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KOHLER K-702202-G54-MX Installation Guide

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Contents

1. Lift the inside panel onto the inside track The label faces the outside of the shower On the outside panel assemble a roller to the middle hole of each hanger bracket Place the rollers on the same side as the outside panel leg Lift the outside panel onto the outside track The label faces the outside of the shower The outside panel leg fits over the bottom track leg 16 8 32 x 3 8 Label Roller Screw WET a Uncoated Side a Inc Outside Panel Leg L2 A gt If either panel needs adjustment remove the door and position the rollers in new holes to raise or lower the glass Install the inside panel guide onto the partially threaded screws The inside panel guide fits into the bottom track slot Install screw covers over the side screws Screw Cover A Lower the glass Ce O Raise the glass M D Assemble both towel bars with a spacer on each side of the door panel Use a hex wrench to tighten the screws Do not overtighten Le 1 4 20 Screw Door Panel S Spacers ia Towel Bar a N N w TROUBLESHOOTING Outside the shower use 100 silicone sealant to Inside the shower use 100 silicone sealant to seal along the entire length of the wall jambs and the bottom track 2 in the corners where the wall jambs
2. HEBOLD LOOK KOHLER Sliding Bath Doors Sliding Shower Doors USA Canada 1 800 4KOHLER Mexico 001 800 456 4537 www kohler com WARNING Risk of serious injury Damage prior to installation can result in glass shattering Inspect the glass and all parts for damage before installation AP aw NOTICE Do not touch the edges of the tempered glass with tools or any other hard objects Do not set the unframed tempered glass directly on the floor or any hard surface a a A WARNING Risk of serious injury Improper installation can result in glass shattering Follow all installation instructions WARNING Risk of serious injury Do not cut tempered glass Tempered glass will shatter if cut WARNING Risk of serious injury Shower door and side panels can shatter Regularly inspect the glass and all parts for damage missing or loose parts WARNING Risk of serious injury Always wear safety glasses while cutting and drilling IMPORTANT Leave this manual for the end user Read these instructions before installing or using this product Required Tools Number 2 Pencil of Tin Snips 2 A 100 Silicone Sealant Ni N N N 3 16 5 16 P QZ 5 16 Masonry Bit for Tile Masking Tape 32 Teeth Per Inch Blade Miter Box Instal lation and Care Instructions Sliding Shower and Bath Doors K 702200 K 702202
3. 10070 45 Silver Zz 10070 46 Brass A 10070 30 Nickel 10070 72 Bronze Bottom Track Wall Jamb Notch AN CAUTION Risk of injury Do not attempt to cut tempered glass IMPORTANT Do not cut the top track the same length as the bottom track Walls must be within 3 8 10 mm of plumb Cover drain with tape to avoid loss of small parts Follow the silicone sealant manufacturer s instructions for application and curing time Measure distance A Subtract 1 4 6 mm or the width of a number 2 pencil from A and cut the bottom track m 1 4 6 mm A Mark Cut Line x ales i Position the bottom track on the center of the ledge If needed file the ends to match the corners Center the bottom track on the ledge with the bottom track leg to the outside Tape the bottom track in place and mark the position K Bottom Track Leg Important The bottom track and wall jamb must sit flat against the shower ledge and the wall If needed trim and file the wall jamb Use a coin to match and to transfer the corner radius of the shower to the wall jamb Position the wall jambs over the bottom track Plumb both wall jambs Mark the screw holes 1204880 2 B Remove the wall jambs Drill 5 16 holes into the walls and insert the anchors Apply 100 silicone sealant in
4. K 702204 K 702206 K 702208 K 702211 K 702213 K 702215 K 702219 K 702221 Parts Identification 1205305 Hanger Bracket Kit Top Track Call Customer Care Center to order replacement parts Finish color code must be specified when ordering Retain this document for future servicing Record model number from box for reference Model Number 1051142 A Screw 1044585 fie Model Number Label A Roller Soa off 8 32 x 3 8 Wall Jamb 9 1203635 Outside Panel Hardware Skin Pack x 1199426 01 AB 1131838 lt Hanger Bracket 1199110 wa _ Bumper Gasket ff 1050048 B o 9 Barrel Nut a ai eo A 8 32 x 1 4 lt P 1077763 A a 1077762 Sex Bolt gt Anchor amp af o P N ey eC ue Inside Panel x 4 0 Towel Bar 8 18 x 1 1 2 Includes amp AE 1048208 C Silver Hardware ZDS 1048208 F Brass D gt Screw SSS j nan oO J aN N ia Sa ee 1031943 tap gt Screw Cover N a Wall Jamb LH J Cy CA Wall Jamb Notch 1017813 01 K 702200 K 702204 K 702206 J a 1017813 02 K 702208 1017813 03 K 702202 1017813 05 K 702211 K 702221 1017813 06 K 702213 1017813 07 K 702215 1031943 1017813 08 K 702219 Screw Cover Inside Panel Guide D 1048208 B Silver 1048208 K Brass 8 18 x 3 8 Screw Ly F JA KESA ae ee
5. or visit www kohler com within the USA www ca kohler com from within Canada or www mx kohler com in Mexico IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY KOHLER CO AND OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states provinces do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of special incidental or consequential damages so these limitations and exclusions may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state province to state province This is Kohler Co s exclusive written warranty 2014 Kohler Co
6. he door panel If no gap exists lower the rollers to the next hole B Ensure the panel is properly engaged over the bottom track See step 17 C Ensure the rollers are properly installed See steps 16 and 17 D Clean any debris in the top track groove 2 The inside panel is difficult to move 1204880 2 B A Ensure a gap exists between the bottom track and the door panel If no gap exists lower the rollers to the next hole B Ensure the inside panel guide is properly secured to the bottom frame screws See step 19 C Ensure the rollers are properly installed See steps 13 and 15 D Clean any debris in the top track groove ONE YEAR LIMITED WARRANTY KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation Kohler Co will at its election repair replace or make appropriate adjustment where Kohler Co inspection discloses any such defects occurring in normal usage within one 1 year after installation Kohler Co is not responsible for removal or installation costs Use of in tank toilet cleaners will void the warranty To obtain warranty service contact Kohler Co either through your Dealer Plumbing Contractor Home Center or E tailer or by writing Kohler Co Attn Customer Care Center 444 Highland Drive Kohler WI 53044 USA or by calling 1 800 4 KOHLER 1 800 456 4537 from within the USA and Canada and 001 800 456 4537 from within Mexico
7. meet the bottom track seal along the entire length of the wall jambs and Symptom Alignment Recommended Action 1 The top of the door panel is tilted away from the wall A Remove the door panel from the top track and lower the roller that is closest to the wall See step 18 2 The bottom of the door panel is tilted away from the wall A Remove the door panel from the top track and raise the roller that is closest to the wall See step 18 3 The door panel does not touch the bumper A Determine whether door panel top or bottom is closer to the wall and then adjust the roller closest to the wall Symptom Water Leaks Recommended Action 1 Water leaks between panels A When showering make sure the inside panel is against the showerhead wall 2 Water leaks between the wall jamb and the door panel A Adjust the door panel to line up with the wall jamb 3 Water leaks under the bottom track A Check for proper silicone sealant application See steps 21 and 22 Apply more silicone sealant in the leak location 4 Water leaks around the wall jamb area A The notched wall jamb fits over the bottom track to cover any miscut or skewed cuts Seal as directed to ensure proper watertight seal See step 22 Symptom Operation open close Recommended Action 1 The outside panel is difficult to move A Ensure a gap exists between the bottom track and t
8. the groove on the underside of the bottom track Secure the bottom track to the ledge along the marked location J E Reposition both wall jambs Secure the wall jambs with screws Attach a bumper at the top and bottom locations Measure distance B above the wall jambs Subtract 1 32 1 mm or the width of a saw blade from B Mark and cut the top track Position the top track over the wall jambs Either side of the top track can face out While pressing downward on the hanger brackets use screwdrivers to thread the sex bolt into the barrel nut Tighten until the hanger brackets are secured firmly in place For both doors slide a gasket over the top of the glass panel and into each mounting hole Press the hanger bracket over the gasket and align the hanger brackets with the mounting holes 11 ad O ee e 7 Hanger Hanger Bracket LA a fl 4 No Ga p eile T Sy a pu On the inside panel assemble a roller to the middle hole of each hanger bracket Place the rollers on the same side as the door frame holes Lay the inside panel flat and partially thread the screws into the panel Screw 8 32 x 3 8 a _ Roller 8 18 x 3 8 SS Uncoated Side Boe A Lay flat r a SS Door Frame Holes

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