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Pleasant Hearth AR-1021 Installation Guide

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1. location marked Wear your safety glasses while drilling Step 4 Place the glass door against the fireplace opening and align the holes with the slot in each Key Bracket Step 5 Use 1 4 20 x 1 2 Thread Cutting Screws 2 to attach both Key Brackets to the lintel bar Step 6 To secure the bottom of the glass door see Installing the Glass Door to Fireplace Opening Step 5 on previous page ADJUSTING THE DOOR PANELS There are four door panel hinges two in the top track and two in the bottom track The door panel hinges are designed to be adjusted If the door panels are not evenly aligned or if there is too much space between the center of the door panels when they are in a closed position you may adjust them as follows Step 1 Open the door panels Step 2 Reach inside and loosen the panel hinge screws Do not remove the screws Step 3 Slide the door panel hinges left or right until the space between the center of the door panels is even as in Figure 11 Step 4 Return door panels to their original position Carefully maintain the door panel hinge position and tighten screws REMOVING THE GLASS DOORS Step 1 Open the door panels Step 2 Remove the door panel hinge screws from the top and bottom hinges as in Figure 11 Step 3 Remove the door panel s Figure 10 KEY BRACKET DOOR HINGE NOTE In some models a riser bar is provided with two sets of holes top and bottom For proper flush fit
2. use the top or bottom set of holes whichever are suitable to your frame Remember that proper flush means the back edges of the riser bar and the back edges of the bottom frame assembly are even In some cases the riser bar will extend in front of the frame assembly which is correct
3. bar If the lintel bar is less than 3 or more than 4 wide refer to the Alternative Mounting Method Instructions Page 6 and skip steps 1 4 in this section Step 1 To determine the proper bracket assembly for your fireplace measure the distance from the bottom of the Lintel Bar to the bottom of the fireplace Use this measurement to determine where the Lintel Bar will line up with the slotted brackets on the back of your frame If the measurement reaches the top of the slotted brackets follow Bracket Assembly A Figure 4 If the measurement is not the same height as the slot ted brackets follow Bracket Assembly B Figure 5 Step 2 Assemble the Key Bracket 5 to the lintel clamp 4 with the 1 4 20 x 1 4 Machine Screw 1 Do not tighten Thread 1 4 20 x 2 Thumbscrew 3 into lintel clamp Do not tighten Step 3 While keeping the door panels fully open place the Glass Door against the fireplace Place the T head of the Key Bracket into the slotted bracket on the back of the door as in Figure 6 and turn bracket assembly to horizontal position as shown in Figure 7 Repeat on opposite end Step 4 Center the Glass Door against the fireplace opening A second person may be necessary to hold the door tightly against the fireplace opening Reach inside and slide the Lintel Clamp back or forward until the lip of the Lintel Clamp is firmly against the lintel bar Tighten the Machine Screw Making sure the Glass
4. insulated mitt before touching the damper control knobs door handles wire mesh screen glass doors or door frames whenever the fireplace is in use 8 Never use the fireplace for incinerating trash newspapers or waste materials which may release toxic noxious fumes 9 Never allow cold water or other cold substances to come in contact with the fireplace doors before they have cooled completely as the glass could shatter 10 Never attempt to dispose of ashes until they have cooled completely as hot ashes are a potential source of ignition Always use the fireplace clean out door if available for removing the ashes and always use a metal container for safe disposal 10 10 101 REV 06 2011 ee a i aa ja a jaia aa am jO aa g a g jaaa A RER a a R ai aa jia a SAVE THIS MANUAL FOR FUTURE REFERENCE MODEL NUMBER SMW MODEL NAME FINISH This information will be found on your sales ticket and or carton label WARNING Carefully read this entire manual before you Note This Fireplace Glass Door is designed to surface begin installing your Glass Door Also please check the mount with an overlap on the outside of the fireplace chart below to make certain you have purchased the opening This unit will cover a range of sizes correct Glass Door for your fireplace opening See the Chart below Overall Door Dimension Fits Fireplace Opening Width x Height Width Height 37 5 x 30 30 37 22 5 29 5 37 5 X 3
5. 3 30 37 25 5 32 5 43 5 x 33 30 43 25 0 32 07 Height includes a 2 riser bar not assembled See assembly instructions for details NEUTRALIZE THE HEARTH Newly built fireplaces often contain a residue of acid used during construction If allowed to remain in the pores of the brick this acid will release a gas that rusts iron and creates pitmarks or red spots If your builder has not neutralized the fireplace follow these instructions prior to installing your Glass Door 1 Brush a mild solution of household ammonia on all brick stone or cement surfaces in your fireplace 2 Remove all neutralizing solution by rinsing thoroughly with warm water followed by several cool rinses MAINTAINING YOUR FIREPLACE GLASS DOOR Cleaning the Glass Do not clean glass panels when they are hot Cleaning the glass while it is hot may cause the glass to break Clean the glass with a mild solution of household ammonia and water Do not use scouring pads glass wax oil based cleaners or scrapers If you wish to remove the doors for cleaning allow panels to cool and follow the instructions for Removing the Glass Doors Cleaning the Metal Frame and Trim Do not use solvent paint thinner or abrasive cleaners The metal frame and trim are powder coated to resist tarnishing from the heat Discoloration may occur as a result of large fires or by having the wood grate too close to the doors Fingerprints or
6. Door is against the fireplace tighten the Thumbscrew until the door is secure on top as shown in Figure 8 Repeat on opposite end Step 5 Insert 1 4 20 x 3 1 2 Thumbscrew 9 into Pressure Bracket 8 Insert Pressure Bracket into the pair of holes closest to the side of the fireplace opening Making sure the Thumbscrew is pointing towards the sidewall of the fireplace Figure 9 tighten the Thumbscrew into the wall Repeat on opposite end se KEY BRACKET LINTEL CLAMP 1 4 20 X 1 4 MACHINE SCREW 1 4 20 X 2 THUMBSCREW BRACKET ASSEMBLY B Figure 5 LINTEL CLAMP 1 4 20 X2THUMBSCREW Figure 6 LA INSIDE OF FRONT OF FIREPLACE OPENING MASONRY LINTEL BAR i MACHINE SCREW Figure 8 KEY BRACKET z SE LINTEL CLAMP GLASS DOOR _ 1 4 20 X 2 FRAME THUMBSCREW ALTERNATIVE MOUNTING METHOD for top of glass door ADDITIONAL TOOLS REQUIRED Electric Drill 7 32 High Speed Steel Bit Pencil and Safety Glasses Step 1 There are two slotted brackets attached to the back of the glass door frame at the top Attach a Key Bracket 5 to each of the slotted brackets as in Figure 10 Step 2 Place the glass door against the fireplace opening cen ter it and mark the lintel bar through the slots in the Key Brackets 2 places A second person may be necessary to hold the door tightly against the fireplace opening Step 3 Remove the glass door and drill a 7 32 hole at each
7. Ybeasax fos Warming Your Home Warming Your Heart Owner s Manual Fireplace Glass Door Never close the Fireplace Glass Doors while a fire is burning in the fireplace This Fireplace Glass Door is intended for installation on a masonry fireplace ONLY DO NOT use this glass door on a pre fabricated fireplace To determine the type of fireplace A Masonry Fireplaces are constructed of brick and mortar with a brick chimney B Pre fabricated Fireplaces have a metal firebox and a sheet metal duct chimney A Pre fabricated Fireplace also called a Zero Clearance Fireplace will require a different type of Glass Door Keep in mind that while Fireplace Glass Doors appear interchangeable they are not f your fireplace is a factory built pre fab Do Not use this firescreen Check the make and model number of your pre fab fireplace and consult your dealer for the appropriate Fireplace Glass Door Place firewood grate at least seven inches back from the mesh screen Discoloration may occur as a result of a large fire or placing the grate too close to the Glass Door frame NEVER attempt to use your fireplace until you first read and understand the following Safety Rules that will help prevent possible bodily injury or property damage SAFETY RULES 1 NEVER LEAVE YOUR FIREPLACE UNATTENDED WHILE IT IS IN USE 2 NEVER CLOSE THE FIREPLACE GLASS DOORS WHILE A FIRE IS BURNING IN THE FIREPLACE Excessive fireplace temperatures may r
8. ar and the back edges of the bottom frame should be flush In some cases the riser bar will extend in front of the assem bly frame which is correct NOTE If your frame does not require a riser bar the screws 6 and nuts 7 may be discarded Figure 2 3 FIBERGLASS INSULATION NOTE Fiberglass insulation may irritate your skin Always wear gloves when handling The fiberglass insulation provided is heat resistant Your particular model may leave some of the insulation exposed to the inside of the fireplace This is normal and should not be of concern This fiberglass is designed to protect the metal finish of your frame Both the 3 and 2 Fiberglass Pieces 10 amp 11 will separate into three strips each by peeling them from one end as shown in Figure 2 Measure all dimensions of the back channels on your Glass Door Cut insulation to length with scissors and place in back top and back side channels Figure 3 NOTE The insulation does not need to fill the channels to their full depth Should you prefer additional insulation you may purchase it from your local home improvement center Insulation needed here only if riser is required 4 INSTALLING THE GLASS DOOR TO THE FIREPLACE OPENING The lintel bar is the L shaped angle iron that sup ports the bricks along the top of the fireplace opening This bar is built into your masonry fireplace when orig inally constructed Measure the width of the lintel
9. esult which could cause the glass doors to shatter and cause personal injuries or property damage Tempered glass does not imply unbreakable glass In the unlikely event of glass failure it will shatter into small pieces to reduce the risk of personal injury or property damage 3 Always confirm that the chimney damper is open before starting a fire and during use so that smoke will not exhaust into the room Always use the damper control knob s located at the bottom of the firescreen to adjust the draft and fire intensity 4 Always position the firewood grate close to the back wall of the firebox and at least 7 back from the wire mesh screen Never build too large of a fire to assure safe use of the fireplace Always keep all combustible materials at least 3 from the front of the fireplace when in use 5 Never put any volatile substance in the fireplace Always confirm that volatile liquids such as gasoline charcoal starter lighter fluid lantern fuel or kerosene are NOT located near the front of the fireplace Only use kindling or prepackaged fire starter materials to start a fire 6 Always keep the wire mesh screen completely closed when the fireplace is in use except when adding wood A closed screen acts as a Safety barrier for sparks 7 Always provide adult supervision for children and pets when the fireplace is in use and keep them at a safe dis tance to prevent accidental burns To prevent burns always wear an
10. light marks on the frame are easily removed using rubbing alcohol and a dry smooth cloth ONE YEAR LIMITED WARRANTY If within one year from the date of original purchase this item fails due to a defect in material or workmanship we will replace or repair at our option free of charge To order parts or to obtain warranty service call 1 877 447 4768 Monday Friday 8 30 a m 4 30 p m CST This warranty does not cover defects resulting from improper or abnormal use misuse accident or alteration Failure to follow all instructions in the owner s manual will also void this warranty GHP Group Inc will not be liable for incidental or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion of incidental or consequential damages may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GHP Group Inc 8280 Austin Avenue Morton Grove IL 60053 3207 www ghpgroupinc com Remove all contents from the carton and place Fireplace Glass Door on a flat padded surface to avoid damaging the finish Always lift the door by the sides not the top frame Check hard ware against the parts list If any part is missing contact us at 877 447 4768 Before installing the Glass Door make sure the fireplace is cool ee a oe CAUTION Scan here to WATCH installatio
11. n or visit TOOLS REQUIRED www ghpgroupinc com Phillips and Flathead Screwdrivers Scissors Measuring Tape Gloves PART NO 10 09 115 10 09 116 10 09 117 10 04 122 10 04 123 10 09 118 10 09 119 10 04 124 10 09 120 10 06 100 DESCRIPTION 1 4 20 X 1 4 Machine Screw 1 4 20 X 1 2 Thread Cutting Screw 1 4 20 X 2 Thumbscrew for lintel clamp Lintel Clamp Key Bracket 8 32 x 5 8 Machine Screw only for Riser Bar assembly 8 32 Hex Nut only for Riser Bar assembly Pressure Bracket 1 4 20 X 3 1 2 Thumbscrew for pressure bracket 2 Pcs Fiberglass Insulation 3 amp 2 wide Riser Bar Handles with Screws lt M J NNNNNNNNDND 1 MOUNT DOOR HANDLES Mount door handles to glass doors left and right hand door assemblies using the screws provided with the handles 3 2 RISER BAR INSTALLATION May not be necessary The actual frame height shown on Page 2 includes a 2 riser bar If your fireplace opening height match es the dimensions noted below DO NOT ATTACH THE RISER BAR SIZE OPENING HEIGHT Small 27 3 4 or less Medium 30 3 4 or less Large 30 3 4 or less When the riser bar is required lay the door face down on a flat padded surface Attach the riser bar with two 2 8 32 x 5 8 Machine Screws 6 and two 2 Hex Nuts 7 as shown in Figure 1 Use caution to protect your hands from possible sharp metal edges The back edges of the riser b

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