Nostalgic Warehouse NEW-62-VB-KA Instructions / Assembly
Contents
1. Grandeur By NOSTALGIC WAREHOUSE 1 800 522 7336 8 am 5 pm Monday Friday MST For Assistance Call Door Hardware Installation Instructions Double Cylinder Deadbolt Carefully unpackage all components and place them within easy reach Find Figure 1 on Page 5 of these instructions for a listing and drawing of each component Detach Figure 1 and place beside the components for easy reference Check your door to see if it has been prepped pre drilled for installing a deadbolt If your door has been prepped for installation start at Step 4 If your door has not been prepped for installation you will need a 72 Phillips screwdriver a drill a 2 1 8 hole saw 7 64 drill bit 1 drill bit chisel pencil tape and an awl or nail Step 1 Mark the Door A Find the Door Preparation Template which is included with the instructions Fold the template along the edge of door line Important Before positioning the template make sure that you are aligning it on the non hinged edge of the door Carefully position the template so that the narrow portion of the template wraps around the edge of the door and the large portion of the template remains on the face of the door see Figure 2 Slide the template up or down on your door so that the centerline is located at a height that is both comfortable to use and attractive in appearance Typically this will be approximately 36 38 from the floor see Figure 2 Once2. the security ring as seen in Figure 6 Deadbolt Escutcheon Part 5B Cylinder Bar Security Part 4A Ring Part 16 Cylinder Assembly Part 4 Spin Ring Part 5A Figure 6 From the outside of the door insert the cylinder bar Part 4A through the in the deadbolt latch housing Make sure that the cylinder bar is oriented as shown in Figure 7A or Figure 7B and that the deadbolt is still extended from the edge of the door From the inside of the door if the deadbolt extends toward the right then the cylinder bar needs to be oriented vertically Figure 7A If the deadbolt extends toward the left then the cylinder bar needs to be oriented horizontally Figure 7B IMPORTANT If this step is not done correctly then the deadbolt will not work correctly Page 2 PK158 Inside of Door Inside of Door Deadbolt extends right Deadbolt extends left A II AN N oft Im m A J M Pi mm o o 9 Figure 77A Figure 7B D Make sure that the cross bore hole will be completely covered by the outside escutcheon and that the Grandeur logo is oriented correctly Inside Half E Locate the interior cylinder assembly Part 6 This can F G H easily be identified because it has two holes drilled through the face of the cylinder see Figure 5 Assemble the interior cylinder assembly and escutcheon as outlined in Step 5B Rotate the interior cylinder bar so that it 1s ori
3. you have chosen the height tape the template to the door B Determine the backset of the deadbolt latch Part 1 by checking the marking on the deadbolt latch itself If the latch is not marked measure the latch between points A and B to determine the backset as shown in Figure 2 The backset will either be 2 3 8 or 2 3 4 Once you know your backset find the point on the template where the centerline crosses the vertical line that corresponds with the correct backset Using the awl or nail mark this point making sure that it is marked well enough to see on the door once the template is removed C Follow the centerline around the edge of the door and using a pencil extend the centerline onto the edge of the door The mark should be horizontal to the floor Once this mark is made you may remove the template from the door Face of Door Centerline f f ft f f Jf B A Figure 2 D Measure the thickness of the door Doors vary in thickness depending on the manufacturer Determine the distance from the center to the edge of the door half the thickness of the door Using the awl or nail mark a point on the edge of the door where the centerline pencil mark from Step 1C and the center of the edge of the door meet half the thickness see Figure 3 For 2 3 8 Backset 3 1 2 lt EY UM Cross Bore Hole 2 1 8 Ed
4. d remove the key in each position Then repeat this for the opposite side of the door Only once you are satisfied with the smooth operation of the deadbolt should you proceed Locate the interior cylinder faceplate Part 8 and the plastic faceplate jig Part 9 Place the faceplate on the interior cylinder such that the logo and hole for the key align with the cylinder There are slots cut into the spin ring or escutcheon that the tabs on the edge of the faceplate will align with see Figure 8 Once the faceplate is aligned correctly place the plastic faceplate jig over the faceplate and press the faceplate into position Important The faceplate must be pressed into place evenly in order to avoid bending the faceplate In most cases you will need to lightly tap the faceplate jig with a rubber mallet or hammer to seat the faceplate properly Step 7 Installing the Door Reinforcer and Strike Note If door jamb is already drilled go to Step 7E below A With the deadbolt in the unlocked position close the door From the inside of the house turn the key and identify where the bolt 1s contacting the door jamb Lightly mark this with a pencil on the door jamb Measuring in from the door stop trim identify the center mark where the bolt hole needs to Page 3 PK158 B C D E F G be drilled Hint If you cannot see the bolt clearly or cannot mark the jamb with a pencil because the door is closed you can c
5. e sure that it can sit flush in the mortised out area Note Some doors come prepared with rounded corners in the mortised out area If your door is prepared like this simply use a chisel to square off the corners so that the faceplate lies flush with the edge of the door Install the 3 4 latch amp strike wood screws Part 3 to hold the deadbolt latch and deadbolt faceplate in place Step 5 Install the Deadbolt Outside Half A Using Figure 1 for reference gather together both cylinder assemblies Part 4 amp 6 both spin rings Parts 5A both deadbolt escutcheons Parts 5B security ring Part 16 and 2 3 4 machine screws Part 7 Note Not all designs use spin rings If your escutcheon is a Newport or Georgetown design then no spin ring is required Except in rare cases such as split finish designs the interior and exterior escutcheons will be interchangeable B C Interior Cylinder Exterior Cylinder Figure 5 Locate the exterior cylinder assembly see Figure 5 This can easily be identified by the Grandeur logo on it Note If your design requires a spin ring place the cylinder bar Part 4A end of the cylinder assembly Part 4 through the spin ring making sure that the narrower diameter of the spin ring is closest to the key hole end of the cylinder assembly Next insert the cylinder assembly with spin ring if required through the deadbolt escutcheon Part 5B and finally add
6. ee Bore Diameter Hole 1 Mark from Diameter Step 1B Mark from Step ID Centerline Mark from Step 1C Minimum e 5 1 2 to center line of door knob cross pm 4 gt e Door Thickness 3 3 4 For 2 3 4 Backset Step 2 Figure 3 Drill the Door A Using the 2 1 8 hole saw drill the cross bore hole centered on the mark made on the face of the door from Step 1B See Figure 3 Important To avoid splintering or marring the door drill from one side of the door until the pilot bit just barely comes through the door Then finish drilling from the other side of the door using the hole made by the pilot bit as your guide B Using the 1 bit drill the edge bore hole centered on the mark made on the edge of the door where the centerline and center thickness met from Step 1D see Figure 73 Important Make sure that you drill a full 3 1 2 deep to accommodate the overall length of the 2 3 8 latch If you are using a 2 3 4 backset latch then the overall depth must be at least 3 3 4 Page PK158 Step 3 Mortise for the Faceplate A Using Figure 1 for reference find the deadbolt faceplate B C Part 2 On the edge of the door center the deadbolt faceplate over the newly drilled edge bore hole so that the large hole in the deadbolt faceplate is centered over the 1 edge bore hole Align it so that the edges are parallel to the edges of the door and roughly centered side t
7. ented in the opposite orientation that you used in Step 5C Holding the exterior half of the deadbolt on the door install the interior half of the deadbolt The driver bars will mate together in the hub of the deadbolt latch Depending on the thickness of your door the interior and exterior should be able to sit flush against the door If they do go to Step 5I Adjustments must be made for thinner doors where the deadbolt cannot sit flush against the door Remove the interior half of the deadbolt and set it aside Holding the exterior half in place observe how much of the cylinder driver bar Part 74A sticks through the latch see Figure 77A amp 7B The tangs on the driver bar are scored with marks to make this easier Count the marks showing through on a single tang and if desired mark the tang using a marker Remove the exterior half of the deadbolt Using wire cutters carefully snip off the tangs at the last mark that was visible when it was installed through the latch being careful not to bend the tangs Reinstall the exterior half of the deadbolt to verify that the tangs have been cut to the length which only leaves a small amount still protruding from the latch Follow these same steps for the inside cylinder assembly Reinstall the deadbolt parts as outlined in Steps 5C 5F The spin ring or round escutcheon for Newport and Georgetown designs on the inside of the door must be oriented with the escutcheon slots at the 1 o cloc
8. ike plate and install the strike plate using the 3 4 latch and strike wood screws Part 3 Congratulations You are now on your way to enriching your life with Grandeur Page 4 PK158 8 3d 988d OL Wed L L Wed xog nq 19240JUI9M 9UJ8J4 JOO 3 ed E L ued 3je do eJ Veld JIS Japui A5 JOM91U 9s Wed quuessy EENG cit Ved Z L Med AON U 9 e da de SM9J2S POOM E 6 1 a yoqpeaq aje de e 4 Med i Hee V L Hed SM9J2S i joqpeeq POOM H1S ptos BUT b E Mes Wetueg ger Wed E Gg Vt Med HOPES L Hed Jeg Japul A gt es Ly seg dui B m uo ER ed 10119 X7 uiy uias am
9. k 5 o clock 7 o clock and 11 o clock positions a shown in Figure 78 SE Escutcheon Zw Figure 8 I J K Locate the two 2 3 4 machine screws Part 7 While holding both the interior and exterior halves in place insert the machine screws through the interior cylinder assembly The screws will go through the latch and into the back of the exterior cylinder assembly Slowly screw in the machine screws until nearly snug Align the escutcheons for appearance and fully tighten the screws Insert turn and remove the key in each side to make sure that the deadbolt operates smoothly If not loosen the screws and realign the escutcheons With the screws not fully tightened turn the key on each side of the door to determine if both sides operate smoothly If only one side operates smoothly it is likely that the cylinder assembly driver bar tangs are too long coming from the other side and are rubbing on the back of the cylinder assembly Using the wire cutters trim them back slightly and see if this fixes the issue If not call or customer service department at 800 522 7336 for assistance Once you have tested the action of the deadbolt and it is acceptable move on to Step 6 Step 6 Install the Interior Cylinder Faceplate IMPORTANT Before moving on to Step 6 it is critical that you A B verify that the deadbolt is working properly Insert the key and turn it to both the locked and unlocked position an
10. o side Mark around the deadbolt faceplate with a pencil and remove from door Using the chisel score the outline of the deadbolt faceplate Next chisel away the material within the outline to a depth of 1 8 When you are done you should be able to insert the deadbolt latch Part 1 place the deadbolt faceplate over the extended deadbolt Part 1A and have the deadbolt faceplate be flush with the edge of the door Again using the deadbolt faceplate as a template and the awl as a marking tool mark for the two screw holes that will hold the deadbolt faceplate on the door Remove the deadbolt faceplate from the door to avoid marring the finish Then drill the two screw holes using a 7 64 drill bit Make sure the holes are drilled at least 1 deep Having too shallow a hole can cause the screws to shear off Installing Your Lock Step 4 Install the Latch A Insert a screwdriver into the deadbolt latch housing Part 1 B C and extend the deadbolt Insert the deadbolt latch into the edge bore hole making sure that the is oriented towards the lower edge or bottom side of the deadbolt latch see Figure 4 Deadbolt Latch Extended Part 1 Deadbolt Deadbolt Part 1A Faceplate Part 2 o cue 3 4 Latch amp Strike T Wood Screws Part 3 y WO Oriented on the lower edge Figure 4 Add the deadbolt faceplate over the deadbolt latch and mak
11. over the end of the bolt with a light amount of lipstick or similarly visible material When you turn the key the lipstick will mark the door jamb Dust Box Part 10 Door Frame Reinforcer Part 11 Ge wv Strike Plate OP le Part 13 Trim Sy Oy 3 Wood Screws Part 12 3 4 Latch amp Strike Wood Screws Part 3 Figure 79 Using a 7 8 drill bit drill two holes centered 5 16 above and below the center mark These holes will overlap Make sure each one is at least 1 1 8 deep Clean out the hole 1f needed and insert the black dust box Part 10 Close the door carefully making sure not to crush the dust box Make sure that the deadbolt and dust box line up If not carefully enlarge the hole as needed Using the strike plate Part 13 mark the area to be mortised out for the dust box Part 10 door frame reinforcer Part 11 and strike plate Use a chisel to mortise this area and make sure that once assembled the strike plate sits flush to the door jamb Place the door frame reinforcer over the dust box Using the door frame reinforcer as a guide find the holes closest to the outside of the house and drill two 7 64 x 3 deep holes for the reinforcer screws Install the 3 wood screws Part 12 Again check to make sure the deadbolt and reinforcer line up and that the deadbolt can be locked Drill two 7 64 x 3 4 deep holes for the str
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