Hilti 3497790 Use and Care Manual
Contents
1. 00 Cover TE2 S M Pl qxd 09 11 2005 16 23 Uhr Seite 1 a gt TE2 TE2 E Hilti Corporation TE 2 S TE 2 M FL 9494 Schaan Tel 4423 23421 11 Fax 423 234 29 65 Bedienungsanleitung de www hilti com IH TE2 TE2 E Operating instructions en Mode d emploi fr Istruzioni d uso it Gebruiksaanwijzing nl Manual de instruc es pt Manual de instrucciones es Brugsanvisning da K ytt ohje fi Bruksanvisning no Bruksanvisning SV Odnyiec xypnoewe el PbKOBOACTBO 3a OOCNyKBaHe bg Upute za uporabu hr Instrukcja obstugi pl NIHcTpykuns no3kcnnyarauw ru N vod na obsluhu sk Navodila za uporabo sl N vod k obsluze cs Hasznalati utasitas hu Kasutusjuhend LietoSanas pamaciba Instrukcija te fF aR AA E Rika HAS MEMRAM 00000000 Oo000000 0000000000 0000000000 QDDDUOOD QDDBUDOD 3 6008 D Hilti registered trademark of Hilti Corp Schaan W 2740 0805 10 Pos 1 1 Printed in Liechtenstein 2005 Right of technical and programme changes reserved S E amp O 00 Cover TE2 S M Pl qxd 09 11 2005 16 23 Uhr Seite 5 t 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 11 TE2 TE2 E TE2 S TE2 M Rotary Hammer It is essential that the operating instructions are read before the tool is operated for the first time Always keep these operating instructions together with the tool Ensure that the operating instructions are with the tool when it is given to other persons Ope2. A The following conditions must always be observed when the tool is in use The tool must be connected to an alternating current electric supply in compliance with the information given on the type plate The toolis for hand held use only The tool must not be used in places where the sur rounding conditions may present a risk of explosion Changes or modifications to the tool are not per missible To avoid the risk of injury use only the genuine Hilti accessories and additional equipment specified for use with this tool Observe the information printed in the operating instructions concerning operation care and main tenance The tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed 11 P 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 12 The tool is intended for professional use The tool may be operated serviced and repaired only by authorized trained personnel This personnel must be informed of any special hazards that may be encountered Variable speed switch Rotary only drilling mode Gearing and hammering mechanism with permanent grease lubrication Pivotable side handle 360 Mechanical depth gauge Interface for quick release chuck TE2 M Precision hammering action TE 2 5 High spindle speed without hammering action TE 2 M Lockbutton for sustained operation Main features of the to
3. dle depth gauge An industrial vacuum cleaner is used to remove drilling dust and fragments 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 17 Care and maintenance Care of the tool The outer casing of the tool is made from impact resis tant plastic Grip sections the dust shield and the sup ply cord protective sleeve are made from an elastomer material A A Clean the outside of the tool at regular inter vals using a slightly damp cloth Don t use a spray steam pressure cleaning equipment or running water for clean ing This may negatively affect the electrical safety of the tool Always keep the grip surfaces of the tool free from oil and grease Don t use cleaning agents which contain silicone A Never operate the tool when the ventilation slots are blocked Clean the ventilation slots carefully using a dry brush Don t permit foreign objects to enter the interior of the tool Clean the dust shield on the chuck at regular intervals using a clean dry cloth Carefully wipe the sealing lip and grease it with a little Hilti grease It is essential that the dust shield is replaced when the sealing lip is dam aged Proceed as follows Insert a screwdriver at the edge of the dust shield and lift it out in a forwards direc tion Clean the contact surface and insert a new dust shield Press it in firmly until it engages Also take care of your insert tools Clean off dirt and dust deposits and
4. When drilling or chiseling through holes check that no person is present in the danger area immedi ately behind the work surface 2 2 Power tool use and care a Secure the workpiece Use clamps or a vice to hold the workpiece in place The workpiece is thus held more securely than by hand and both hands remain free to operate the tool b Ensure that the insert tools used are equipped with the appropriate connection end system and that they are properly fitted and secured in the chuck C In the event of a power faillure switch the tool off and unplug the supply cord This prevents inadver tent starting when the power returns d In the event of an interruption in the electric supply and before laying the tool down each time check that the lockbutton for sustained operation has been released Release the lockbutton if necessary Fai ure to observe this point could cause the tool to start unexpectedly when the power returns e Do not apply an excessive quantity of grease to the drill bit connection end Excess grease may other wise be forced out of the chuck during operation 2 3 Electrical safety a Before beginning work check the working area e g with a metal detector to ensure that no concealed electric cables or gas and water pipes are present External metal parts of the tool may become live if for example an electric cable is damaged inadvertenly This presents a serious risk of electric shock b Check the condit
5. 19 Troubleshooting Symptom The tool doesn t start No hammering action Tool doesn t produce full power Drill bit cannot be released Possible cause Fault in the electric power supply Defective supply cord or plug owitch defective The tool is too cold Function selection switch set to rotary drilling Cross section of the extension cord is inadequate Control switch is not pressed fully Function selection switch set to precision hammering action Forwards reverse switch set to reserve when drilling Chuck not opened fully EC declaration of conformity Description Rotary Hammer Designation TE2 TE2 E TE2 S TE2 M Year of design 2005 We declare under our sole responsibility that this product complies with the following directives and standards 89 336 EWG 98 37 EG EN 55014 1 EN 55014 2 EN 60745 1 EN 60745 2 6 EN 61000 3 2 EN 61000 3 3 Hilti Corporation D Ma IV Dr Heinz Joachim Schneider Executive Vice President Peter Cavada Head of Process and Quality Management Business Area Electric Business Area Electric Tools amp Accessories Tools amp Accessories 06 2005 06 2005 Possible solution Plug in another electric tool and check whether it starts Have it checked by an electrical specialist and replace if necessary Have it checked by an electrical specialist and replace if necessary Allow tool to reach the minimum operating temperature See section Before use Set function
6. Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an exten sion cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 1 3 Personal safety a Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protec tion Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries C Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power 14 02 BA TE2 S M Pl en qxd 9 11 2005 11 33 que 14 tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turn ing the power tool on A wrench or a key left attached to a rotating part of the power tool may result in per sonal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the pow er tool in unexpected situations f Dress properly Do not wear loose clothing or jew ellery Kee
7. selection switch to hammer drilling Use an extension cord of adequate cross sectional area See section Before use Press the control switch as far as it will go Set function selection switch to hammer drilling Set forwards reverse switch to forwards Pull the chuck locking sleeve back as far as it will go and remove the insert tool 19 02 BA TE2 S M Pi en qxd 9 11 2005 11 33 qeu 20 20
8. 8 mm dia in Ind gear 12 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 13 Technical data Rated power 650 W Nominal voltage 100V 110V 120V 220V 230V 240V Nominal current input 69A 65A 641A 31A 30A 29A Mains frequency 50 60 Hz Weight of tool 2 4 kg TE2 TE2 E TE2 S 2 kg TE2 M Dimensions Ixhxw 352x203x89 mm TE2 TE 2 E TE2 S 360x203x89 mm TE2 M Minimum distance between wall and hole drilled 34 mm opeed 0 930 r p m hammer drilling 0 1200 r p m in 1st gear TE2 TE2 E TE2 S TE2 M 0 2500 r p m in 2nd gear TE2 M Hammering speed Precision hammering action 0 2600 blows min TE2 S Full hammering action 0 4600 blows min TE2 TE2 E TE2 S TE2 M single impact energy Nm J Precision hammering action 0 6 Nm TE2 S Full hammering action 1 8 Nm TE2 TE2 E TE2 S TE2 M Typical drilling performance in medium hard B35 8 mm dia 550 mm min concrete 10 mm dia 500 mm min 12 mm dia 400 mm min Noise and vibration information measured in accordance with EN 60745 Typical A weighted sound power level LwA 102 dB A Typical A weighted sound power level LpA 91dB A Wear ear protection For the given sound power level as per EN 60745 the tolerance is 3 dB Typical weighted vibration at the grips 11 m s k The tool is offered in different versions for various mains voltages Please refer to the information on the type plate for the nominal voltage and nominal curre
9. ad and observed Fitting the side handle 1 Unplug the tool from the mains socket 2 Release the side handle clamping band by turning the handle in a counter clockwise direction 3 Fit the side handle clamping band over the chuck and onto the cylindrical section at the front end of the tool 4 Pivot the side handle into the desired position 5 Tighten the side handle securely to prevent inad vertent movement A Check that the side handle is seated securely A The supply voltage must correspond to the infor mation on the type plate A If extension cords are used Only extension cords of atype approved for the intended use and of adequate cross section may be used Failure to observe this point may result in reduced performance of the tool and over heating of the cord Damaged extension cords must be replaced Use only insert tools with TE C connection end Don t exert excessive pressure on the tool This will not increase its hammering power 15 P At low temperatures The tool requires to reach a mini mum operating temperature before the hammering mech anism begins to operate Switch on the tool and position the tip of the drill bit on the work surface While the tool is running apply light pressure briefly and repeatedly until the hammering mechanism begins to operate Operation CAUTION In the event of the drill bit sticking the tool will pivot about its own axis Alwa
10. d cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool hits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 1 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts his Will ensure that the safety of the power tool is main trained P 2 Additional safety rules 2 1 Personal safety a Wear ear protectors Exposure to noise can cause hearing loss b Use auxiliary handles supplied with the tool Loss of control can cause personal injury c Always hold the tool with both hands on the grips provided Keep the grips dry clean and free from oil and grease d Exercise your fingers during pauses between work to improve the blood circulation in your fingers e Avoid contact with rotating parts Switch the tool on only once it has been brought into the working posi tion close to the workpiece f Breathing protection must be worn when the tool is used without a dust removal system for work that creates dust g To avoid tripping and falling when working always lead the sypply cord extension cord and dust extrac tion hose away to the rear h
11. e function selection switch to the hammer drilling position ZT until the gearing is engaged IE Rotate the chuck spindle slightly if necessary Check that forwards rotation is selected El I Use of the precision hammering action 4T is advan tageous when drilling in brittle materials e g tiles marble perforated brick This will improve the qual ity of the holes drilled E Connect the supply cord to the power supply Pivot the side handle with or without the depth gauge to the desired angle and tighten the handle to lock it in this position Check that the side handle is seated and attached securely El Bring the tip of the drill bit into contact with the work surface at the position where the hole is to be drilled and press the control switch slowly Drill at low speed until the drill bit centres itself in the hole Press the control switch fully and continue drilling at full power on A CO Rotary only drilling without hammering action TE2 TE2 E TE2 S Turn the function selection switch to the drilling posi tion 4 W When the switch is in this position only the rotary movement is transmitted to the TE C insert tool or chuck adaptor for insert tools with cylindrical shanks Rotary only drilling without hammering action TE2 M Turn the function selection switch to the 1st gear or 2nd gear drilling position If Id When the switch is in these positions only the rotary movement is transm
12. ed in the posi tion for drilling without hammering action 4 1st gear For drilling always ensure that forwards rotation t is selected Insert tools and accessories Use only insert tools with TE C connection end or straight shank bits with quick release chuck or adaptor DJ Hilti power tools have been designed to work opti mally as a system together with Hilti insert tools Accordingly highest performance and longest life expectancy can be achieved when you use this pow er tool with Hilti insert tools A comprehensive pro gramme of insert tools and accessories is available for the TE C system BJ Details of the entire programme can be found in the current Hilti product catalogue Should you require insert tools not included in the stan dard programme please contact the Hilti customer ser vice department or your Hilti sales representative Hilti offers a comprehensive range of special insert tools in professional quality N check your insert tools at regular intervals and replace them in good time A damaged or badly worn connection end may result in damage to the power tool Drill bits with chipped or broken carbide tips may no longer drill holes of the specified diameter thus influ encing their suitability for anchor fastenings Please observe the instructions on care and mainte nance of your insert tools given in the following section Dust removal TE DRS S 3 A DRS extraction head can be attached to the side han
13. ion of the supply cord and its plug connections and have it replaced by a qualified elec trician if damage is found Check the condition of the extension cord and replace it if damage is found Do not touch the supply in the event of it suffering damage while working Disconnect the supply cord plug from the socket Damaged supply cords and extension cords present a risk of electric shock 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 15 C Dirty or dusty electric tools should thus be checked at a Hilti service center at regular intervals espe cially if used frequently for working on conductive materials Dust especially dust from conductive materials or dampness adhering to the surface of the tool may under unfavorable conditions present a risk of electric shock 2 4 Work area a Ensure that the workplace is well lit b Ensure that the workplace is well ventilated Poorly ventilated workplaces may be injurious to the health due to exposeure to dust 2 5 Personal protective equipment The user and any other persons in the vicinity must wear suitable eye protection a hard hat ear protection and protective gloves when the tool is in use Breath ing protection must be worn if no dust removal sys tem is used Wear eye Wear a Wear ear Wear protection hard hat protection protective breathing gloves protection Before use It is essential that the safety precautions print ed in these operating instructions are re
14. is warranty is valid as long as the product is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti operating instructions all warranty claims are made within 12 months unless other mandatory national regulations prescribe a longer minimum period from the date of sale invoice date and the technical sys tem is maintained i e only original Hilti consumables accessories and spare parts are used with the product This warranty provides the free of charge repair or replacement of defective parts only Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty 18 Additional claims are excluded unless mandatory national regulations prohibit such exclusion In par ticular Hilti is not obligated for direct indirect inci dental or consequential damages losses or expenses in connection with or by reason of the use of or inability to use the product for any purpose Implied warranties of merchantability or fitness for a parti cular purpose are specifically excluded send the product and or related parts immediately upon discovery of a defect to the local Hilti marketing organization for repair or replacement This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contemporane ous comments and oral or written agreements con cerning warranties 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que
15. itted to the TE C insert tool or quick release chuck Use of a high spindle speed can be advantageous when drilling in metal or wood For higher drilling speed the function selection switch must be engaged in the 2nd gear position 22 W Changing the chuck TE2 M Pull the chuck release ring towards the front and remove the chuck completely When fitting the chuck pull the release ring towards the front and hold it in this posi tion Push the chuck onto the guide tube as far as it will go and release the ring Rotage the chuck until it engages and the ring snaps back into its original position El The TE C interchangeable chuck or quick release inter changeable chuck may be fitted to the TE 2 M with chuck interface EJ Drilling using the depth gauge We recommend the use of the depth gauge for drilling holes accurately to the desired depth The depth gauge is integrated in the side handle which can be pivoted and locked in position Release the side handle turn counter clockwise set the depth gauge to the desired drilling depth and tighten the side handle turn clock wise Forwards reverse rotation TE2 TE2 S TE2 M For screwdriving the desired direction of rotation can be selected simply by moving the switch El For forwards rotation select position 4 and for rever se rotation select position When the tool is operated in reverse rotation the func tion selection switch kd should be engag
16. nt input of your tool 13 Safety rules 1 General safety rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operat ed corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 1 1 Work area a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmos pheres such as in the presence of flammable liq uids gases or dust Power tools create sparks which may ignite the dust or fumes C Keep children and bystanders away while operat ing a power tool Distractions can cause you to lose control 1 2 Electrical safety a Power tool plugs must match the outlet Never mod ify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of elec tric shock b Avoid body contact with earthed or grounded sur faces such as pipes radiators ranges and refrig erators here is an increased risk of electric shock if your body is earthed or grounded C Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for car rying pulling or unplugging the power tool
17. ol Class Il electrical protection double insulated El Mechanical torque limiting clutch Grip and side handle with vibration absorption TE C chuck TE C insert tool system Right of technical changes reserved The tool is designed for the following uses Use Required insert tools Diameter range TE2 TE2 E TE2 S TE2 M Hammer drilling in concrete Drill bits with TE C connection end Drilling in concrete masonry and natural stone Short hammer drill bits Anchor holes of 4 22 mm dia Long hammer drill bits Through holes of 4 22 mm dia TE2 S Drilling with precision Drill bits with TE C connection end Drilling in brittle materials hammering action in perforated TE C hammer drill bits Anchor holes of 4 22 mm dia brick tiles and marble Thin barrel core bits Cutting sockets of 25 68 mm dia TE2 TE2 E TE2 S Drilling in wood drywall panels Quick release chuck and metal with TE C adaptor for insert tools with cylindrical shank or hexagonal shank for rotary only drilling Wood drill bits 4 20 mm dia Metal drill bits 3 13 mm dia Hole saws 25 68 mm dia TE2 M Drilling in wood drywall panels tiles and metal for insert tools Interchangeable quick release chuck with cylindrical shank or hexagonal shank for rotary only drilling Wood drill bits Metal stepped drill bits 4 10 mm dia in 2nd gear 10 20 mm dia in 1st gear 3 8 mm dia in 2nd gear 8 13 mm dia in 1st gear Hole saws 25 6
18. p your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled With the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety mea sures reduce the risk of starting the power tool acci dentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the pow er tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s oper ation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly main taine
19. protect your insert tools from corrosion by wiping them from time to time with an oil soaked rag Always keep the connection end clean and lightly greased Maintenance A Regularly check all external parts of the tool for damage and to ensure that all controls operate fault lessly Don t operate the tool when parts are damaged or when the controls do not function faultlessly Have your electric tool repaired by a Hilti service center 17 Disposal 2 9 Return waste material for recycling 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 18 Most of the materials from which Hilti power tools are manufactured can be recycled The materials must be cor rectly separated before they can be recycled In many countries Hilti has already made arrangements for taking back your old electric tools for recycling Please ask your Hilti customer service department or Hilti sales repre sentative for further information Disposal of electric tools together with household waste is not permissible In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility Only for EU countries No R Warranty Hilti warrants that the product supplied is free of defects in material and workmanship Th
20. rating controls CD Chuck release ring TE2 M 2 Function selector switch 3 Control switch 4 Forwards reverse switch TE2 TE 2 S TE2 M 5 Lockbutton Component parts 6 Dust shield 7 Chuck side handle 9 Type plate Contents Page General information 11 Description 11 Technical data 19 oafety rules 14 Before use 15 Operation 16 Drilling 16 Forwards reverse rotation 17 Insert tools and accessories 17 Care and maintenance 17 Disposal 18 Warranty 18 Troubleshooting 19 Declaration of conformity 19 General information A In these operating instructions this symbol indi cates points of particular importance to safety The instructions at these points must always be observed in order to avoid the risk of serious injury Caution high voltage Read the Return waste operating material for instructions recycling before use Ell The numbers refer to the illustrations The illustra tions can be found on the fold out cover pages Keep these pages open while you read the operating instruc tions In these operating instructions the power tool to which these operating instructions apply is referred to as the tool Description The TE2 TE2 E TE2 S TE2 M is an electrically pow ered rotary hammer with pneumatic hammering mech anism designed for professional use The following items are supplied power tool quick release chuck TE2 M operating instructions grease toolbox
21. ys use the tool with the side handle fitted and hold it securely with both hands applying an opposing torque so that the clutch releases in the event of the drill bit sticking Use a vice or clamp to secure loose workpieces Fitting the insert tool I E 1 Unplug the supply cord from the mains socket 2 Check that the connection end of the insert tool is clean and lightly greased Clean it and grease it if nec essary 3 Check that the sealing lip of the dust shield is clean and in good condition Clean the dust shield if nec essary or replace it if the sealing lip is damaged 4 Push the connection end of the insert tool into the chuck and while applying slight pressure rotate the insert tool until it engages in the guide grooves 5 Push the insert tool further into the chuck until it is heard to engage 6 Check that the insert tool has engaged correctly pull by hand Removing the insert tool EJ N S N K CAUTION The insert tool may become hot during use There is a risk of burning the hands Wear protective gloves when changing insert tools Z 1 Unplug the supply cord from the mains socket 2 Open the chuck by pulling back the locking sleeve 3 Pull the insert tool out of the chuck Drilling Hammer drilling TE2 TE 2 E TE2 S TE2 M precision hammering action TE2 S 1 Insert the drill bit into the chuck 16 02 BA TE2 S M P1 en qxd 9 11 2005 11 33 que 16 2 Turn th
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