tool a t rere perte E euo re ilia 1 Tonan TS 0060031 Hex Head Screw sseseee e 3 8x3 4 1 Toisia JSG96 316 Was e edes idamaa na s em aaa E 3 8x1 1 8 1 AW cesserit JSG96 317 JET Plaqueta 1 oia JSG96 318 A as 1 ias JSG96 319 E A a UN 1 205 na JSG96 320 SC Wii de vedi Ure dva Did e a n Geran d Mia 2 ON CN JSG96 321 Boor PIVOT us t iore rede a a ente ny lan xe e ana as iwi a e e ja aaa dy 1 22 du JSG96 127 SGIOW vicos O 1 4x3 8 2 e MAMA TS 0561011 Hex N t occ s onc reni nite nan qa Ty oa rn e ea d cione ees 2 2d Leve TS 0060131 Hex Head Screw iania n i a 3 8 KI S usce ci ve rad 4 25 hue TS 0561031 Hex NU urhe rere Rea Ty nca raa eat 9 B A ste ede ai 4 AA JSG96 HKC Hardware Kit for Closed Stand includes items marked with J E T WALTER MEIER Manufacturing Inc 427 New Sanford
12. worn cord immediately 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in A Atemporary adapter which looks like the adapter as illustrated in B may be used to connect this plug to a two pole receptacle as shown in B if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in B THREE PRONG PLUG e GROUNDING EAR SECURED GROUNDING PRONG WITH SCREW O GROUNDED o OUTLET ADAPTER a ha GROUNDING EAR Introduction This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model JSG 96 Disc Belt Sander This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either yo
13. 01 JWBS20 156 JSG96 150 JSG96 151 JWBS18 406 Description Size Qty BASS fosse ea ILU MI er MORI P DEM TET 1 MOLORS 5 oi ches c ets bit a Me E t dS iat od 1 Starting Capacitor not shown 150MFD 125VAC 1 Running Capacitor not shown 20uF 250VAC 1 Flat Washer eseeee mme NI tores 4 Lock Washer esesee menn or 7 OX MNIU NEP MG 1 DISC COVER Siete E Leu 1 Screw w Washetr eesseen sees TE esee 3 Air GOhttoller o a it 1 PAD SC OW cis cac eee rae cre EXE exe ete VAL 2 LOMO its 1 TN OW ence en jama m rise al VAU asas 1 My MEER DAO KLD cited 1 SG a Um Au E A 1 A 410x3 8 1 Sandino DISC Aan maat 1 End GOVE tek discs ca 1 s CT 1 Compound Table donde rd te hn eres ex donde ny e EY cp evi eee OU 1 Table Bracket nic a ads 1 dte EUM 2 A A vaja va ta 2 Hex Socket Cap Screw mransase 10x5 8 2 Table Support w Scale nnrananennnenennannanannaananenann nne 1 SEA 56 2 Hex Head ScreW occoncocccncnccnccnccnnonanoncnanonananonas 5 16x9 8 2 Lock Aandl iii A maja a A tha 1 er MC x EP TE eese 1 nol ERNEUT cL 1 SOt SOLOW BC 5 16x3 8 2 ROA ECTETUR 1 Seb SClOW SA SJ MATATA MANA iiit edet 1 Hex NU Etti A di ae kama koaalad ama ma le Oe ke Ur T
14. A 1 Lock Haridle 2 2 oer etti cte hoec adas 5161 ite 1 SWItGCI Plate ricco hemes ete leche A 1 SS icio Reihe A E AEE eati eda aaa lube ee A 1 Switch Key not shown sssesssesssseeesenenen nemen enne 1 Plate it dier lealtad ibas be uM sien A 1 O eter len oet tede vaada e RO 9 16X3 8 5 1 3 19 Flat Washer oboe uec temet eid UNO kibe isa kudu 5 Strait Relief pa ida el kaia dede ie uoa cun 1 POWet COFd oe Le A ASi ia 1 D st CHUNG sa 5 ma aaa a its 1 Circle Gauge eoi eden eet iodo 1 VI E 1 Set SCrew iced kaka ceeds ea ET E eee 2 A A PE T MAX6 a 1 Miter Gauge Body nrsnennenenannaannanannnnnnananana anname 1 Guide BALL rai eM TTE la usua ce teh dte ka 1 Lock Haridl 5x TEA A JE wea se N A A aS 1 GUIDE DISC Hiei a to e a ua ama a 1 Pan Head Screw eese 1 4x5 16 1 A a LN o A IN Leo 10x5 16 1 POMC cr eos ceto do uec ien cde AM eek at e ue ss AA e EUN E 1 Index No Part No Description Size di JSG96 153 BU SMING 13445124 Ver eg aste caval eee le etnies 54 JSG96 154 A eee ete eee cedet a a aitada JSG96 155 Indication Label oomccccconnnccccnnnnnccnnnnnnccnnnnnncnnonancnnnnnnns DO iouis JSG96 156 A Sad haaa Aa alea aa esee fuck aa yd JSG96 157 Tap MM a Toe eo doe er dea Dee eie 1 4 x 3 8 58 vetoes JSG96 158
15. Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com
16. TIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier 2 Table of Contents Warranty Service iii AA A A A ee ove E epe Reda 2 Fable ofGo ments c Ee e E oen tn eec ea UL LL a A 3 irarum Esc 4 Grounding ASTUCIA s isis eter e aa o oe Pee e p e T Da ee eae 6 11144910 A A DET 7 SPC e ee Ll e A 7 Unpack e e tne Eo ere neri ee ce E bet ub e eue Eine et fl ida Ei d ve bee phe in teat c 8 ASSOMDIY B EEUU 8 Open Stand Assembly Optional eese nnne enne enhn nennen sene trn nen nnns nnn 8 Closed Stand Assembly Optional cesses nnne nnhhn enses nnn enhn nennen
17. This pdf document is bookmarked J E T Operating Instructions and Parts Manual Benchtop Disc Belt Sander Model JSG 96 shown with optional closed stand 708597 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 708595 Ph 800 274 6848 Revision G3 08 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETe tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual DAY Cold Saws Lever Hoists x Hoists Air Pullers JCH Models gt Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses
18. changing accessories ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the off position before plugging in USE RECOMMENDED ACCESSORIES The use of accessories and attachments not recommended by JET may cause hazards or risk of injury to persons NEVER STAND ON A MACHINE Serious injury could occur if the machine is tipped CHECK DAMAGED PARTS Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE THE MACHINE RUNNING UNATTENDED TURN POWER OFF Dont leave the machine until it comes to a complete stop SOME DUST CREATED by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to thes
19. ding belt Sanding marks on wood Work held still Wrong grit sanding belt Keep workpiece moving Use coarser grit for stock removal and fine grit for finish sanding Feed pressure too great Never force work into sanding platen Sanding against the grain Sand with the grain Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 15 Disc Sander Assembly Breakdown 16 Parts List for the Disc Sander Assembly Index No Part No JSG96 101A JSG96 102 JSG96 102A JSG96 102B TS 1550041 TS 1551041 TS 1540041 JSG96 106 JSG96 107 JSG96 108 JSG96 109 JSG96 110 JSG96 111 JSG96 112 JSG96 113 JSG96 114 JSG96 115 JSG96 116 JSG96 117 JSG96 118 JSG96 119 JSG96 120 JSG96 121 JSG96 122 JSG96 123 TS 0680031 TS 0051021 JSG96 126 JSG96 127 JSG96 128 TS 0270031 JSG96 130 JSG96 131 TS 0561011 JSG96 133 JSG96 134 JSG96 135 JSG96 135A JSG96 136 JSG96 137A TS 0680011 JSG96 139 JSG96 140 JSG96 141 JSG96 142 JSG96 143 JSG96 144 JSG96 145 JWBS18 40B JSG96 147 JWBS18 4
20. e 6 Tighten the hex nut Repeat for the other side 5 If you need to sand at a precise angle loosen the handles that secure the table in place Set a combination square on the table and adjust to the desired angle Always maintain a gap of approximately 1 16 between the table edge and belt Note The belt table can be removed and the disc table can be used in its place There are two holes in the base below the sanding belt that will accommodate the disc table s support rod and locking handle 1 16 gap between belt and table edge OE x guide pin oT set screw Figure 6 10 Horizontal Sanding Workstop 1 Loosen the socket head cap screw A Fig 7 so that the sanding belt can be rotated to the horizontal position 2 Rotate the sander until the stop B Fig 7 contacts the sander base Tighten the socket head cap screw 3 When the sanding belt is used in the horizontal position the table may be used as a workstop as shown in Figure 7 Sanding Belt Replacement Figure 7 1 Disconnect the machine from the power source Remove the handle A Fig 8 Release two latches B Fig 8 and open the doors 4 Pivot the trunnion assembly A Fig 9 out of the way 5 Release the belt tension by moving the tension handle to the Looser position Slide the belt off of both sanding drums Slide new 6 x48 sanding belt over both sanding drums making sure the belt will travel
21. e chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles DO NOT operate tool while under the influence of drugs alcohol or any medication AVOID kickback by sanding in accordance with directional arrows Sand on downward side of disc Sanding on the upward side could cause the workpiece to fly up causing injury SAND with the grain of the wood DO NOT sand pieces of material that are too small to be safely supported WHEN sanding a large workpiece provide additional support at table height ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 in the Accident Prevention Manual for Industrial Operations and also in the safety Data Sheets provided by the NSC Please also refer to the American National Standards Institute ANSI 01 1 Safety Requirements for Woodworking Machinery and the U S Department of Labor OSHA 1910 213 Regulations SAVE THESE INSTRUCTIONS refer to them often and use them to instruct others Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious or even fatal inju
22. e sure all parts are intact Missing parts if any should be reported to your distributor Contents of Main Carton 708595 Sander Sanding Belt Sanding Disc Tables Center Point Handles 5 16 Flat Washers Miter Gauge Owner s Manual Warranty Card A 2 IN WOW ANDA Tools Required for Assembly 1 13mm Wrench or socket for stand 1 12mm Wrench or socket for stand Assembly AWARNING Read and understand the entire contents of this manual before attempting assembly or operation of the disc belt sander Failure to comply may cause serious injury Consult the breakdown drawings at the back of this manual if further clarification is needed on assembly instructions Open Stand Assembly Optional 1 Match the hole patterns in the stand legs with the hole patterns in the stand top pieces Mount the legs to the outside of the top pieces using sixteen 5 16 x5 8 carriage bolts and sixteen 5 16 lock nuts Do not tighten until the stand has been assembled and is sitting level on the floor Note Flange of long top pieces overlap flange of short top pieces 2 Install the leveling pads in the bottom hole of legs with eight 3 8 hex nuts and eight 3 8 flat washers Main Carton Contents 708595 Open Stand Contents 708596 optional TAN ooo 0 po 009 0 9 002 os 00 Closed Stand Contents 708597 optional 3 Mount the belt rack to the stand by inserting the 90 bend through the sta
23. he disc Figure 15 Maintenance Keep the exposed metal surface of the disc table clean and free of rust Use a light coat of paste wax to protect the surface Lubrication All moving parts run on sealed ball bearings and require no lubrication Figure 16 Optional Accessories 708596 Open Stand with Belt Rack 708597 Closed Stand with Belt Rack Dust Collectors and Accessories see your JET Distributor 14 Troubleshooting Trouble Probable Cause Remedy Sander will not start Sanding belt does not come up to speed Sander unplugged from wall or motor Check all plug connections Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Make sure supply circuit matches amperage rating on motor plate Cord damaged Extension cord too light or too long Replace cord Replace with adequate size and length cord Low current Contact a qualified electrician Machine vibrates excessively Stand on uneven floor Adjust stand so that it rests evenly on the floor Abrasive belt keeps tearing Belt is running in wrong direction Arrows on the sanding belt and machine should be pointing in the same direction Sanded edge not square Table not square to sanding belt Use a square to adjust table to sanding belt Miter slot not parallel to sanding belt Use a square to adjust the table s miter slot parallel to the san
24. lt table can be removed and the disc table can be used in its place There are two holes in the base below the sanding belt that will accommodate the disc table s support rod and locking handle 1 16 gap between disc and table edge guide pin SZ DP y Figure 3 90 degree stop Adjustments Sanding Belt Table Adjustment AWARNING Always disconnect the sander from the power source before servicing or making any adjustments Failure to comply may cause serious injury 1 Place a square on the sanding belt table with one edge along the graphite pad or sanding belt Figure 4 2 If the table is not square to the belt adjust the table by loosening the two locking handles Adjust to the square position and tighten handles 3 Place a combination square A Fig 5 in the miter gauge slot B Fig 5 and check the distance from the slot to the edge of the sanding belt Slide the square along the slot to the other end of the belt and check the distance The distances should be equal to ensure that the miter gauge travels parallel to the belt Loosen the two socket head cap screws at the bottom of the table which hold the table and left trunnion in place to adjust the distance 4 Always maintain a gap of approximately 1 16 between the table edge and belt Once the table is square and parallel to the belt adjust the 90 stop Loosen the hex nut and tighten the set screw until it contacts the guide pin Figur
25. nd and securing the rack in place with a 3 8 x3 4 hex cap bolt two 3 8 flat washers and a 3 8 hex nut Closed Stand Assembly Optional Mount the belt rack to the stand by inserting the 90 bend through the stand and securing the rack in place with a hex cap bolt and a flat washer Sander Assembly ACAUTION Machine is heavy use care when lifting out of the shipping carton and moving to a final location Stand or bench must be stable enough to support weight of machine 1 Move the sander to a workbench or one of JET s optional stands Bolt the unit firmly to hold in place JET s closed stand uses four 3 8 x3 hex cap bolts four 3 8 lock washers eight 3 8 flat washers and four hex nuts provided with the stand JET s open stand uses four 3 8 x3 hex cap bolts four 3 8 lock washers and eight 3 8 flat washers and four hex nuts provided with the stand 2 Mount the sanding disc table assembly A Fig 1 to the sander base Insert the rod B Fig 1 into the base and secure in place using the 5 16 handle C Fig 1 The handle should tighten against the flat portion of the rod 3 Mount the sanding belt table A Fig 2 to the sander with two 5 16 x1 1 4 locking handles B Fig 2 two 5 16 flat washers The handle stud needs to go through the upper slot and the guide pin C Fig 2 amp Figure 3 located on the sander should rest in the lower slot Note The be
26. ot using for a long period of time Disc Table Adjustment 1 Disconnect machine from the power source 2 Place a square on the table next to the sanding disc Figure 11 Loosen locking handle and move the table to 90 Tighten locking handles 3 Place a combination square A Fig 12 in the miter gauge slot B Fig 12 and check the distance from the slot to the edge of the sanding disc Slide the square along the slot to the other end of the disc and check the distance The distances should be equal to ensure that the miter gauge travels parallel to the disc Loosen TIGHTEN Figure 10 Figure 11 12 4 l the miter slot is not parallel loosen the two socket head cap screws A Fig 13 and adjust for parallel Tighten the two screws when the adjustment is complete 5 Always maintain a gap of approximately 1 16 between the table edge and disc Once the table is square and parallel to the disc adjust the 90 stop Loosen hex nut B Fig 13 and tighten the set screw C Fig 13 until it contacts the trunnion Tighten hex nut 6 If the pointer does not line up with the 0 on the scale loosen the screw and adjust for 0 Tighten the screw 7 The table can be tilted between 0 45 by loosening the handle D Fig 13 and tilting the table to the desired angle Tighten the handle Always maintain a gap of approximately 1 16 between the table edge and disc Note The belt table
27. rking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRAN
28. ry Grounding Instructions AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or
29. th padlocks master switches or by removing starter keys e DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed e USE THE RIGHT TOOL Don t force a machine or attachment to do a job for which it was not designed e USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating The table following shows the correct size to use depending on the cord length and nameplate ampere rating If in doubt use the next heavier gauge Remember the smaller the gauge number the heavier the cord Volts Total Length of Cord in Feet 120V 25 50 100 150 AWG 16 16 14 12 e WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair e ALWAYS USE SAFETY GLASSES Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are not safety glasses e DON T OVERREACH Keep proper footing and balance at all times e MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and
30. ur local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Specifications Model Number a ti aaees JSG 96 Stocie Number i ac Sete a data ul 708595 SandinqBelt s 44 se teet etes e RD i e Ice E Ee 6 W x 48 L DISC A ME a Ma t t i aan eds 9 Table O rM 90 45 Dust Chute Dia Meters oo toco e ine Aca a tml a ble bd on oe Vega 4 Belt Table dai ne ee eee 5 1 2 W x 11 L DISC Tables dl TD nossa aes 10 W x 12 L WOU OM etn 3 4HP 115V 60Hz 1Ph 4P Bel speed SR Mascara E xeedbiea sede ub nes mue ca CE Mane R EE 2 258 Disc Speed ARM 26 gt ccccv M 1 725 Overall DIMENSIONS miserenesenenesenene sen eisten urunan annenin nen ns aenea aenea 16 Lx29 Wx28 1 2 H Net Weight APPO sever cod 91 Lbs Gross Weight APPO i2 ecce rene aid 100 Lbs The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier reserves the right to change specifications at any time and without prior notice without incurring obligations Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Sander is assembled and running properly Compare the contents of your container with the following parts list to mak

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