General International 15-020 M1 Use and Care Manual
Contents
1. Z2 ry x JsxFwau Ja qx id i 1 H 3 1 RA i l i i Re i 5 j i INTERNATI NA VERTICAL OSCILLATING SPINDLE SANDER 75 020 FEATURES Heavy duty cast iron table and base Three 3 interchangeable table inserts Heavy duty oil bath gearbox Dust hood is built under the table Precision ball bearing in spindle for smooth and solid performance Precision ground tilting table Oil level sight gauge to allow instant check of oif level during operation s 10 interchangeable spindles from 14 to 4 including 14 38 32 5 8 3A 1 1 12 2 3 amp 4 Key switch with circuit breaker for overload protection 1 to 4 spindle comes with rubber drum MALIN OSCILLATIONS PER MINUTE LENGTH OF OSCILLATION TABLE SIZES TABLE TILT TABLE HEIGHT FROM FLOOR TABLE INSERTS SPINDLE SIZES DUST CHUTE OUTLET SPINDLE SPEED MOTOR PRE WIRED 110 V WEIGHT PP HSER DE ALA STRUCTIONS sic ru TROIS EL mitre PIERRE EATER PRIS POE IE CB ENA SPECIFICATIONS 75 14 36 mm 24 4 x 24 616 x 616 mm 0 TO 45 39 990 mm 3 7 TO 4 6 2 TO 102 mm 4 102 mm 1725 RPM 1 HP 110 220 V 1 Ph 10 5 AMP 297 LBS 135 kgs TA SAFETY RULES READ CAREFULLY BEFORE OPERATING THE MACHINE 1 Learn the machine s applications and limitations as well as the specific potential hazards particular to this mac2. this will cause damage to the tilting performance A backing board is recommended when sanding thin pieces of metal or any other material A backing board can be easily constructed by using a piece of wood the length of the table pushing it into the spindle until a half circle is formed Clamp each end of the board to the table and proceed to sand the thin material Before leaving the machine remove any particles or pieces left over always return table to a 90 angle SELECTION GUIDE FOR TABLE DRUMS This machine is furnished with 10 drums and three table inserts are supplied The diameter of the drums range from 1 4 to 4 When drum diameter is changed the table inserts will need to be changed to the appropriate size The following chart provides various inserts for different diameters AM REPRE tp TT E E EE E E AE lt lt d 7 FAILURE TO USE THE PROPER INSERT WITH THE CORRESPONDING DRUM MAY RESULT IN JURY MODEL NO DRUM DIAMETER TABLE INSERT 15 021 1 4 DIAMETER X 5 LONG 81 15 022 3 8 DIAMETER X 6 LONG 1 15 023 1 2 DIAMETER X 6 LONG 1 15 024 5 8 DIAMETER X 6 LONG 81 15 026 3 4 DIAMETER X 9 LONG 1 15 027 1 DIAMETER X 9 LONG 2 15 028 1 1 2 DIAMETER X 9 LONG 2 15 029 2 DIAMETER X 9 LONG 3 15 031 3 DIAMETER X 9 LONG NONE 15 032 4 DIAMETER X 9 LONG NONE x WARNING ema err a ea mara rati ik cu s 89 4 Sw 44 37 a
3. GENERAL INTERNATIONAL MFG Co Ltd Repairs made without our written authorization voids all guarantees VERTICAL OSCILLATING SPINDLE SANDER 15 020 GENERAL INTERNATIONAL spindle sanders are carefully tested and inspected before shipment and if properly used it will give perfect results However a reasonable amount of care and attention is necessary to ensure perfect performance and accurate work It is imperative that you fake a few moments to familiarise yourself with these instructions as they will no doubt save you a lot of time and trouble This machine has been designed for grinding or polishing curves and surfaces of wood plastic or metal materials For process of irregular round curve workpieces the machine provides an optional bench for adjustment to any degree of angle To keep machine and parts in perfect condition change oil lubricant after every 800 hours of operation Caution the machine is equipped with ten sanding arbors three round inserts and two open spanners install them carefully and properly io avoid any cutting damage When selecting a sanding arbor it should depend on the size of the round curve of the polished workpiece The sanding arbor should be smaller than the curve of the polished workpiece 15 recommended to mark on the workpiece before moulding to ensure that while in process it follows your marks to give precise and correct results NOTE Never attempt to ground or
4. 30101031J 30101034A S0020501 S0110500 3010103 A 30101047A PARTS LIST 15 020 DESCRIPTION ARBOR HEX NUT SANDING CLOTH ARBOR HEX NUT SANDING CLOTH SCREW HEX NUT SANDING CLOTH ARBOR OIL PLUG BRASS BUSHING BRACKET SHAFT BRASS BUSHING KNOB SCREW BRACKET BASE WASHER SWITCH BOX SCREW NUT VENT HOOD COLUMN MOTOR BRACKET MOTOR STRAIN RELIEF BUSHING SPRING WASHER HEX SCREW COUPLING HEAD TANK SET SCREW TANK LID SWITCH OVER LOAD ON MOTOR WASHER REAR TRUNNION LOCKING KNOB DUST COVER HEX SCREW NUT WORKING TABLE SCALE Pj N 15020 165 30105051A TABLE INSERT MEDIUM 15020 166 30105052A TABLE INSERT SMALL 15020 167 30105053A TABLE INSERT LARGE 15020 169 15020 170 15020 171 15020 172 15020 173 15020 175 19020 176 15020 177 15020 178 301010275 0110600 10401029 0030512 50 10500 30050504 3010100235 90720302 301910254 FIXED ROD NUT RUBBER FEET SINKING HEAD SCREW NUT SET SCREW OIL INDICATOR COVER RIVET HOOK 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5555 www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
5. RING SLEEVE GUIDE RAIL SHAFT BALL BEARING LOCKING NUT WORM SPRING PIN MAIN SHAFT KEY HEX SOCKET CAP SCREW SPUR GEAR BRASS BUSHING HEX SOCKET CAP SCREW TRANSMISSION ROD SHAFT TRANSMISSION ROD LOCKING NUT SWITCH CORD LOCKING NUT REAR TRUNNION BRACKET HEX SCREW OIL LID HEX SOCKET CAP SCREW WASHER WIDTH POINTER SCREW CAP NUT WRENCH ARBOR HEX NUT SPRING PIN PV C 4 WASHER NUT SANDING CLOTH PVC 3 SANDING CLOTH WASHER PV C 2 SANDING CLOTH WASHER PVC 1 1 2 SANDING CLOTH WASHER PVC 1 SANDING CLOTH WASHER SANDING CLOTH ARBOR HEX NUT SANDING CLOTH QTY e PART NO 15020 119 15020 120 15020 122 15020 124 15020 125 15020 127 15020 128 15020 129 15020 130 15020 133 15020 134 15020 135 15020 136 15020 137 15020 138 15020 139 15020 140 15020 142 15020 143 15020 143A 15020 144 15020 145 15020 146 15020 147 15020 148 15020 149 15020 150 15020 151 15020 152 15020 153 15020 154 15020 155 15020 155A 15020 157 15020 158 15020 159 15020 160 15020 16 15020 162 15020 163 15020 164 REF NO 30105077 30105078 30105079 30105080 30105081 30105082 0050305 30105083 30105084 30105085 30101004 30105087 30105088 30101005 0010510 30101030A 0210500C 10105052N 90030324 50110300 30101002J 1 30101002G 30101003A M3131211E 1000601 50230506 50010501 301020084 30101009A 50050404 30101013A W0000001 W0000009A 50210600 30101033A
6. cut the workpiece with the powerful sanding arbor to achieve correciness and preciseness Clean the sanding arbor and the main shaft hole before inserting the sanding arbor into the main shaft NOTE Never screw the sanding arbor tightly otherwise it could not be taken off After every use of the machine clean and polish all parts Polish bench with specialised oil always re adjust bench to proper position of 90 angle ATTENTION BEFORE OPERATING THis MACHINE HAVE ALL WORKERS AND OPERATORS READ THIS MANUAL ATTENTIVELY AVOIDING THIS PROCEDURE CAN CAUSE SERIOUS DAMAGE TO MACHINE AND RISK PUTTING THE WORKER OR OPERATOR IN A DANGEROUS SITUATION UNPACKING AND CLEAN UP To ensure maximum performance from your GENERAL INTERNATIONAL spindle sander clean it properly and install it accurately before use As soon as you receive the spindle sander we recommend you follow these procedures 1 Finish removing the contents of the shipping carton and compare with the contents list 2 Report damage if any to your local distributor 3 Clean ail rust protected surfaces with a mild solvent or kerosene Do not use lacquer thinner paint thinner or gasoline These will damage painted surfaces 4 To prevent rust apply a light coating of paste wax to surface MAINTENANCE OF SPINDLE SANDER To keep your spindle sander in perfect condition clean machine and attachments at ail times Clean tapered sleeves and tapered soc
7. hine Follow available safety instructions and safety rules carefully 2 Keep working area clean and be sure adequate lighting is available 3 Do not wear loose clothing gloves bracelets necklaces or ornaments Wear face eye ear respi ratory and body protection devices as indicated for the operation or environment 4 Keep hands well away from cutters head and all moving parts Do not clear chips and sawdust away with hands Use a brush 5 Make sure the spindles are moving at operation speed before using it 6 Do not push too hard The spindles will perform better and be safer working at the rate for which it wasde signed 7 Whenever possible use a dust collector with shaving hood to minimize health hazards 8 Neverleave the machine with the power on 9 Keep children away Make sure that visitors are kept at a safe distance from the work area 10 Use recommended speed for wood turning lathe accessory and workpiece material 11 Never stand on tool Serious injury could occur if the tool is tipped or if the sanding tool is unintentionally contacted 12 Be sure sanding spindles are securely locked in the machine 13 Use suitable support if stock does not have a flat surface 14 Do not force the machine It will do the job better and be safer at a rate for which it was designed 15 Keep guards in place and in working order If a guard must be removed for maintenance or cleaning make sure it is pro
8. ket before every use this will protect spindle sleeves from nicks Bent sleeves are easily straightened by placing them in the tapered socket and slipping a small pipe over the steel shaft Using a dial indicator check that it is in correct position Check gearbox for proper oil level Approx 1 4 up on sight glass We recommend that a small amount of grease be applied to table tilting screw once a month No lubrication is required for the bearings they are permanently lubricated INSTRUCTIONS FOR OPERATIONS Select a spindle that is smaller than the curve to be sanded Use an insert plate that comes closest to the spindle without touching it Make sure that spindle is properly positioned in taper sleeve socket With the wrench provided tighten the nut NOTE Never over tighten it may be difficult to remove the spindle later When table is set at a 90 angle sanding may be done from any corner or location on table around spindle When table is positioned at any angie other than 90 it is necessary to position the work piece over the centre line as shown on fable surface Always lock the table with the hand nut when setting at any angle also to prevent movement lock the tilting gear shaft Always loosen both table lock and tilting gear lock before changing the angle position of the table Never force ihe table if it does not tilt easily reason may be that the locks are still engaged Never attempt to over ride the stop locks
9. perly attached before using the too again 16 Be sure that key and adjusting wrenches have been removed before turning power on 17 Use only accessories designed for the machine 18 Make sure tool is properly grounded If tool is equipped with three prong plug it should be plugged into a three pole electrical receptacle Never remove the third prong 19 Always disconnect tool before servicing and when changing accessories such as spindle sizes 20 Make sure that switch is in OFF position before plug ging in cord 21 Hold material firmly against the table 20 Use ONLY recommended accessories Use of accessories NOT recommended by General Internationa may result in a risk of injury 21 Do not use this spindle sander for other than it s intended use If used for other purposes General International disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use GENERAL INTERNATIONAL guarantee All component parts of GENERAL INTERNATIONAL machinery are carefully inspected during all production stages and each machine is thoroughly inspected upon completiori of assembly Because of quality GENERAL INTERNATIONAL agrees to repair or replace any genuine part or parts which upon examination proves lo be defective in workmanship or material within a period of 24 months from date of purchase In order to obtain warrantee all defective parts must be returned pre paid to
10. t 36 A d 36 0 E G HT pu SLL cel 2 xi iA ee vz 66 sel 96 gci 2 9 69 il c 991 96 PART NO 15020 007 15020 011 15020 018 15020 020 15020 021 15020 022 15020 026 15020 027 15020 028 15020 029 15020 030 15020 031 15020 032 15020 033 15020 034 15020 035 15020 036 15020 037 15020 038 15020 039 15020 040 15020 047 15020 052 15020 055 15020 056 15020 064 15020 056 15020 067 15020 086 15020 087 15020 088 15020 089 15020 093 15020 094 15020 095 15020 096 15020 097 15020 098 15020 099 15020 100 15020 101 15020 102 15020 103 15020 104 15020 105 15020 106 15020 107 15020 108 15020 109 15020 110 15020 111 15020 112 15020 113 15020 114 15020 115 15020 118 REF NO L0000132 50400525 30101011 30101014 C1206206 50526500 30103014 30103015 C1206205 30103016 30103017 50310530 30103018 50400550 50010210 30103019 30103020 0010501 3010302 30103022 50110600 10000002 50110503 30101029 50010510 30101035 50010610 80210600 40301032 0030304 30101049 30101050 30105054A 30105055 30105056 50313525 30105057 30105058 30105059 30105060 30105061 30105062 30105063 30105064 30105065 30105066 30105067 30105068 30105069 30105070 30105071 30105072 30105073 30105074 30105075 30105076 PARTS LIST 15 020 DESCRIPTION POWER CORD KEY OIL INDICATOR OIL SEAL BALL BEARING C SNAP
Download Pdf Manuals
Related Search