Champion Power Equipment 11006 Use and Care Manual
Contents
1. q r s t u v LI w x y z OPERATION Ing The vehicle to be winched should be placed in neutral and the emergency brake released Only release the brake pedal when under full tension Avoid shock loads to the winch This can damage the winch rope and vehicle The winch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching operation The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power Secure the vehicle Be sure to set the brakes and place the vehicle in park Release the tension on the wire rope The winch is not meant to hold the vehicle for long periods of time Disconnect the wire rope from the anchor Rewind the wire rope Make sure that any wire already on the drum has spooled tightly and neatly If not draw out the wire and re spool from the point where the rope is tight Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in Secure the hook and hook strap Disconnect the remote control and store in a clean dry place Clean and inspect connections and mounting hardware for next winching operation REV 11006 20110125 8 MAINTENANCE The owner operator is responsible for all periodic maintenance A WARNING Never operate a damaged or defectiv2. Gear Housing A Brake Assembly Wash lutc Gear Housing End Cover Drum Assembly bly bly Gear Housing End Cover Seal Gear Housing B Thrust Washer Qty 1 Part number 2a pronon is Fonon 26 P1011016 27 P1011017 1018 0008 0012 0013 0014 0 0 0 0 0 i P 0 0 0 Co 0025 N 0 011100 011200 U 1000 011019 U O 0038 0033 011033 011034 0035 i 27 28 29 32 35 38 39 42 44 45 46 48 Co Description e157 Motor End Bearing Seal End Bearing Lock Washer 6 Cap Screw M6x20 Thrust Disc Bushing Dr M6x10 2 Cap Screw Lock Nut Cap Screw M8x22 Motor Drum Lock Nut Flat Washer 10 Lock Washer 10 Cap Scerw M10x35 Terminal Protector Bushing E Oo 3 Strap Snatch Block Speed Mount Hitch Adapter Roller Fairlead 6 ft Cable with Quick Connect Clevis Hook 3 8 Motor Coupling Hexagonal Shaft Hexagonal Shaft II Retainer Ring 50 fiat lc Mc CP I EA lala td REV 11006 20110125 12 ENGLISH 11006 TROUBLESHOOTING Problem Cause Solution Motor does not turn on Switch Assembly not connected Insert Switch Assembly all the way into the connector properly Loose battery cable connections Tighten nuts on all cable connections Contactor malfunctioning Tap contactor to loosen contacts Apply 12 volts to coil terminals directly A clicking indicates
3. POWER EQUIPMENT OWNER S MANUAL amp OPERATING INSTRUCTIONS 10000 Ib WINCH with SPEED MOUNT HITCH ADAPTER 2YEAR 11006 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Sana resorinpe 6 90670 Important Safety Instructions MADE IN CHINA USA 1 877 338 0999 are included in this manual REV 11006 20110125 www championpowerequipment com Have questions or need assistance WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info e Product Info amp Updates e Tech Bulletins e Frequently Asked Questions Product Registration pm Call our Customer Care Team Toll Free at 1 877 338 0999 TABLE OF CONTENTS Introduction Introduction This Booklet Accessories Manual Conventions Safety Rules Controls and Features Winch Assembly Mounting the Winch Operation General Tips for Safe Operation Self Recovery Winching Techniques A Z Maintenance Lubrication Cable Assembly Replacement OO O WAN NN OO C101 Q0 IN HP A 10000 Ib WINCH Specifications Performance Specifications Parts Diagram Parts List Troubleshooting Warranty Warranty Qualifications Repair Replacement Warranty Do Not Return The Unit To The Place Of Purchase Warranty Exclusions Limits of Implied Warranty And Consequential Damage Contact Information Address Customer Service Technical Service 10 10 11 12 13 14 14 14 14 14 14 14 14 14 14 INTRODUCTION Introduc
4. 5 Attach using the 4 M10 Cap Screws with 4 Lock washers and Flat washers into the hole 6 Attach the clevis hook and hand strap 7 Insert the Speed MountTM Hitch Adapter into your hitch receiver and secure with the pin ASSEMBLY 8 Connect the battery leads FOR WINCH TO FUNCTION PROPERLY Connect the red positive lead of the quick connect to the positive terminal of the vehicle s 12 volt battery Connect the black negative lead of the quick connect to the negative terminal of the vehicle s 12 volt battery CAUTION Battery cables should not be drawn taut Leave some slack for cable movement 9 Insert the male quick connect into the female quick connect to complete the wiring 10 Attach the remote lead to the winch and test for proper operation 11 Check for proper drum rotation Turn the clutch handle to the out position Free spooling Pull out some cable from the drum and then turn the clutch knob to the In position to engage the gears Press the cable out button on the power switch If the drum is turning and releasing more cable then your connections are accurate If the drum is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation OPERATION General Tips for Safe Operation Your 11006 winch is rated at a 10 000 Ib capacity in first layer max when spooling the first rope layer on the drum Overloads can damage the winch m
5. 5 6 inches 14 2 cm 21 85 inches 55 5 cm 10 x 4 5 25 4 cm x 11 43 cm Line Pull Line Speed 12V DC Max Current Run Time Cooling Time ee eel c 3 2 iaa 2721 6 ss ss ss a ae E 6 7 0 1 5 f the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for 5 minutes Do not pull for more than one minute at or near the rated load Electric winches are designed and made for intermittent use and should not be used in constant duty applications Line Pull and Cable Capacity Per Layer Rated Line Pull Cable Capacity Use double line and snatch block for pulling loads over 8 000 Ibs 3628 7 kg REV 11006 20110125 10 ENGLISH 11006 SPECIFICATIONS Parts Diagram 11 REV 11006 20110125 11006 ENGLISH Part number I P1010100 P1010200 P1010300 N Description Gear Carrier Assembly Input Gear Carrier Assembly Intermediate Gear Carrier Assembly Output 4 P1010400 Cable Assenbly 5 P1011001 Switch Assembly 8 9 10 16 22 23 P L Ea 002 003 e 021 0600 NA 010900 NA 011005 N 011 011 011 011 011 011 011 011 011 Uy Ul Ul Ul Ul Uy Uy Ul vujoo v U e oj mn 2 3 4 5 6 7 8 9 Ulu 0 0 0 0 0 0 0 0 010 0 2 2 2 2 2 2 2 2 3 E 011 011 011 0 012 013 v U Up setting Solenoid Assem Motor End Bearing Assem
6. A WARNING Do not use the winch to secure or hold a vehicle for a long period of time Do not use the winch to secure a vehicle for transport A WARNING Disconnect the remote control and battery leads when not in use A WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the wire rope Shock loads can far exceed the rate capacity for the wire rope and drum Do not accelerate your vehicle while winching Loss of traction can cause a shock load on the cable A WARNING Batteries contain acid and produce explosive gases Keep sparks flames and cigarettes away from batteries at all times Wear safety glasses and protect the eyes at all times Do not lean over the batteries during operation ENGLISH ZNWARNING When re spooling the cable ensure that the cable spools in the under wind position with the cable entering the drum from the bottom not the top To re spool correctly and while wearing gloves keep a slight load on the cable while pushing the remote button to draw in the cable Walk toward the winch not allowing the cable to slide through your hands Do not let your hands get within 12 of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable are left Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while
7. proper activation Defective Switch Assembly Replace Switch Assembly Defective motor Check for voltage at armature port with Switch pressed If voltage is present Replace motor Water has entered motor Allow to drain and dry Run in short bursts without load until completely dry or runs but Cable Clutch Cam Ring not engaged Move Cam Ring to the In position If problem m does not turn persists a qualified technician needs to check and repair Motor runs slowly or Insufficient current or voltage The battery is weak recharge Run winch with vehicle without normal power motor running Battery should have a strong charge Loose or corroded battery cable Clean Tighten or replace connections or overheating winch running time too long Allow winch to cool down periodically Motor runs in one Defective or stuck Contactor Tap Contactor to loosen contacts direetipn only Repair or Replace contactor Defective Switch Assembly Replace Switch Assembly For further technical support Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 13 REV 11006 20110125 11006 ENGLISH WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1 2006 Replaces all undated warranties and all warranties dated before September 1 2006 Warranty Qualifications Champion Power Equipment CPE will register this warranty upon receipt of your Warr
8. the winch is under power lifting CAUTION Use gloves to protect hands when handling the cable Never let the cable slide through your hands CAUTION Do not wrap the cable around any object and hook it back onto itself CAUTION Apply blocks to the wheels of the vehicle when on an incline A WARNING Do not use as a hoist Do not use for overhead SAFETY RULES CAUTION Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the hook for spooling or unspooling the wire rope CONTROLS AND FEATURES ENGLISH 11006 Read this owner s manual before operating your winch Familiarize yourself with the location and function of the controls and features Save this manual for future reference Winch 1 2 3 4 5 6 Motor 3 6 HP 12V DC motor provides power to the planetary gear mechanism Winch Drum The winch drum is the cylinder on which the wire ro
9. Leads 6ft heavy duty cables with quick connect leads Remote Switch Dual switches for powering the rope in or out of your winch drum 11006 ENGLISH This CPE 10 000 Ib winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks and Sport Utility Vehicles If you cannot find a kit locally contact CPE and we will provide you with the name of a dealer near you If you will utilize the CPE Speed MountTM Hitch Adapter you must ensure that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load CAUTION Mounting bolts must be SAE grade 5 or better and torque to 34 ft Ibs Mounting the Winch 1 Insert 2 M10x35 bolts to the mounting channel hole and attach the roller fairlead to the mounting channel with the 2 Flat Washers Lock washers and Nut M10 provided 2 Extend the arms of the Speed Mount Hitch Adapter and secure with 4 M8 bolts and M8 nuts 3 Turn the winch up side down insert 2 M10 Nuts into the holes of the winch 4 Place the Speed MountTM Hitch Adapter on the winch making sure the winch is centered in the middle of the mounting channel Disengage the clutch by moving the Cam Ring to the Out position Release the wire rope and pull through the slot in the front of the channel
10. anty Registration Card and a copy of your sales receipt from one of CPE s retail locations as proof of purchase Please submit your warranty registration and your proof of purchase within ten 10 days of the date of purchase Repair Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year parts and labor and two years parts from the original date of purchase 90 days parts and labor and 180 days parts for commercial amp industrial use Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser This warranty only applies to the original purchaser and is not transferable Do Not Return The Unit To The Place Of Purchase Contact CPE s Technical Service and CPE will troubleshoot any issue via phone or e mail If the problem is not corrected by this method CPE will at its option authorize evaluation repair or replacement of the defective part or component at a CPE Service Center CPE will provide you with a case number for warranty service Please keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Winches need
11. e winch A WARNING Improper maintenance will void your warranty Complete all scheduled maintenance in a timely manner Correct any issue before operating the winch C NOTE For service or parts assistance contact our help line at 1 877 338 0999 ENGLISH 11006 Lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate Cable Assembly periodically using a light penetrating oil Cable Assembly Replacement It is recommended that any modifications be performed by a manufacturer s authorized repair facility and that only manufacturer supplied parts be used Move the clutch to the Out position 2 Extend Cable Assembly to its full length Note how the existing cable is connectedto the inside of the drum 3 Remove old Cable Assembly and attach new one 4 Retract Cable Assembly onto drum being careful not to allow kinking 11006 ENGLISH Performance Specifications Rated Pull Gear Reduction Ratio Motor Duty Cycle Drum Size Cable Gross Weight Net Weight Height Width Length Bolt Pattern SPECIFICATIONS 10 000 Ibs 4536 kg 216 1 Series Wound Motor 3 6 HP 2 7 kW 12V DC Intermittent Use Only 2 48 D x 8 84 L 63 mm D x 224 5 mm L 3 8 D x 85 L 9 2 mm D x 25 9 m L 128 97 Ibs 58 5 kg 120 15 Ibs 54 5 kg 10 52 inches 26 7 cm
12. manufacturer s authorized repair facility Pull only on areas of the vehicle as specified by the vehicle manufacturer Only attachments and or adapters supplied by the manufacturer are to be used REV 11006 20110125 ENGLISH 11006 Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point A roller fairlead not included will help guide the wire rope and to reduce binding on short side pulls Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch RIGHT WRONG Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken cable it will dampen the snap back For additional protection open the hood of the vehicle For pulls over 8 000 Ibs we recommend the use of the snatch block pulley block to double line the wire rope SINGLE LINE DOUBLE LINE This reduces the load on the winch and the strain on the rope by approximately 50 11006 ENGLISH Winching Techniques A Z a Take time to assess your situation and plan your pull b Put on gloves to protect your hands c Disengage the clutch to allow free spooling a
13. nd also save battery power Attach the hook strap to the clevis hook Pull out the wire rope to your desired anchor point using the hook strap f Secure the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch If you are going to control the winch from inside d e Ye your vehicle then pass the remote through an open window to avoid the wires being pinched in the door i Start your engine to ensure power is being replenished to the battery Power in the wire rope guiding the wire under tension to draw up the slack in the wire Once the wire is under tension stand clear Never step over the wire rope k Double check your anchors and make sure all connections are secure I Inspect the wire rope Make sure there are at least 5 wraps of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection Clear the area Make sure all spectators stand n clear and that no one is directly in front or behind the vehicle or anchor point 0 Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension p
14. otor and or wire rope For loads over 8 000 Ibs we recommend the use of the pulley block snatch block to double the wire rope line This will aid in two ways a reduce the number or rope layers on the drum as well as b reduce the load on the wire rope by as much as 50 When doubling the line back to the vehicle attach to the tow hook frame or other load bearing part The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerable time with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiarize yourself with rigging techniques the sounds your winch makes under various loads the way the cable spools on the drum etc Inspect the wire rope and equipment before each use A frayed or damaged rope shall be replaced immediately Use only manufacturer s identical replacement rope with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary repairs be made by a
15. pe is stored It can feed or wind the rope depending on the remote winch switch Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper Wire Rope 3 8 x 85 galvanized aircraft cable designed specifically for load capacity of 10 000 Ibs Braking System Braking action is automatically applied to the winch drum by a separate mechanical brake when the winch motor is stopped and there is a load on the wire rope Solenoid Power from the vehicle battery flows through the weather sealed solenoid switch before being directed to the winch motor 9 REV 11006 20110125 8 9 10 11 12 Free spooling Clutch The clutch allows the operator to manually disengage Out the spooling drum from the gear train free spool Engaging the clutch In locks the winch into the gear system Planetary Gear System The reduction gears convert the winch motor power into extreme pulling forces This system allows high torque while maintaining compact size and light weight Speed Mount Hitch Adapter Adapter for front or rear end class III hitch receiver mounting and off vehicle storage Snatch Block Used properly the snatch block can double the pulling power of winch or change your pulling directly without damaging the wire rope Quick Connect
16. periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole WARRANTY Installation Use and Maintenance This warranty will not apply to parts and or labor if this winch is deemed to have been misused neglected involved in an accident abused loaded beyond the winch s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty Other Exclusions This warranty excludes The winch cable Cosmetic defects such as paint decals etc Accessory parts such as storage covers Failures due to acts of God and other force majeure events beyond the manufacturer s control Problems cause by parts that are not original Champion Power Equipment parts Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential claim by anyone from using this winch THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit This warranty gives you ce
17. rtain legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Rd Santa Fe Springs CA 90670 www championpowerequipment com Customer Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 Fax no 1 562 236 9429 Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com REV 11006 20110125 14
18. tion Congratulations on your purchase of a Champion Power Equipment winch CPE designs and builds winches to strict specifications With proper use and maintenance this winch will bring years of satisfying service This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time without prior notice ENGLISH 11006 Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers tree savers hooks fairleads etc please visit our web site at gt www championpowerequipment com Record the model and serial numbers as well as date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Champion Power Equipment Support 1 877 338 0999 Model Number Serial Number Date of Purchase Purchase Location 106 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death A DANGER CAUTION DANGER indicates an imminently ha
19. zardous CAUTION used without the safety alert situation which if not avoided will result in symbol indicates a potentially hazardous death or serious injury situation which if not avoided may result in property damage A WARNING WARNING indicates a potentially hazardous i situation which if not avoided could result in If you have questions regarding your winch death or serious injury we can help Please call our help line at 1 877 338 0999 CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury SAFETY RULES A WARNING Read this manual thoroughly before operating your winch Failure to follow instructions could result in serious injury or death A WARNING Do not exceed the rated capacity A DANGER Do not use this winch for lifting or moving people or animals A DANGER Keep yourself and others a safe distance to the side of the cable when under tension A DANGER Never step over a cable or near a cable under load A WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope A WARNING Do not move the vehicle to pull a load towing on the winch cable This could result in cable breakage A WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer ENGLISH
Download Pdf Manuals
Related Search