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Professional Woodworker 7652 Use and Care Manual

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Contents

1. DESCRIPTION 1 Handl 2 Nameplate 3 0nlof switch 4 Interlock button for On off switch 5 Lock screw for the depth of cut setting 6 Power cable 7 Laser guide 8 Hinged guard hood 9 Allen screw 10 Shoe 11 Flange 12 Saw blade 13 Parallel stop 14 Lock screw for the parallel stop 15 Lock screws for miter cuts 16 Dust extractor connection 17 Additional handle 18 Actuator for the hinged guard hood teedbacktinatitools com 4 800 348 5004 4 Slide the battery cover up and then away from the battery compartment 2 Fit he batteries being careful to observe the polarity indicated in the batery compartment 3 Close the compartment cover 4 The laser guide is operated by MAINTAINANCE kaj kicha Adjustment of the cutting 1 Keep the cooling vents on depth the motor housing clean and 1 Release the lock screw unobstructed at all times Blow 2 Swing the shoe downwards out any dust and dirt at regular 3 Adjust the cutting depth using intervals the scale The saw teeth must 2 Have a specialist workshop project approx 2 mm out ofthe check the carbon brushes in wood the event of excessive 4 Tighten the lock screw sparking 3 Worn carbon brushes are to be replaced onlybya specialist workshop 4 Keep the machine clean at all times 5 Never use any caustic agents to clean the plastic pants 6 ever you dis
2. Friesen ces Pate E pon head serens Ta TE I ese a bot snape sier f enande Pou pon head ereus Ta ZATE pon rod scents Joga ops rd sore Frame pate erem Con ona rush co me omnes EET sarng 6000s rans Piecogen washer seren ot Frecagen ta MT PP pon reaa sce pan read serens Ta ZTT Em vasre E Epeca net ercips or TO Sa bade ower eejs s ejelel Se 2 50 ol g ca a ET Address any correspondence to North American Too industries 84 Commercial Rd Huntington IN 46750 Tae EET aT esd sre aT ESEE Pa se Teodbacktinatitols com 4 800 348 5004
3. correct size arbor holes Never use defective or je washers or KICKBACK When the blade is pinched or bound tightly by the kerf closing down the blade Stalls and the motor reaction drives the unit rapidly back toward the operator Ifthe blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb outofihe kerf and jump back toward the operator Using dull blades or improperly supported work will increase the tendency for kickback Wet lumber green lumber or pressure treated lumber require special attention during cutting operation to aj Avoid cutting through nails i Wokbeck Aways observe thatine lower inspector and remove all naits o z guard is in the blade cowering rom lumber before cutting position before placing saw TeodbackGnatitools com 4 800 348 5004 OPERATING INSTRUCTIONS ATTACHING THE BLADE WARNING Always disconnect the plug from the power source before making any adjustments or attaching any accessories Tum blade stud counter clockwise with the wrench provided and remove blade stud and outer washer Ifthe shaft moves while attempting to loosen the blade stud strike the wrench counter clockwise to jar loose Retract the lower guard all the way up Into the upper guard While retraciing the lower guard check operation and condition of lower guard spring Ma
4. off Release the interlock button and the switch eedback inatitools com 4 800 348 5004 Limited Manufacturer Warranty North American Too NAT Industries makes every effort to ensure that this product meets high quality and durability standards NAT warrants to the original retail consumer a 1 year limited warranty from the date the product was purchased at retail and each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations ora lack of maintenance NAT shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To receive service under warranty the original manufacturer part must be retumed for examination by an authorized service center Shipping and handling charges may apply Ifa defect is found NAT will either repair or replace the product at its discretion DO NOT RETURN TO STORE For Customer Service Email feedback natitools com or Call 1 800 348 5004 Teodbacktinatitols com 4 800 348 5004 7 1 4 INCH CIRCULAR SAW WITH LASER Crm Model 7652 re 8907652 05 10 arta List Call 1 800 348 5004 for assistance or replacement parts Pease provide the following information Mode number Part description and number as shown in parts list Serial number if any
5. shock increases if your body s grounded Do not operate power tools in the rain or wet conditions Water entering a power tool Increases the risk of electrical shock Do not stress the power cord Never carry the power tool by the cord or disconnect the plug from the receptacle by yanking on the cord Keep cord away trom sharp edges heat solvents and oil Replace damaged cord immediately Damaged cords increase the risk of electrical shock Use outdoor extension cords when operating the power tool outside Outdoor power cords are marked W A or W and are rated for outdoor use These cords reduce the risk of electrical shock PERSONAL SAFETY Dress appropriately Do not wear loose clothing or Jewelry Keep long hair pulled back Keep clothing hair and gloves away from moving parts Loose clothing jewelry and hair can be snagged in moving pars Use common sense stay alert and watch what you are doing while operating a power tool Do not use tools while under the influence of alcohol medication or drugs Keep focused on the work at hand while using a power too to prevent personal injury Make sure the power switch is In the OFF position before plugging it into the receptacle This will prevent accidental starting Carrying tools with your finger on the switch or plugging in the tools with the switch in the ON position invites accidents Remove adjusting tools such as wr
6. will tend to bend causing kickback Support the panel or board close to the cut Be sure to set the blade adjustment so that you can cut through the material without cutting into the table or workbench Suggestion Use two by fours to Support the board or panel to be cut ifthe piece is too large for the workbench use the floor with the two byfours Supporting the wood MAINTENANCE To prevent accidents always unplug the saw from the power source before cleaning or performing any maintenance The saw maybe cleaned most effectively by using compressed alr Always wear safety go when using compressed air If compressed air is not available use a brush to remove dust and chips from the saw Motor ventilation vents and switch levers must be keptciean and free of foreign matter Do not attempt to clean by inserting pointed objects through openings Certain cleaning agents and solvents damage plastic parts Some of these are gasoline rbon tetrachloride chlorinated Cleaning solvents ammonia and household cleaners containing ammonia Do not use any of these to clean the saw Should excessive sparking occur have an authorized senice center examine and or replace the brushes Blades become dull even when cutting regular lumber Asure sign of a dull blade is the need to force the saw forward instead of guiding it while making a cut Take the blade to a service center for sharpening
7. Please carefully read and save these instructions before attempting to assemble maintain install or operate this product Observe all safety information to protect yourself and others Failure to observe the instructions may result in property damage andor personal injury Please keep instructions for future reference Important Operating Instruction 7 1 4 INCH CIRCULAR SAW WITH LASER Model 7652 CALIFORNIA PROPOSITION 65 WARNING You can create dust when you cut sand drill or grind materials such metal conci other masonry This dust often contalns chemicals known to cause cancer birth defects or other reproductive harm Wear protective gear WARNING This product or its power cord may contain chemicals including lea known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling CAUTION FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL COMPLETELY AND CAREFULLY BEFORE OPERATING THIS 7 1 4 CIRCULAR SAW WITH LASER 4 SPECIFICATIONS Voltage 120 Volts AC Frequency 60Hz single phase Power 10 Amp No Load Speed 5000rpm Cutting depth at 90 2 1 2 in Cutting depth at 45 1 11 16 in Arbor size 5 8 Saw blade diameter 7 1 4 in Saw blade mount 5 8 inch Cord length 6 ft Weight 10 Ibs ACCESSORIES 1 hex key 1 24T blade 2 batteries 1 guide ruler WARNING Read and understand all instructions Failure to fo
8. ade to reach full speed and then reentering the cutslowly When cutting across the grain teedbacktinatitools com 4 4 800 348 5004 the fibers of the wood have a tendency to liftand tear Moving the saw slowly minimizes this effect POCKET CUTS Disconnect the plug from the power supply before making any adjustments Setthe depth adjustment based on the thickness of the material to be cut Tilt the saw forward with the cutting guide notch on the line drawn for the cut Raise the lower guard by using the lit lever With the blade barely above the material to be cut start the saw and allow the blade to come to full speed Gradually lower the blade unto the material to be cut using the front end ofthe shoe as a pivot Point When the blade stars cutting release the lower guard When the shoe is resting flaton the surface being cut proceed cutting in a forward direction to the end of the cut Allow the blade to come to a full stop before removing it from the cut Never pull the saw backward since the blade will climb out of the cut and kickback will occur Tum the saw around and finish the cut in a normal manner sawing forward Use a jigsaw or a hand saw to finish the cutin the corners if required CUTTING LARGE SHEETS Large sheets or boards require support to prevent bends or sags Ifyou attempt to cutwithout leveling and properly supporting the piece the blade
9. cover any ustment of the shoe damage consult the exploded an angle drawing and parts list to g ang Saar ina cioci Ai IMPORTANT 1 Release the 2 lock screws 1 replacement parts you need o Wear earplugs and epa as order from our Customer goggles avatar fe A acn T Service Department PARALLEL CUTS USING THE LASER 1 Release the lock screw 1 GUDE 2 For 90 cuts adjust the parallel U stop 2 using the scale on groove Ni The saw is equipped with a e A for 45 cuts adjust the parallel which is designed to aid B Obsene ihe saw blade width alignment of the blade with your cutting line 3 Tighten the lock screw IMPORTANT IMPORTANT Remove the plug before First make a trial cut making any changes to the circular saw TeedbackGnatitools com 4 800 348 5004 SWITCHING ON Before pressing the OO switch check thatthe saw blade is properly ited that ine moving parts run smoothly and that the clamping screws are tight CHANGING THE SAW BLADE 1 Open the hinged guard hood 1 and hold 2 Use the face spanner 2 Socket wrench 3 4 Remove the flange 4 and the jaw blade by dropping down and out 5 Clean the flange and insert a new blade Note the direction of rotation see arrow on the guard hood 6 Tighten the screw and check for concentricity SWITCH ON AND OFF To switch on Press the interlock button 3 and the switch 4 simultaneously To switch
10. e aware of the time ittakes for the blade to stop after switch is released When operating the saw keep the cord away from the cutting area and position itso that it will not be caught on the work piece during the cutting operation Keep second hand on motor housing or additional handle not near the blade Do not reach underneath the work or attempt to remove cut material when blade is moving ttis important to support the work property and to hold the saw firmly to prevent loss of control which could cause personal injury NEVER hold pieces for cutting in your hand or across your leg Making Pocket Cut into existing walls or other blind areas is dangerous Protruding blade may cut live wires or objects that can cause kickback When cutting is interrupted or blade is binding release the trigger immediately and hold the saw firmiyin the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur Use a rip fence or straight edge guide when ripping Do notrun the saw while carrying itat your side Make certain the depth and bevel adjusting locking levers are tight and secure before making cut Do not use damaged or dull blades Unsharpened or improperlyset blades produce narrow kerf causing excessive friction blade binding and kickback Aways use blades with
11. e adjusted up to a 45 degree angle byloosening the bevel adjustment screw in the front of he saw Adjust the shoe to the desired angle and tighten the bevel adjustment screw Because of the increase in blade surface contact in the work and decreased stability of the shoe blade bending may occur Keep the saw steady and the shoe firm on the work piece LINE GUIDE The right side of the notch in the shoe is the guide for straight 90 degree cuts The left side of the notch is for 45 degree bevel cuts The cutting guide notch gives an approsimate line of cut since different blade types and thickness alter the line cut Always make sample cuts In scrap lumber to obtain the actual line cut To minimize splintering cutwith the good side down LASER GUIDE WARNING The laser guide fitted to this productis a Class 2 laser There are no user serviceable parts in the laser guide apart from battery replacement DO NOT allow children or untrained personnel to use this product or the laser guide Itis nota toy DO NOT aim the laser beam at people KEEP the laser beam path below eye level where practical GENERAL CUTS When starting always hold the saw handle with one hand and the motor housing with the other Never force the saw but maintain a light and continuous pressure After completing the cut allow the saw to come to a complete stop When cutting is interrupted resume cutting by allowing the bl
12. enches or keys before turning the tool on Awrench or key left attached to a rotating part will fy off and may cause personal injury Do not overreach while operating a power tool Keep proper footing and balance at all times Good balance and solid footing enables better control in unexpected situations Always wear appropriate safety equipment Always wear eye protection while operating a power tool Use appropriate dust respirators hearing protection hard hat face shield or safety shoes as dictated by the work and tool TOOL USE AND CARE Secure the work piece with clamps or other practical methods to provide a secure work platform Holding the work byhand or against your bodyis not secure and maylead to loss of control Use the correct tool for the work The proper too will do the work faster and safer Do not use the tool if the ONVOFF switch is not working Operating a too that cannot be controlled by you is dangerous and must be repaired before use Always disconnect the power cord from the electrical outlet before storing the tool making adjustments or addingireplacing accessories This simple prevention will reduce the risk of accidental starting of the tool Store the tool in a secure place out of reach of children A secure storage location will prevent the unauthorized use by untrained users Properly maintain tools Keep all cutting tools sharp and clean Remove contamina
13. ke sure the saw teeth and arrow on the blade point in the same direction as the arrow on the lower guard Slide blade through slot in the shoe and mount it against the Inner washer on the shaft Be sure the large diameter of the inner and outer washer lay lush against the blade Reinstall outer washer and tighten blade stud finger tight Place the blade on a piece of scrap wood and hold the saw securely bythe upper guard teeth imbedded in wood and tighten blade stud until snug with the wrench provided DEPTH ADJUSTMENT Disconnect plug from power source Loosen the depth adjustment lock screw located between the guard and handle of saw Hold the shoe down with one hand and raise or lower saw by the handle Tighten lock screw at the depth setting desired For minimum splintering no more than one tooth length of the blade should extend below the material to be cut SAFETY SWITCH WARNING When starting the saw hold it with both hands since the torque of the motor can cause the saw to twist The safety switch is designed to prevent accidental starting To start the saw press the release bution located on the handle with your thumb and pull the trigger simultaneously To switch the saw off release the trigger The safety switch will engage automatically BEVEL ADJUSTMENT Before making any adjustments disconnect the plug from the power source The shoe can b
14. llow all instructions listed below may result in electrical shock fire and or serious personal injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clear clean and well lit Cluttered work surfaces and dark areas invite accidents Keep people not involved in the work especially children away from the work area while operating a power tool Distractions can cause you to lose control ofthe tool Do not operate power tools in an unsafe environment such explosive atmosphere flammable liquids gasses and dust A spark created bya power tool mayignite the fumes or dust ELECTRICAL SAFETY Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit into a polarized outlet only one way If it does not fit fully in the outlet reverse the plug and try again If it still does not fit fully contact a qualified electrician to install a polarized plug Do For warranty purchases plea keep your dated proof of purchase e or attach to the manual for safekeeping For customer service cat 1 800 348 5004 or ema feedbacknatiiools com e 8807652 05 10 not modify the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded electrical system Avoid body contact with grounded surfaces such as radiators pipes ranges and refrigerators Risk of electrical
15. nts from the tool and keep clean Check for broken parts or binding of moving parts before use damaged have the tool serviced before use Prevent accidents caused by poorly maintained tools Use only accessories recommended for your model Accessories suitable for one tool may become hazardous when used on another tool eedbacktinatitools com 2 4 800 348 5004 SERVICE Tool service mechanical andor electrical is to be performed only by qualified repair personnel Serce performed by unqualified personnel may resultin a sk of injury When servicing a tool use only identical replacement parts Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electrical shock or injury ADDITIONAL SAFETY INSTRUCTIONS FOR CIRCULAR SAWS DANGER Keep hands away from cutting area and blades NEVER place your hand behind the saw blade since kickback could cause the saw to jump backwards over your hand Keep your body positioned to either side of the saw blade Check lower guard for proper closing before each use fsaw is accidentally dropped lower guard may be bent Raise the lower guard with the lower guard lit ever to make sure it moves freely and does not touch the blade or any other part Do not operate the saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position down on bench or floor B

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