Nostalgic Warehouse WIN-60-LB-KA Instructions / Assembly
Contents
1. Grandeur By NOSTALGIC WAREHOUSE 1 800 522 7336 8 am 5 pm Monday Friday MST For Assistance Call Door Hardware Installation Instructions Single Cylinder Deadbolt Carefully unpackage all components and place them within easy reach Find Figure 1 on Page 5 of these instructions for a listing and drawing of each component Detach Figure 1 and place beside the components for easy reference Check your door to see if it has been prepped pre drilled for installing a deadbolt If your door has been prepped for installation start at Step 4 If your door has not been prepped for installation you will need a 2 Phillips screwdriver a drill a 2 1 8 hole saw a drill 7 64 drill bit 1 drill bit chisel pencil tape and an awl or nail Step 1 Mark the Door A Find the Door Preparation Template that is included with the instructions Fold the template along the edge of door line Important Before positioning the template make sure that you are aligning it on the non hinged edge of the door Carefully position the template so that the narrow portion of the template wraps around the edge of the door and the large portion of the template remains on the face of the door see Figure 2 Slide the template up or down on your door so that the centerline is located at a height that is attractive in appearance and at least 5 1 2 above the center of the doorknob hole Once you have chosen the height tape2. Note If door jamb is already drilled go to Step 7E below A With the deadbolt in the unlocked position close the door From the inside of the house turn the thumbturn and identify where the bolt is contacting the door jamb Lightly mark this with a pencil on the door jamb Measuring in from the door stop trim identify the center mark where the bolt hole needs to be drilled Hint If you cannot see the bolt clearly or cannot mark the jamb with a pencil because the door is closed you can cover the end of the bolt with a light amount of lipstick or similarly visible material When you turn the thumbturn the lipstick will mark the door jamb B Using a 7 8 drill bit drill two holes centered 5 16 above and below the center mark These holes will overlap Make sure each one is at least 1 1 8 deep C Clean out the hole if needed and insert the black dust box Part 11 Close the door carefully making sure not to crush the dust box Make sure that the deadbolt and dust box line up If not carefully enlarge the hole as needed Dust Door Frame Reinforcer Door 2 Strike Jamb Plate Zz ap ao 3 Reinforcer Wood Screws Strike Wood Screw Figure 8 D Using the strike plate Part 14 mark the area to be mortised out for the dust box Part 11 door frame reinforcer Part 12 and strike plate Use a chisel to mortise this area and make sure that o
3. er Q Hole 1 bs Mark from VY Diameter Mee Step 1B pia from The N Step 1D a Centerline Mark from Minimum i 5 1 2 to center line of door knob cross bore hole L 2 3 4 Door Thickness 3 3 4 For 2 3 4 Backset Figure 3 Step 2 Drill the Door A Using the 2 1 8 hole saw drill the cross bore hole centered on the mark made on the face of the door from Step 1B See Figure 3 Important To avoid splintering or marring the door drill from one side of the door until the pilot bit comes through the door Then finish drilling from the other side of the door using the hole made by the pilot bit as your guide B Using the 1 bit drill the edge bore hole centered on the mark made on the edge of the door where the centerline and center thickness met from Step 1D see Figure 3 Important Make sure that you drill a full 3 1 2 deep to accommodate the overall length of the 2 3 8 latch If you are using a 2 3 4 backset latch then the overall depth must be at least 3 3 4 Page 1 PK147 Step 3 Mortise for the Faceplate A Using Figure 1 for reference find the faceplate Part 2 On the edge of the door center the faceplate over the newly drilled edge bore hole so that the D shaped hole in the faceplate is centered over the 1 edge bore hole Align it so that the edges are parallel to the edges of the door and roughly centered side to side Mark around the faceplate with a pencil and remove from door B Using t
4. he chisel score the outline of the faceplate Next chisel away the material within the outline to a depth of 1 8 When you are done you should be able to insert the latch Part 1 place the faceplate over the latch tongue Part 1a and have the faceplate be flush with the edge of the door C Again using the faceplate as a template and the awl as a marking tool mark for the two screw holes that will hold the faceplate on the door Remove the faceplate from the door to avoid marring the finish Then drill the two screw holes using a 7 64 drill bit Make sure the holes are drilled at least 1 deep Having too small or too shallow a hole can cause the screws to shear off Installing Your Lock Step 4 Install the Latch A Insert a screwdriver into the latch housing and extend the bolt Insert the latch into the edge bore hole making sure that the arrow on the sides of the latch housing are pointing up see Figure 4 Latch w Bolt Extended Latch Faceplate Mounting Screws Figure 4 B Add the faceplate over the latch and make sure that it can sit flush in the mortised out area Note Some doors come prepared with rounded corners in the mortised out area If your door is prepared like this simply use a chisel to square off the corners so that the faceplate lies flush with the edge of the door C Make sure that the screw holes are drilled with a 7 64 drill bit are at least 1 deep Having too small a
5. hole can cause the screws to shear off D Install the screws to hold the latch and faceplate in place Step 5 Install the Outside Half of the Deadbolt A Using Figure 1 for reference gather together the cylinder assembly Part 4 spin ring Part 5 the outside escutcheon Part 6 the deadbolt adaptor plate Part 7 and two 1 1 8 machine screws Part 8 B Place the spin ring over the cylinder driver bar Part 4b end of the cylinder making sure that the narrower edge of the spin ring is closest to the key hole end of the cylinder Insert the cylinder through the spin ring and escutcheon to make the outside assembly complete see Figure 5 Spin Ring Cylinder Escutcheon Figure 5 C From the outside of the door insert the cylinder driver bar Part 4b through the X in the latch housing making sure that the driver bar is oriented vertically with the latch bolt extending from the edge of the door Make sure that the cylinder posts Part 4c go through the post holes in the latch If done correctly the outside assembly should hold itself in place temporarily D Make sure that the cross bore hole will be completely covered by the outside escutcheon and that the Grandeur logo 1s oriented correctly E On the inside of the door place the adaptor plate so that the beveled screw holes face away from the door and line up with the cylinder posts Screw on the two 1 1 8 machine screws to hold the
6. nce assembled the strike plate sits flush to the door jamb E Place the door frame reinforcer over the dust box Using the door frame reinforcer as a guide find the holes closest to the outside of the house and drill two 7 64 x 3 deep holes for the reinforcer screws Page 3 PK147 F Install the reinforcer screws Again check to make sure the deadbolt and reinforcer line up and that the deabolt can be locked G Drill two holes for the strike plate and install the strike plate using the latch and strike wood screws Part 3 Congratulations You are now on your way to enriching your life with Grandeur Page 4 PK147 Lvl Md 888d TTH 140d xog Isnq TIH Hq J SJOJUISQI owe J 100q g2 a FIH 10d Id IMS ETH J4Dq Z SMOIIS POOM IJOIOJUIOY E DIH 10d Hog yoy EH MPd SMAIDS POOM OTH 140d JNS 2 YIT SA 49S IUW uruqunul s s O 6H 10d qur ossv umaqunmu SLJ ULM A quiassy JapuryAy 94 Dd Z SA919S oR aa u DUYN 8 1 T pH Ibd pIS nO werd pl d s4 sodq Jopul AD ce Mog Qt bd wg JOALIq amns
7. outside assembly in place see Figure 6 Do not tighten yet F Align the outside escutcheon and cylinder with the door edge and snug the two 1 1 8 machine screws down Do not overtighten G Using the key unlock and re lock the latch to make sure that the action is smooth If the screws have been over tightened the latch may bind Once the action is acceptable move on to Step 6 Page 2 PK147 Outside Assembly Deadbolt Adaptor Plate Machine Screws Figure 6 Step 6 Adding the Inside Thumbturn Assembly A Using Figure 1 for reference gather together the thumbturn assembly Part 9 and the two 5 8 thumbturn machine screws Part 10 B Install the thumbturn assembly such that the driver bar coming through the latch housing is inserted into the slot on the back of the thumbturn C Align the holes on the thumbturn assembly with the two small holes on the adaptor plate Deadbolt Adaptor Attached Thumbturn Inside of Door Thumbturn Assembly Machine Screws Figure 7 D Install the two 5 8 thumbturn machine screws making sure that the plate is positioned correctly before tightening the screws Do not over tighten the screws E Turn the thumbturn and the key separately to make sure that the action is smooth If the screws have been over tightened the latch may bind Once the action is acceptable move on to Step 7 Step 7 Installing the Door Reinforcer and Strike
8. the template to the door B Determine the backset of the deadbolt latch Part 1 by checking the marking on the latch itself If the latch 1s not marked measure the latch between points A and B to determine the backset as shown in Figure 2 The backset will either be 2 3 8 or 2 3 4 Once you know your backset find the point on the template where the centerline crosses the vertical line that corresponds with the correct backset Using the awl or nail mark this point making sure that it is marked well enough to see on the door once the template is removed C Follow the centerline around the edge of the door and using a pencil extend the centerline onto the edge of the door The mark should be horizontal to the floor Once this mark is made you may remove the template from the door Face of Door f f J Jt J Centerline B A Figure 2 D Measure the thickness of the door Doors vary in thickness depending on the manufacturer Determine the distance from the center to the edge of the door half the thickness of the door Using the awl or nail mark a point on the edge of the door where the centerline pencil mark from Step 1C and the center of the edge of the door meet half the thickness see Figure 3 For 2 3 8 Backset p 3 1 2 _ Cross Bore Hole 2 1 8 Edge Bore Diamet
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