General International 15-142 M1 Use and Care Manual
Contents
1. 9 INSIOIINO TINS 9 nre Me 10 gto lare els 11 2 10 TOSI QUICK OL 10 CONNSCHIMG GUSIKCONG GION de tm 10 Basic adjustments and controls iss esa evan ii 11 12 Connecling To da DOWO SOUCO css bela si rudes hacac mn rtc A 11 On off power switch with safety 11 Tilting the sanding 11 sanding Del itracking adjUstIMO Nuri 12 m 12 13 FOMOa IMGINISMONCO NE UU LU 13 Required maintenance iia 13 14 sanding belt replacement converting from 1 to 2 13 14 DIsciepla ce mentona e 14 Paris 1151 amp ci iii 15 16 rolaiteloy mnie dale Lie mitin acia 18 RULES FOR SAFE OPERATION To help ensure safe operation please take a moment to learn the machine s applications and limitations as well as potential hazards General International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it s equipment Do not operate the sander when tired distracted or under the2. FEATURES Two belt platens allowing for use with either 1 or 2 x 42 sanding belts Steel 12 disc front guard 1 and 2 100 grit sanding belts and 8 100 grit sanding disc included Quick change belt tension lever Cast aluminum belt guard with removable see through top cover Safety switch with removable lock out key Two built in 1 1 2 dust ports Large cast aluminum tables Miter guide included for disc table On board miter guide storage bracket SPECIFICATIONS Belt size 1 and 2 x 42 25 and 50 x 1067 mm Belt speed 3100 fom 930 mpm e Belt table size 10 1 4 x 6 260 x 152 mm e Belt table tilt 45 out e Disc diameter 8 200 mm Disc speed 3450 rpm e Disc table size 10 3 4 x 7 273 x 178 mm Disc table tilt 10 in amp 45 out Dust ports 2 1 1 2 38 mm e Motor MI 1 2 120 V 1 Ph 5 3 Weight shipping net 42 lbs 19 kg 40 lbs 18 kg O Copyright General International SETUP 8 OPERATION MANUAL Version 3_Revision 1 S NO 150896714 April 21 2014 T OR 2 K 42 BELT 8 8 DISC SANDER EEN 15 142 sss ENEMA gt GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca TRANK YOU for choosing this General International model 15 142 1 or 2
3. BOLT 1 Install sanding belt table using the carriage bolt flat washer and ratchet lever as shown Note Make sure to position the trunnion over the alignment screw as shown A Tip using an 1 mm wrench tighten the ratchet lever onto the carriage bolt at least a few furns until enough threads are engaged fo allow tightening the lever by hand INSTALLING THE DUST CHUTE Install the dust chute to the bottom of the disc with a phillips head screw driver as shown using the 4 sup plied screws CONNECTING TO A DUST COLLECTOR Align level the table by hand and then using a 10 m wrench and phillips head screwdriver tighten the table mounting brackets INSTALLING BELT GUARD Using the thumbscrew and rubber washer install the see through belt guard as shown Note Do not overtight en the thumbscrew DO NOT OPERATE THIS SANDER WITHOUT AN ADEQUATE DUST COLLECTION SYSTEM PROPERLY INSTALLED AND RUNNING OPERAT ING THIS SANDER WITHOUT ADEQUATE DUST COLLECTION CAN LEAD TO EQUIPMENT MALFUNCTION OR DANGEROUS SITUATIONS FOR THE OPERATOR OR OTHER INDIVIDUALS IN THE WORKSHOP The two supplied 1 1 2 diameter dust outlets allow for connection to a dust collector not included Be sure to use appropriate sized hose and fittings not included and check that all connections are sealed tightly to help minimize airborne dust If you do not already own a dust collection system con sider contacting your General
4. VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR 1 0 NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS ELECTRICAL CONNECTIONS In the event of an electrical malfunction or short circuit grounding reduces the risk of electric shock The motor of this machine is wired for 120V single phase opera tion and is equipped with a 3 conductor cord and a 3 prong grounding plug A to fit a grounded type recep tacle B Do not remove the 3rd prong grounding pin to make it fit into an old 2 hole wall socket or extension cord If an adaptor plug is used C it must be attached to the metal screw of the receptacle Note The use of an adaptor plug is illegal in some areas Check your local codes If you have any doubts or if the supplied plug does not correspond to your electrical outlet consult a qualified eletrician before proceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qualified electrician If the circuit breaker trips or the fuse blows regularly yur mach
5. x 42 belt amp 8 disc sander This sander has been carefully tested and inspected before shipment and if properly used and maintained will provide you with years of reliable service For your safety as well as to ensure optimum performance and trouble free operation and to getthe most from your investment please take the time to read this manual before assembling installing and operating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this sander as well as the set up maintenance and identification of its parts and components This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference DISCLAIMER The information and specifications which it was supplied However special orders and in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are committed to making constant improvements General amp International reserves the right to make changes to components parts or features of this unit as deemed necessary without prior notice and without obligation to install a
6. 16 PART 15142 01 15142 02 15142 03 15142 04 15142 05 15142 06 15142 07 15142 08 15142 09 15142 10 15142 11 15142 12 15142 13 15142 14 15142 15 15142 16 15142 17 15142 18 15142 19 15142 20 15142 21 15142 22 15142 23 15142 24 15142 25 15142 26 15142 27 15142 28 15142 29 15142 30 15142 31 15142 32 15142 33 15142 34 15142 35 15142 36 15142 37 15142 38 15142 39 15142 40 15142 41 15142 42 15142 43 15142 44 15142 45 15142 46 15142 47 15142 48 PARTS LIST DESCRIPTION STATOR MOTOR HOUSING ROTOR E CLIP BEARING MOTOR COVER LOCK WASHER HEX NUT PHILLIPS HEAD SCREW ROUND KEY ROUND KEY HEX HEAD BOLT LOCK WASHER FLAT WASHER CORD CLAMP CARRIAGE BOLT TABLE BRACKET HEX NUT PHILLIPS HEAD SCREW BELT TABLE MACHINE BODY TABLE BRACKET L FLAT WASHER LOCKING LEVER DRIVE PULLEY SET SCREW C CLIP IDLER PULLEY PULLEY SHAFT UPPER BELT GUARD SET SCREW THUMB SCREW 2 SANDING BELT BODY COVER LOCK KNOB ECCENTRIC SHAFT C CLIP PULLEY MOUNTING BASE CAP SCREW TENSION LEVER SPRING CAP SCREW CAP SCREW PLATE CAPACITOR SELF TAPPING SCREW 2 PLATEN 1 PLATEN SPECIFICATION 123 X 57 X 50 126 5 X 1 8T X 151 5L 57 X 50 X19 X 282L E 12 620227 ADC 12 M5 M5 M5 X 167L 5 5 301 5X5 X 25L 5 16 X 3 4 9 16 5 16 X 18 X 2T 6N 4 1 4 X 3 1 4 L SPHC M M X 16L 153 X 260 X 15 ADC 12 SPHC 1 4 X 16 X IT 1 4 88 2 X 14 X 51 X 8
7. International distribu tor for information on our complete line of dust collec tion systems and accessories or visit our Web Site at www general ca ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING THE SANDER AND ALWAYS STOP THE SANDER BEFORE TURNING OFF THE DUST COLLECTOR BASIC ADJUSTMENTS AND CONTROLS CONNECTING TO A POWER SOURCE TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG REPLACE DAMAGED CORD OR PLUG IMME DIATELY Once the assembly steps have been completed uncoil the power cord and plug into an appropriate outlet Refer back to the section entitled Electrical Require ments and make sure all requirements and ground ing instructions are followed When sanding operations have been completed turn off and unplug the sander from the power source ON OFF POWER SWITCH WITH SAFETY KEY This model 15 142 sander is equipped with an ON OFF power switch with a removable lock out safety key To start the machine insert the safety key 1 and lift the switch up 2 stop the machine push the switch down 3 TO PREVENT UNWANTED OR UNAUTHORIZED START UP OR USAGE REMOVE THE LOCK OUT KEY AND STORE IT IN A SAFE PLACE OUT OF THE REACH OF CHILDREN WHENEVER THE SANDER IS NOT IN USE TILTING THE SANDING BELT DISC TABLES SWITCH OFF TO AVOID UNEXPECTED OR UNINTENTIONAL START UP MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTI
8. L 9 15 88 2 X 35 X 51 19 X 15 X 84 65L 115 75 X 81 X 2 51 M X 8L M5 X 18L 2 X 42 X 100 ABS 1 4 X 271 17 X 15 X 143 5L 9 17 ADC 12 M6 X 251 ABS 15 GF SWR M5 X 10L M5 X 161 SK5 25UF 250V M4 X 10L SPCC SPCC QTY PARTS LIST IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired PART 15142 49 15142 50 15142 51 15142 52 15142 53 15142 54 15142 55 15142 55 1 15142 55 2 15142 55 3 15142 55 4 15142 55 5 15142 55 6 15142 55 7 15142 56 15142 57 15142 58 15142 59 15142 60 15142 61 15142 62 15142 63 15142 64 15142 65 15142 66 15142 67 15142 68 15142 69 15142 70 15142 71 15142 72 15142 73 15142 74 15142 75 15142 76 15142 77 15142 78 15142 79 15142 80 15142 81 15142 82 15142 83 15142 84 15142 85 15142 86 15142 87 15142 88 15142 89 15142 90 DESCRIPTION 1 SANDING BELT LOCK LEVER PLASTIC WASHER MOTOR FAN SWITCH BOX ON OFF SWITCH MITER GAUGE ASSEMBLY MITER GAUGE BODY T BAR KNOB FLAT WASHER POINTER PHILLIPS HEAD SCREW SPROCKET WASHER TABLE BRACKET TABLE BRACKET L DISC TABLE SET SCREW POWER CORD PHILLIPS HEAD SCREW DUST OUTLET SANDING DISC 8 DISC PLATE REAR DISC COVER SELF TAPPING SCREW MOUNTING PLATE HEX HEAD BOLT HEX NUT FOOT PAD HEX HEAD BOLT FLAT WASHER PHILLIPS HEAD SCREW CORD CLAMP S
9. NG TO A POWER SOURCE PREVENTS START UP WHEN REMOVED SAFETY KEY POWER ON POWER OFF BEFORE MAKING ANY ADJUSTMENTS MAKE SURE THAT THE SWITCH IS IN THE OFF POSITION AND THAT THE POWER CORD IS UNPLUGGED Table can tilt 10 inward to 45 outward To tilt the sanding belt table 1 Loosen table locking lever A 2 Tilt the table to the desired angle B and then tighten the lever clockwise to secure the table in position LEVER ON THE LEFT OF THE TABLE m 52 4 al WIGHTEN bh LEVER ON THE RIGHT OF THE TABLE To tilt the sanding disc table 1 Loosen table locking levers C 2 the table to the desired angle D Tighten the levers to secure the table in position 12 SANDING BELT TRACKING ADJUSTMENT DO NOT PERFORM ANY ADJUSTMENTS WHILE THE MACHINE IS RUNNING ALWAYS TURN OFF THE SANDER BEFORE PER FORMING ANY ADJUSTMENTS KEEP HANDS WELL AWAY FROM THE SANDING BELT AND ALL MOVING PARTS WHEN THE SANDER IS RUNNING Though not essential proper belt tracking having the belt running straight and turning as evenly on the rollers as possible can prolong belt life and avoid having the belt slip off during operation This is done by adjusting the angle of the lower roller slightly inwards or outwards so that the belt does not drift off center but stays on the middle of the rollers Note Belt tracking adjustments may be necessary after changing or replacing a san
10. ONS This machine has been designed for sanding or polishing removing kerf or pencil marks on small workpieces The sanding belt table can be tilted at any angle between 0 and 45 for bevelled pieces Flat sanding with table in the hoizontal position 0 is easier and safer for longer workpieces Belt sanding can be done using either of the supplied 1 or 2 belts The sanding disc can be used for sanding round or curved surfaces For angled sanding the disc table can be tilted from 10 inward to 45 outward Carefully unpack and remove the unit and its compo nents from its shipping container and check for missing or damaged items as per the list of contents below NOTE Please report any damaged or missing items to your General International distributor immediately LIST OF CONTENTS QTY TN tette ttt tt ttt scs B SANDING DISC WORK TABLE een C SANDING BELT WORK TABLE ees 1 D MITER GAUGE oc esececceessssesseessssessssessscsssuessssessstesseessseessseessnsen E DUST PORT iR DE iodo UU BELT GUARD tente SANDING DISC SANIDING BELT enn CARRIAGE BOLT J KEY 3 MM 5 2 1 BELT GUARD 1 M BELT TABLE LEVER N DISC TABLE LOCK LEVER een 2 4 P FLAT WASHER tete 4 ASSEMBLY INSTRUCTION
11. PROCKET WASHER BRASS WASHER PHILLIPS HEAD SCREW CAP SCREW 3MM ALLEN KEY SMM ALLEN KEY BELT DIRECTION STICKER LOCK WASHER CORD TERMINAL BELT TENSION STICKER FLAT WASHER HEX HEAD BOLT DISC DIRECTION STICKER DISC GUARD PHILLIP SCREW CHAIN SPECIFICATION 1 X 42 100 1 4 X 5 8L 1 4 X 16 X 1 6 95 X 16 MM ABS J 9301A 5 1801 1 4 X 271 1 4 X 16 1 5 SPHC 5 32 X 1 4 4 ADC 12 ADC 12 190 X 273 X 15 X 2 8T 6 X 121 SJT18 X 3C X 2 0M 3 16 X 3 8 ABS 8 X 100 203 2 X 13 X 27 5 ADC 12 3 16 X 1 2 SPHC 1 4 X 5 8 1 4 36 X 6X 16T 3 8 X 3 A L 3 8 X 19 X 2T 3 16 X 3 A L 3 4 X 5 8 M5 5 MM 3 16 X 1 4 MA X 6L 3 MM 5 MM 3 8 P2 1 4 X 16 X IT 1 4 X 3 8 L SUS 304 QTY 11 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service 514 326 5555 Order Desk orderdesk general ca www general co 2508
12. S BEFORE STARTING THE INSTALLATION AND ASSEMBLY MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION AND THAT THE POWER CORD IS UNPLUGGED DO NOT PLUG IN OR TURN ON THE SANDER UNTIL YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS DESCRIBED IN THIS SECTION OF THE MANUAL INSTALLING THE SANDER ON A STABLE SURFACE For your convenience this sander is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service The unit should be installed on a flat level sturdy and stable surface able to support the weight of the ma chine and the workpiece with ease A Never install or operate the sander over the edge of a table workbench or other mounting surface B E MES Loosen Philli 2 Prepare the surface of the disc to receive the ad guard hesive sanding disc by wiping the surface with a rag dipped in mineral spirits or paint thinner Dispose of potentially flammable solvent soaked rags according to manufacturer s safety recom mendations 3 Peel the protective backing from the abrasive paper A and stick the abrasive paper onto the disc B Re install disc guard INSTALLING THE DISC TABLE 2 WASHER 1 Using 2 supplied ratchet levers and flat washers 2 Adjust level the table manually and then tighten install the disc table the table mounting brackets A with a screwdriver INSTALLING THE BELT TABLE CARRIAGE
13. afe ly when working at the feed rate for which it was designed Avoid working from awkward or off balance posi tions Do not overreach and keep both feet on floor Keep guards in place and in working order If a guard must be removed for maintenance or clea ning be sure it is properly re attached before using the tool again Never leave the machine unattended while it is run ning or with the power on Use of parts and accessories NOT recommended by General International may result in equipment malfunction or risk of injury Never stand on the machine Serious injury could occur if the sander is tipped over or if the sanding drums are unintentionally contacted Always disconnect the tool from the power source before servicing changing accessories or sanding belts or before performing any maintenance or cleaning or if the machine will be left unattended Make sure that switch is in the OFF position before plugging in the power cord Make sure the tool is properly grounded If equipped with a 3 prong plug it should be used with a three pole receptacle Never remove the third prong Do not use the sander for any purpose other than its intended use If used for other purposes General International disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use ELECTRICAL REQUIREMENTS BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE
14. ckwise to tighten it When not in use the miter gauge can be safely stowed on the storage bracket on the right side of the sander D MAINTENANCE MAKE SURE THE SANDER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PERIODIC MAINTENANCE e Keep the machine CLEAN and FREE OF DUST Vacuum or brush off any loose debris and wipe down the ma chine and the tables occasionally with a damp rag e Rollers must always be kept clean Dirt on rollers will cause poor tracking and belt slippage e Periodically inspect the ON OFF switch power cord plug and other parts for damage DO NOT OPERATE THE SANDER WITH A DAMAGED SWITCH POWER CORD PLUG OR OTHER PARTS REPLACE A DAMAGED PART IMMEDIATELY REQUIRED MAINTENANCE SANDING BELT REPLACEMENT CONVERTING FROM 1 TO 2 BELTS Sanding belts should be replaced when worn out Standard size 1 or 2 x 42 replacement belts and can be purchased in a variety of grits from your General amp International dealer or depending on availability from your local tool abrasives or sharpening supply dealer These are standard sizes that should be readily available in most areas The use of any other size is not recommended and can lead to serious injury and or damage to the machine Replace an installed worn sanding belt as follows 1 Remove the sanding belt work table by loosening 3 Unscrew the two lock knobs and remove the ma the table bracket sc
15. ding belt to counterbalance for un evenness between sanding belts Turn on the sander and let it run for a few seconds to visually confirm the belt tracking If the belt is tracking straight and evenly on the middle of the rollers you are ready to sand Proceed with normal operations If the belt is not tracking straight follow the instructions below before proceeding with normal sanding opera tions 1 Loosen lock nut A using a 10 mm wrench 2 Using the supplied 5 mm allen key turn the tracking adjustment bolt B e Clockwise if the belt tracks to the right e Counter clockwise if the belt tracks to the left Adjust gradually no more than 1 4 turn at a time 3 Turn on the machine on for a few seconds and check the position of the belt on the rollers 4 Asneeded repeat this adjustment process until the belt is tracking evenly on the rollers 5 Once belt tracking has been adjusted to your satisfaction re tighten the lock nut A USING THE MITER GAUGE The supplied miter gauge allows for easier and safer sanding by providing workpiece support when sand ing straight 90 or angled ends 0 to 45 The miter gauge rides in the sanding disc table slot as shown in A and can be set to any angle up to 45 to the left or right B To use setting other than 90 loosen the lock knob C by turning it counterclockwise Rotate the miter head to the required angle shown on the angle indicator and then turn the knob clo
16. effects of drugs alcohol or any medication that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the sander is in operation do not permit them to operate the sander Childproof and tamper proof your shop and all ma chinery with locks master electrical switches and switch keys to prevent unauthorized or unsupervised use STAY ALERT Give your work your undivided attention Even momentary distraction can lead to serious injury Fine particulate dust is a carcinogen that can be hazardous to health Work in a well ventilated area and whenever possible use a dust collector and wear eye ear and respiratory protection devices Do not wear loose clothing gloves bracelets neck laces or other jewelry while the sander is in opera tion Wear protective hair covering to contain long hair and wear non slip footwear Be sure that adjusting wrenches tools drinks and other clutter are removed from the machine and or the feed table surface before operating Keep hands well away from the sanding belts and all moving parts Use a brush not hands to clear away sanding dust Be sure sanding belts are securely installed on the sanding drums Do not operate the sander if the sanding belts are damaged or badly worn 20 21 Do not push or force the workpiece into the sander The machine will perform better and more s
17. esumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is not required but documented proof of purchase e a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided at the time of claim Warranty does not include failures breakage or defects deemed after inspection by General International to have been directly or indirectly caused by or resulting from improper use or lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any generally considered consumable parts or components Repairs made without the written consent of General International will void all warranty TABLE OF CONTENTS RULES TOF Patet 5 Electrical TEQUES MON Sissi nd nordica darias 6 EIOCING GIG ONMO COINS I LO OU oc 6 CHCUITFCODOGCIY nai TEE 6 EXTENSION np 6 Identification of main parts and components 7 Basie pepe 8 uo suse M M 8 EIST ZOE Lu 8 AssembDIy INSTUCIONS sic 9 10 Installing The sander on stable surface ree rer ocn 9 Installing the abrasive paper onto the CISC
18. ine may be operating on a circuit that is close to its amperage draw capacity However if an unusual amperage draw does not exist and a pow er failure still occurs contact a qualified technician or our service department EXTENSION CORDS If you find it necessary to use an extension cord with your machine use only 3 wire extension cords that have 3 prong grounding plug and a matching 3 pole recep tacle that accepts the tool s plug Repair or replace a damaged extension cord or plug immediately Make sure the cord rating is suitable forthe amperage list ed on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and over heating accompanying chart shows correct size extension cordto be used based on cord length and mo tor 1 0 plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge TABLE MINIMUM GAUGE FOR CORD 75 eet 50 teet 100 teet 150 teet W NR Not Recommended IDENTIFICATION OF MAIN PARTS AND COMPONENTS FRONT VIEW 4 E LNA D BELT SIDE VIEW A BELTSANDER l DISC TABLE WORK TABLE LOCK LEVER B SANDING BELT J ON OFF SWITCH C BELT GUARD K MITER GAUGE D BELT GUARD L COVER KNOBS THUMBSCREW BELT TABLE E BELT TENSION LEVER LOCK LEVER SANDING DISC N DUST PORT G SANDING DISC O STEEL Y DISC FRONT WORK TABLE GUARD H RUBBER FOOT BASIC FUNCTI
19. laten that is not in use can be safely stowed in the storage mount on the left side of the sander DISC REPLACEMENT Abrasive sanding discs should be replaced when worn out Standard size 8 self adhesive abrasive sanding discs can be purchased a variety of grits from your General International dealer or depending on availability from your local tool abrasives or sharpening supply dealer This is a standard size that should be readily available in most areas The use of any other size is not recommended and can lead to serious injury and or damage to the machine Replace an installed worn sanding disc as follows 1 Remove disc guard and peel the upper portion of the abrasive disc from the aluminum wheel A Slowly rotate the disc and continue to peel off until the entire abrasive disc comes free To remove any glue residue grease or other impu rities that could interfere with proper adherence wipe down the surface of the aluminum wheel with a rag dipped in mineral spirits or paint thinner Dispose of potentially flammable solvent soaked rags according to manufacturer s safety recommendations Peel the protective backing from the new abrasive paper B and stick the paper onto the aluminum wheel C Slowly rotate the disc and continue sticking the paper onto the disc until the paper is fully installed making sure to avoid leaving air pockets between the paper and the aluminum wheel Re install disc guard 15
20. me Warranty is also subject to the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty All products not covered by our lifetime warranty including products used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of purchase General amp International agrees to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser during this 2 year warranty period subject to the conditions and exceptions as listed below To file a Claim To file a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General amp International or to a nearby distributor repair center or other location designated by General amp International For further details call our service department at 1 888 949 1161 or your local distributor for assistance when filing your claim Along with the return of the product being claimed for warranty a copy of the original proof of purchase and letter of claim must be included a warranty claim form can also be used and can be obtained upon request from General International or an authorized distributor clearly stating the model and serial number of the unit if applicable and including an explanation of the complaint or pr
21. ny such changes on previously delivered units Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with after factory modifications may render some or all information in this manual inapplicable to your machine Further as several generations of this model of sander and several versions of this manual may be in circulation if you own an earlier or later version of this unit this manual may not depict your unit exactly If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification GENERAL INTERNATIONAL WARRANTY All component parts of General International and Excalibur by General International products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction General International agrees to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser for the life of the tool However the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard 2 year Limited Warranty only The Limited Lifeti
22. rews A unscrewing and remo chine s side cover D ving the locking lever washer and carriage bolt B 4 Turn the belt tension spring lever to loosen belt ten 2 Remove the belt guard C sion attach it with the chain as shown F and then remove the belt from the rollers E 13 14 1 If switching to belt of a different width E 2 p 4 i i Using a 12 mm wrench unscrew and remove the belt platen bolt and washers and remove and set aside the belt platen To install a new sanding belt 1 Fit the belt onto the two lower rollers and through the belt slot below the platen Tip To extend belt life and avoid premature breakage take note of the direction arrows A printed on the inside of the sanding belt to make sure you install the belt in the correct direction 2 Make sure the belt tension spring lever is attached with the chain B to loosen belt tension and then fit the belt onto the top roller Release the belt tension to lever to tighten the belt onto the rollers Install the other size belt platen using the same bolt and washers Make sure the front of the platen is flush with the slot below so that the platen supports the belt without obstructing it Turn the belt by hand several complete rotations to verify belt tracking if needed complete belt tracking adjust ments as shown on page 12 With the belt tracking properly re install the side cover belt guard and the work table Note The p
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