JET 414458 Use and Care Manual
Contents
1. GS HVBS56M 065 65A HVBS56M 065A 66 HVBS56M 066 Of anu TS 0720081 68 1970813051 acia 69 HVBS462 069 LO is TS 0561031 l HVBS462 071 TZ HVBS462 072 esses Saja HVBS462 073 LC HVBS56M 060 PO HVBS462 075 TO HVBS462 076 las HVBS462 077 T8 TS 0680031 79 HVBS462 079 80 HVBS462 080 sss 81 HVBS56M 081 82 HVBS56M 082 s 83 TS 0070031 84 HVBS56M 084 84 1 HVBS56M 084 1 85 55 HVBS463 085 A HVBS463 085 01 ee HVBS462 085 02 86 HVBS462 086 87 DBG202 T scenes 88 HVBS462 088 89 O0 S9 15375 iiic lese daria 90 HVBS462 090 Ji HVBS462 091 92 HVBS462 092 eese 93 HVBS462 093 Description Size Qty Mitering Vise Plate ae2. Nut Plat iu dada oa dla 1 45 1 HVBS56M 045 1 Spring Handle Dracket orre iir re ani Enea EER IAEA 1 Ap HVBS462 046 Spring Adjusting Screw sisse 67672922 92T 294 Tea 297 e 1 4T HVBS462 047 sess Nl e rt 1 48 HVBS462 048 esses Cross Round Head Screw SIE L lt rirani 4 49 HVBS462 049 sess Mitering Vise s ree da 1 seg TS 0081031 Hex Cap Bolt utc voe DITO X3 4 a 6 19 Index Part No No 49 HVBS462 049 esses BU 9 0081031 1 aria Drs TS 0680031 DQ sais TS 0081071 bii TS 0091071 D s HVBS56M 054 DO HVBS462 055 56 HVBS462 056 Bliss HVBS56M 057 BLA HVBS56M 057A eee 58 HVBS462 058 BRI e HVBS56M 380 60 HVBS462 060 sss GTS BB 600022Z 62 HVBS462 062 sese 62A HVBS462 062A sese 62 1 HVBS462 062 1 62 1A HVBS462 062 1A 63 nas HVBS462 063 esses 64 1 HVBS462 064 1 64 2 HVBS462 064 2
3. Grounding methods OD METAL SCREW wa un COVER DF GROUNDED OUTLET BOX GROUNDING PIN CA B ADAPTER ES e GROUNDING MEANS GRDUNDING PIN D The conversion from 115V to 230V operation must be done by a qualified electrician 115 Volt 230 Volt Chart 1 Chart 2 Specifications Model Number EE a tele E tud e esce st af us HVBS 56M Stock Elle 414458 Horizontal Capacity Round KREE 5 Rond s abere tollen ean eti bue nt breue to Mese tasse aun breue cb exu O uS do Me ve D qe 3 Rectangle 0 90 citada D H x 5 3 4 W and 2 H x e W Recta MP Lo tai aan tina 4 1 2 H x 3 W Throat Deptos M M hal 5 Vertical Work Table Siz eie tte ete abe b taniadodaddccuhedatectaaamecdedeeisbedehateata hee 9 5 8 x 9 1 2 VISE WISE 45 EE 1 2 x 0 025 x 64 1 2 Blade Wheel Dia Meter camada ota 7 3 8 Ro de eh nn me admin etes a metre gran a eee arabe ru tis 80 120 200 SFPM Bed pio CES 25 1 2 Floor Space Required ii 16 1 4 x 42 1 2 Motor UL listed cad dado et de eed 1 2 HP 1 Ph 115 230V prewired 115V Net Weight approx uere ee eee eet eed Re e i et doy eoe diu eda deep eue Wien ee 115 Ibs The specifications in this manual are given as general information and are not binding Walter Meier Manufacturing Inc reserves the right to effect at any time and without prior notice changes or alterations to parts fittings an
4. 11 Always wear approved safety glasses face shields while using this bandsaw Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 Secure work Use clamp or vise to hold work when practical It is safer than using your hand and it frees both hands to operate tool 13 Dont overreach Keep proper footing and balance at all times 14 Maintain tools with care Keep tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories 15 Disconnect tools before servicing when changing accessories such as blades bits cutters and the like 16 Reduce the risk of unintentional starting Make sure switch is in off position before plugging in 17 Use recommended accessories Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons 18 Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted gt A ONO 19 20 21 22 23 24 25 26 Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e
5. result to the material and the blade Adjusting Blade Guide Bearings 1 Disconnect machine from the power source 2 Loosen bolt A Fig 14 and adjust assembly so that back roller bearing is approximately 002 003 from the back of the blade Tighten bolt 13 3 Loosen nut B Fig 14 and turn nut C Fig 14 to adjust eccentric bearing to a clearance of 001 Tighten nut B Fig 14 to lock 4 Connect machine to power source Blade Direction Tooth Direction NUNC Fig 13 Adjusting Blade Tracking feed pressure If they are still burned and heavy reduce the blade speed Optimum feed pressure has been set when the chips are curled silvery and warm A WARNING Blade tracking adjustment requires running the saw with the back cover open This adjustment must be completed by qualified persons only Failure to comply may cause serious injury Blade tracking has been set at the factory and should not need immediate adjustment If blade tracking should ever require adjustment 1 Confirm that blade tension is set properly To adjust see section titled Adjusting Blade Tension 2 Make sure the saw is in its slowest speed see Changing Blade Speeds 3 Move saw arm to the vertical position and lock in place with the lock lever 4 Confirm that blade tension is set properly To adjust see section titled Adjusting Blade Tension 5 Open blade cover by removing the knob
6. Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Feed work into a blade or cutter only against the direction of rotation of the blade or cutter Never leave tool running unattended Turn power off Don t leave tool until it comes to a complete stop Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Do not operate this machine while tired or under the influence of drugs alcohol or any medication Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands
7. Drill Presses Fastening Tools Tu eg dial Alr Thos Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors ACE Hand Tools lachine Accessories Contractor WS Mobile Bases Air Tools Industrial MENS 4 Service Jacks Tools Tee ce WW Dust Fiers Striking Tools d Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking produc
8. Head Screw LN uie nis 1 HVBS56M BS Blade Speed Label not shown 1 HVBS56M ID LD Label not shown 1 HVBSS56M WL Warning Label not shown 1 JIMBO M aieo ninsi Stripe Decal not shown 1 21 Wiring Diagram 1 3 Notes 23 JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com
9. Minimum gage for cord Volts Totallengitofcordinfeet 120v 25 sor toot 1508 LI Ss 2v sot 1o 2oor soo A gt e MA A dp ac EOS le ET H E CS ECH EE TO 095 a 16 14 12 Not Recommended Only the applicable parts o the Table need to be included For instance a 120 volt product need not include the 240 volt heading Table 1 Grounding Instructions Caution This tool must be grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding i
10. a eend L KZT Yana 1 Hex GCap Bolt 5 ne eT eT aiina D Flat WaS TT aT lt ma re 3 Hex Cap Bolt eet 5 16 x1 1 2 1 Hex Cap Screw e TING E 1 Pivot Bracket EE 1 Vertical Cutting Plate 4e 1 Stand for Vertical Cutting Plate 1 Adjustable Bracket LH 1 Adjustable Bracket Assembly LH 1 Me Em MA RE eter 1 Blade Back Safety Cover 1 EE I dean ee ede 910 tiep 4 Ball Bear e s 6000ZZ sss 6 LEIT PIVOT EE ner pen ts A Le Are st nds T 2 Center Shaft Assembly Includes 60 62 1 Centrifugal Guide Pivot 2 Eccentric Shaft Assembly Includes 60 61 62 1 1 Bearing Shaft Fii a eai T tat aae Ta Tat bid 2 Blade Seat Lett THT TT 1 Blade Seat Right ai ed 1 Adjustable Bracket HRH 1 Adjustable Bracket Assembly RH eee ee 1 LOCK Ago EE 1 Lock Washer nine xe DIO coit eren rum 3 Flat Head Machine Screw MS acacia 3 Bearing Guadiato 1 Hex Nubia oe eee MO 4 Blade Wheel Drive ss ee eee 1 Bearing TEEN 2 ta ica cds O EE 2 EE Te EE CN 1 Hex Cap Bolt w Washer T4 X1 2 are 8 Switch Be Tel e DEE 1 Idle Blade Wheel sse 1 Flat Washer ueteres 5 16 idet 2 Blade Tension Knob 9 O etsi ii 1 Nj m M 1 DAW BOWE ETT 1 Washe zz d e apte tvi ae 1 Cap Screw UZ a a Ue 2 Motor Mount TTT 1 Tensi
11. inside so the hex nut is easy to access with a wrench 15 Tension belt by pressing down on the motor while tightening hex nut F Fig 5 until finger pressure on the belt between the two pulleys causes approximately 1 2 deflection Close pulley cover Don t over tighten the belt 16 Insert stop rod A Fig 6 into bed and tighten set screw B Fig 6 Slide stock stop C Fig 6 onto rod and tighten set screw D Fig 6 to hold in place 17 Slide handwheel E Fig 6 onto shaft and secure by tightening set screw F Fig 6 Make sure set screw seats on flat portion of shaft Vertical Cutting Plate Assembly Note These steps are only necessary when using the bandsaw in the vertical mode A WARNING Disconnect the bandsaw from the power source before making any repairs or adjustments Failure to comply may cause serious injury 1 Disconnect the bandsaw from the power source 2 Raise the arm to the vertical position and lock in place with lever A Fig 7 3 Loosen bolt B Fig 7 and insert bracket C Fig 7 Tighten bolt just enough to hold the bracket in place 10 4 Remove two screws D Fig 7 and plate E Fig 7 5 Guide blade through slot in table A Fig 8 and fasten table with two screws B Fig 8 6 Fasten support bracket to underside of table using screw C Fig 8 and hex nut 7 Tighten bolt B Fig 7 Electrical Connections A WARNING All electrical con
12. x3 4 1 2T uus HVBS462 027 eese Whieel Handle 5 iei beoe daria and tata cena 1 S HVBS462 028 ne es Hand Wheels TTT 1 E HVBS56M 029 Toggle Switch Assembly eem 1 29 1 HVBS56M 029 1 Plastic COVE ox n dd 1 305 HVBS462 030 SRINQE te ric beet tn E10 E 1 als HVBS462 031 eer lx La Russe 3 32 HVBS462 032 L ad SCTeW a TTT 1 33 22 HVBS462 033 VISENE 7 ee een O 1 34 HVBS462 034 Moveable Vise Plate tree E Pre o MORE Ta Redes 1 EE TS 0680041 Flat Wasber 3 8 A EE 4 36 TS 0090061 Hex Gap Bolt nt mue meninntiss 3 8 x1 1 4 1 3T xu HVBS462 037 Bed roit eor rote dee Used rM d rre aad cease 1 38 HVBS462 038 Cross Round Head Screw 3 16 x3 8 2 39 HVBS462 039 Crd oui aiia test iaa diia 1 40 HVBS462 040 Electric Cord Ee s cte et e e tied e eet 1 42 HVBS56M 042 sss SGIOW xu ete cR ELLE Lr RM E M Avip en 2 438 HVBS462 043 Ru bb r Ring ei eet ln I e IU RN raa 2 2 1 44 HVBS462 044 Electric aal 1 AN HVBS462 045
13. 6es 2 petri li di usa dede lite 12 Adjusting Blade TENSION oe e e AAA E A ORE RE EE de 12 Gha ging NEE 13 Adjusting Blade Guide BearingS 4 ssiideenadtenneneeedeeneneneeeneedtene eene den 13 Adjusting Blade Tracking o E er ede ead A En 14 Adjusting Feed Press Ure ee ee Pee e A YEAR ERE NER 14 Blade Table Squareness i e erre RR E EA EE ERE eege EES 15 Adjusting Automatic Shut Off ner ser ce d eed eee HERR deus UE eR d res ev HER Le eese 15 Adjusting the VISe ion ai tad e i eet er b ERI Gaa toa ce AE SERE CURE ead eta 15 LUIS 16 Breakdown for Bow Assembly d se nier didas 17 Breakdawn for Base Assembly ere RER de de RR o xen metae dE deg 18 Parts List for the HVBS 56M Bande aw 19 Wiring BBC Em 22 A Warnings Read and understand the entire instruction manual before operating machine This bandsaw is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe use of a bandsaw do not use until proper training and knowledge have been obtained Warning For you own safety read instruction manual before operating saw a Wear eye protection b Do not remove jammed cut off pieces until blade has stopped Maintain proper adjustment of blade tension blade guides and thrust bearing Adjust upper guide to just clear workpiece Hold workpiece firmly against table D CO OO 1 Keep guards in place and in working
14. BS462 006 Cotten Pine duse te iia VEX scada 4 dor ed HVBS56M 07 L e beet 1 Bis TS 0680031 Flat Wash er votes aisla SLAG ns nee 38 CE HVBS56M 09 Welt Rd ns 2 10 HVBS56M 010 Washer iid tb MIA 1 4 AAA 1 TT TS 0051051 Hex Cap Bolt DIAGXT ee ae A 11 1 HVBS56M 11 1 Carriage Bot 5 16 x3 4 16 11 2 TS 0051051 Hex Cap Bolt o Soiree edocet 6 12 s 1970561021 turco Hex TEEN SIMI 22 n HVBS56M 013 Adjustable EOL eee 2 aL ESA HVBS462 014 Floor Stand Handle 2 c ida 1 15 HVBS462 015 Adjusting ROD rss id 1 16 HVBS462 016 dente 1 T sius HVBS462 017 esse Pivoting Rod aida 1 18 2 HVBS462 018 sss oupport Plate nte br diet oet teret tatu oen 1 19 HVBS462 019 O 1 ET eg TS 0270021 Socket Set Screw 5 16 x5 16 4 24 52 HVBS462 021 Stock Stop DEE 1 22 aere HVBS462 022 esee Wire Relief Hetamer ni cenie na aea a a a AN a 2 25 nu TS 0051031 Hex Cap Bolt 5 16
15. HVBS462 107 sss Blade Whea Shaft re be ether Hh RR THER Re ERR HVBS462 108 liis WIE HVBS462 109 Blade Tension Sliding Guide 2 HVBS462 110 Motor Pulley Cover Assembly 1 TS 0680031 Flat Washer iiit te ees eT e eus 1 Gr tata Ml tanos PDD ada ds 1 e SE RRE Blade EE TS 0680041 sues Flat Washer ER MITA mee 4 TS 0561011 Hex NUL oie bor st tabe bet E A ee eats 1 HVBS463 170 sess WI Plata iria eege doin ci ied HVBS463 171 FOX SChOW ili tieu eee 3 8 x1 1 4 1 HVBS462 120 sss BUS ING x isdem dont ema cet hac eius oa TS 0561041 sss Hex Nut rci ne dit IL 1 TS 0050031 suse Gap Was MARIA oo 1 HVBS463 124 sess Machine Screw 3 16 XIA TT 2 HVBS462 126 BUSHING EE HVBS462 132 sss Blade Guard Right citer rer A EE AE TAA HVBS462 132A sess Blade Guard Left eene HVBS462 156 Round Head Screw 3 16 x3 4 1 HVBS462 157 Star Washer aa eao ETA KT E eis 3 HVBS463 158 e AV UR LEET 2 HVBS463 159 sess Round Cross
16. MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier Table of Contents lgl EE Ee e 2 Tablero Contents tacon iaa tasa lidia 3 Warning orde dada 4 MiNIMUM JAYE Or bOrd p rm 5 Grounding gll Otter 6 DPCCHICALIONS EE 7 Unpacking and Clean Up risotto 8 Tools Supplied for Assembly cocinada 8 Tools Required fOFASSOMD da A A nn brut 8 faccre Een 8 Mertical Cutting Plate ASSEMblV zit eee ne et aen eso cased ea Sead ive da sud dr teed anaes Deme oa ees 10 Electrical Connections aariaa hate ect dde 11 Changing Blade Speed ebessi dieit ede done dte dettes d ee Spe edu eid esed datada 12 Adjusting Blade GUld
17. This pdf document is bookmarked J E T Operating Instructions and Parts Manual Horizontal Vertical Bandsaw Model HVBS 56M LR216097 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com Part No M 414458 Revision G2 03 2010 Copyright O 2010 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking 1 Body Repair Kits Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual DAY Cold Saws YEAR YEAR Lever Hoists YEAR LES gt Hoists Air KEAN REAR gt Pullers JCH Models HEAR gt i Hoists Electric Palet Trucks Scissor Lift Tables WW
18. bolt Figure 16b on each blade guide assembly and rotate the blade guide assembly until there is no more gap between the square and the ruler 5 Re tighten the bolts 6 After making this adjustment be sure to re check other blade adjustments as noted in your manual Adjusting Automatic Shut Off The saw should stop after the cut has been completed e fthe saw completes the cut and continues to run adjust the stop tip A Fig 17 down e fthe saw shuts off before the cut is complete adjust the stop tip A Fig 17 up e If the saw stops cutting but continues to run adjust the stop bolt B fig 17 down The saw is properly adjusted when the saw shuts off just after the blade has finished the cut Adjusting the Vise 1 To open and close the vise use the handwheel C Fig 17 2 The vise can be adjusted for square and miter cuts Loosen the hex cap bolts and adjust the vise for the cut Adjust the blade guides so they are as close as possible to the material without interfering There is a scale on the back side of the bed to aid in setting up the vise for 90 cuts or a particular miter Hint Always check the vise setup with a combination square against the blade and vise so that you can verify the vise setting is correct Blade Guide Assembly Lubrication Ball bearings on the blade guide assemblies and the blade wheels are permanently sealed and require no lubrication Lubricate
19. d accessory equipment deemed necessary for any reason whatsoever Unpacking and Clean Up Note Read and understand the entire manual before attempting setup or operation 1 Remove all contents form the shipping carton Inspect contents for shipping damage and report any damage to your distributor Wipe bed and vise assembly with clean cloth to remove excess oil used to prevent rust Do not discard any packing material until saw has been assembled and is running properly Tools Supplied for Assembly Wrench 12 14mm 4mm Angle Hex Wrench Tools Required for Assembly e 2 Cross Point Screwdriver e 6 8 Adjustable Wrench or Wrench Set e Pliers Regular or Needle Nose e Ratchet and Sockets will Speed Assembly Assembly 1 With the help of another person turn the saw over so that it rests on the motor and saw bow Figure 1 Place it on a piece of cardboard or a surface that will not damage the saw Attach a cross brace A Fig 1 to the motor side of the bed using three 5 16 x1 hex cap bolts six 5 16 flat washers and secure with three 5 16 hex nuts Hint Tighten the nut B Fig 1 on the end of the bed first followed by the nuts on the sides Attach a leg to the cross brace using four 5 16 x3 4 carriage bolts four 5 16 flat washers and four 5 16 hex nuts Use a 12mm wrench to tighten Repeat for other leg Remove the brace C Fig 1 on the opposite end of the bed and bow using a 10mm wr
20. ench 10 Attach a cross brace to the opposite end of the bed using three 5 16 x1 hex cap bolts six 5 16 flat washers and secure with three 5 16 hex nuts Tighten the nut on the end of the bed first followed by the nuts on the sides Attach a leg to the cross brace using four 5 16 x3 4 carriage bolts four 5 16 flat washers and four 5 16 hex nuts Use a 12mm wrench to tighten Repeat for other leg Attach the adjustable feet A Fig 2 to the legs opposite of the motor using the provided hardware Slide the axle A Fig 3 through the legs Place a large flat washer B Fig 3 on both sides of the wheels and place on the axle Secure wheels with two split pins C Fig 3 Carefully turn the saw onto its stand and adjust the feet so the bed is level Put the handle A Fig 4 through holes in the stand legs opposite of the wheel assembly and secure with split pins Fig 4 11 Slide pulley cover A Fig 5 around motor shaft and worm gear shaft Secure with two hex cap screws and washers B Fig 5 12 Lift motor with one hand while the other hand places V belt C Fig 5 on both pulleys 13 Attach the tension bracket D Fig 5 to the saw bow with one 5 16 x3 4 hex head bolt and flat washer E Fig 5 14 Connect the two tension brackets with one 5 16 x3 4 carriage bolt one 5 16 flat washers and one 5 16 hex nut F Fig 5 Hint Insert the carriage bolt from the
21. found on the top side of the bow 6 Runsaw and observe blade Blade should run next to but not tightly against wheel flange 7 Loosen bolts A Fig 15 8 Turn set screw B Fig 15 while observing blade tracking on wheel Turn set screw clockwise to track closer to wheel flange Turn set screw counter clockwise to track away from the wheel flange Hint start with 74 turns on the set screw The tracking is sensitive 9 Once tracking is set tighten bolts A Fig 15 Adjusting Feed Pressure 1 Turn handle A Fig 16 clockwise to decrease cutting pressure and counter clockwise to increase cutting pressure A good indication of proper feed pressure is the color and shape of the cutting chips If the chips are thin or powdered increase the feed pressure If the chips are burned and heavy decrease the 14 Blade Table Squareness 1 The band saw blade must be perpendicular to the table to ensure a straight cut This setting should be checked Special blade setting gauges can be purchased for this type of inspection however it can also be done using more common shop items as follows 2 First extend the surface of the blade by clamping a straight flat object to the blade Figure 16a uses a small lightweight aluminum ruler Use a lightweight clamp 3 Place a square on the table and against the ruler The square should lie flat against the ruler without a gap 4 If there is a gap loosen the
22. lt between the two pulleys causes approximately 1 2 deflection Close pulley cover Dont over tighten the belt 6 Close pulley cover and connect to power source The general rule for band saw blade speed is the harder the material being cut the slower the blade speed Reference Figure 11 for a guide to blade speed for a type of material being cut Adjusting Blade Guides 1 Disconnect machine from the power source 2 Loosen knob A Fig 12 and slide blade guide assembly B Fig 12 as close as possible without interference to the material being cut Tighten knob 3 Loosen bolt C Fig 12 and slide blade guide assembly D Fig 12 as close as possible without interference to the material being cut Tighten bolt Adjusting Blade Tension 1 Disconnect machine from the power source 2 Open blade cover and observe the position of the blade on the wheel If the blade is not next to the wheel flange adjust blade tracking following the steps under Adjusting Blade Tracking 3 Ifthe blade is next to the wheel flange loosen the blade guide assembly lock knob and hex head bolt A amp C Fig 12 and slide the blade guide assemblies as far apart as possible Lock in place 4 Depress blade Finger pressure should cause approximately 004 deflection Turn blade tension knob B Fig 12 until the proper tension is achieved Re position guides for cutting material Saw Material Speed Pulley Pulle
23. nections must be completed by a qualified electrician Failure to comply may cause serious injury The HVBS 56M bandsaw is rated at 115 230V and comes from the factory prewired 115V To switch to 230V operation follow the wiring diagram found on the inside of the motor junction box The plug on the end will have to be replaced with a plug that is rated at 230V This bandsaw is designed for use on a circuit with an outlet that looks like A Fig 9 The bandsaw has a grounding prong as illustrated in B Fig 9 A temporary adapter C Fig 9 may be used to connect the plug to a two pole receptacle D Fig 9 if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician The green colored lug must be securely fastened to the cover plate screw Before hooking up to the power source be sure the switch is in the off position 11 Fig 8 CURRENT CARRYING PRONGS 115V gt TR NN 4 Changing Blade Speed 1 Disconnect the machine from the power source 2 Place saw arm in the horizontal position 3 Loosen tensioning plate hex nut A Fig 10 4 Open pulley cover B Fig 10 Lift motor with one hand while placing the belt C Fig 10 on the desired pulley combination 5 Tension belt by pressing down on the motor while tightening hex nut A Fig 10 until finger pressure on the be
24. nstructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch A The tool has a grounding that looks like the plug illustrated in sketch A Atemporary adapter which looks like the adapter illustrated in sketches B and C may be used to connect this plug to a 2 pole receptacle as show in sketch B if a properly until a properly grounded outlet can be installed by a qualified electrician This adapter is not permitted in Canada The green colored rigid ear lug the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch D The tool has a grounding that looks like the plug illustrated in sketch D Make sure the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this tool If the tool must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel and after reconnection the tool should comply with all local codes and ordinances
25. on Bracket sti iia 1 MOO ette edet e iod 1 2 HP TP aen 1 Capacitor Cover not shown 1 Capacitor not SHOWN He 1 Motor Pulley s six bes nnen 1 Ball Bearing COLO tii 6 Bearing BUSHING so d n 1 AS 2 Transmission Wheel Shaft 1 WORM Gear i etit tee tet td edet Guides est 1 Gear Box Gasket 1 Gear Box Cover oue e et e Mie in ape eats 1 20 Index No 94 Part No Description Size Qty HVBS462 094 sse Worm Gear d T sss HVBS462 095 gv rnr SPMING PIM mS HVBS462 096 Bearing Bus ling eie permettre TS 0050011 sues Hex Cap Bolt e en 3 HVBS56M 098 Glamp zs essct ne aii HVBS462 099 SPACE O tds HVBS462 100 Flat Cross Head Screw S IZKA rene 8 HVBS462 101 Worm Gear Pulley ee aaee ette tnmen nep AA TS 0720081 sues Lock Washer eene T e TATE 2 HVBS462 103 Blade Tension Sliding Plate 1 TS 0270051 Socket Set Screw asses ee eee ee enen rT AAA 3 HVBS462 105 elle RT eet e Ress t ea ect HVBS462 106 sess Sliding Plate Draw Block eee 1
26. order 2 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 3 Keep work area clean Cluttered areas and benches invite accidents Don t use in dangerous environment Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Keep children away All visitors should be kept a safe distance from the work area Make your workshop child proof with padlocks master switches or by removing starter keys Dont force tool It will do the job better and more safely at the rate for which it was designed Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed 9 Use proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in double use the next heavier gage The smaller the gage number the heavier the cord 10 Wear proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair
27. the vise lead screw as needed with 2 tube grease Gear box oil will have to be changed after 90 days of operation Thereafter change every six months To change the gear box oil 1 Disconnect machine from the power source 2 Place saw arm in the horizontal position 3 Remove screws A Fig 18 from the gear box and remove cover plate and gasket 4 Hold a container under the lower right corner of the gear box with one hand while slowly raising the saw arm with the other Drain completely 16 Place arm in the horizontal position Wipe out remaining oil with a rag Fill gear box with approximately 1 2 pint of MOBIL SHC 634 Replace gasket and cover Fasten cover with bolts Breakdown for Bow Assembly 100 3 Breakdown for Base Assembly SY SE rt di 45 1 Bun QC m x yA 6 2 14 18 Parts List for the HVBS 56M Bandsaw Index Part No No Description Size Qty S ante TS 0051031 ss Hex Cap Bolt ees 5 16 x3 4 4 2 du TS 0561011 Hee NU a a oe REOR TAS ood idos 1 35s TS 0680021 ssss Flat Washet uit eei a eite JL 4 4 HVBS56M 04 Stand E nil ee nr Eee eere mee Pins 4 4 1 HVBS56M 04 1 Cross BCO ii neat idas 2 Dui HVBS56M 05 Washers ed ee taa Pe oO do des ed i rs In 6 Gil HV
28. ts with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR
29. y Tool Stainless or Alloy Steel a0 FPM Bearing Bronzes Large Mild Steel Hard Brass or Bronze 120 FPM Medium Soft Brass Aluminum or 200 FPM other light materials Changing Blades 1 Disconnect machine from the power source 2 Raise the saw arm to the vertical position and lock in place with lock lever 3 Open blade cover by removing the small knob found on the topside of the bow 4 Remove red blade guards by removing two screws A WARNING It is essential these two guards be installed after the new blade has been fitted Failure to comply may cause serious injury 5 Release tension on the blade by turning tensioning knob B Fig 12 and remove the blade 6 Place new blade between the blade guide assemblies and around each wheel Make sure blade teeth are pointing in the proper direction Figure 13 Tension enough to hold in place 7 Install red blade guards with two screws 8 Tension blade fully see Adjusting Blade Tension 9 Place two to three drops of lightweight oil on the blade 10 Connect machine to the power source 11 Run saw and make sure blade is tracking properly see Adjusting Blade Tracking As a general rule the thinner the material to be cut the more teeth per inch on the blade A minimum of three teeth should be in contact with the material at all times during the cut If the teeth straddle the material severe damage can
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