General International 75-440 M1 Use and Care Manual
Contents
1. This spring is used to return the boring handle to its original position If the spring was too loose after period using you need to adjust the springs by adjusting the spring rod 5 INSTALLATION AND ADJUSTMENT Loosen lock knob A to move the knob rod B to desired position then tighten or loosen stop knob C to move stop D to desired position The operator may adjust it according to workpiece width Maximum distance of with is 49 1250 mm The knob rod and stop can move to other side 6 SAFETY GUARD The safety guard is used for avoiding chips splashing during operation In addition it also prevents the operator s hands from touching the boring bits when changing workpiece The safety guard features automatic positioning CAUTION Before mounting or removing the boring bits always remember to remove the safety guard and turn power off Hold down Loosen screws A adjusting hold down for fixing woodpiece 7 Setting STOPS ON FENCE The stop can fix on the fence any position loosen lock knob can See figure move the stop to desired position Optional hinge boring head 8 Change hinge boring head set Loosen the screw A Remove the boring head and arbor Change the new arbor and hinge set Parallel the hinge set to fence and tighten screw B OPERATION INSTRUCTION BITS ON LINE BORING HEAD 1 The boring bit A is especially suitable2. ADJUSTING SLEEVE 2 ISCREWM5X8 1 SCALE PLATE 1 CABLE CLAMPS _ 1 SCREW 3 16 X 3 8 1 ZERO POINT _ 2 ISCALE LEFT 1 za 13 SCALE RIGHT WAVE WASHER l 4 4 l l l l l 4 40 4 4 l 2 2 2 4 4 1 2 1 1 1 1 2 1 1 13 Oey D ONE BPG saN CRS PL NRA OHR Le NE Sa
3. for line boring head Select the correct direction on boring bit according to the running direction of boring head 2 Flat face B on boring bit shank Insert it into the chuck D 3 The machine provides p10 mm chuck 4 Apply a allen wrench F to turn screws E for tightening the boring bit At this time make sure the running direction is correct iz Hexagonal Wrench F SCrews E ar O roi Flat Face B Boring Bit A Ws PART NO 75 440M1 PARTS LIST DESCRIPTION QTY SCREW M10 X 90 NUT NUT WASHER516X18X2 7 4 PART NO 35 36 37 38 39 40 41 41 1 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 DESCRIPTION QTY MOTOR MOTOR BRACKET 1 SCREW ME X 8 LOCATED PIN WASHER 3 8 X 23 X 2 GEAR WASHER SPRING l 2 2 85 85 1 86 87 87 1 88 89 90 91 92 93 94 95 96 97 DESCRIPTION SCALE SCALE WASHERT4X19X2 QTY 8 SUPPORTING BRACE LONG 126 1 SUPPORTING BRACE SHORT PLASTIC CAP PART NO 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 DESCRIPTION SCALE sae TT SCREW MBX0 7 SCREWCAPM6X30 4 BORING FIXED BRACKET 1 WASHER 56X 18X2 1 SCREWCAPM6X30 1 WORKING TABLE 1 BASE HEX HEAD SCREW M8 X25 4 WASHER 516 X 23X2 8 EU EB EB ia REA Ea EI FE QTY PC GUARD
4. 75 440M1 13 SPINDLE BORING FEATURES Fully adjustable table and fence assembly features easy to read English amp Metric scales for quick set up and accurate boring Heavy duty cast iron construction machined with precision 13 pcs 10 mm spindle Indexing pins help operator to maintain correct spindle and alignment for resuming line boring operations in long workpieces Work stops on either end of the fence allow operator to line up work from the left or right for performing parallel boring patterns Adjustable depth stop controls the downward travel of boring head Powerful 1 1 2HP motor delivers plenty of power and speed for multiple hole boring even in the toughest laminates Manual operation requires minimal maintenance Multiple axis drill bit set is an optional accessory SPECIFICATION NUMBER OF SPINDLE DRILL HEADS SPINDLE CENTERS COLLET SIZE SPINDLE SPEED TABLE SIZE LxW TABLE HEIGHT FROM FLOOR MAXIMUM DEPTH BIT TO FENCE MAXIMUM DEPTH OF STROKE FENCE MOTOR 13 Left 6 Right 7 1 1 4 32 mm 03 87 10mm 3450 RPM 31 1 2 x 15 3 4 800mmx400mm 33 3 8 848 mm 4 100mm 2 1 2 31 1 2 800mm 1 1 2HP 110V 60HP 1 Ph We appreciate your purchase of our machine This machine is designed and manufactured for efficient multi purpose operations This manual concerns the operation safety and maintenance of the machine This manual should be kept readily available to the
5. N Cluttered areas and benches invite accidents DON T USE IN A DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep the work area well lit MAKE THE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys rate for which it was designed USE THE RIGHT TOOL Don t force the tool or attachment to do a job for which it was not designed WEAR PROPER APPAREL Don t wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use a face or dust mask if the operation is dusty Everyday glasses only have impact resistant lenses They are not safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate the tool DON T OVER REACH Keep proper footing and balance at all times MAINTAIN TOOLS WITHCARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT POWER FROM TOOLS before servicing When changing accessories such as blades bits cutters etc REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the off position before you plug it in USE RECOMMENDED ACCESSORIES Consult the equipment manufacturer s manual for recommended acce
6. operator for reference The operator should read this manual carefully before operation to ensure safe smooth operation of the machine Our warranty will not apply if there is any improper operation or maintenance of the machine When you receive the machine please check the model all accessories listed on the packing list and check if there are any parts damaged during transportation If any part is missing or parts are found to be damaged please immediately contact your local distributor or machine manufacturer Again we would like to thank you for your purchase WARRANTY If any part is proved to be defective within ONE YEAR from the date of purchase then the manufacturer or distributor shall repair or replace the part provided and the defective part is returned immediately to the manufacturer or distributor The manufacturer or distributor shall have no obligation to repair or replace those parts failing due to operator carelessness misuse or any cause such as parts failing due to poor lubrication inadequate cleaning improper operation environment improper utilities or operational error SAFETY INSTRUCTIONS 9 NE Oy G1 10 11 12 13 14 15 16 17 18 19 ALWAYS KEEP THE GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES From the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on KEEP THE WORKING AREA CLEA
7. rlocking hood switch 5 Read the operators manual thoroughly and familiarize yourself with the machine before attempting to operate 6 Keep children away All visitors should keep a safe distance 7 Don t force feed boring head Allow the boring machine to apply the proper feed rate 8 Use sound lumber No loose knots and as few tight knots as possible UNPACKING AND CLEANING Remove the machine from the wood box and ensure that all parts are present and free from damage If any parts are missing or damaged contact your local distributor immediately Do not attempt to assemble or operate the machine without all parts present and in working order Remove the rust preventative oil that coats the machine with a cloth soaked in kerosene Do not use gasoline or lacquer thinner as this can damage the painted parts of the machine 1 Motor 2 Handle 3 Index pin 4 Frame 5 Table 6 Stand 7 Safety Guard 8 Motor ON OFF Switch 9 Head Lowering Limit stop 10 Workpiece stop INSTALLING MACHINE 1 With the carriage bolts and nuts begin assembling one end of the boring stand by attaching 1 short top shelf and 1 short tie bor to 2 leg Caution Do not tighten hex nuts until all fasteners are Attached Then place the stand on a flat surface To square it up and finally tighten all the nuts 2 Assemble the opposite side of the stand the same way as described in step 1 Then use the 2 long top shelve
8. s and 2 long tie bars to join both assembled ends and complete the stand as shown in the fig 1 3 Place the machine onto the stand with its front end along one of the stands shorter ends and align the four holes in the stands top shelf with those in the machine base Fasten machine to stand using the 4 hex head screws 4 nuts and 8 washers 4 Assemble handle to the handle body Loosen the screw A then mount the handle and tighten the screw A securely 5 Mount the extension stop to fence Fit the slide block into the fence slot and tighten cap screw Align the stop rod with hole Then tighten the lock handle 6 Moving Fence Loosen two ratchet handles Move the fence to desired position Align the both scales then tighten ratchet handles SETTING UP THE MACHINE 1 BORING DEPTH SCALE The boring depth scale provides inch and metric graduation for choice Moving boring head to wood block as close as possible then tighten knob A move the scale knob B to desired position then tighten 2 Large wood block over 2 5 Using large wood block loosen 2 screws A and use knob B to raise boring head to desired position 3 MOTOR ON OFF SWITCH 1 Lift the switch up to on position to start the machine 2 Push the switch down to off the machine 3 The on off switch key is designed to prevent unauthorized use when removed from the switch 4 RETURN SPRING
9. ssories The use of improper accessories may cause injury NEVER STAND ON THE TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool damaged parts should be carefully checked to determine that they will operate properly and perform their intended function Check for alignment binding or breakage of moving parts or any other conditions which may effect operations DIRECTION OF FEED Only feed work into a blade or cutter against the blade s rotation direction NEVER LEAVE THE TOOL UNATTENDED WHILE IT S RUNNING Don t leave the tool until it comes to a complete stop 20 KNOW YOUR POWER TOOL Read both the assembly and operation manual and get acquainted with maintenance and lubrication procedures Never use accessories or attachments not recommended by the manufacturer as it may result in injury Learn application and limitations as well as specific potential hazards peculiar to this tool ADDITIONAL SAFETY RULES FOR LINE BORING MACHINE Always wear eye protection when operating any machine 2 Before starting up recheck to make certain all holding screws are tight 3 Always stop motor and disconnect the power source before making adjustments of any kind 4 Be sure all guards are in place before operating equipment The hood should always be DOWN covering cutterhead when motor is on Never attempt to override the inte
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