Nostalgic Warehouse 733007 Instructions / Assembly
Contents
1. Oriented on the lower edge Figure 4 Add the deadbolt faceplate part 2 over the deadbolt latch and make sure that it can sit flush in the mortised out area Note Some doors come prepared with rounded corners in the mortised out area If your door is prepared like this simply use a chisel to square off the corners so that the faceplate lies flush with the edge of the door Install the 3 4 latch amp strike wood screws Part 3 to hold the deadbolt latch and deadbolt faceplate n place Step 5 Install the Outside Half of the Deadbolt A Using Figure 1 for reference gather together the cylinder B C D E assembly Part 4 spin ring Part 5A the outside escutcheon Part 5B the deadbolt adaptor plate Part 7 and two 1 1 4 machine screws Part 8 Place the spin ring over the cylinder driver bar Part 4A end of the cylinder making sure that the narrower edge of the spin ring is closest to the key hole end of the cylinder Insert the cylinder through the spin ring and escutcheon to make the outside assembly complete see Figure 5 Cylinder Cylinder Driver Bar Assembly Part 4A Part 4 Escutcheon Part 5B Spin Ring Part 5A Figure 5 From the outside of the door Insert the cylinder driver bar Part 4b through the in the latch housing making sure that the driver bar is oriented vertically with the latch bolt extending from the edge2. N Sf m For 2 3 8 Backset 3 1 2 2 3 8 Cross Bore Hole 2 1 8 Edge Bore Hole 1 Diameter Mark from Step 1D Centerline Mark from Minimum Sep U 5 1 2 to center line of door knob cross bore hole Faceplate Mortise Area EEE Door Thickness 2 3 4 lt 4 SG For 2 3 4 Backset Step 2 Drill the Door A Using the 2 1 8 hole saw drill the cross bore hole centered B on the mark made on the face of the door from Step 1B See Figure 3 Important To avoid splintering or marring the door drill from one side of the door until the pilot bit comes through the door Then drill from the other side of the door using the hole made by the pilot bit as your guide until the cross bore hole is complete Using the 1 bit drill the edge bore hole centered on the mark made on the edge of the door where the centerline and center thickness met from Step 1D see Figure 3 Important Make sure that you drill a full 3 1 2 deep to accommodate the overall length of the 2 3 8 latch If you are using a 2 3 4 backset latch then the overall depth must be at least 3 3 4 Page PK133 Step 3 Mortise for the Faceplate A B C Using Figure 1 for reference find the faceplate Part 2 On the edge of the door center the faceplate over the newly drilled edge bore hole so that the D shaped hole i
3. 7 eadbolt Machine Screws Part 1A Part 9 D Install the two 5 8 thumbturn machine screws making sure that the plate is positioned correctly before tightening the screws Do not over tighten the screws E Turn the thumbturn and the key separately to make sure that the action is smooth If the screws have been over tightened the latch may bind Once the action is acceptable move on to Step 7 Step 7 Installing the Door Reinforcer and Strike Note If door jamb is already drilled go to Step 7E below A With the deadbolt in the unlocked position close the door From the inside of the house turn the thumbturn and identify where the bolt is contacting the door jamb Lightly mark this with a pencil on the door jamb Measuring in from the door stop trim identify the center mark where the bolt hole needs to be drilled Hint If you cannot see the bolt clearly or cannot mark the jamb with a pencil because the door is closed you can cover the end of the bolt with a light amount of lipstick or similarly visible material When you turn the thumbturn the lipstick will mark the door jamb B Using a 7 8 drill bit drill two holes centered 5 16 above and below the center mark These holes will overlap Make sure each one is at least 1 1 8 deep C Clean out the hole if needed and insert the black dust box Part 10 Close the door carefully making sure not to crush the dust box Make sure that the deadbolt and
4. both comfortable to use and attractive in appearance Typically this will be approximately 36 38 from the floor Once you have chosen the height tape the template to the door Face of Door EJE EJE Centerline Figure 2 B C D Determine the backset of the deadbolt latch Part 1 by checking the marking on the deadbolt latch itself If the latch is not marked measure the latch between points A and B to determine the backset as shown in Figure 2 The backset will either be 2 3 8 or 2 3 4 Once you know your backset find the point on the template where the centerline crosses the vertical line that corresponds with the correct backset Using the awl or nail mark this point making sure that it 1s marked well enough to see on the door once the template is removed Follow the centerline around the edge of the door and using a pencil extend the centerline onto the edge of the door The mark should be horizontal to the floor Once this mark is made you may remove the template from the door Measure the thickness of the door Doors vary in thickness depending on the manufacturer Determine the distance from the center to the edge of the door half the thickness of the door Using the awl or nail mark a point on the edge of the door where the centerline pencil mark from Step 1C and the center of the edge of the door meet half the thickness see Figure 3 Figure 3
5. dust box line up If not carefully enlarge the hole as needed Dust Box Part 10 Door Frame Reinforcer Part 11 Re Strike Plate top Part 13 Trim ye j Figure 8 3 Woo Screws Part 12 3 4 Latch amp Strike Wood Screw Part 3 D Using the strike plate Part 13 mark the area to be mortised out for the dust box Part 10 door frame reinforcer Part 11 and strike plate Use a chisel to mortise this area and make sure that once assembled the strike plate sits flush to the door jamb E Place the door frame reinforcer over the dust box Using the door frame reinforcer as a guide find the holes closest to the outside of the house and drill two 7 64 x 3 deep holes for the reinforcer screws Part 12 F Install the reinforcer screws Again check to make sure the deadbolt and reinforcer line up and that the deabolt can be locked G Drill two holes for the strike plate and install the strike plate using the latch and strike wood screws Part 3 Congratulations You have completed the installation of your new Nostalgic Warehouse single cylinder deadbolt Page 3 PK133 EEINd y 9384 91d SUIS el Z SM319S POONA JBDIOJUION L 139J0JUISY UuuE1 J JOOG LL xog snq OL Z sM 419S sulydeyy WIN QUINY 8 9 6 Ajquiessy winiquuny 9 Z SM J9S SulyoeyN P L L Z 9 8 d 19 depy yoqpeeq 9 uo y no
6. Varna u NOSTALGIC WAREHOUSE ipf JEET ira For Assistance Call Door Hardware Installation Instructions Single Cylinder Deadbolt NOTE Deadbolts fit doors 1 3 4 to 2 1 4 thick For thicker doors please call customer service 1 800 522 7336 8 am 5 pm Monday Friday MST Carefully unpackage all the components and place them within easy reach Find Figure 1 on page 4 of these instructions for a listing and drawing of each component Detach Figure 1 and place beside the components for easy refernce If your door is al ready prepped pre drilled start at Step 4 If your door has not been prepped for installation you will need a 2 Phillips screw driver a drill a 2 1 8 hole saw a 1 drill bit spade or forstner style a 7 8 drill bit a 1 8 drill bit a razor knife a chisel and a pencil tape and an awl or nail Step 1 Door Preparation For Deadbolt A Locate the Door Preparation Template which is included with these instructions Fold the template along the edge of door line Important Before positioning the template make sure that you are aligning it on the non hinged edge of the door Carefully position the template so that the narrow portion of the template wraps around the edge of the door and the large portion of the template remains on the face of the door see Figure 2 Slide the template up or down on your door so that the centerline is located at a height that is
7. n the faceplate is centered over the 1 edge bore hole Align the faceplate so that the edges are parallel to the edges of the door and roughly centered side to side Mark around the faceplate with a pencil and remove from door Using the chisel score the outline of the faceplate Next chisel away the material within the outline to a depth of 1 8 When you are done you should be able to insert the latch Part 1 into the edge bore hole place the faceplate over the latch tongue Part 1A and have the faceplate be flush with the edge of the door Again using the faceplate as a template and the awl as a marking tool mark for the two screw holes that will hold the faceplate on the door Remove the faceplate from the door to avoid marring the finish Then drill the two screw holes using a 7 64 drill bit Make sure the holes are drilled at least 1 deep Having too small or too shallow a hole can cause the screws to shear off Installing Your Lock Step 4 Install the Latch A Insert a screwdriver into the deadbolt latch housing Part 1 B C and extend the deadbolt Part 1A Insert the deadbolt latch into the edge bore hole making sure that the is oriented towards the lower edge or bottom side of the deadbolt latch see Figure 4 Extended Deadbolt Part 1A Deadbolt Latch Part 1 Deadbolt Faceplate Part 2 aq 3 4 Latch amp Strike Wood Screws Part 3 y BLUT
8. of the door Make sure that the cross bore hole will be completely covered by the outside escutcheon and that the Nostalgic Warehouse logo is oriented correctly On the inside of the door place the adaptor plate so that the beveled screw holes face away from the door and line up with the cylinder posts Screw on the two 1 1 4 machine screws to hold the outside assembly in place see Figure 6 Do not tighten yet Outside Assembly Part s 4 amp 5 Deadbolt Adaptor Plate Part 6 Figure 6 ee ao Machine Screws EY Part FLA Part 7 F Align the outside escutcheon and cylinder with the door edge and snug the two 1 1 4 machine screws down Do not overtighten G Using the key unlock and re lock the latch to make sure that the action is smooth If the screws have been over tightened the latch may bind Once the action is acceptable move on to Step 6 Page 2 PK133 Step 6 Adding the Inside Thumbturn Assembly A Using Figure 1 for reference gather together the thumbturn assembly Part 8 and the two 5 8 thumbturn machine screws Part 9 B Install the thumbturn assembly such that the driver bar coming through the latch housing is inserted into the slot on the back of the thumbturn C Al gn the holes on the thumbturn assembly with the two small holes on the adaptor plate see Figure 7 Deadbolt Adaptor Plate Attached Thumbturn Assembly Inside of Door Figure
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