Englander 25-PDV Use and Care Manual
Contents
1. ASH REMOVAL AND DISPOSAL IMPORTANT While the amount of ash generated by this unit is not excessive compared to log burning woodstoves keeping the unit clean and free of ash is essential for peak performance Too much ash build up hampers airflow and reduces the unit s efficiency and can cause smoke back Follow these directions at least as frequently as the schedule below or more often if needed Daily Ash Maintenance Press the OFF touch pad and allow the stove to burn for five 5 minutes prior to opening the door A long handled screwdriver or long handled putty knife can be used to scrape off any build up or crust in the burn pot area This can then be pushed to the left or right into the ash storage area Bottom Auger Tube Semi Weekly Ash Removal Twice each week Shut the unit down by pressing the OFF pad and allowing the unit to go through the complete Shut Down cycle Allow the Intake Tube unit to completely cool down and then remove the under ashes with a scoop The ashes should be placed in a Wear Plate non combustible container with an airtight lid and should always be placed on a non combustible surface or on the ground until completely cooled and free of hot cinders Once the ash is removed the burn pot should be given a thorough inspection Remove and clean the burn pot wear plate refer to the exploded diagram in the rear of this manual Illustration 6 and the close up diagram shown here and remove a2. Do not use makeshift methods or material which may compromise the installation Your unit requires periodic maintenance and cleaning refer to manual Failure to maintain your unit may lead to a variety of problems including but not limited to smoke spillage into the home England s will not be liable for consequential or indirect damages to property or persons resulting from the use of this product Visit our web site at www englanderstoves com for helpful information frequently asked questions parts accessory orders and more FLUE SYSTEM Caution Follow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Be sure to check local codes in your area NOTE See the installation drawing later in this manual Illustration 1 This unit is equipped with a negative draft system that pulls combustion air through the burn pot and pushes the exhaust air out of the dwelling If this unit is connected to the flue system other than the way explained in this manual it will not function properly For any of these installations keep in mind that each elbow used reduces draft by 15 it is good practice to add 3 three feet of vertical rise for each elbow used Example After the 2 elbow used have 6 six feet of vertical rise before terminating your vent pipe Pellet Vent Pipe The UL approved pellet vent pipe that we recommend is a twist lock system however it is st
3. PU BP02A PU 076002B PU 4C447 PU AF6T PU AF11B PU 62 40 151 3 PU UCF204 12 PU 2X570 PU CB04 PU VS CU VS PU CBG PU CMG PU BPG PU ABGN PU HLG PU CHA PU CBF6 PU HLS PU OAK AC 3000 AC 3100 AC 3001 GU 1E30 914 AC 103 AC 103BN AC 106 P SH 106 P AC 106 PBN Glass Gasket Kit gasket only no glass Door Gasket Kit 2 on diagram Brass Louvers 26 on diagram 2001 and later Models for earlier models call 800 245 6489 for AC 112 louvers Nickel Louvers 26 on diagram 9 x 9 Glass with Gasket 3 on diagram Brass Door Spring Handle Nickel Door Spring Handle Hi Temperature Charcoal Paint Hi Temperature Black Paint Auger Motor Support Gasket 1 RPM Auger Motor Assembly 18 on diagram Burn Pot Assembly s 5 and 11 on diagram 2002 and later Models for earlier models order PU BP96 Combustion Exhaust Blower includes 3 adapter s 8 and 9 on diagram Convection Room Air Blower 13 on diagram 2002 and later Models for earlier models order PU 4C442 Top Auger Shaft 14 on diagram Bottom Auger Shaft 14 on diagram 2001 and later Models for earlier models call for assistance Hopper Lid Latch 2002 and later Models for earlier models order PU 103 50 25 on diagram Auger Bearing 16 on diagram 3 Locking Collar 17 on diagram Digital Control Board 12 on diagram Vacuum Shut Down Switch see Control Board diagram Second Vacuum Switch see Control Boa
4. ash in the burn pot area Burn Safe and Burn Clean Clean the burn pot area daily A NOTE ON COLD AIR RETURNS AND CENTRAL FURNACES Some homes including the modern air tight homes that are well insulated create a negative draft that could cause smoke to be released from your unit especially if it is too close to your home s Central Furnace If you install your stove in the same room as the Cold Air Return from your home s Central Furnace you must place your stove at least 20 feet 20 from the Cold Air Return We recommend you open an outside window slightly and never close the door that leads from this room to the rest of your home IN THE EVENT OF SMOKE BACK 1 If you see smoke coming out of your unit into the room due to a power failure DO NOT OPEN THE HOPPER OR DOOR TO YOUR UNIT Remain calm Open the nearest outside door and windows and wait for all signs of smoke to clear at least one hour although the smoke should dissipate quickly once the door and windows are opened When power is restored press the ON button to restart your unit and let the unit run for at least 30 minutes If you see any further signs of smoke back press the OFF button and call Technical Support at 800 245 6489 before restarting your unit as damage could have occurred due to the power failure If you see no more signs of smoke back press the OFF button and wait for your unit to completely shut down and cool down then clean
5. has a approximately 60 lb hopper and should be refilled when the hopper level drops to three or four inches Note The hopper lid will be warm therefore you should always use some type of hand protection NEVER place your hand near the auger while the stove is operating Note Always ensure that all pellet matter is cleared from the hopper lid gasket before closing Be sure to close and latch hopper securely before re firing Do not operate this unit with the hopper lid open or unsecured Power Outage If the power to the unit is interrupted for approximately three minutes or less the unit will resume operation when power is restored according to the following table Unit s State Before Power Loss State When Power Returns ON Start Up Start Up Start Up Shut Down Shut Down OFF OFF If the power is interrupted for more than approximately three minutes the unit will be OFF when power returns Important Do NOT open the hopper lid or the door to the unit during power outage Open the closest outside door and a window to eliminate the home s natural draft Wait for power to be restored and then press the ON button to re start the unit if necessary We highly recommend the use of a surge protector with your unit as power surges and failures can affect the operation of any electrical appliance We do not recommend leaving home with the stove on the higher heat ranges it is recommended that the stov
6. is in the ceiling the pipe will go straight up but if the thimble is in the wall another 90 degree elbow will be required to make the connection Outside Air Outside Combustion Air Intake Outside air is mandatory for this unit to operate properly This unit has been designed and tested with this connection because so many homes are airtight and there is not adequate combustion air available inside the dwelling The air intake pipe is located on the bottom side of the burn pot from the rear and measures 1 1 2 inside diameter I D The connection can be made with a metal 1 7 4 D coupler and pipe see Important Information section of manual and should exit through the wall Be sure to secure the pipe to the unit with a clamp or aluminum tape The outside end of the pipe should be covered screened to prevent foreign matter from entering the system Our Outside Air Kit Part Number PU OAK can be used If the unit is located below ground level you will need to run the pipe up and then outside the dwelling NOTE If the total run of the connection exceeds 6 if more than 2 elbows are used or if a basement installation use 3 metal pipe and coupler instead Note If an older unit measure the opening to determine what size pipe to use or couple to Mobile Home Installation Secure the heater to the floor using the two holes in the pedestal If the unit is on a combustible surface you will need to drill matching holes in t
7. lip of the stove Match the channel with the correct edge of the ash apron then remove the protective covering from the trim and force the piece onto the edge Although it should stay in place stove cement can be used to secure it if necessary NOTE For stoves manufactured prior to 2001 the part number for this kit is AC 101 PU AC 106 P SH 106 P AC 106 PBN Window Trim Window trim can be attached by using the provided spring clip s and some high temperature silicone optional Insert the tee end of the spring clip into the channel on the edge of the trim then turn the clip and set the other end of the clip into the channel The spring clip will hold well if it is placed on the top edge of the trim before placing the trim in the window of the stove Place the top edge with the clip into the window opening then push the bottom edge of the trim flush with the window We also suggest that high temperature silicone be used on the corners to ensure the trim will stay in place Accessories can be ordered from the factory at Parts orders ONLY 800 516 3636 or on our web site www englanderstoves com Questions Problems Please call Technical Support at 800 245 6489 You may also order parts and options view frequently asked questions and more on our web site www englanderstoves com 21 REPLACEMENT PARTS ACCESSORIES AND OPTIONS AC GGK AC DGKG AC 114 AC 114BN AC G9 AC SH AC SHN AC MCSP AC MBSP PU AMS PU 047040
8. new adhesive you may have to scrape the old cement from the door channel Once the cement and gasket have been added the door should be closed and latched for twenty four hours to allow the cement to harden If you are replacing the window gasket Part AC GGKk the new gasket will already have adhesive on one side Remove the paper on the adhesive side and place the gasket around the outside edge of the glass by forming a U with your fingers and placing the gasket around the glass Note There is a Combustion Motor Gasket Part PU CMG which allows you to remove the motor from the Combustion Blower housing clean your stove and replace the motor and gasket without having to remove the entire Combustion Blower However if you must remove or replace the entire Combustion Blower a new blower flange gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Finish This new unit has been painted with High Temperature Paint AC MBSP that should retain its original look for years If the unit should get wet and rust spots appear the spots can be sanded with plain steel wool and repainted We recommend this paint as others may not adhere to the surface or withstand the high temperatures Glass This unit has a 9 x 9 ceramic glass Part AC G9 comes with gasket in the viewing door Surface scratches are acceptable and normal but if this glass becomes cracked in any area the unit should be shut dow
9. remove this carbon simply scrape it off using the blade of a flat tipped screwdriver or similar instrument also to remove it from the feed tube scrape as much as can be easily reached then insert an emery board i e fingernail file made from a popsicle stick and sandpaper between the feed auger and the feed tube and sand out any residue not removed from scraping alone Clearing this carbon residue from the feed tube is essential for proper operation of the feed auger which is designed to float freely in the feed tube allowing smooth fuel flow a lesser possibility of a jam and a quieter unit Annual Cleaning The stove and the flue system should be given a complete cleaning at the end of the heating season Remove the burn pot assembly clean it thoroughly and re install it refer to Illustration 6 this will require new gasket for the burn pot Be sure to tighten the set screws when you replace them but do not over tighten In addition to the cleaning mentioned for semi weekly and monthly the Combustion exhaust Blower should be removed annually and the blower tube vacuumed of any ash build up Note There is a Combustion Motor Gasket Part PU CMG which allows you to remove the motor from the Combustion Blower housing clean your stove and replace the motor and gasket without having to remove the entire Combustion Blower However if you must remove or replace the entire Combustion Blower a new blower flange gasket Part PU CBG shoul
10. the burn pot area before restarting your unit see Before Re Starting Your Unit above 2 If you see smoke coming out of your unit into the room and the power has not failed DO NOT OPEN THE HOPPER OR DOOR TO YOUR UNIT Remain calm Immediately press the OFF button open the nearest outside door and windows and wait for all signs of smoke to clear at least one hour although the smoke should dissipate quickly once the door and windows are opened Do NOT restart your unit before calling Technical Support at 800 245 6489 Please call Technical Support at 800 245 6489 with any questions England s Stove Works Inc 3 10 11 12 13 IMPORTANT INFORMATION Check local installation codes for your area Call your Homeowner s Insurance representative for inspection of your stove s installation Read and comply with the instructions in this manual This unit should be tested dry run before loading pellets for 20 minutes The stove should automatically shut itself off after the 20 minute dry run Your stove is designed to burn Wood Pellets only Burning pea coal cherry pits or anything other than wood pellets will void your warranty Pellets with high ash content will burn dirty and require the unit to be cleaned more often This unit is designed for use with 14 diameter pellet fuel Using pellets longer than 2 can bind the auger and require frequent manual removal Be sure your pellets are not damp or w
11. the stove through the ceiling the pipe is connected the same as through the wall except the clean out tee is always on the inside of the house and a 3 adapter is added before the clean out tee You must use the proper ceiling support flanges and roof flashing supplied by the pipe manufacturer follow the pipe manufacturer s directions and Illustration 1 in this manual It is important to note that if your vertical runs of pipe are more than fifteen feet 15 at this point the pellet vent pipe should be increased to four inches 4 in diameter Do not exceed four feet 4 of pipe on a horizontal run and do attempt to use the least number of elbows in the flue system If an offset is used it is better to install a 45 degree elbow whenever possible Please remember installing elbows may inhibit your draft by up to 15 per elbow Existing Flue System If you are replacing a wood stove with a pellet unit the chimney or pipe should be thoroughly cleaned before proceeding with the installation The flue system should be either masonry or a UL approved pre manufactured Class A flue system The flue thimble should be either six inches 6 or eight inches 8 and the proper reducer 6 to 3 or 8 to 3 can be purchased at your local dealer Connect a three inch 3 tee with clean out to the pipe adapter seal this with high temperature stove cement then extend your pipe to the installed reducer at the thimble If the thimble
12. Blower setting High Burn Heat Range setting 9 Room Air Blower setting 9 NOTE Blower Speed will automatically be adjusted to the desired Heat Range that you select HEAT BLOWER LED READ OUT RANGE SPEED LED READ OUT Room Air Blower CFM 1 LOW Fue Feed Display to 9 High Adjustment for Adjustment for Increase Fuel Feed Increase Blow er CRM Adjustment for Decrease Fuel Feed CAUTION NOTE The bottom 3 buttons are pre set at the factory and do not need adjustment Call Service at 800 245 6489 if you eu Illustration 3 have questions or Control Board problems Diagram Adjustment for De crease Blower CAA Caution Should you see any evidence of smoke in the hopper smoke back immediately close and latch the hopper lid and door to the unit Open the nearest windows and door to the outside then press the OFF button and let the unit cool for at least 3 hours Do not open the door or hopper lid This is a maintenance problem that needs to be addressed Call Technical Support at 800 245 6489 18 Illustration 4 PU CB04 Control Board Diagram Wiring COMBUSTION BLOWER HOPPER LID SAFETY SWITCH lt HIGH TEMP VAC HOSE HIGH TEMP p HOSE A 9 10 BLACK Vil i 4 109 IGNITOR T UPPER AUGER ROOM AIR BLOWER l THERMAL BACK OF V GREEN GROUND aia FIRE BOX BACK OF FIRE BOX WALL THERMOSTAT 120 VOLT LINE sts CAUTION Moving Parts May Cause Injury Do NOT Operate with Pa
13. ECT THE PROBLEM CALL YOUR LOCAL DEALER OR OUR TECHNICAL SUPPORT AT 1 800 245 6489 Problem 1 Auger not turning 2 Smoke smell or dust in house 3 Room air blower not operating 4 Exhaust blower not operating E 1 on Control Board 5 Lazy fire 6 Blown fuse 6 AMP 7 High pellet consumption 8 Squeaking noise 9 Pinging or rattling noise 10 Unit shuts down in 20 to 30 minutes E 2 on Control Board 11 Unit keeps shutting down E codes on control board Nea Na Na afhoND On _ Na aaron N N Cause Loose set screw Bad gear motor Foreign matter in auger Vacuum sensor Top Auger Carbon buildup in feed auger tube Improper exhaust connection Loose sensor High ON temperature Loose connection Bad blower Bad vacuum sensor Control board settings Bad exhaust blower Excessive pellet moisture Excessive ash Low quality pellets Power surge Exposed wire Electric motor shorting or bound up Low quality pellets Board out of adjustment Build up in tube Improper auger alignment Foreign material Loose set screw Loose heat sensor Control board settings Failure to start E 2 Blocked flue E 1 Blower failure E 3 Improper installation E 1 Improper installation may cause a back draft Na Na N ahond On Na ORON N N Solution Tighten setscrew on collar Replac
14. HLS which is directly connected to the top auger motor In the event the hopper lid is left open while the stove is in operation the hopper lid switch will prevent the top auger from turning This is to prevent byproducts of combustion from entering the home through the open hopper lid and also to simply prevent operation with the hopper lid open The hopper lid safety switch contacts the hopper lid using a small arm and roller assembly this arm can be adjusted upward by loosening the two retaining bolts on the side of the hopper lid switch bracket and readjusting the switch Be certain to fully tighten the bolts to ensure the switch does not slip from the correct position Improper hopper lid safety switch operation will result in a top auger that will not turn and therefore a stove that will not burn 15 Convection Blower The Convection room air Blower Part PU 4C447 is located on the left side of the unit and can be removed by disconnecting the power leads and removing the four mounting screws Once this is done the blower will slide out of the stove This procedure can be reversed to install a new blower Combustion Blower To replace the Combustion exhaust Blower Part PU 076002B the power leads and the pellet vent pipe must be disconnected Next remove the screws that hold the blower to the steel exhaust tube and slide the blower from the stove Note There is a Combustion Motor Gasket Part PU CMG which allows you to remove t
15. HOMES FOR USEWITH PELLET FUEL INPUT RATING 26 000 Btu Hr ELECT RATING 120V 60HZ 3A DO NOT REMOVE OR COVER THIS LABEL E KEEP DOOR amp HOPPER LID CLOSEDTIGHTLY DURING OPERATION UNIT MUST BE PLACED ON A NON COMBUSTIBLE FLOOR PROTECTOR EXTENDING OUT 6 TOTHE FRONT AND 4 TOTHE SIDE AND 1 TOTHE BACK CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS amp INSTALLATION INSPECTION IN YOUR AREA INSTALL amp USE ONLY IN ACCORDANCE WITH THE MANUFACTURER S INSTALLATION AND OPERATION INSTRUCTIONS E CHIMNEY CONNECTORS 3 DIAMETER MIN PELLET VENT PIPE INSTALL ATLEAST 3 FROMWALL OR CEILING REFERTO LOCAL BUILDING CODE amp MANUFACTURER S INSTRUCTIONS FOR PASSING A CHIMNEY OR CONNECTOR THROUGH A COMBUSTIBLE WALL d i MEETS EPA PARTICULATE MATTER REQUIREMENTS FORWOOD HEATERS BUILT AFTER JULY 1 1990 DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE LIGHTING INSTRUCTIONS PLACE A HANDFUL OF PELLETS IN BURN POT WITH FIRESTARTER AND IGNITE CAUTION TIGHTLY CLOSE DOOR AND HOPPER LID SET HEAT ON MEDIUM ONCE FIRE IS BURNING WELL OPERATETHIS UNIT ONLY WITH THE FUEL HOPPER LID CLOSED FAILURE TO DO SO MAY RESULT IN EMISSION OF PRODUCTS OF COMBUSTION FROMTHE HOPPER UNDER CERTAIN CONDITIONS MAINTAIN HOPPER SEAL IN GOOD CONDITION DO NOT OVER FILL THE HOPPER DONOT TOUCH HOT WHILE OPERATING KEEP CHILDREN AND ALL COMBUSTIBLES AWAY FROM UNIT MAY CAUSE SKIN BURN SEE INSTR MA
16. INFORMATION Please be sure to refer to sticker on back of manual or box to complete this section Model Number Purchase Date Purchase Price Serial Number Mfg Date How did you first hear about our product please check one ____ Word of Mouth ____ Burn Trailer Demonstration ___ Internet Other Where did you receive information about our product please check one _ Rec d info via phone _ Dealer Name of dealer ___ Internet Other IMPORTANT NOTICE THIS REGISTRATION INFORMATION MUST BE ON FILE FOR THIS WARRANTY TO BE VALID PLEASE MAIL THIS INFORMATION WITHIN THIRTY 30 DAYS FROM THE DATE OF PURCHASE Mail To England s Stove Works Inc Technical Support Department P O Box 206 Monroe VA 24574 Or Fax To 434 929 4810 24 hours a day Or now available Go online to complete your Warranty Registration Visit www englanderstoves com if you prefer to register online 27
17. INSTALLATION amp OPERATION MANUAL MODEL NUMBERS 25 PDV 55 SHP22 55 TRP22 Thank you for purchasing this product from a fine line of heating equipment We wish you many years of safe heating pleasure with your new heating appliance Save These Instructions IMPORTANT IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT TECHNICAL SUPPORT 1 800 245 6489 Mobile Home Use These freestanding pellet units are approved for mobile home or doublewide installation with outside combustion air hook up See Flue System section of manual Mobile home installation should be in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 WARNING Do Not Install in Sleeping Room CAUTION The structural integrity of the mobile home floor wall and ceiling roof must be maintained Please Note the Following Precautionary Statements NOTE WE DO NOT RECOMMEND PELLET STOVES AS YOUR ONLY SOURCE OF HEAT England s Stove Works highly recommends the use of smoke detectors and Carbon Monoxide detectors with any hearth product including this unit Follow all manufacturer s instructions when using smoke or Carbon Monoxide detectors CAUTION Please read this entire manual before installation and use of this pellet fuel burning room heater Keep children furniture fixtures and all combustible materials away gt from any heating appliance Refer to this owner s manual for all clearances to c
18. NESS 6 25 PAWL FORWARD LI y LEVER N na SHAFT M8 Thread j 3612 ULL UP AWL RETAINING CLIP LOCKWASHER _DO NOT ALTER THIS FACTORY PRE SET NUT SS SCREW LOCKWASHER ASS Y M5 Thread Panels thicker than 6 25 require a longer screw lockwasher combination not supplied L FLARED MOUNTING BRACKET Ha 40 1 58 56 2 20 _s 20 ACCESSORY ITEMS The following accessories can be added to your unit at anytime after purchase however let the unit cool down before adding any accessories Thermostats WALL An external wall thermostat such as our Part GU 1E30 914 can be used on our pellet units as long as it is a low voltage that works with millivolt systems After unplugging the unit locate the jumper wire J 3 on the bottom of the control panel The two screws should then be loosened and the jumper wire removed from the board Next the two thermostat lead wires should be slipped into these openings and the screws tightened the jumper wire should be saved for future operation without a thermostat The unit will operate differently once the wall thermostat is connected we recommend the Control Board be set at 9 on Heat Range and Blower Speed while using the thermostat Refer to the section on Start up Procedure for information on cold starts AC 103 AC 103BN Lip Trim There is one piece of J Channel trim in this kit that snaps onto the ash apron
19. NUAL MFG BY ENGLAND STOVE WORKS P O BOX 206 MONROE VA 24574 INSTALL WITH MINIMUM CLEARANCES TO WALLS AS SHOWN SIDEWALL BACKWALL INSTALLATION FLOOR PROTECTION MIN SIZE 31 X 32 You may write your unit s Manufacture Date and Serial Number in the blank spaces on this sample tag for future reference This sample tag also shows the safety info such as UL testing standard etc for your local officials or anyone else who may need reference information 25 Have this information on hand if you phone the factory or your dealer regarding this product Retain for your files Model Number Date of Purchase Date of Manufacture Serial LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extends the following warranties Five Year Period 1 Carbon steel and welded seams in the firebox are covered for 5 years against splitting 2 The cast iron door and hinges are covered for 5 years against cracking One Year Period 3 Component parts such as the hopper auger burn pot baffle plate auger shafts auger bearings and fasteners are covered for 1 year against cracking breakage and welded seams from separating 4 Electrical components accessory items glass and the painted surface are covered for 1 year from the date of purchase Conditions and Exclusions Damage from over firing will void your warranty This warranty does not apply if damage occurs because o
20. Please look at our vast Help section on our web site and call our Technical Support department at 800 245 6489 if you need any help with your unit We are nearly always able to help walk you through any repairs problems or questions you may have PLEASE NOTE While information obtained on our web site and through our 800 number is always free of charge there will be a service charge incurred with any on site repairs or maintenance that we may arrange Wishing you years of efficient quality and comfy heating England s Stove Works Technical Support Department www englanderstoves com 800 245 6489 IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT TECHNICAL SUPPORT at 1 800 245 6489 BEFORE RE STARTING YOUR UNIT Every time before pressing ON to start your unit Be sure to remove all ashes burnt or partially burnt from your burn pot area Wearing protective gloves and with the unit cool remove the Wear Plate and dump the ashes ensuring that the air holes are clear from debris Also be sure to follow all other Wear Plate maintenance instructions as outlined in your ad Clean Air Holes Owner s Manual and the Instructional DVD included with the unit Failure to remove ashes from this area before each burn can cause smoke back and serious damage to your stove and can void your warranty We will not be held responsible for poorly maintained units including excess
21. ar in the Heat Range and Blower Speed windows of the Control Board if your unit experiences problems If you receive any of these codes first attempt to reset your unit by pressing the ON button only once If the unit continues to display any E Code s please contact Technical Support at 800 245 6489 before further attempting to restart your unit 1 E 1 Vacuum Loss 2 E 2 Fail to Start 3 E 3 Over Temperature Limit NOTE E 0 indicates No Error First Fire Adjust the Heat Range to a 5 setting and allow the stove to burn in this manner for at least three 3 hours This will allow the unit to cure out as the paint and the oils from the manufacturing process burn off We recommend you open doors and windows in your dwelling during this process Subsequent Cold Starts In a cold start situation the unit should be operated at a 5 setting until the room air blower begins to operate NOTE The start up cycle for this unit with the Auto Start Igniter is 13 minutes Press the ON button only once on start up Pressing the ON button a second time during the start up cycle will cause the start up cycle to begin again IMPORTANT lf the unit fails to start properly or does not properly complete the Shut Down procedure open the closest outside door and a window to eliminate the home s natural draft BEFORE opening the stove s door or hopper lid This will allow any smoke to exit throug
22. connecting the unit to the flue system Be sure to dry run your unit for 20 minutes before connecting it to the flue it should stop automatically after 20 minutes Visit our web site at www englanderstoves com for helpful information frequently asked questions parts accessory orders and more Proper Impingement Baffle Plate Placement in Pellet Stove Firebox Occasionally in shipping the impingement baffle plate may shift out of its proper position If this is the case with your stove follow these instructions to return the plate to its proper position 1 Remove the plate from the stove holding the plate by its tab handle with the cutout notch facing upwards 2 Turn the notched end into the doorway as shown above and lift the plate up to allow the bottom of the plate to fit in the doorway 3 Let the bottom of the plate rest on the firebox and then push the bottom of the plate flush against the back wall of the firebox At this point the plate will lean forward toward the front of the stove slightly and will come in contact with the front of the stove above the door 4 Finally center the plate on the firebox so that it will be centered above the fire when the stove is in operation Technical Support 800 245 6489 www englanderstoves com IMPORTANT NOTICE This unit must be properly installed to prevent the possibility of a house fire or smoke back The instructions must be strictly adhered to
23. d be added between the blower flange and the steel exhaust tube Soot and Fly ash Formation and Need for Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary 14 MAINTENANCE CAUTION UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK SEE EXPLODED DIAGRAM ILLUSTRATION 6 FOR PARTS REFERENCE Parts Orders 800 516 3636 www englanderstoves com Questions 800 245 6489 NOTE Visit our web site for downloadable maintenance sheets and or a service video that details and illustrates the following maintenance tasks Rear Panel Removal WARNING To perform any maintenance inside the rear of the unit the stove must be out no fire cooled down and unplugged Electrical shock can occur if the unit is not unplugged from power To remove the rear panel simply loosen the eight 8 screws size 5 16 and flex the panel The panel should come off without fully removing the screws Instructions for maintenance and part replacement procedures can be found on www englanderstoves com Auger Motors The Auger Motor and gearbox are one complete ass
24. djusting Hopper Lid Latches The seals around the top of the pellet hopper are important to safe an efficient operation of the unit The latches installed on these units are designed to pull the hopper lid tight against this seal Over the course of operation as these seals wear in and compress the tension of the latches should be tested periodically and adjusted if necessary To adjust the lid latches the following tools will be needed two 1 2 inch wrenches or a 2 inch wrench and a 1 2 inch socket In order to adjust the latch first open the hopper lid and then lock the latch in its closed position Then take the inch wrench and loosen the nut closest to the latch This nut is then adjusted closer to the lid itself to tighten the latch After adjusting this nut to the desired location hold this nut in place with the 1 2 inch wrench the tighten down the holding nut on the end of the latch shaft with the 1 2 inch socket or second wrench to hold the latching assembly in place After tightening the latches test the latches for proper tension by locking the lid down and lifting each front corner of the lid The lid should be firmly held down by the latches Repeat the same procedure if the latch is still not tight enough Latch Assembly T Illustration 5 Hopper Lid Latch Important Hopper Lid Latches must be checked periodically and kept tight so the top is sealed to prevent back burn a GRIP RANGE MAX OUTER PANEL THICK
25. e auger motor Remove pellets and object Check exhaust blower Remove carbon by scraping Check all connections for leaks especially the exhaust blower connection Seal with silicone hose clamp or aluminum tape Tighten connection on sensor Adjust temperature lower Check connection at c board Replace blower Replace vacuum sensor Review board settings Replace blower Keep pellets inside Remove baffles Clean unit Use premium pellets Replace fuse use surge protector Check for exposed or frayed wire and loose connections Check motors and blowers for obstructions or lock up Use premium fuel Check c board settings Remove auger and clean Re align auger Check blower for material Check impeller blower screw Check stove connection Check settings always start unit on 5 to 9 setting Check igniter for buildup Check for flue blockage nests rodents excess soot etc Check combustion blower wires then call Technical Support Check for loose flue pipe connections Also be sure to have proper Outside Air hook up NOTE Also check for loose or cracked vacuum hose on vacuum switches see 24 in Illustration 6 24 PELLET FUEL BURNING ROOM HEATE E ch ee TESTED TO ASTM E 1509 93 OREGON 814 23 900 THRU 814 23 909 AND ULC 627 M90 UL 1482 THIS PELLET FIRED APPLIANCE HAS BEEN TESTED AND LISTED FOR USE IN MANUFACTURED
26. e be left on the lower heat ranges Heat Range setting 1 or 2 NOTE Remember 1 It is very important for the unit to be vented properly see instructions on Outside Air as the natural draft is needed to clear the smoke from the stove 2 Do not open the hopper lid or the unit s door This may cause fire to burn in the hopper Fuel Outage If the unit should run out of pellets simply reload the hopper and press the ON button only once to re start the unit If the unit runs without pellets after one hour the unit will shut down NOTE Even if flames are visible inside the fire box always press the ON button to ensure that your unit will restart Combustion Blower Failure If the Combustion exhaust Blower should fail on this unit a Vacuum Shut Down Switch will automatically stop the stove This will shut your unit completely off and there will be an E 1 code in the Heat Range and Blower Speed windows on the Control Board At this point you will need to contact Technical Support at 800 245 6489 NOTE It is very important for the unit to be vented properly see instructions on Outside Air as the natural draft is needed to clear the smoke from the stove 12 NOTE The instructions below concerning the cleaning of the burn pot and wear plate area are especially important to the function of your stove Failure to follow them regularly can result in burn back and can damage your unit and or void your warranty
27. ed for Outside Combustion Air and a minimum clearance of 3 three feet must be maintained from the ground to the pellet vent exhaust pipe outside the dwelling Keep in mind that each elbow used reduces draft by 15 it is good practice to add 3 three feet of vertical rise for each elbow used Example After the 2 elbow used have 6 six feet of vertical rise before terminating your vent pipe UNIT PREPARATION Attach the spring handle to the door by turning it counterclockwise Important Also check hopper latches must be tight so that the top is sealed to prevent back burn Test your 110 volt outlet for current and then plug in the unit We highly recommend a surge protector for our pellet unit as the control panel is electronic It is important to note that this stove is equipped with a dual auger system The top auger runs intermittently and drops pellets to the bottom auger the bottom auger runs constantly and simply pushes the pellets forward to the burn pot The control board Heat Range setting determines the top auger feed rate The stove has a digital read out control board and is started by pressing the ON touch pad This will start the upper auger bottom auger and exhaust blower The room air blower will start later as the stove reaches the pre set blower temperature see Control Board section for further explanation Check to be sure both augers and the exhaust blower are operating before
28. embly Part PU 047040 and can be removed by disconnecting the power leads and loosening the 5 head set bolt in front of the assembly This bolt tightens down on the flat side of the gear shaft and locks the gear shaft and auger shaft together once the bolt is loosened the entire assembly will slide from the locking collar There are two motor assemblies on the unit and both rest on a shelf when not in operation When replacing a motor the assembly should always be placed to rest on this shelf prior to starting the unit Auger Bearings and Auger Shafts The auger bearings Part PU UCF204 12 are a sealed unit and do not require lubrication To replace the Top Auger all the fuel must be removed from the hopper as well as from the Top Auger assembly Once this is done the four bolts that hold in the bearing can be removed followed by the complete auger assembly Loosen the two 2 set screws with a 1 8 allen wrench which will disconnect the bearing from the shaft the bearing assembly and auger assembly can be replaced by reversing this procedure When placing the auger assemblies in the unit always tighten the four bolts in a diagonal pattern to ensure the bearings and shafts are aligned properly NOTE Follow the same procedure to work on the bottom auger with the exception that the pellets do not have to be removed from the hopper Hopper Lid Safety Switch This unit is equipped with a hopper lid safety switch Part PU
29. er pushes the pellets forward to the burn pot This helps prevent build up of fuel in the bottom auger tube As pellets enter the burn pot the combustion air is drawn across the fuel START UP PROCEDURE Caution Never use gasoline lantern fuel charcoal lighter fluid diesel fuel or any other flammable liquid to start the fire 1 Be sure the hopper is clean and free from foreign materials Be sure there is current at your outlet we do recommend a surge protector with our unit 2 Before your first fire dry run your unit with no pellets in the hopper for 20 minutes Press the ON button to begin the dry run After the 20 minute dry run the control board will return to OFF An error code will appear in the Heat Range and the Blower Speed windows as E 2 which means the unit failed to start normally After this code is received and you are sure the unit is working properly fill the hopper with wood pellets Do not allow any part of the bag or any foreign material in the hopper as this may jam the augers Ensure that all pellet matter is cleared from the hopper lid gasket make sure the hopper lid latches and the door of the unit are securely closed and press the ON button this will clear the error code and restart your unit Automatic Start Up When the ON button is pressed from a cold start the unit is in Start Up after 3 seconds there will be an S U in the Heat Range and Blower Speed windows
30. et Keep sawdust out of the unit Use three inch 3 U L approved PELLET VENT TWIST LOCK PIPE when installing this stove and follow the manufacturer s specifications for installation and clearances we highly recommend Simpson Dura Vent pellet twist lock pipe AC 3000 kit For installations over 4000 ft above sea level the exhaust should be vented with 4 pellet vent pipe AC 3100 kit Even though this pipe interlocks it is a good idea to seal all connections with high temperature silicone AC RTV3 Use at least three screws to secure the pipe to this unit s exhaust blower Also if you do not use U L approved twist lock pellet pipe be sure to use U L approved Pellet Vent pipe and fasten each joint of the pipe with at least three screws Qutside combustion air is mandatory for these units to work properly Make this connection using a 1 s D metal pipe steel aluminum or copper and coupler Be sure to secure the pipe to the unit with a clamp or aluminum tape The outside end should be covered screened to prevent any foreign matter from entering the system Try to keep the number of bends in this pipe to a minimum Our Part Number PU OAK Outside Air Kit with flex pipe can be used NOTE If an older unit measure the opening to determine what size pipe to use NOTE f the total run of the intake air connection exceeds 6 use 3 metal pipe and coupler instead Regularly inspect the burn pot area and if any crust form
31. f an accident improper handling improper installation improper operation abuse or unauthorized repair made or attempted to be made The manufacturer is not liable for indirect incidental or consequential damages in connection with the product including any cost or expense providing substitute equipment or service during periods of malfunction or nonuse All liability for any consequential damage for breach of any written or implied warranty is disclaimed and excluded Some states do not allow the exclusion or limitations of incidental or consequential damages so the above may not apply to you Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the factory The dealer from which the unit was purchased or the factory at our option will perform the warranty service Other Rights This warranty gives you specific legal rights and you may also have other rights which may vary from state to state NOTE THIS WARRANTY IS NULL AND VOID IF YOU DO NOT RETURN THE ATTACHED WARRANTY REGISTRATION WITH A COPY OF THE SALES RECEIPT WITHIN 30 DAYS FROM THE DATE OF PURCHASE WARRANTY IS NOT TRANSFERABLE 26 WARRANTY REGISTRATION for England s Stove Works Purchased by Name Address City State Zip Telephone Email Address DEALER INFORMATION Purchased From Dealer Address City State Zip UNIT
32. g place Wipe and clean your unit after any construction is done in your home or if any foreign material gets on or inside your unit You may also need to remove the rear and side cover plates to your unit unplug unit first and vacuum and clean the motors and inside of your unit Improper gasket maintenance including failure to replace gaskets can cause air leaks resulting in smoke backs Remember that as with any appliance there is user responsibility involved including installation operation and maintenance of this product Be sure to check local codes and call Technical Support at 800 245 6489 if you have any questions Be sure to follow the directions of all manufacturers of third party products that you use including exhaust pipe etc Never use gasoline lantern fuel charcoal lighter fluid diesel fuel or any other flammable liquid to start the fire If you manually start your unit recommended fire starter materials are Wax impregnated wood chips cardboard cubes or firestarter chips designed for pellet stoves see section on Manually Starting Unit Follow any manufacturer s directions for these products and NEVER place any firestarter on any hot surface or hot coals Never apply any firestarter products of any kind to a hot surface or hot coals Basement Installation We recommend basement installation be performed only by a professional installer For basement installations a 3 three inch pipe and coupler must be us
33. h the external air hook up instead of spilling into the home SHUT DOWN PROCEDURE WARNING NEVER SHUT DOWN THIS UNIT BY UNPLUGGING IT FROM THE POWER SOURCE Refer to the following instructions Press the OFF touch pad to put the stove in the Shut Down mode There will be an S D in the Heat Range and Blower Speed windows while the unit is shutting down to verify this At this time the red light above the OFF pad will illuminate When the OFF pad is touched the top auger will instantly stop feeding pellets to the bottom auger tube but the room air blower exhaust blower and bottom auger will continue to operate When the internal temperature drops to 95 degrees the room air blower will cease to operate and when the internal temperature drops to 90 degrees the bottom auger and exhaust blower will stop The red light will then shut off and the entire stove will be shut down The hotter the unit is operating the longer it will take for the stove to complete the Shut Down cycle Note The unit will exit the Shut Down cycle if you press any buttons during Shut Down Note If the room temperature stays above 70 degrees the stove will remain in the Shut Down mode for 60 minutes regardless of the temperature reading at the heat sensor If the stove stays on longer than 60 minutes the unit will automatically turn off 11 DAILY OPERATION Refueling the Unit Always press the OFF touch pad before refueling This stove
34. he floor protection that you choose see Floor Protection section Do not disturb the structural integrity of the home and be sure the unit is permanently electrically grounded to the chassis of your home Remember that outside combustion air is mandatory and not to install the unit in a sleeping room of the home WARNING DO NO INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Important Notes Concerning Installation IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation Call 800 245 6489 and or consult a professional installer if you have any questions IMPORTANT Improper hook up too much pipe too many elbows etc will cause the unit not to operate Call Technical Support 800 245 6489 if you have questions about your hook up or if your unit will not operate Freestanding Pellet Installation Caution Follow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Check local codes in your area Our Part AC 3000 is acceptable for through the wall installation AC 3100 for 4000 ft installations Must have minimum 3 adapter before tee for longer run For shorter run such as Masonry Connection below tee alone is acceptable Basement Installat
35. he motor from the Combustion Blower housing clean your stove and replace the motor and gasket without having to remove the entire Combustion Blower If cleaning your blower the blower impeller blower tube and steel blower exhaust tube on the unit should be brushed and vacuumed However if you must remove or replace the entire Combustion Blower a new blower flange gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Vacuum Switch This unit is equipped with Vacuum Shut Down Switches Part PU VS and CU VS which help control various functions of the unit If an operational error occurs in the unit a switch will either stop the top feed auger or shut the unit off if the unit turns off an E 1 Code error code will appear in the Heat Range and Blower Speed windows of the Control Board Situations which could cause this include power failure Combustion Blower failure improper flue installation a blocked flue from rodents nests etc or dirty burning from burning improper fuel see Important Information at the beginning of the manual Gaskets IMPORTANT IMPROPER GASKET MAINTENANCE INCLUDING FAILURE TO REPLACE GASKETS CAN CAUSE AIR LEAKS RESULTING IN SMOKE BACKS This unit comes with a 3 4 rope gasket around the door that should be replaced at least every two years To replace the door gasket Part AC DGKC the old gasket must first be removed entirely prior to adding the
36. ich will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary 13 Monthly Ash Removal The large baffle plate 12 5 8 x 9 3 8 that rests above and behind the burn pot refer to the section on Proper Impingement Plate Placement and the exploded diagram in the rear of this manual Illustration 6 should be removed monthly This can be done by lifting up the plate and pulling it out The area behind the plate should then be cleaned thoroughly and the plate placed back in the original position Use a screwdriver or chisel and break any creosote build up in the front of the unit where the pellets are fed into the burn pot from the Bottom Auger Tube see Illustration 2 Moisture in the pellets and resulting build up in this area can cause the bottom auger to squeal or squeak Also inspect your flue pipes and remove ash buildup from the clean out tee Carbon Removal During normal operation carbon from the combustion of pellet fuel will tend to build up on the tip of the auger on the wear plate and sides of the fire pot and in the mouth of the feed tube It is essential that this residue be removed to ensure trouble free operation of the unit The frequency with which this carbon must be removed varies with brands of pellets depending on moisture content wood type foreign material dirt etc in pellets and other factors To
37. ide Access Panel www englanderstoves com Combustion Blower or the parts list in your manual 3 Blower Adapter for specific part numbers for Gasket for Combustion Blower your model stove Part PU CBG If a part is not listed in the manual Pellet Feeder Pot or on the website or if you have Digital Control Board questions call 800 245 6489 Convection Blower Augers Top Auger and Bottom Auger Block Bearing Gaskets Block Bearings Part PU UCF204 12 3 4 I D Shaft Collars Part PU 2X570 Auger Motors Rear Access Panel Hopper Flange Gasket Part PU HFG Hopper Hopper Lid Gasket Part PU HLG Hopper Lid Vacuum Shut Down Switch es Hopper Lid Latches Brass Louvers Certain models only q Cartridge Heater Igniter Assembly Part PU CHA e eee DON OMaAaaan Oo g I800000 Note Impingement Plate 4 hangs flush on back wall of firebox and is centered over the burn pot Note 2001 and later models have a 2 piece Burn Pot Pellet Feeder Pot assembly earlier models have a 1 piece assembly Wear Plate 5a rests inside Burn Pot 5 and is contoured to shape of the Burn Pot Illustration 6 Unit Dimensions 28 2 W x 30 H x 28 2 D Unit Weight 375 Ibs Approx 13 height from floor to center of exhaust 23 TROUBLE SHOOTING GUIDE WARNING TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR IF THIS GUIDE DOES NOT CORR
38. ill recommended that high temperature silicone AC RTV3 be used at each joint England s Stove Works recommends the use of Simpson Dura Vent twist lock pipe AC 3000 kit if you use other pipe consult your local building codes and or building inspectors and secure each joint with at least three screws see Important Information above Do not use B vent gas pipe or galvanized pipe with this unit The pellet pipe is designed to disassemble for cleaning and should be checked several times during the burning season pellet vent pipe is not furnished with the unit and must be purchased separately For installations over 4000 ft above sea level the exhaust should be vented with 4 pellet vent pipe AC 3100 kit Do not install a flue damper of any kind in this system and do not connect this unit to a flue system serving another heating appliance Through the Wall To vent the unit through the wall connect the pipe adapter to the exhaust motor adapter If the exhaust adapter is at least eighteen inches 18 above ground level a straight section of pellet pipe can be used to initially pass through the wall see Illustration 1 Your dealer or our factory should be able to provide you with a kit that will handle most of this installation which will include a wall thimble that will allow the proper clearances through a combustible wall Once outside the structure a three inch 3 clearance should be maintained to the outside wall and a c
39. ion should be performed by professional installer Use 3 metal pipe and coupler for Outside Combustion santo Air Minimum 3 clearance from ground to the Pellet Vent Exhaust Pipe 3 clearance Masonry Connection oak on n e s e If 3 flue pipe exceeds 15 in length increase to 4 flue pipe for remaining flue connections Total flue length should not exceed 35 Horizontal run not to exceed 4 Floor protector must extend 6 from front of unit 4 from sides and 1 from rear If the total run of outside air connection exceeds 6 if more than 2 elbows are used or if a basement install use 3 metal pipe and coupler instead Outside Air is mandatory for proper safe operation FLOOR AND WALL PROTECTION Floor Protection If your floor is constructed of a non combustible material such as brick or concrete there is no need for floor protection If the floor is constructed of a combustible material such as hardwood linoleum or carpet then you will be required to use floor protection between the unit and the combustible The protection should be U L approved or equivalent and must be large enough to provide a minimum of one inch 1 0 behind four inches 4 0 on both sides of the stove and at least six inches 6 0 in the front of the unit This floor protection is intended as spark and ember protection only therefore it need only be non combustible there i
40. lean out tee should be placed on the pipe that extends through the wall We recommend a minimum of three feet 3 of vertical pipe with a 90 degree turn away from the house At this point a one foot 1 section and horizontal cap will complete the installation see Illustration 1 A wall strap should be placed just below the last 90 degree section to make the system more stable If you live in an area that has heavy snowfall it is recommended the installation be taller than three feet 3 to get above the snowdrift line The same type installation can be used if your stove is below ground level by adding the clean out section and vertical pipe inside until ground level is reached However we recommend basement installation be performed only by a professional installer For basement installations a 3 three inch pipe and coupler must be used for Outside Combustion Air and a minimum clearance of 3 three feet must be maintained outside the dwelling from the ground to the Pellet Vent Exhaust Pipe The through the wall installation is the least expensive and simplest installation In a through the wall installation you should be mindful of the snowdrift line as well as dead grass and leaves We recommend a three foot 3 minimum vertical rise on the inside or the outside of the dwelling Call 800 516 3636 to inquire about the AC 3000 Through the Wall Kit or the AC 3100 High Altitude Kit Through the Ceiling When venting
41. n and the window replaced with this high temperature ceramic glass 16 Door Ajar Vacuum Switch Port If necessary remove right side louver to determine where vacuum port enters firebox Inside right wall of firebox NOTE The door ajar vacuum switch port must be kept clean or the top auger will cease to function Locate the port hole on the right wall of the burn chamber you may remove the right louver to follow the vacuum tube to locate the hole and with the stove unplugged and cooled down use a brush or pipe cleaner not a vacuum to keep this port clear of ash or other debris see picture 17 Control Board The Control Board Part PU CB04 is a digital read out board This board offers a wide variety of settings to operate the unit This part can be removed from the unit by loosening the two outside screws and pulling the board back to the inside of the stove The rear access panel should be removed prior to removing the control board A 6 amp quick blow fuse is used on this Control Board NOTE The bottom three control buttons are preset at the factory and should not require any changes See Operating Instructions and Daily Operation section of the manual for instructions on other Control Board settings Recommended Heat Ranges Low Burn Heat Range setting 1 Room Air Blower setting 1 Medium Low Heat Range setting 2 3 Room Air Blower setting Medium High Heat Range setting 5 8 Room Air
42. nel s Off DANGER Parts May Be Hot Risk of Electric Shock Disconnect Power Before Servicing Unit Notes on termination of Pellet Vent Pipe see also FLUE SYSTEM section of manual Not less than three 3 feet above any forced air inlet located within ten 10 feet Not less than four 4 feet below four 4 feet horizontally from or one 1 foot above any door window or gravity air inlet into any building Not less than two 2 feet from an adjacent building and not less than seven 7 feet above grade where located adjacent to public walkways The exhaust exit shall be arranged so that the flue gases are not directed so that it will affect people overheat combustible structures or enter buildings Forced draft systems and all parts of induced draft systems under positive pressure during operation shall be installed gastight or to prevent leakage of combustion products into a building Through the wall vents shall not terminate over public walkways or where condensate or vapor could create hazards or a nuisance Be sure to follow local codes and all manufacturer s instructions including exhaust pipe Consult a professional installer and or call Technical Support if you have any questions IMPORTANT SAFETY NOTE f the unit or chimney connector pipe glows red or white the stove is over fired This condition could cause a house or chimney fire Do not operate your unit too hot or over firing may result 19 A
43. ny ash build Wear Plate up in the area below the wear plate Also be sure Illustration 2 there are no ashes or obstructions in the tube under the wear plate Check for any build up in the front of the burn area Clean out all air holes if necessary a 1 8 drill bit can be used these air holes should be kept clean as they supply combustion air under and around the pellet fuel The burn pot assembly should also be thoroughly cleaned including the feed auger and feed tube When replacing the wear plate ensure that it lies flat in the firebox and no gaps from ash residue are under it IMPORTANT Ash build up under the wear plate can cause the unit to malfunction Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ahses should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Soot and Fly Ash Formation and Need for Removal The products of combustion will contain small particles off fly ash The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases Incomplete combustion such as that which occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation wh
44. ombustible materials WARNING USE OF OUTSIDE AIR IS MANDATORY WITH THIS UNIT DO NOT OPERATE UNIT WITH HOPPER OPEN LID MUST BE SHUT AND TIGHTLY SECURED DO NOT OPERATE WITH DOOR OPEN SAFETY NOTICE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH FOR YOUR SAFETY AND PROTECTION FOLLOW ALL THE INSTALLATION INSTRUCTIONS CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS FOR RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INCLUDING PERMITS IN YOUR AREA NTERTE Questions Need Parts or Options www englanderstoves com im c Cus Rev 2 10 a s Mock We A letter from our Technical Support department Thank you for purchasing this fine product from England s Stove Works England s Stove Works was started and is still owned by a family that believes strongly in a Do It Yourself spirit that s one reason you found this product at your favorite Do It Yourself store We intentionally design and build our stoves so that any homeowner can maintain his or her unit with basic tools and we re always more than happy to show you how to do the job as easily and as inexpensively as possible From our free downloadable service sheets to our Pellet Service Video to our new wizard style click through Troubleshooting guide on our web site we have always tried to help our customers stay heat ready especially when oil and electricity prices continue to skyrocket
45. rd diagram Combustion Blower Gasket 10 on diagram Combustion Motor Gasket Burn Pot Gasket 6 on diagram Auger Bearing Gasket 15 on diagram Hopper Lid Gasket 22 on diagram Cartridge Heater Igniter Assembly 27 on diagram 6 AMP Control Board Fuse Hopper Lid Switch See wiring diagram pg 18 09 2008 and later only OPTIONS Outside Air Kit 3 Pellet Vent Kit Through the Wall 4 Pellet Vent Kit For High Altitudes 4000 ft Remote Thermostat for units built 2003 or earlier Wall Thermostat Brass Lip Trim for Ash Apron 2001 and later Models for earlier models order part AC 101 PU Brushed Nickel Lip Trim for Ash Apron Brass Window Trim Brushed Nickel Window Trim If you have any questions or problems contact the Technical Support Department Technical Support Department P O Box 206 Monroe VA 24574 service englanderstoves com Parts Orders ONLY 800 516 3636 Questions 800 245 6489 Fax 434 929 4810 You may also order parts and options view frequently asked questions and more on our web site Www englanderstoves com NUMBER _ PART DESCRIPTION Pellet Stove Exploded View Diagram Door Part CA 19A Door Gasket Part AC DGKC NOTE ON PART NUMBERS Glass with Gasket Part AC G9 This diagram is a basic Impingement Plate England s Stove Works Burn Pot pellet unit diagram Your model Wear Plate for Burn Pot may vary somewhat See our Burn Pot Gasket online store at S
46. s remove it with a poker The ash in the burn pot should be removed regularly depending on your burn rate The area to the right and left of the burn pot is for ash storage keep the air holes in the burn pot clean for a more efficient burn Check your exhaust system frequently Refer to Ash Removal and Disposal section Keep pellets and all other combustible materials a safe distance from the unit This unit will require floor protection if installed on a combustible surface The minimum floor protector for the 25 PDV should give at least one inch 1 of protection at the rear four inches 4 on each side and six inches 6 minimum in the front of the unit Horizontal runs should not exceed four feet 4 with a maximum vertical flue height of thirty five feet 35 At fifteen feet 15 the pipe should be increased to four inch 4 pellet vent pipe This unit should be turned off and allowed to cool prior to cleaning Any ashes should be kept in an airtight metal container and not disposed of until they are completely cooled Read the instructions thoroughly including instructions concerning the digital control board and save them for future reference 14 15 16 17 18 Do not allow paint chemicals or construction dust on or near your unit Do not allow liquid or ANY foreign materials on or inside your unit Shut your unit down and cover it when painting construction or similar activity is takin
47. s no required R value Wall Protection From the rear and the sides of this stove only six inches 6 of clearance is required to paneling wallpaper or drywall The pellet vent pipe would require the standard three inches 3 clearance or as recommended by the manufacturer Normally additional wall protection is not required with this type unit OPERATING INSTRUCTIONS CAUTION DO NOT OPERATE WITH THE DOOR OPEN If door is left open approximately two minutes unit will stop feeding and fire will go out Do not burn trash paper bags etc in this unit This stove has an induced draft system and is designed to operate continuously as frequent shutdown is not required The digital control board operates the unit with a time delay relay system this system controls the top auger feed rate by operating for a predetermined number of seconds while the bottom auger runs constantly The setting of the Heat Range touch pad will control the heat output and the amount of pellets the unit will burn see Control Board section and Illustration 2 Note This stove is using solid fuel and will not restart automatically NOTE Blower Speed will automatically be adjusted to the desired Heat Range that you select Horizontal Feed System This unit has a top and a bottom auger that are separated by four inches 4 a 1 RPM motor drives each auger The top auger intermittently drops pellets to the bottom auger tube and the bottom aug
48. to verify this While in this mode the unit has a preset heat range and will remain in this mode for 20 minutes to prevent the unit from over firing During this start up period you can set the Control Board at the setting you desire after the start up is complete the unit will operate at the user setting Manually Starting Your Unit In the event the Auto Start does not initiate you may manually start your unit To manually start your unit first clean any pellets out of the burn pot to prevent over feeding Place a handful of new pellets in the burn pot then spread a small amount of pellet fire starter over the pellets and ignite them After the pellets ignite close the door to your unit and press the ON button if the door is closed before the pellets fully ignite the Exhaust Blower could put out the fire Recommended fire starter materials Wax impregnated wood chips cardboard cubes or firestarter chips designed for pellet stoves Follow any manufacturer s directions for these products and NEVER place any firestarter on any hot surface or hot coals Never use gasoline lantern fuel kerosene charcoal lighter fluid diesel fuel or any other flammable liquid to start the fire Do not use the manual startup method if the igniter is working NEVER place firestarter near the igniter If you have continued problems with the Auto Start Igniter call Technical Support 10 E Codes E Codes or Error Codes are codes that will appe
Download Pdf Manuals
Related Search